Frymaster FQGLA-T Parts List

FilterQuick™ FQGLA-T
Gas Fryer
Parts Manual
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FOR YOUR SAFETY Do Not Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
*8197446*
Part Number: FRY_P_8197446 07/2017
OriginalInstructions
NOTICE
IF,DURINGTHEWARRANTYPERIOD,THECUSTOMERUSESAPARTFORTHISFRYMASTEREQUIPMENTOTHER THANANUNMODIFIEDNEWORRECYCLEDPARTPURCHASEDDIRECTLYFROMFRYMASTERDEAN,ORANYOF ITSFACTORYAUTHORIZEDSERVICERS,AND/ORTHEPARTBEINGUSEDISMODIFIEDFROMITSORIGINAL CONFIGURATION,THISWARRANTYWILLBEVOID.FURTHER,FRYMASTER DEAN AND ITS AFFILIATES WILL NOTBELIABLEFORANYCLAIMS,DAMAGESOREXPENSESINCURREDBYTHECUSTOMERWHICHARISE DIRECTLYORINDIRECTLY,INWHOLEORINPART,DUETOTHEINSTALLATIONOFANYMODIFIEDPART AND/ORPARTRECEIVEDFROMANUNAUTHORIZEDSERVICER.
Table of Contents
CHAPTER 1: Parts List
1.1 Accessories .................................................................................................................................................................................. 1-1
1.2 Doors, Sides, Flue Caps, Top Caps and Casters ............................................................................................................... 1-2
1.3 Drain System Components .................................................................................................................................................... 1-3
1.4 Electronics and Electrical Components ............................................................................................................................. 1-4
1.4.1 Component Boxes and Associated Components ..................................................................................... 1-4
1.4.2 Power Distribution Boxes ................................................................................................................................. 1-5
1.4.3 ATO (Automatic Top Off)/FIB (Filter Interface Board) /Filter Box Components .............................. 1-6
1.4.4 VIB (Valve Interface Board) Components .................................................................................................... 1-7
1.4.5 Power Reset Switch and USB Connector ..................................................................................................... 1-7
1.5 Wiring ............................................................................................................................................................................................ 1-8
1.5.1 Main Wiring Harnesses SIB J1 to Components .......................................................................................... 1-8
1.5.2 Ignition Wiring Harnesses SIB J2 to Components .................................................................................... 1-9
1.6 Frypots and Associated Components ............................................................................................................................. 1-10
1.6.1 Full-Vat Frypot Components ........................................................................................................................ 1-10
1.6.2 Dual-Vat Frypot Components ...................................................................................................................... 1-12
1.6.3 Frypot Assemblies and Associated Parts .................................................................................................. 1-14
1.7 Oil Return Manifolds ............................................................................................................................................................. 1-15
1.8 Gas Supply and Combustion System Components ................................................................................................... 1-16
1.9 Gas Valves and Associated Components ....................................................................................................................... 1-17
1.10 Filtration System Components ......................................................................................................................................... 1-19
1.10.1 Filter Pan, Pump, Motor, etc. ........................................................................................................................ 1-19
1.10.2 Oil Quality Sensor (OQS) and Associated Parts ...................................................................................... 1-20
1.11 ATO (Auto Top Off) Components ..................................................................................................................................... 1-20
1.11.1 JIB Cradle, JIB Cap and Pick-Up Assembly and JIB (ATO) Reset Switch ......................................... 1-21
1.11.2 ATO Pump Assembly – Non-Bulk ................................................................................................................ 1-21
1.11.3 ATO Pump Assembly – Bulk .......................................................................................................................... 1-22
1.12 Bulk System Components ................................................................................................................................................... 1-23
1.12.1 Bulk Dispose Waste Valve .............................................................................................................................. 1-23
1.12.2 Bulk Manifold and Accessories .................................................................................................................... 1-24
1.13 Datalink System Components ........................................................................................................................................... 1-25
Part Number: Part Number: FRY_P_8197446
i
FQGLA30-T FILTERQUICK™ GAS FRYERS
CHAPTER 1: PARTS LIST
1.1 Accessories
ITEM PART # COMPONENT
1 8030429 Brush, Frypot 2 8030388 Fryers Friend Low Oil Volume Frypot
3 8102793 Hanger, Basket
8104623 Hanger, Basket 2-Battery
8104622 Hanger, Basket 3-Battery 4 8090047 Nut, Cap ¼-20 Hi Profile SS 5 1086267 Cover, Frypot, Dual Vat 6 1086266 Cover, Frypot, Full Vat
* 8260993SP Handle Kit, Frypot Cover (includes handle and screws) 7 8030372 Basket Support Rack, Dual Vat 8 8030375 Basket Support Rack, Full Vat
* 8030136 Basket Support Screen, Full Vat (screen w/handle used in place of Item 8) 9 1086126 Connecting Strip, Frypot
10 8100478 Gas Line, 1-Inch Dormont Flexible
8061698SP 36-Inch (for gas line only (w/o Items 11 and 12), use 8100088)
8061699 48-Inch (for gas line only (w/o Items 11 and 12), use 8100085) 11 8100074 Quick-Disconnect Fitting, 1-Inch Male 12 8100073 Quick-Disconnect Fitting, 1-Inch Female
8103745 Quick Disconnect Fittings, ¾-inch set (includes male and female connectors) 13 8260900 Kit, Chain Restraint
* 8261095 Kit, Anchor Strap * 8263283 Bracket, Locking Cabinet (used to lock into hoods)
14 8261045 Bushing, Flexible Gas Line (8130032)
* Not illustrated.
1-1
1.2 Doors, Sides, Flue Caps, Top Caps, Flue Deflector and Casters
ITEM PART # COMPONENT
1 2610759 Side, Cabinet Left 2 2620759 Side, Cabinet Right 3 8101105 Magnet, Door 4 1086040 Door, Right (shown) * 1086039 Door, Left 5 8104146 Handle, Snap-In-Plastic 6 1064067 Pin Assembly, Door * 8100275 Spring, Door Pin * 8100658 Retaining Ring * 2307192 Hinge, Door Lower * 2206097 Holder, Manual 7 8100327 Caster without Brake 8 8100944 Caster with Brake 9 Flue Cap-Stainless Steel
8238852 Two Station Fryer (requires 2-8238858, 4-8091105 and 4-8160950) 8238847 Three Station Fryer (requires 3-8238858, 6-8091105 and 6-8160950) 8239361 Four Station Fryer (requires 4-8238858, 8-8091105 and 8-8160950) 8239362 Five Station Fryer (requires 5-8238858, 10-8091105 and 10-8160950) 8238858 Plate W/A, Basket Hanger w/ studs (used to mount basket hanger - one required per frypot) 8091105 Pushnut, ¼” Retainer 8160950 O-Ring, .139 x .250 Viton (used as a spacer between plate and flue cap)
10 Top Cap (Cap for 5-station fryer shown)
1086075 Two Station Fryer 1086043 Three Station Fryer 1086088 Four Station Fryer 1086089 Five Station Fryer
* Not illustrated.
1-2
1.3 Drain System Components
ITEM PART # COMPONENT
1 8239132 Drain Tube, Full-Vat Left Closed/Right End Open or Left Open/Right End Closed (Short) 2 8239134 Drain Tube, Dual-Vat Left Closed/Right End Open or Left Open/Right End Closed (Short) 3 8238799 Drain Tube, Downspout (3+ Battery) 4 8239131 Drain Tube, Downspout Full-Vat (2 Battery) 5 8239133 Drain Tube, Downspout Dual-Vat (2 Battery) 6 8239137 Drain Tube, Full-Vat Left and Right Open (Short) 7 8239138 Drain Tube, Dual-Vat Left and Right Open (Short) 8 8239139 Drain Tube, Full-Vat Left and Right Open (Long)
9 8239140 Drain Tube, Dual-Vat Left and Right Open (Long) 10 8239135 Drain Tube, Full-Vat Left Open/Right End Closed (Long) 11 8239136 Drain Tube, Dual-Vat Left Open/Right End Closed (Long) 12 8104353 Valve, 1¼-inch NPT Rotary Actuator 13 8160772 Sleeve 14 8091095 Clamp 3.25” x 3.00” Double T-Bolt
8090969 Clamp 3.25” x .75” Single T-Bolt
* 8160665 Vinyl Cap .218 x 500
* Not illustrated.
1-3
1.4 Electronics and Electrical Components
1.4.1 Component Boxes and Associated Components
ITEM PART # COMPONENT
√ 1 1087511 √ 1087533 √ * 8076162 Harness, Ignition Module Fenwal DV √ * 8076163 Harness, Ignition Module Fenwal FV √ 2 8075949 Module, Ignition Single Spark Fenwal
3 1087468 Bracket, Ignition Module Fenwal 4 2401585 Cover, Ignition Module Fenwal
√ 5 8075614 Cable, 12-inch Ignition
* 8073484 Connector, Rajah √ 6 8075362 Transformer, 24VAC 80VA 100V-240V √ 7 8071321 Fuse Holder √ 8 8075570 Fuse 3.5A 250V √ 9 8075829 Speaker 4ohm
10 8074812
8074934
11 8075623 Relay, 24VDC SPDT OIB (Oil Is Back) Sensor (only on units with OIB sensor) √ 12 8071683 Relay, Blower 12VDC
13 8075368 Receptacle, C14 IEC Cord Inlet
14 8075369 Receptacle, C14 IEC Cord Outlet
15 8071926 Bushing, .875 Split √ 16 1087515 √ 1087536
* 8104320 Lanyard, Controller Restraint
* 8075553 Cable, P-Bus Left SIB to Right SIB
* 8075555 Cable, P-Bus w/ power Right SIB to VIB (Valve Interface Board)
* 8075551 Cable, C-Bus Right SIB to FIB (Filtration Interface Board)
* 8075549 Cable, C-Bus Right SIB to Right SIB (Connects component boxes together)
* 8075554 Cable, C-Bus w/ power 85” (Connects SIB to FIB)
* 8075632 Terminator, CAN End Communication RJ11
* 8075863 Harness, Wire Right SIB J1 to Components
* 8075864 Harness, Wire Left SIB J1 to Components * Not illustrated. √ Recommended parts.
Board, Interface SIB (Smart Interface Board) General Market/ Burger King Board, Interface SIB (Smart Interface Board) Taco Bell
Relay, 7-sec. Time Delay 120V (U.S., Canadian & Mexico units) (only units w/ OIB sensor) Relay, 7-sec. Time Delay 220V, 230V, 240V & 250V (International units) (only units w/ OIB sensor)
Controller, FQ4000 General Market/Burger King Controller, FQ4000 Taco Bell
See Wiring Diagrams in FQGLA30-T Service Manual for cable locations
1-4
1.4.1 Component Boxes and Associated Components cont.
ITEM PART # COMPONENT
* 8075380 Harness, Wire SIB J2 to Components Full Vat * 8075379 Harness, Wire SIB J2 to Components Dual Vat * 1086017 Harness Assy, Power Blower * 8075564 Cord, Power Distribution Box to Left Component Box * 8075568 Cord, Power Component Box to Component Box * 8076106 Adapter, RJ11 CAN to Legacy 6-pin CAN (Micro Mate & Lock) (connects OQS sensor to SIB bd) 5”
* Not illustrated. √ Recommended parts.
1.4.2 Power Distribution Boxes
ITEM PART # COMPONENT
Box Assembly, Power Distribution √ 1 8075802 Relay, 30A DPDT 120VAC Coil (Master Power Reset) 2 8071560 Strain Relief √ 3 8075369 Receptacle, C14 IEC Cord Outlet 4 8071973 Terminal, Post 5 8067742 Cord set with ring terminals 68” (used on units without hood relay) 6 8071612 Clamp, 3/8 Connector 7 2401312 Bracket, Power Out Cord Tie Down
See Wiring Diagram 8052002 in FQGLA30-T Service Manual for cable locations
* 8075564 Cord, Power Distribution Box to Left Component Box * 8075565 Cord, Power Distribution Box to FIB Box * Not illustrated. √ Recommended parts.
1-5
1.4.3 ATO (Automatic Top Off)/FIB (Filter Interface Board) /Filter Box Components
ITEM PART # COMPONENT
1085993 Box Assembly, ATO/FIB Filter √ 1 1087513 1087535 √ 2 8075855 Power Supply, 24VDC 130W ATO Actuators, Filter Pump, Top Off Pump √ 3 8075362 Transformer,24VAC 80VA 100V-240V √ 4 8074482 Relay, Filter Pump DPDT 24VDC √ 5 8075570 Fuse, 250VAC 3.5A Fast Acting 6 8071321 Holder, Fuse 7 8075369 Receptacle, C14 IEC Cord Outlet * 2401312 Bracket, Power Out Cord Tie Down 8 8075368 Receptacle, C14 IEC Cord Inlet * 2401311 Bracket, Power In Cord Tie Down 9 8075803 Harness, Bulk Oil/Top off FIB 10 1086005 Wire Assembly, Solid Shortening Heater Switch 11 8075804 Harness, FIB Power Supply/Heat tapes 12 8071926 Bushing, .875 Split 13 8075974 Power Supply, 24VDC, 15W for KCCM SUI board 14 4060069 PCB, Assy, CAN Bridge (Converts OQS CAN from 125K to 500K) Need PN of PCB w/ SW * 8076128 Cable, Can Bridge Power/Communication 12” (Connects FIB to CAN Bridge board) * 8076106 Adapter, RJ11 CAN to Legacy 6-pin CAN (Micro Mate & Lock)(connects OQS sensor/SIB bd 5”)
* 2401088 Cover, ATO/Filter Box
* 8075565 Cord, Power Distribution Box to FIB Box, Filter Pump * 8075632 Terminator, CAN End Communication RJ11 * 8075551 Cable, C-Bus Right SIB to FIB (Filtration Interface Board) * 8075554 Cable, C-Bus w/ power 85” (Connects SIB to FIB) * 8075810 Cable, FIB to VIB Actuator Power * Not illustrated. √ Recommended parts.
Board, FIB w/ Software General Market/ Burger King Board, FIB w/ Software Taco Bell
Used w/out CAN Bridge Board.
See Wiring Diagram 8052002 in FQGLA30-T Service Manual for cable locations
1-6
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