Frymaster FQG30U Operators Manual
Your Growth Is Our Goal
FilterQuick™ FQG30U easyTouch®
Gas Fryer
Parts Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
*8197478*
Part Number: FRY_P_8197478 06/2019
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY
FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICERS, AND/OR THE
PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL
BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY
CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR
INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER.
FQG30U easyTouch® FILTERQUICK™ SERIES GAS FRYERS
PARTS MANUAL
TABLE OF CONTENTS
CHAPTER 1: Parts List
1.1 Accessories .......................................................................................................................................... 1-1
1.2 Doors, Sides, Flue Caps, Top Caps and Casters .............................................................................. 1-2
1.3 Control Panel Frame Assemblies ...................................................................................................... 1-3
1.4 Drain Valves and Associated Parts ................................................................................................... 1-4
1.5 Electronics and Electrical Components ........................................................................................... 1-5
1.5.1 Component Boxes and Associated Parts ....................................................................... 1-5
1.5.2 Transformer Boxes ............................................................................................................ 1-6
1.5.3 FIB (Filter Interface Board) Auto Top Off / Filter Box Components ............................ 1-8
1.5.4 VIB (Valve Interface Board) Components ....................................................................... 1-9
1.5.5 Power Reset Switch and USB Connector ........................................................................ 1-9
1.6 Wiring ................................................................................................................................................. 1-10
1.6.1 Wiring Harness Full Vat - SIB to Rear of Component Box Fryer w/out OIB ............. 1-10
1.6.2 Wiring Harness Full Vat - SIB to Rear of Component Box Fryer w OIB ..................... 1-11
1.6.3 Wiring Harness Dual Vat - SIB to Rear of Component Box w/out OIB ..................... 1-12
1.6.4 Wiring Harness Dual Vat - SIB to Rear of Component Box w OIB ............................. 1-13
1.6.5 Ignition Wiring Harness Full Vat – Control Box to Components ............................... 1-14
1.6.6 Ignition Wiring Harness Dual Vat – Control Box to Components ............................. 1-15
1.6.7 FIB Wiring Harness .......................................................................................................... 1-16
1.6.8 Miscellaneous Wiring Harnesses and Cord Sets ......................................................... 1-16
1.7 Frypots and Associated Components ............................................................................................ 1-17
1.7.1 Full-Vat Frypot Components .......................................................................................... 1-17
1.7.2 Dual-Vat Frypot Components ........................................................................................ 1-19
1.7.3 Frypot Assemblies and Associated Parts ...................................................................... 1-21
1.8 Oil Return Manifolds ........................................................................................................................ 1-22
1.9 Gas Supply and Combustion System Components ..................................................................... 1-22
1.10 Gas Valves and Associated Components ...................................................................................... 1-24
1.11 Filtration System Components ....................................................................................................... 1-26
1.12 ATO (Automatic Top-Off) Components .......................................................................................... 1-28
1.12.1 JIB Cradle, JIB Box, JIB Cap Assemblies ......................................................................... 1-28
1.12.2 ATO Pump Assembly Non-Bulk ..................................................................................... 1-29
1.12.3 ATO Pump Assembly Bulk .............................................................................................. 1-30
1.12.4 Shortening Melting Unit.................................................................................................. 1-31
1.13 Bulk Oil System Components ......................................................................................................... 1-32
1.13.1 Bulk Oil Dispose Waste Valve ......................................................................................... 1-32
1.13.2 Bulk Oil Manifold and Accessories ................................................................................ 1-33
1.14 Basket Lift Assembly and Associated Parts ................................................................................... 1-35
1.15 Oil Quality Sensor (OQS) and Associated Parts ............................................................................ 1-37
1.16 FilterQuick™ FQG30-T Series Simplified Wiring ............................................................................ 1-38
iii
FQG30U easyTouch® FILTERQUICK™ SERIES GAS FRYERS
PARTS LIST
1.1 Accessories
ITEM PART # COMPONENT
1 8030429 Brush, Frypot
2 8030388 Fryers Friend
3 1086156 Connecting Strip, Frypot
4 2307495 Hanger, Basket Two Station (use two for a Four Station fryer)
2307497 Hanger, Basket Three Station
5 8238898 Cover, Frypot, Dual Vat
6 8238897 Cover, Frypot, Full Vat
7 8030372 Basket Support Rack, Dual Vat
8 8030375 Basket Support Rack, Full Vat
* 8030136 Basket Support Screen, Full Vat (screen w/handle used in place of Item 8)
9 8100478 Gas Line, 1-Inch Dormont Flexible
8061698SP 36-Inch (for gas line only (w/o Items 10 and 11), use 8100088)
8061699 48-Inch (for gas line only (w/o Items 10 and 11), use 8100085)
10 8100074 Quick-Disconnect Fitting, 1-Inch Male
11 8100073 Quick-Disconnect Fitting, 1-Inch Female
8103745 Quick Disconnect Fittings, ¾” set (includes male and female connectors)
12 8260900 Kit, Chain Restraint
* 8261095 Kit, Anchor Strap
13 8261045 Bushing, Flexible Gas Line (8130032)
14 8030099 Basket, Full Size
15 8030271 Basket, Twin Size
16 8030511 Tray, Sediment GL30
* 8030002 Powder, Filter (80- 1-Cup Applications)
* 8030445 Pack, 100-Sheet Filter Paper 16.5 X 25.5
* Not illustrated.
1-1
1.2 Doors, Sides, Flue Caps, Top Caps and Casters
ITEM PART # COMPONENT
1 2611424 Side, Cabinet Left
2 2621424 Side, Cabinet Right
3 8101105 Magnet, Door (vertical) (use 8102346 for horizontal over filter pan)
4 1064397 Door, Left or Right (Left shown – move handle to bottom for right) (use 1080915
for Door w/ Manual Holder)
5 2304960 Handle, Eurolook Door
6 1064067 Pin Assembly, Door
* 8100275 Spring, Door Pin
* 8090970 Retaining Ring
* 2307192 Hinge, Door Lower
7 8100327 Caster without Brake
8 8100944 Caster with Brake
9 Flue Cap-Stainless Steel
8239440 Two Station Fryer
8239447 Three Station Fryer
8239448 Four Station Fryer
N/A Five Station Fryer
10 Top Cap
1086158 Two Station Fryer
1086159 Three Station Fryer
1086160 Four Station Fryer
1086161 Five Station Fryer
* Not illustrated.
1-2
1.3 Control Panel Frame Assemblies
ITEM PART # COMPONENT
1 1087710 Frame Assembly, Control 2-Battery
1087711 Frame Assembly, Control 3-Battery
1087712 Frame Assembly, Control 4-Battery
2 1087744 Bezel Assembly, Control FQ4000
3 2602083 Bezel, Single Touchscreen FQ
4 8104898 Guide, Controller Adjustable Guard
5 8104899 Bar, Guard (Touch Screen Protection)
6 8104714 Plate, Outside Tightening
7 8090047 Nut, Cap ¼-20
1-3
1.4 Drain Tube Sections and Associated Parts
ITEM PART # COMPONENT
1 1085906 Drain Tube, Dump Left Closed/Right End Open (Use 1085915 for Bulk)
2 1085904 Drain Tube, Dump Full-Vat Left Closed/Right End Open (Use 1085911 for Bulk)
3 1085917 Drain Tube, Dump Dual-Vat Left Closed/Right End Open (Use 1085916 for Bulk)
4 1085905 Drain Tube, Dump Full-Vat Left Closed/Right End Closed (Use 1085914 for Bulk)
5 1085919 Drain Tube, Dump Dual-Vat Left Closed/Right End Closed (Use 1085918 for Bulk)
6 8237322 Drain Tube, Full-Vat Left and Right Open
7 8237324 Drain Tube, Dual-Vat Left and Right Open
8 8103550 Drain Tube, Short, Open Both Ends
9 8103551 Drain Tube, Long, Open Both Ends
10 8238812 Drain Tube, Full -Vat Left and Right Open
11 8238813 Drain Tube, Dual-Vat Left and Right Open
12 8237330 Drain Tube, Full-Vat Left Open/Right End Closed
13 8237331 Drain Tube, Dual-Vat Left Open/Right End Closed
14 8237329 Drain Tube, Full-Vat Left Open/Right End Closed
15 8237326 Drain Tube, Dual-Vat Left Open/Right End Closed
16 8237328 Drain Tube, Full-Vat Left and Right Open 15.31”
8238791 Drain Tube, Full-Vat Left and Right Open 18.95”
17 8237327 Drain Tube, Dual-Vat Left and Right Open 15.31”
8238814 Drain Tube, Dual-Vat Left and Right Open 18.95”
18 8091095 Clamp
19 8160630 Vinyl Cap
20 8237480 Guard, Filter Lid Splash 2 battery
8237915 Guard, Filter Lid Splash 3, 4 and 5 battery
21 8104353 Valve, Drain 1¼” NPT
* Not illustrated.
1-4
1.5 Electronics and Electrical Components
1.5.1 Component Boxes and Associated Components
ITEM PART # COMPONENT
√ 1 1087515SP Controller, FQ4000 Burger King/General Market
√ 1087847SP Controller, FQ4000 Taco Bell
√ 1087769SP Controller, FQ4000 Arby’s
√ 2 8075949 Module, Ignition Single Spark Fenwal
√ 8076382 Module, Ignition Single Spark Fenwal FV (Left) / DV Australia 3 sec
√ 8076383 Module, Ignition Single Spark Fenwal FV (Right) Australia 4 sec
√ * 8076366 Harness, Ignition Module Fenwal FV (rear of component box to components)
√ * 8076367 Harness, Ignition Module Fenwal DV (rear of component box to components)
3 1087218 Plate, Assy Fenwal Module Mounting
4 8242482 Cover, Fenwal Ignition Module
√ 5 8075614 Cable, Ignition 12-inch
√ 6 1085979 Board, Interface SIB (Smart Interface Board)
√ 7 8071321 Fuse Holder
√ 8 8075570 Fuse 3.5A 250V
√ 9 8071683 Relay, Blower 12VDC
10 8071926 Bushing, .875 Split
√ 11 8074812 Relay Board, 7-second Time Delay 120V (U.S., Canadian and Mexico units)
8074934 Relay Board, 7-second Time Delay 220V, 230V, 240V and 250V units (Intl units)
8075731 Relay Board, 7-second Time Delay 100V (Japan)
√ 12 8075623 Relay, 24VDC SPDT OIB (Oil Is Back) Sensor
* 8075829 Speaker 4 ohm
* 8072659 Switch, Momentary (Power Reset, only in far-left component box prior to 12/6/2017)
√ * 8104320 Lanyard, Controller Restraint
* 8101164 Block, One-Piece Screwless Terminal
* 8160217 Insulation, Terminal Block Paper
See Wiring Diagrams in FQG30-T Service Manual for cable locations
* 8075553 Cable, P-Bus Left SIB (J9) to Right SIB (J9)
* 8075555 Cable, P-Bus w/ power Right SIB (J10) to VIB (Valve Interface Board) (J2)
* 8075551 Cable, C-Bus Right SIB (J7) to FIB (Filtration Interface Board) (J3)
* 8075549 Cable, C-Bus Right SIB (J7) to Right SIB (J8) (Connects component boxes together)
* 8076106 Adapter, RJ11 CAN SIB (J8) to Legacy 6-pin CAN (Micro Mate & Lock) (connects OQS sensor to SIB 5”)
* 8074552 Terminator, CAN (ONLY used on OQS harness Y- adaptor)
* 8075632 Terminator, CAN End Communication RJ11 (used in SIB J8 if OQS is NOT installed)
* 8076243 Harness, Wire SIB to Components FV (without OIB)
* 8076244 Harness, Wire SIB to Components DV (without OIB)
* 8076364 Harness, Wire SIB to Components FV (with OIB)
* 8076365 Harness, Wire SIB to Components DV (with OIB)
* Not illustrated. √ Recommended parts.
1-5
1.5.2 Transformer Boxes
ITEM PART # COMPONENT
Box Assembly, Transformer
A 1088351 230/430 (430 has added cord set 1087810)
B 1088367 230/430 CE Export (430-T has added cord set 1088370)
C 1088352 330 (530 has added cord set 1088353)
D 1088368 330 CE Export (530 has added cord set 1088371)
E 1087813 430/530 Non-CE 208/220/230/240V
F 1088369 430/530 CE Export 100V/120V (530-T CE has added cord set 1088371)
√ 1 8075362 Transformer, 115-240V 80VA 24VAC
√ 2 8070800 Transformer, 120V/24V 50VA Filter
√ 3 8072180 Transformer, 120V/24V 50VA Filter
√ 4 8071022 Transformer, 220/240V 75VA
√ Recommended parts.
1-6
1.5.2 Transformer Boxes cont.
ITEM PART # COMPONENT
5 2401696 Cover, 430/530 Transformer Box (Small)
√ 6 8075802 Relay, DPDT 30A 120VAC (Control Reset Button) (used for control power reset in
domestic units)
√ 7 8074770 Relay, DPDT 20A 240V (Control Reset Button) (used for control power reset in
international units)
√ 8 8074482 Relay, Filter Pump 30A 24VDC DPDT
9 2203191 Cover, 230/330 Transformer Box (Large)
10 8239461 Box, 430/530 Transformer (Small)
11 8239437 Box, Transformer/Filter (Large)
12 8076428 Filter, 250V 16A EMI Power Line
13 8070070 Terminal, Ground Lug
14 1088229 Harness, Reset Relay
15 1085662 Harness Assembly, Cord set Female
16 1087727 Harness, ATO/Filter Control
17 1087726 Harness, Filter Pump Motor Non-CE and CE Export
18 1088228 Harness, Transformer Vat #1 230/330 Non-CE
19 1087729 Harness, Transformer Vat #2 230/330 Non-CE
20 1087730 Harness, Transformer Vat #3 330 Non-CE
21 1087812 Harness, Transformer Vat #4/5 430/530 Non-CE
22 1087811 Harness, Transformer Vat #4#5 430/530 Non-CE
23 1088373 Harness, Transformer Vat #2 230/330 CE Export
24 1088372 Harness, Transformer Vat #1 230/330 CE Export
25 1088374 Harness, Transformer Vat #3 330 CE Export
26 1088375 Harness, Transformer Vat #4/5 430/530 CE Export
27 1088376 Harness, Transformer Vat #4/5 430/530 CE Export
* 1086452 Harness Assembly Transformer to Ground with 3-wire Snap CE Export
* WIR1198 Wire Assembly, 430/530 Transformer Box (used in Item E)
* WIR1223 Wire Assembly, 230/430 Transformer/Filter Box (used in Item A)
* WIR1224 Wire Assembly, LOV-T Dom/Filter Box (used in Item B)
* WIR1234 Wire Assembly, FQ4000 Transformer Box CE (used in Item C and D)
* WIR1235 Wire Assembly, FQ430/530 Transformer Box CE (used in Item F)
* Not illustrated
√ Recommended parts.
1-7
1.5.3 FIB (Filter Interface Board) Auto Top Off / Filter Box Components
15
9
56
10 11
12
7
8
3
12
4
13
14
16
17
ITEM PART # COMPONENT
1087716 Box Assembly, ATO/FIB Filter
√ 1 1087513SP Board, FIB w/ Software General Market / Burger King
1087535SP Board, FIB w/ Software Taco Bell
√ 2 8075855 Power Supply, 24VDC 130W ATO, Actuators, Filter Pump, Top Off Pump
√ 3 8075974 Power Supply, 24VDC, 15W for KCCM SUI board
* 1087247 Holder Assembly, Fuse with Leads (used with the KCCM SUI Board)
√ 4 8076148 PCB, Assy FQ4000 KCCM/SUI
√ 5 8075570 Fuse, 250VAC 3.5A Fast Acting
6 8071321 Holder, Fuse
7 8160217 Insulation, Terminal Block Paper
8 8101164 Block, One-Piece Screwless Terminal
9 8076240 Harness, Bulk Oil/ATO/FIB (J1 (30-pin) FIB to illustrated connectors inside FIB Box)
10 8075967 Coupler, 8PBC to 8PBC
11 8075970 Cap, Dust
12 8075975 Antenna
13 8076225 Cable, U. FL to RP-SMA Bulkhead (attaches to Item 4)
14 8075969 Cable, USB Receptacle Mount (USB end attaches to Item 4)
15 8071926 Bushing, .875 Split
16 1087715 Box, Assembly
17 2401658 Cover, ATO/Filter Box
See Wiring Diagrams in FQG30-T Service Manual for cable locations
* 8075632 Terminator, CAN End Communication RJ11 (FIB J4)
* 8075977 Cable, RJ45 Cat5E 7.87” (From Item 10 to Item 4)
* 8076242 Harness, KCCM SUI Communication/Power (RJ45 item #4 to J4 FIB and to item #3)
* 8076241 Harness, Power Supply (From item #2 to Item 8)
* 8075551 Cable, C-Bus Right SIB (J7) to FIB (Filtration Interface Board) (J3)
* 8075810 Cable, FIB to VIB Actuator Power (used from FIB item #1 (J2) to VIB (J4) and from
VIB (J3) to VIB (J4)
* Not illustrated √ Recommended parts.
1-8
1.5.4 VIB (Valve Interface Board) Components
ITEM PART # COMPONENT
√ 1087537 VIB Board Assembly Taco Bell
1 8242346 Cover, VIB Board Housing
2 8161015 Gasket, Actuator Power VIB
3 8161013 Gasket, 20 pin VIB Connector
4 8161014 Gasket, P-Bus VIB Connector
5 1087534SP Board, VIB with SW
6 8160820 Seal, Linear Actuator Board
7 1087280 Panel, Assy VIB Box Bottom Stud
√ Recommended parts.
1.5.5 Power Reset Switch and USB Connector
ITEM PART # COMPONENT
1087802 Bracket Assy, USB Mounting FQ4000 Gas
1 8072659 Switch
2 8074989 Bezel, USB Port
3 2207520 Plate, Backing USB Bezel
4 8074990 Cable, USB
1-9
1.6 Wiring
1.6.1 Wiring Harness Full Vat - SIB to Rear of Component Box (Fryer w/out OIB)
ITEM PART # COMPONENT
8076243 Harness, Controls FQ4000 Gas Full Vat
See the FQG30-T Service Manual for wiring diagram.
1-10
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