Frymaster PF95LP Series Operation Manual

PF95LP Series Portable
Installation & Operation Manual
PART S LI ST
I N CLU DED
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
JUNE 2003
` 8 1 9 5 7 2 4 ~
Please read all sections of this manual and retain for future reference.
Installation, maintenance, and repairs should be performed by your Frymaster/Dean
Factory Authorized Service Agency.
WARNING
Safe and satisfactory operation of your equipment depends on its proper installation.
Installation MUST conform to local codes, or in the absence of local codes, with the
latest edition of the National Electric Code, N.F.P.A. 70.
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS
This filter is equipped with a three-prong, grounded plug for your protection against
shock hazard and should be plugged directly into a properly grounded, three-hole
receptacle. Do not cut off, remove or otherwise bypass the grounding prong on this
plug.
If it is necessary to use an extension cord, it MUST be a three-conductor, grounded
cord of 16 gauge or greater.
DANGER
Do not filter more than one fry tank at a time.
Hot fluid – Do not fill above a point 1-½ inch below the OIL CONTAINER RIM.
WARNING
This filter unit is not suitable for outdoor use. When operating this unit, it MUST be
placed on a horizontal surface.
WARNING
This filter unit is not suitable for installation in an area where a water jet can be used,
and this appliance MUST NOT be cleaned with a water jet.
NOTICE:
If this filter unit is cleaned with water, disconnect the unit from power source before
cleaning and thoroughly dry the filter unit before reconnecting to electrical power
source.
DANGER
The crumb tray (if equipped) in portable filter systems must be emptied into a fireproof
container at the end of frying operations each day. Some food particles can
spontaneously combust if left soaking in certain shortening material.
NOTICE:
Drawings and photos used in this manual are intended to illustrate operational, cleaning
and technical procedures and may not conform to on-site management operational
procedures.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART
PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED
SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS
ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER,
FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS,
DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY
OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY
MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE
CENTER.
PF95LP Series Portable Filtration Systems
Installation & Operation Manual
TABLE OF CONTENTS
Page #
1. INTRODUCTION 1-1
2. IMPORTANT INFORMATION 2-1
3. INSTALLATION INSTRUCTIONS 3-1
4. FILTER OPERATION 4-1
5. CLEANING AND MAINTENANCE 5-1
6. TROUBLESHOOTING 6-1
7. PARTS LIST 7-1
PF95LP SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 1: INTRODUCTION
1.1 Parts Ordering/Service Information
Place parts orders directly with your local Frymaster/Dean Factory Authorized Service Center. A list of FASCs was included with the filter when shipped from the factory. If you do not have access to this list, please contact the Frymaster/Dean service department at 1-800-551-8633 or 1-318-865­1711, or go to Frymaster/Dean’s website at: www.frymaster.com.
To help speed your order, the following information is required:
Model Number Type Serial Number Optional Features
Item Part Number Quantity Needed
1.2 Service Information
Call the 1-800-551-8633 or (318) 865-1711 Service Hotline number for the location of your nearest Factory Authorized Service Center. Always give the model and serial numbers of your filter unit. Also, identify if your unit is supplied with or without a heater.
To assist you more efficiently, the following information will be needed:
Model Number Type Serial Number
Optional Features
Nature of Problem:
Additional information (i.e. oil temperature at filter time, time of day and other pertinent information) may be helpful in solving your service problem.
1-1
PF95LP SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 1: INTRODUCTION
1.3 After Purchase
In order to improve service, have the following chart filled in by the Dean Authorized Service Technician who installed this equipment.
Authorized Service Technician/FASC Address
Telephone/Fax Model Number Serial Number
1.4 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones below.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage to your system and/or cause your system to malfunction.
1-2
PF95LP SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 1: INTRODUCTION
1.5 Service Personnel
1.5.1 Definitions
A. Qualified and/or Authorized Operating Personnel
1. Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual.
B. Qualified Installation Personnel
1. Qualified installation personnel are individuals, or firms, corporations, or companies that,
either in person or through a representative, are engaged in and are responsible for the installation of electrical appliances. Qualified personnel must be experienced in such work, be familiar with all electrical precautions involved, and have complied with all requirements of applicable national and local codes.
C. Qualified Service Personnel
1. Qualified service personnel are those who are familiar with Frymaster/Dean equipment and have been authorized by Frymaster/Dean to perform service on Frymaster/Dean equipment. All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster/Dean equipment. A list of Frymaster/Dean Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory. Failure to use qualified service personnel will void the Frymaster/Dean warranty on your equipment.
1-3
PF95LP SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 2: IMPORTANT INFORMATION
2.1 General
PF95LP portable filters can be used with a variety of Frymaster fryers, as well as other manufacturers’ equipment. Oil capacity is approximately 105 pounds. Unit specifications are listed below.
Model Unit Height
(inches)
PF95LP 24 18 33 ½ 9 105
Unit Width
(inches)
Unit Length
(inches)
Tank Height
(inches)
Oil Capacity
(pounds)
Unit Height
Tank Height
Unit Width
Unit Length
PF95LP Series filter unit dimensions (unit and tank heights are measured from bottom of casters to top of unit and tank, respectively).
2-1
PF95LP SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 2: IMPORTANT INFORMATION
2.1 General (cont.)
Oil or shortening is gravity-drained from the fryer into the filter, and then filtered through filter paper. Filter powder, which enhances the filtering process, is distributed over the paper prior to filtering.
All units are shipped completely assembled with accessories packed inside the filter pan. All units are adjusted, tested and inspected at the factory before shipment.
WARNING
The on-site supervisor is responsible for ensuring that operators are made aware of
the inherent dangers of operating a hot oil filter system, particularly the aspects of
oil filtration, and draining/cleaning procedures.
An ON/OFF switch activates/deactivates the filter pump, and a 7-amp (120V), or 5-amp (230V) circuit breaker switches the power OFF if an overload occurs. An internal backup thermal­overload switch on the pump-motor provides additional protection.
NOTE: If the circuit breaker is triggered,
depress the reset button to activate the circuit after the failure has been detected and repaired.
7-Amp circuit breaker On/Off Switch
2.2 Rating Plate
Information on the rating plate includes model and serial numbers, as well as electrical requirements. The rating plate is located on the back housing, near the electrical receptacle. Have the rating plate information handy when communicating with the factory about a unit or requesting special parts or information. Without rating plate information
, proper identification of the unit cannot be confirmed.
2-2
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