Frymaster FQE30 Parts Manual

FilterQuick™ FQE30

Electric Fryer

Parts Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

*8197117*

Part Number: FRY_P_8197117 11/2016

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NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER, OR ANY OF ITS FACTORY AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER.

NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.

DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment.

DANGER The front ledge of this appliance is not a step! Do not stand on the appliance. Serious injury can result from slips or contact with the hot oil.

WARNING

Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may result.

DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local KES.

DANGER Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all electrical power from the fryer.

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FILTERQUICK™ FQE30 SERIES ELECTRIC FRYERS PARTS

TABLE OF CONTENTS

CAUTIONARY STATEMENTS ........................................................................................................................................................ i

CHAPTER 1: Parts List

1.1 Accessories ................................................................................................................................................................. 1-1

1.2 Doors, Sides, Tilt Housings, Top Caps and Casters ....................................................................................... 1-2

1.3 Drain System Components .................................................................................................................................. 1-3

1.4 Electronics and Wiring Components ................................................................................................................ 1-4

1.4.1 Component Boxes ............................................................................................................................... 1-4

1.4.2 Contactor Boxes.................................................................................................................................... 1-6

1.4.3 Heating Element Assemblies and Associated Parts ................................................................. 1-7

1.4.3.1 Element Assemblies and Hardware ............................................................................. 1-7

1.4.3.2 Element Tube Assemblies ............................................................................................... 1-9

1.4.4 Controllers .............................................................................................................................................. 1-9

1.4.5 Wiring .................................................................................................................................................... 1-10

1.4.5.1 Contactor Box Wiring Assemblies 12-Pin Dual Vat ............................................. 1-10

1.4.5.2 Contactor Box Wiring Assemblies 12-Pin Full Vat ............................................... 1-10

1.4.5.3 Contactor Box Wiring Assemblies 6-Pin Left Element ....................................... 1-11

1.4.5.4 Contactor Box Wiring Assemblies 9-Pin Right Element .................................... 1-11

1.4.5.5 Main Wiring Harnesses .................................................................................................. 1-12

1.4.5.6 Component Box, Filter Pump and Basket Lift Wiring Harnesses ................... 1-13

1.4.5.7 Component Box to Filter Pump Harness ................................................................ 1-13

1.4.5.8 Basket Lift Harness .......................................................................................................... 1-14

1.4.5.9 Interface Board to Controller Wiring Harness 15-Pin ......................................... 1-14

1.4.5.10 FilterQuick

1.4.5.11 Control Panel Frames and Push-Pull Road Assembly ......................................... 1-15

1.5 Filtration System Components ........................................................................................................................ 1-15

1.6 Filtration Electronic Components ................................................................................................................... 1-16

1.6.1 Manual Interface Board (MIB) Assembly ................................................................................... 1-16

1.6.2 Automatic Intermittent Filtration (AIF) Board Assembly .................................................... 1-17

1.6.3 FilterQuick PCB/Controller Board Matrix .................................................................................. 1-17

1.6.4 Control Panel Frames and Push-Pull Rod Assembly ............................................................. 1-18

1.6.5 Control Panel Frames and Push Button Assembly ................................................................ 1-19

1.7 Frypot Assemblies and Associated Parts ...................................................................................................... 1-20

1.8 Oil Return Manifolds ............................................................................................................................................ 1-21

1.9 Return Valve ............................................................................................................................................................ 1-21

1.10 Auto Top-Off Components ................................................................................................................................ 1-22

1.10.1 JIB Cradle, JIB Box, JIB Cap/Pick-Up Assembly, and ATO Board Assemblies ................ 1-23

1.10.2 ATO Liquid Shortening Pump Assembly .................................................................................. 1-23

1.10.3 ATO Solid Shortening Pump Assembly ..................................................................................... 1-24

1.10.4 Shortening Melting Unit ................................................................................................................. 1-25

1.11 Bulk Oil Components ........................................................................................................................................... 1-26

1.11.1 Bulk Manifold and Accessories ..................................................................................................... 1-26

1.11.2 Bulk Dispose Waste Valve .............................................................................................................. 1-28

1.11.3 RTI Test Box ......................................................................................................................................... 1-28

1.12 Basket Lift Assembly and Associated Parts .................................................................................................. 1-29

1.13 Oil Quality Sensor (OQS) and Associated Parts .......................................................................................... 1-31

1.14 Wiring Connectors, Pin Terminals and Power Cords ............................................................................... 1-32

1.15 Fasteners… ............................................................................................................................................................ 1-33

1.16 FilterQuick™ Electric Simplified Wiring ......................................................................................................... 1-34

1.16.1 FilterQuick™ Electric Simplified Wiring with Push Button .................................................. 1-34

1.16.2 FilterQuick™ Electric Simplified Wiring with Push Pull Handles ....................................... 1-35

™

3000, MIB, AIF and ATO Wiring Harnesses ...................................... 1-14

FILTERQUICK™ FQE30 SERIES ELECTRIC FRYERS

1.1 Accessories

CHAPTER 1: PARTS LIST

ITEM PART # COMPONENT

1 8030278 Brush, Frypot 2 8030388 Fryers Friend 3 2307495 Hanger, Basket Two/Four Station (BK 2309290)

2307497 Hanger, Basket Three Station (BK 2309292) 4 1068329 Cover, Dual-Vat Frypot 5 1068325 Cover, Full-Vat Frypot 6 8030132 Rack, Full-Vat Basket Support 7 8030106 Rack, Dual-Vat Basket Support 8 1086157 Connecting Strip, Frypot 9 8260900 Kit, Chain Restraint * 8030002 Powder, Filter (80- 1-Cup Applications) * 8030445 Pack, 100-Sheet Filter Paper 16.5 X 25.5

* Not illustrated.

1-1

1.2 Doors, Sides, Tilt Housings, Top Caps and Casters

ITEM PART # COMPONENT

1 2310323 Side, Standard Cabinet Left SS (use 2210323 for Enameled Steel) 2 2320323 Side, Standard Cabinet Right SS (use 2220323 for Enameled Steel) 3 8101105 Magnet, Door (vertical) (use 8102346 for horizontal over filter pan) 4 1064397 Door, Left or Right (use 1080825 for door w holder) 5 2304960 Handle, Eurolook Door 6 1064067 Pin Assembly, Door * 8100275 Spring, Door Pin * 8090970 Retaining Ring * 2307192 Hinge, Door Lower * 2206097 Holder, Manual 7 8100327 Caster 4” without Brake -Rear 8 8100944 Caster 3” with Brake -Front 9

8237891 Two Station 8237892 Three Station 8237893 Four Station 8237894 Five Station

8242354 8242355 8238961 8238962

* 8160971 Gasket, Top cap/Frypot (1 needed per frypot)

ilt Housing (Housing for four station fryer shown)

op Cap

Two Station (Also requires four 8090078 10-32 Nutserts) Three Station (Also requires six 8090078 10-32 Nutserts) Four Station (Also requires eight 8090078 10-32 Nutserts) Five Station (Also requires ten 8090078 10-32 Nutserts)

* Not illustrated.

1-2

1.3 Drain System Components

ITEM PART# COMPONENT

1 1085806 Drain Tube, Dump Full-Vat Left Closed/Right End Open 2 1085854 Drain Tube, Dump Dual-Vat Left Closed/Right End Open 3 1085836 Drain Tube, Dump Full-Vat Left Closed Both Ends 4 1085856 Drain Tube, Dump Dual-Vat Left Closed Both Ends 5 1085842 Drain Tube, Dump Full-Vat Left Closed/Right End Open 6 8236019 Drain Tube, Full-Vat, Short, Open Both Ends 7 8236021 Drain Tube, Dual-Vat, Short, Open Both Ends 8 8103550 Drain Tube, Short, Open Both Ends

9 8103551 Drain Tube, Long, Open Both Ends 10 8236240 Drain Tube, Short Full-Vat Left Open/Right End Closed 11 8236242 Drain Tube, Short Dual-Vat Left Open/Right End Closed 12 8236202 Drain Tube, Long Full-Vat Left Open/Right End Closed 13 8236114 Drain Tube, Long Dual-Vat Left Open/Right End Closed 14 8236117 Drain Tube, Long Full-Vat Open Both Ends 15.31”

8238831 Drain Tube, Long Full-Vat Open Both Ends 18.95” 15 8238833 Drain Tube, Long Full-Vat Open Both Ends 15.49” 16 8236115 Drain Tube, Long Dual-Vat Open Both Ends 15.31”

8238840 Drain Tube, Long Dual-Vat Open Both Ends 18.95” 17 8238839 Drain Tube, Long Dual-Vat Open Both Ends 15.49” 18 8160772 Sleeve 19 8090969 Clamp

* 8160665 Vinyl Cap * 8130336 Plug, ½” NPT Square Head Pipe

* 8111071 Tubing, ¼-inch OD Teflon Vent (sold by the foot) 20 8237915 Guard, Filter Lid Splash 21 8103755 Valve, 1¼-inch NPT Rotary Actuator

* Not illustrated.

1-3

1.4 Electronics and Wiring Components

1.4.1 Component Boxes

1-4

1.4.1 Component Boxes cont.

√

ITEM PART # COMPONENT

1 1082483 Box Assembly, Component 2 2003300 Bracket, Component Box Strain Relief 3 8101164 Terminal Block

4 8074770 Relay, DPDT 20A 240V (resets control power; right hand boxes only; one in each control

box in some units.)

5 8074482 Relay, Filter 2 Pole 30A DPDT 24VDC

6 8070037 Terminal, ¼-inch Push-on 7 8070121 Bushing, Heyco Plastic AB-625-500 8 8070922 Holder, Buss Fuse HPS Screw Type 9 8072278 Fuse, 20 AMP

10 8102446 Plug, Button .50 Heyco Double “D”

11 8074036 Switch, Power

8073575 Plug, Carling Switch Hole (used on some models without a switch) 12 8071947 Plug, Button .875 Dome 13 8071321 Holder, AGC Panel Mount ¼” Fuse (Some models use item 10 here.) 14 8071597 Fuse, 3 AMP, 250V Slow-Blow

* 8071174 Fuse, 3 AMP, 250V Slow-Blow 15 8102445 Plug, Button .625 Heyco Double “D” 16 1065750 Harness Assembly, RE FV Control

1065751 Harness Assembly, RE DV Control

17 8070855

8074967

18 8070800

8074933 8074968 8122126SP 8074967

19 8072181 8070680 Transformer, 208/240V/24V 20VA Filter/Contactor

20 8072191

21 8070979

22 8072180

23 8090349 Spacer, 4mm X 6mm Aluminum 24 Interface Board

8262260 Standard Full or Dual Vat Interface Board (includes sound harness)

* 8074403 Speaker, 4-Watt SMT

25 2200829 Guard, Finger w/ switch opening

2200828 Guard, Finger w/ out switch opening 26 8074678 Switch, Momentary Flush JIB Reset 27 2205038 Guard, RE Box Switch 28 8160217 Paper, Insulating Terminal Block 29 8100045 Bushing, .875 Diameter 11/16” 30 2006654 Brace, Component Box

31 8074346 Relay, 120V DPDT 20A

32 8072659 Switch, Momentary (resets control power; located in box over JIB.) 33 8075623 Relay, 24VDC SPDT

* 8262249 RE Hood/Ansul Interlock Kit (includes terminal block, wires and connectors)

* Not illustrated. √ Recommended parts.

ransformer, 100-120V/12V 20VA Controller Transformer, 100-120V/24V 75VA (Used in DV component box) Transformer, 100-120V/24V 50VA Filter (Used in FV component boxes) Transformer, 120/208/240/24V 75VA Filter (Used in DV component box) Transformer, 208-250V/24V 75VA (Used in DV component box) Transformer, 208-250V/24V 75VA (Used in DV component box) Transformer, 100-120V/24V 75VA (Used in DV component box)

ransformer, 100-120V/24V 62VA Filter

ransformer, 208-240V/12V 30VA Controller

ransformer, 208-240V/12V 43VA Controller

ransformer, 100-120V/24V 50VA Filter/Contactor

1-5

1.4.2 Contactor Boxes

√

14/17kW

LEFT AND RIGHT

MECHANICAL

CONFIGURATIONS

13 11 12

1 3

9 3

SOLID STATE RELAY

LEFT AND RIGHT

CONFIGURATIONS

120/440/480v

LEFT AND RIGHT

STANDARD AND

MECHANICAL

CONFIGURATIONS

NOTES: The configurations illustrated show all possible components, but a particular configuration may not include all the components shown.

ITEM PART # COMPONENT

1 8072278 Fuse, 20 Amp 2 8070922 Holder, Bus Fuse 3 8070331 Transformer, 220V-480V 250VA 4 1066204 Filter Assembly, EPRI (Used on some CE WYE configurations) 5 8102554 Plug, Cord Cutout 1.125 Button 6 8071947 Plug, .875 Diameter Dome

7 8101202

8 8070070 Terminal, Ground Lug

9 8072284

10 8070037 Terminal, ¼-inch Push-on

11** 8068673 Heatsink Assembly, FV Solid State Relay (See components below)

Components of Items 12 and 13 12 8261562 Kit Relay, Solid State 40 Amp 280V with Heatsink 13 8072749 Heatsink, Solid State

* 2210482 Cover, Left Contactor Box

* *

2220482 Cover, Right Contactor Box 8070012 Relay, Tilt Switch 18 Amp 1/3 HP 24 V Coil

Contactor, 24V 40 Amp Mechanical (Latch)

Contactor, 24V 50 Amp Mechanical (Heat)

* Not illustrated. ** Full Vat has three relays (8261562); Dual-Vat has six relays. √ Recommended parts.

1-6

1.4.3 Heating Element Assemblies and Associated Parts

1.4.3.1 Element Assemblies and Hardware

NOTE: These elements apply only to FQE30 Series Fryers.

1-7

1.4.3.1 Element Assemblies and Hardware cont.

√

ITEM PART # COMPONENT

1 Element Kits – includes gaskets, grommets, tie wraps, screws and nuts.

8262198 8262201 200V 18.5 kW 8262192 208V 17.0 kW 8262197 208V 18.5 kW 8262200 8262193 230V 17.0 kW

8262199

8262194 240V 17.0 kW 8262204 400V 8.5kW 8262195 440V 17.0 kW 8262202 440V 18.5 kW 8262196 480V 17.0 kW 8262203 480V 18.5 kW

2 8262212 Probe, Temperature RE – includes tie wraps and grommet.

8074324 Probe, Temperature Fast Ready 3 8160681 Grommet, Probe 4 8160480 Plug, .375-inch Dome 5 8160688 Gasket, Element 6 8091003 * 8090766 Nut, 10-32 Keps Hex Head SS * 2304028 Wrench, Element Tube Nut Spanner 7 2303714 Bracket, Temperature Probe 7.0 kW (14kW)

2300784 Bracket, Temperature Probe 8.5 kW (17kW) 8 8090518 9 2601201 Clamp, Element (Short)

10 2300781 Clamp, Element (Long) 11 2304902 Support, Full-Vat Element Rear 12 8235621 Support, Full-Vat Element Front 13 8090567 Tie-Wrap, Metal 14 8101212 Pin, .125 X .5-inch Split 15 2304903 Support, Dual-Vat Element Rear Dual Vat 16 8238085 Support, Dual-Vat Element Front Dual Vat -14kW

8238086 Support, Dual-Vat Element Front Dual Vat -17kW

17 8103030 Spring, Element Lift Left

8103031 Spring, Element Lift Right

18 2201190 Bracket, Lower Spring Single Foot Print

2200464 Bracket, Lower Spring

19 2200733 Bracket, Lower Spring Mating 20 8101233 Handle, Element Lift

200V 17.0 kW (220V 8.5kW used in some export 3-phase 4-wire WYE units)

220V 17.0 kW (220V 8.5kW used in some export 3-phase 4-wire WYE units)

230V/400V 7.0 kW/8.5 kW(220V 8.5kW used in some export 3-phase 4-wire WYE units)

Screw, 10-32 X ⅜-inch Hex Head SS

Screw, 8-32 X ⅜-inch Slotted Hex Head

* Not illustrated.

√ Recommended parts.

1-8

1.4.3.2 Element Tube Assemblies

√

ITEM PART # COMPONENT

1 1080297 Tube Assembly, Full-Vat 14kW

1080293 Tube Assembly, Full-Vat 17 kW

2 1080298SP Tube Assembly Dual-Vat 14kW

1080295 Tube Assembly Dual-Vat 17 kW 3 8103246 Bushing and Tube Assembly, Dual-Vat 4 1080315 Bracket Assembly, LH Element Tube Support 5 1080316 Bracket Assembly, RH Element Tube Support 6 2200122 Plate, Element Tube Support Inner 7 2200123 Plate, Element Tube Support Outer 8 1067651

9 1067652

Bracket Assembly, LH Upper Spring (use 1066569 for 17kW)

Bracket Assembly, RH Upper Spring (use 1066570 for 17kW) 10 8102992 Tube, Full Vat Element Mounting 11 8102993 Bushing, Tube End Teflon

* 8262598 Kit, Tilt Switch * 8074742 Switch, Long Lever High Temp

* Not illustrated.

1.4.4 Controllers

NOTE: See Page 1-14 for Interface Board to Controller Wiring Harness

ITEM PART # COMPONENT

1 8263301 Replacement FilterQuick™ Controller

* 8263316 Software Kit, SD Card * 2601264

* 2601265 * 2600635 * 2600684

Bezel Two Position (Used for 2, 4 and 5 battery) Used with the push button Bezel Three Position (Used for 3 and 5 battery) Used with the push button Bezel Two Position (Used for 2, 4 and 5 battery) Used with the Bezel Three Position (Used for 3 and 5 battery) Used with the

* 8262458 Speaker SMT

√ Recommended parts.

* Not illustrated.

nob

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