PROTECTOR
ELECTRIC FRYERS
Service & Parts Manual
®
SERIES
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
*8196344*
www.frymaster.com E-mail: service@frymaster.com
APRIL 2008
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY
FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE
PART BEING USED IS MODIFIED FROM ITS ORIGI NAL CONFIGUR ATION, THI S WARRANTY WI LL
BE VOID. FURTHER, FRYMASTER DEA N AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY
CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR
INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
DANGER
Copper wire suitable for at least 167°F (75°C) must be used for power connections.
DANGER
The electrical power supply for this appliance must be the same as indicated on the rating and
serial number plate located on the inside of the fryer door.
DANGER
This appliance must be connected to the voltage and phase as specified on the rating and serial
number plate located on the inside of the fryer door.
DANGER
All wiring connections for this appliance must be made in accordance with the wiring diagrams
furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WARNING
Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may
result.
WARNING
Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs
must be lifted during movement to avoid damage and possible bodily injury. For a moveable or
portable installation, Frymaster optional equipment casters must be used.
Questions? Call 1-800-551-8633 or email at service@frymaster.com.
WARNING
Do not use water jets to clean this equipment.
WARNING
This equipment is intended for indoor use only. Do not install or operate this equipment in
outdoor areas.
i
DANGER
Adequate means must be provided to limit the movement of this appliance without depending
on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If
the restraint kit is missing contact your local KES.
DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all
electrical power from the fryer.
ELECTRICAL POWER SPECIFICATIONS
Three (3) Phase Requirements
WIRE
kW VOLTAGE PHASE
14 208 3 3 6 16 39 39 39
14 240 3 3 6 16 34 34 34
14 480 3 3 8 10 17 17 17
14 220/380 3 4 6 16 21 21 21
14 240/415 3 4 6 16 20 20 21
14 230/400 3 4 6 16 21 21 21
ALL
EPRI 14kW
(SOLID STATE)
17 208 3 3 6 16 48 48 48
17 240 3 3 6 16 41 41 41
17 480 3 3 6 16 21 21 21
17 220/380 3 4 6 16 26 26 26
17 240/415 3 4 6 16 24 24 24
17 230/400 3 4 6 16 25 25 25
ALL
EPRI 17kW
(SOLID STATE)
22 208 3 3 4 25 61 61 61
22 240 3 3 4 25 53 53 53
22 480 3 3 6 16 27 27 27
22 220/380 3 4 6 16 34 34 34
22 240/415 3 4 6 16 31 31 31
22 230/400 3 4 6 16 32 32 32
208 3 3 6 16 39 39 39
240 3 3 6 16 34 34 34
220/380 3 4 6 16 21 21 21
240/415 3 4 6 16 20 20 20
208 3 3 6 16 48 48 48
240 3 3 6 16 41 41 41
220/380 3 4 6 16 26 26 26
240/415 3 4 6 16 24 24 24
SERVICE
MINIMUM SIZE AMPS PER LEG
AWG mm2 L1 L2 L3
Single Phase Requirements
WIRE
kW VOLTAGE PHASE
14 208 1 2 3 34 68
14 240 1 2 4 25 59
14 480 1 2 8 10 30
SERVICE
MINIMUM SIZE
AWG mm2
AMPS
ii
PROTECTOR® SERIES ELECTRIC FRYERS
TABLE OF CONTENTS
CAUTIONARY STATEMENTS...............................................................................................................i
ELECTRICAL POWER SPECIFICATIONS........................................................................................ii
CHAPTER 1: Service Procedures
1.1 General.....................................................................................................................................1-1
1.2 Replacing a Controller.............................................................................................................1-1
1.3 Replacing Component Box Components.................................................................................1-1
1.4 Replacing a High-Limit Thermostat........................................................................................1-3
1.5 Replacing a Temperature Probe...............................................................................................1-3
1.6 Replacing a Heating Element...................................................................................................1-5
1.7 Replacing Contactor Box Components....................................................................................1-6
1.8 Replacing a Frypot...................................................................................................................1-7
1.9 Built-In Filtration System Service Procedures.........................................................................1-9
1.9.1 Filtration System Problem Resolution .....................................................................1-9
1.9.2 Replacing the Filter Motor, Filter Pump and Related Components.......................1-10
1.9.3 Replacing the Filter Transformer or Filter Relay...................................................1-12
1.10 Basket Lift Service Procedures..............................................................................................1-12
1.11 ATO (Automatic Top-Off) Service Procedures.....................................................................1-14
1.11.1 ATO (Automatic Top-Off) Troubleshooting).........................................................1-15
1.11.2 ATO (Automatic Top-Off) Board Pin Positions and Harnesses.............................1-16
1.11.3 Replacing the ATO board or Transformer..............................................................1-17
1.11.4 Replacing the ATO Pump or Solenoid ...................................................................1-17
1.12 CM7 Computer Service Procedures.......................................................................................1-18
1.12.1 CM7 Computer Troubleshooting............................................................................1-18
1.12.2 CM7 Useful Codes..................................................................................................1-21
1.12.3 CM7 Menu Summary Tree.....................................................................................1-22
1.12.4 CM7 Pin Positions and Harnesses ..........................................................................1-23
1.13 Loading and Updating Software............................................................................................1-24
1.14 Interface Board Diagnostic Chart ..........................................................................................1-25
1.15 Probe Resistance Chart ..........................................................................................................1-26
1.16 Wiring Diagrams....................................................................................................................1-27
1.16.1 Basket Lift Wiring 208-250V.................................................................................1-27
1.16.2 Basket Lift Wiring 100-120V.................................................................................1-28
1.16.3 FPEL Component Wiring Domestic.......................................................................1-29
1.16.4 FPEL Component Wiring Domestic 120V.............................................................1-30
1.16.5 FPEL Component Wiring CE.................................................................................1-31
1.16.6 Tilt Switch Wiring..................................................................................................1-32
1.16.7 Contactor Box-Delta Configuration.......................................................................1-33
1.16.8 Contactor Box-WYE Configuration.......................................................................1-34
1.16.9 Terminal Block Wiring ..........................................................................................1-35
1.16.10 Simplified FPEL14/17/22 Full-Vat Delta Wiring..................................................1-36
1.16.11 Simplified FPEL14/17/22 Full-Vat Export WYE Wiring......................................1-37
1.16.12 Simplified FPEL14/17/22 Full-Vat EPRI Wiring..................................................1-38
1.16.13 Simplified FPEL14/17/22 Full-Vat EPRI Export WYE Wiring............................1-39
1.16.14 FPEL Simplified Wiring ........................................................................................1-40
iii
PROTECTOR® SERIES ELECTRIC FRYERS
TABLE OF CONTENTS cont.
CHAPTER 2: Parts List
2.1 Accessories...............................................................................................................................2-1
2.2 Basket Lift Assembly and Associated Parts ............................................................................2-2
2.3 Doors, Sides and Casters..........................................................................................................2-4
2.4 Drain System Components.......................................................................................................2-5
2.4.1 Drain Tube Sections and Associated Parts...............................................................2-5
2.4.2 Drain Valves and Associated Parts (Units with Built-In Filtration).........................2-6
2.5 Electronics and Wiring Components .......................................................................................2-7
2.5.1 Component Boxes ....................................................................................................2-7
2.5.2 Contactor Boxes.......................................................................................................2-9
2.5.3 Fuse Boxes .............................................................................................................2-11
2.5.4 Terminal Blocks.....................................................................................................2-12
2.5.5 Heating Element Assemblies and Associated Parts ...............................................2-13
2.5.6 Element Tube Assemblies......................................................................................2-15
2.5.7 Computers ..............................................................................................................2-15
2.5.8 Wiring.....................................................................................................................2-16
2.5.8.1 Contactor Box Wiring Assemblies 12-Pin Full Vat...............................2-16
2.5.8.2 Contactor Box Wiring Assemblies 6-Pin Left Element.........................2-17
2.5.8.3 Contactor Box Wiring Assemblies 9-Pin Right Element.......................2-17
2.5.8.4 Main Wiring Harnesses..........................................................................2-18
2.5.8.5 Component Box, Filter Pump and Basket Lift Wiring Harnesses..........2-19
2.5.8.6 Component Box to Filter Pump Harness................................................2-19
2.5.8.7 Basket Lift Harness................................................................................2-19
2.5.8.8 Interface Board to Controller Wiring Harness 15-Pin............................2-20
2.5.8.9 CM7 and ATO Wiring Harnesses..........................................................2-20
2.6 Filtration System Components...............................................................................................2-21
2.7 Frypots and Associated Components.....................................................................................2-23
2.8 Oil Return System Components.............................................................................................2-24
2.9 Auto Top-Off Components....................................................................................................2-25
2.9.1 JIB Indicator Light and Basket ................................................................................2-25
2.9.2 Automatic Top-Off Board Assembly.......................................................................2-25
2.9.3 Solenoid and Pump Assemblies...............................................................................2-26
2.9.4 JIB Cap and Pick-up Assembly ...............................................................................2-27
2.9.5 BIB Cap snd Pick-up Assembly...............................................................................2-27
2.10 Wiring Connectors, Pin Terminals and Power Cords............................................................2-28
2.11 Fasteners ...............................................................................................................................2-29
iv
PROTECTOR® SERIES ELECTRIC FRYERS
r
CHAPTER 1: SERVICE PROCEDURES
1.1 General
Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical
power supply.
To ensure the safe and efficient operation of the fryer and hood, the electrical plug
must be fully engaged and locked in its pin and sleeve socket.
When electrical wires are disconnected, it is recommended that they be marked in such a way as to
facilitate re-assembly.
1.2 Replacing a Computer
1. Disconnect the fryer from the electrical power supply.
2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.
3. Remove the two screws from the upper corners of the control panel. The control panel is hinged at
the bottom and will swing open from the top.
4. Unplug the wiring harnesses from the connectors on the back of the computer, marking their
position for reassembly, and disconnect the grounding wires from the terminals. Remove the
control panel assembly by lifting it from the hinged slots in the control panel frame.
WARNING
Ground Wire Terminal
Communication Wires
Ground Wire Terminal
20-Pin Connecto
Locator Wire
5. Remove the controller from the control panel assembly and install the replacement computer.
Reinstall the control panel assembly by reversing steps 1 thru 4.
1.3 Replacing Component Box Components
1. Disconnect the fryer from the electrical power supply.
2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.
3. Remove the two screws from the upper corners of the control panel and allow the control panel to
swing down.
1-1
4. Unplug the wiring harnesses and disconnect the grounding wires from the terminals on the back of
the controller. Remove the control panel assembly by lifting it from the hinge slots in the control
panel frame.
5. Disconnect the wiring from the component to be replaced, being sure to make a note of where each
wire was connected.
6. Dismount the component to be replaced and install the new component, being sure that any
required spacers, insulation, washers, etc. are in place.
NOTE: If more room to work is required, the control panel frame assembly may be removed by
removing the hex-head screws, which secure it to the fryer cabinet (see illustration below). If this
option is chosen, all control panel assemblies must be removed per steps 1 and 2 above. The cover
plate, on the lower front of the component box, may also be removed to allow additional access if
desired. Removing the component box itself from the fryer is not recommended due to the difficulty
involved in disconnecting and reconnecting the oil-return valve rods, which pass through openings
in the component box.
Remove these three
screws at each end.
Remove these two screws
from the center supports.
Removing the Control Panel Frame and Top Cap Assembly
7. Reconnect the wiring disconnected in step 5, referring to your notes and the wiring diagrams on
the fryer door to ensure that the connections are properly made. Also, verify that no other wiring
was disconnected accidentally during the replacement process.
8. Reverse steps 1 through 4 to complete the replacement and return the fryer to service.
1-2
1.4 Replacing a High-Limit Thermostat
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit
(SDU) or other appropriate METAL container.
DANGER
DO NOT drain more than one full frypot into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of
the fryer.
3. Remove the screws from the bottom of the lower back panel attaching the contactor plug guards.
4. Remove each of the guards.
5. Remove the four screws from both the left and right sides of the lower back panel.
6. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin connector
C-6. Note where the leads are connected prior to removing them from the connector. Unplug the
12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of the connector.
7. Carefully unscrew the high-limit thermostat to be replaced.
8. Apply Loctite™ PST 567 or equivalent sealant to the threads of the replacement and screw it
securely into the frypot.
9. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vats the leads go
into positions 1 and 2 of the connector. Polarity does not matter.
10. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.
11. Reinstall the back panels, contactor plug guards, reposition the fryer under the exhaust hood, and
reconnect it to the electrical power supply to return the fryer to service.
1.5 Replacing a Temperature Probe
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit
(SDU) or other appropriate METAL container.
DANGER
DO NOT drain more than one full frypot into the SDU at one time.
1-3
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of
the fryer.
3. Remove the screws from the bottom of the lower panel attaching the contactor plug guards.
4. Remove each of the guards.
5. Remove the four screws from both sides of the lower back panel. Then remove the two screws on
both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to
remove from the fryer.
6. Locate the red and white wires of the temperature probe to be replaced. Note where the leads are
connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and using
a pin-pusher push the pins of the temperature probe out of the connector.
7. Raise the element and remove the securing probe bracket and metal tie wraps that secure the probe
to the element (see illustration below).
8. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and
through the element tube assembly.
9. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the
grommet is in place. Secure the probe to the elements using the bracket which was removed in
Step 7 and the metal tie wraps which were included in the replacement kit.
10. Route the probe wires out of the tube assembly following the element wires down the back of the
fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing
with wire ties.
11. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For full-
vat units, the red lead goes into position 3 and the white lead into position 4 of the connector.
1-4
12. Secure any loose wires with wire ties, making sure there is no interference with the movement of
the springs. Rotate the elements up and down, making sure movement is not restricted and that the
wires are not pinched.
13. Reinstall the tilt housing, back panels and contactor plug guards. Reposition the fryer under the
exhaust hood, and reconnect it to the electrical power supply to return the fryer to service.
1.6 Replacing a Heating Element
1. Perform steps 1-5 of section 1.5, Replacing a Temperature Probe.
2. Disconnect the wire harness containing the probe wiring. Using a pin pusher, disconnect the probe
wires from the 12-pin connector C-6.
3. In the rear of the fryer, disconnect the 6-pin connector for the left element (as viewed from the
front of the fryer) or the 9-pin connector for the right element from the contactor box. Press in
on the tabs on each side of the connector while pulling outward on the free end to extend the
connector and release the element leads (see photo below). Pull the leads out of the connector and
out of the wire sleeving.
4. Raise the element to the full up position and support the elements.
5. Remove the hex head screws and nuts that secure the element to the tube assembly and pull the
element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped
together. For full-vat units, remove the element clamps before removing the nuts and screws that
secure the element to the tube assembly.
6. If applicable, recover the probe bracket and probe from the element being replaced and install
them on the replacement element. Install the replacement element in the frypot, securing it with the
nuts and screws removed in Step 5 to the tube assembly. Ensure the gasket is between the tube and
element assembly.
7. Route the element leads through the element tube assembly and into the wire sleeving to prevent
chafing. Ensure that the wire sleeving is routed back through the Heyco bushings, keeping it clear
from the lift springs. Also ensure that the wire sleeving extends into the tube assembly, protecting
the wires. Press the pins into the connector in accordance with the diagram on the following page,
and then close the connector to lock the leads in place. NOTE: It is critical that the wires be
routed through the sleeving to prevent chafing.
1-5
Index Marker marks
Position 1
14253
14253
6
5L 4L6L 1L2L3L
6
789
5
6
4R
R
R
2
1R
3R
R
8. Reconnect the element connector ensuring that the latches lock.
9. Insert the temperature probe leads into the 12-pin wiring harness connector C-6 (see illustration
below). For full-vat units the red lead goes into position 3 and the white into position 4.
10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2.
11. Lower the element down onto the basket rack.
12. Reinstall the tilt housing, back panels and contactor plug guard. Reposition the fryer under the
exhaust hood, and reconnect it to the electrical power supply.
1.7 Replacing Contactor Box Components
1. If replacing a contactor box component, remove the filter pan and lid from the unit.
2. Disconnect the fryer from the electrical power supply.
3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the
filter pan are accessed by sliding under the fryer. They are located to the left and right above the
guide rails (see photo on following page).
1-6
Remove two screws to access contactor box components above the filter
pan
.
4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is
required to replace the component.
5. After performing necessary service, reverse steps 1-4 to return the fryer to operation.
Left and right views of mechanical contactor box components.
1.8 Replacing a Frypot
1. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a Shortening
Disposal Unit (SDU) or other appropriate METAL container. If replacing a frypot over the filter
system, remove the filter pan and lid from the unit.
DANGER
DO NOT drain more than one full frypot into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.
3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the
upper tabs.
4. Remove the two screws from the upper corners of the control panels and allow them to swing
down (see photo on page 1-1).
1-7
5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the
controllers by lifting them from the hinge slots in the control panel frame.
6. Remove the screws from the bottom of the lower back panel attaching the contactor plug guards.
7. Remove each of the guards
8. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in
order to remove the upper back panel.
9. To remove the tilt housing, remove the hex head screws from the rear edge of the housing. The
housing can be lifted straight up and off the fryer.
10. Remove the control panel by removing the screws on both sides.
11. Loosen the component boxes by removing the screws, which secure them in the cabinet.
12. Remove the top cap by removing the nuts at each end that secure it to the cabinetry.
13. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.
14. Remove the top-connecting strip that covers the joint with the adjacent frypot.
15. Unscrew the nut located on the front of each section of drain tube, and remove the tube assembly
from the fryer.
16. Remove the covers from the drain safety switch(es) and disconnect the wiring at the switch(es).
17. Disconnect any auto top-off sensors and wiring.
18. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the
high-limit thermostat leads.
19. Disconnect the oil return and top off flexline(s).
20. Raise the elements to the “up” position and disconnect the element springs.
21. Remove the machine screws and nuts that secure the element tube assembly to the frypot.
Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of
the fryer with wire ties or tape.
22. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.
23. Recover the drain valve(s), oil return flexline connection fitting(s), auto top-off sensors and high-
limit thermostat(s) from the frypot. Clean the threads and apply Loctite
™
PST 567 or equivalent
sealant to the threads of the recovered parts and install them in the replacement frypot.
24. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in
step 9 to attach the frypot to the fryer.
25. Position the element tube assembly in the frypot and reinstall the machine screws and nuts
removed in step 21.
1-8
26. Reconnect the oil return and auto top off flexlines to the frypot, and replace aluminum tape, if
necessary, to secure heater strips to the flexlines.
27. Insert the high-limit thermostat leads disconnected in step 18 (see illustration on page 1-3 for pin
positions).
28. Reconnect the auto top-off sensors.
29. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below
then reinstall the switch covers.
30. Reinstall the drain tube assembly.
31. Reinstall the top connecting strips, top cap, tilt housing, back panels and contactor plug guards.
32. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground
wires.
33. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.
1.9 Built-in Filtration System Service Procedures
1.9.1 Filtration System Problem Resolution
One of the most common causes of filtration problems is placing the filter paper on the bottom of the
filter pan rather than over the filter screen.
CAUTION
Ensure that filter screen is in place prior to filter paper placement and filter pump
operation. Improper screen placement is the primary cause of filtration system
malfunction.
Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation of
the filter paper, and ensure that the correct size is being used. While you are checking the filter paper,
verify that the O-rings on the pick-up tube of the filter pan are in good condition. A missing or worn
O-ring allows the pump to take in air and decrease its efficiency.
If the pump motor overheats, the thermal overload will trip and the motor will not start until it is reset.
If the pump motor does not start, press the red reset switch (button) located on the rear of the motor.
If the pump starts after resetting the thermal overload switch, then something is causing the motor to
overheat. A major cause of overheating is when several frypots are filtered sequentially, overheating
the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation.
Pump overheating can be caused by:
1-9
• Solidified shortening in the pan or filter
Sediment Particle
lines, or
• Attempting to filter unheated oil or
shortening (cold oil and shortening are
Oil Flow
more viscous, overloading the pump
motor and causing it to overheat).
If the motor runs but the pump does not return
oil, there is a blockage in the pump. Incorrectly
sized or installed paper will allow food particles
and sediment to pass through the filter pan and
Sediment Particle
Up for reverse
into the pump. When sediment enters the pump,
the gears bind, causing the motor to overload,
again tripping the thermal overload. Shortening
that has solidified in the pump will also cause it
to seize, with the same result.
Down for forward
A pump seized by debris or hard shortening can
usually be freed by manually moving the gears
with a screwdriver or other instrument.
Disconnect power to the filter system, remove the input plumbing from the pump, and use a
screwdriver to manually turn the gears.
● Turning the pump gears in reverse will release a hard particle.
● Turning the pump gears forward will push softer objects and solid shortening through the pump
and allow free movement of the gears.
Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through
and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction
tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is
left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item out
with an auger or drain snake. Compressed air or other pressurized gases should not be used to force
out the blockage.
1.9.2 Replacing the Filter Motor, Filter Pump, and Related Components
1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit
(SDU) or other appropriate metal container.
DANGER
DO NOT drain more than one full frypot into the SDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.
1-10
3. Disconnect the flexline running to the oil-return manifold at the rear of the fryer as well as the
pump suction flexline at the end of the filter pan connection (see photo below).
Disconnect flexlines indicated by the arrows.
4. Loosen the nut and bolt that secures the bridge to the oil-return manifold.
5. Remove the cover plate from the front of the motor and disconnect the motor wires.
6. Unplug the pump motor assembly 6-pin connector C-2.
7. Remove the two nuts and bolts which secure the front of the bridge to the cross brace and carefully
slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Undo
the single nut holding it in place in back. Be careful not to let the rear of the bridge slip off the
manifold at this point.
8. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the
entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.
9. When required service has been completed, reverse steps 3-8 to reinstall the bridge. NOTE: The
black motor wires go on the top terminal, the white on the bottom. The red/black heater tape wires
go into position 3 and the violet/white wires go into position 6 (see illustration below).
10. Reconnect the unit to the electrical power supply, and verify that the pump is functioning correctly
(i.e., when a filter handle is placed in the ON position, the motor should start and there should be
strong suction at the intake fitting and outflow at the rear flush port.)
1-11
11. When proper operation has been verified, reinstall the back panels and the filter pan and lid.
12. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply, if
necessary to return the fryer to service.
1.9.3 Replacing the Transformer or Filter Relay
Disconnect the fryer from the electrical power supply. Remove the left controller from the fryer to
expose the interior of the left component box. The transformer and relay on the left are located as
shown in the illustration below. Once replaced, reconnect the power.
When replacing a filter relay in the left component box, ensure the 24VAC relay (8070670) is used on
208-240V units and 8070012 is used on 120V units. This relay is the same relay used in the RE
fryers.
1.10 Basket Lift Service Procedures
Protector® Series electric fryers may be equipped with automatic basket lifts. Basket lifts always come
in pairs, although each operates independently.
A modular basket lift (illustrated on the following page) is a self-contained sub-assembly consisting
of a pair of toothed rods, which support removable basket lift arms, a pair of reversible-drive gear
motors, and four microswitches. The gear motors engage the teeth of the rods, moving them up or
down depending upon the motors’ direction of rotation. The microswitches at the upper and lower
limits of movement stop the motors when the basket is in the full up or full down position.
Timing circuitry in the controller initiates and stops basket lift operation depending upon the variables
programmed by the operator. When the product button is pressed, the timing circuitry activates a coil
in the basket lift relay to supply power to the lower microswitch. The microswitches stop the motor at
the lift’s upper and lower travel limits and reverse the direction of current flow thus reversing the
motor direction.
When the product button is pushed on the computer/controller, current flows through a coil in the
basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the normally
open upper-micro-switch. When the downward-moving rod opens the lower normally closed
microswitch, the power to the motor ceases to flow. When the computer times out, the current to the
relay coil is cut, allowing the upper circuit to be activated. The basket lift rises and re-closes the lower
1-12
microswitch. When the basket lift rod clears the upper microswitch, the microswitch reopens, power
to the circuit is cut, and the motor stops. Pushing the product button restarts the cycle.
Problems with the basket lift can be grouped into three categories:
● Binding/jamming problems
● Motor and gear problems
● Electronic problems
100-120V Configuration
208-250V Configuration
BINDING/JAMMING PROBLEMS
Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their
bushings. Apply a light coat of Lubriplate® or similar lightweight white grease to the rod and
bushings to correct the problem.
With the modular basket lift, another possible cause of binding is improper positioning of the motor,
which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen
the screws that hold the motor in place and move it forward or backward until the rod has just enough
slack to be rotated slightly.
MOTOR AND GEAR PROBLEMS
With the modular basket lift, the most likely problem to be encountered in this category is erratic
motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly
lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn
gear.
If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles
back down into the frypot), the problem is a failed motor brake. A failed motor brake cannot be
repaired and requires replacement of the motor itself.
If power is reaching the motor but the motor fails to run, the motor is burned out and must be replaced.
1-13
ELECTRONIC PROBLEMS
Within this category are problems associated with the relays, microswitches, capacitors, resistors,
interface board, wiring, and controls. The most common problem in this category is a lift that
continuously travels up and down. This is usually caused by a microswitch that is out of adjustment.
Troubleshooting the electronics of a modular basket lift is simply a process of verifying current flow
through the individual components up to and including the motor. Using a multimeter set to the 250
VAC range, check the connections on both sides of the component for the presence of the applied line
voltage. The schematic below and the wiring diagram on page 1-27 and 1-28 can identify the
components and wiring connection points.
1.11 ATO (Automatic Top-off) Service Procedures
The automatic top-off system is activated when the oil level falls below a sensor in the rear of the frypot. The
signal is sent to the ATO board to engage the solenoid to the frypot and turn on the ATO pump. The pump
draws oil from the JIB (Jug In Box) to a port in the rear of the frypot. Once the oil level has satisfied the sensor,
the pump and solenoid turn off.
The ATO board is located inside the box, behind the JIB (see Figure 1). The
power for the ATO board is supplied from the right hand component box. The
power passes through the transformer inside the ATO box to the board.
Figure 1
1-14
1.11.1 ATO (Automatic Top-off) Troubleshooting
Problem Probable Causes Corrective Action
A. Check to see that fryer is
heating. Fryer temperature
must be at least 300°F (149°C).
Check probe resistance. If
probe is bad, replace the probe.
B. Ensure oil is above 70°F
Frypots won’t top
off.
The yellow JIB low
light won’t
illuminate.
One vat tops off but
other vats fail to top
off.
Incorrect vat tops
off.
A. Probe temperature lower than
setpoint.
B. Temperature in supply line or JIB
is too low.
C. ATO board power loss
D. Failed solenoid.
E. ATO pump failed or over
tightened.
F. Failed transformer/harness.
G. Failed ATO board.
A. No power in the component box.
B. Failed transformer.
C. Loose wire connection
A. Failed solenoid
B. Loose wire connection.
A. Wired incorrectly.
B. Flexlines connected to wrong vat.
(21°C).
C. Power to the ATO board has
been cut off. Restore power to
the board and switch all
computers off and on again to
readdress system.
D. Check solenoid to see if
functioning properly.
E. If the solenoid is working,
ensure that the screws on the
bottom of the pump are not too
tight. Loosen the screws. If
loosening the screws doesn’t fix
the problem, replace the pump.
F. Ensure transformer in ATO box
is functioning properly. Check
power from transformer to ATO
board. Ensure all harnesses are
plugged securely into place.
G. Check for proper voltages using
the pin position chart found on
page 1-16. If ATO found
defective, replace ATO board.
A. Ensure power is present in the
component box.
B. If power is present in
component box, check the
transformer for correct voltage.
C. Ensure the yellow LED is
securely attached to plug J6 on
the ATO board.
A. Check power to the pump. If
the pump is hot, the solenoid
has probably failed.
B. Ensure all wiring harnesses are
securely connected to ATO
board and solenoids.
A. Ensure wires are wired
correctly.
B. Switch flexlines to correct vat.
1-15
1.11.2 ATO (Automatic Top-Off) Board Pin Positions and Harnesses
Pin
Connector From/To Harness #
Solenoids
Top Off Pump
J8
J4 (Rear) /
J5 (Front)
J3 - Vat #3
J2 - Vat #2
J1 - Vat #1
J6 Orange LED 8074555
J7
J10
J9 CM7 J7 8074646
JIB Low Reset Switch
Solenoids
Top Off Pump & JIB
Low Reset Switch
Transformer 8074553
ATO RTD
Network Resistor
(pins 2 & 3)
or to next ATO Board (4
& 5 vat units)
8074572 x1 (FV)
8074572 x2 (DV)
8074627
8074572 x1 (FV)
8074572 x2 (DV)
8074627
8074655 - Vat #1
8074654 - Vat #2
8074621 - Vat #3
8074552
# Function
1 Output DV - Vat #1
2 Output FV - Vat #1
3 Output DV - Vat #2
4 Output FV - Vat #2
5 Output DV - Vat #3
6 Output FV - Vat #3
7 Top Off Pump Black
8 JIB Low Reset
9 24VAC DV - Vat #1
10 24VAC FV - Vat #1
11 24VAC DV - Vat #2
12 24VAC FV - Vat #2
13 24VAC DV - Vat #3
14 24VAC FV - Vat #3
15 Ground Red
16 Ground
1 24VAC Ret Orange
2 24VAC
3
4
5 12VAC Ret Red
6 12VAC
7
8
1 DV - Probe Ground White
2 DV - Probe Red
3 FV - Probe Ground White
4 FV - Probe
1 16VDC Black
2 16VDC Ret
1
2
3 Ground
4 RB7/DATA
5 RB6/CLOCK
1 Ground Black
2 CAN Lo Red
3 CAN Hi White
4
5
6
1 Ground Black
2 CAN Lo Red
3 CAN Hi White
4
5
6
Voltag
e
Ground Orange
16VDC
24VAC Orange
16VDC
24VAC
12VAC
Ohm
16VDC
Wire
Color
Black
Red
Blue
Brown
Red
Red
1-16
1.11.3 Replacing the ATO board or Transformer
Disconnect the fryer from the electrical power
supply. Locate the ATO box (see Figure 1 on
page 14), behind the JIB (Jug In Box). Remove
the cover to expose the transformer and ATO
board (see Figure 2). Mark and unplug any
wires or harnesses. Replace the defective
component and reattach all wires or harnesses.
Replace the cover. Once replaced, reconnect the
power. Remove and restore power to ALL
computers after power has been restored to the
Figure 2
ATO board.
1.11.4 Replacing the ATO Pump or Solenoid
Disconnect the fryer from the electrical power
supply. Locate the ATO pump and solenoid tree
(see Figure 3), behind the ATO box. Mark and
unplug any wires or harnesses. Replace the
defective component and reattach all wires or
harnesses. Once replaced, reconnect the power.
Figure 3
1-17
1.12 CM7 Computer Service Procedures
b
1.12.1 CM7 Computer Troubleshooting
Problem Probable Causes Corrective Action
A. Press the ON/OFF switch to turn
the computer on.
B. Verify fryer is plugged in and
that the circuit breaker is not
tripped.
C. Swap the computer with a
computer known to be good. If
computer functions, replace the
computer.
D. Swap with a harness known to
e good. If computer functions,
replace the harness.
E. If any component in the power
supply system (including the
transformer and interface board)
fail, power will not be supplied
to the computer and it will not
function.
Remove and restore power to the
computer.
See section 1.12.2 on page 1-21 to
change temperature scale.
This in an indication of a
malfunction in the temperature
control circuitry, including a
failure of the high-limit thermostat.
This is displayed only during a test
of the high-limit circuit and
indicates that the high-limit has
opened properly.
No Display on
Computer.
Computer locks up.
CM7 display is in
wrong temperature
scale (Fahrenheit or
Celsius).
CM7 display shows
hot-hi-1.
CM7 display shows
HI-LIMIT.
A. Computer not turned on.
B. No power to the fryer.
C. Computer has failed.
D. Damaged computer wiring
harness.
E. Power supply component or
interface board has failed.
Computer error.
Incorrect display option programmed.
Frypot temperature is more than
410ºF (210ºC) or, in CE countries,
395ºF (202ºC).
Computer in high-limit test mode.
1-18
Problem Probable Causes Corrective Action
This display is normal when the
fryer is first turned on while in the
melt cycle mode. To bypass the
CM7 display shows
low temp.
CM7 display shows
PROBE
FAILURE.
CM7 display shows
PROBE
FAILURE
with
alarm sounding.
CM7 display shows
IGNITION
FAILURE.
Computer will not
go into program
mode or some
buttons do not
actuate.
CM7 display shows
HI 2 BAD.
Heat indicator off
upon initial startup.
Display shows hi or
hot with alarm
sounding.
CM7 display shows
igNITION
FAILURE with
alarm sounding.
Heating indicator is
on, but fryer is not
heating.
Frypot temperature is between 180°F
(82°C) and 315°F (157°C).
Problem with the temperature
measuring circuitry including the
probe.
Damaged computer wiring harness or
connector.
Open drain valve, failed computer,
failed interface board, open highlimit thermostat.
Failed computer. Replace computer
Computer in high-limit test mode.
Failed computer.
Drain valve not fully closed.
melt cycle press and hold a #2
product button under the LCD
display until it chirps. The
computer displays EXIT MELT
alternating with YES NO. Press
the #1 YES button to exit melt.
This indicates a problem within the
temperature measuring circuitry.
Swap the computer wiring harness
with one known to be good. If
problem is corrected replace
harness.
Is displayed if the fryer loses its
ability to heat oil. It is also
displayed when the oil temperature
is above 450°F (232°C) and the
high-limit thermostat has opened,
halting the heating of the oil.
Verify that the drain valves are
fully closed.
This is displayed only during a test
of the high-limit circuit and
indicates that the high-limit has
failed.
Replace computer.
Ensure all drain valves are
completely closed and that
microswitches are adjusted and
working.
1-19
Problem Probable Causes Corrective Action
C
R
CM7 display shows
IGNITION
FAILURE and
alarm sounds, but
fryer operates
normally (false
alarm).
CM7 display shows
low temp,
heating indicator
cycles on and off
normally but fryer
does not heat.
Failed computer.
A. Failed computer.
B. Damaged computer wiring
harness.
Replace computer.
A. Replace computer.
B. Replace computer wiring
harness.
CM7 display shows
software for only
CM7 or ATO board.
CM7 display shows
ERROR RM
SDCRD
Loose or damaged harness
Defective SD Card
heck that all harnesses between
CM7’s and ATO are secure and no
pins are pushed out or broken.
eplace card with another card.
1-20
1.12.2 CM7 Useful Codes
To enter any of the following codes: Press the UNLOCK ▼ button three times. TECH is displayed.
Press the 9 button. Enter a code number below:
• Reset Factory Menu - Enter 3322. The computer display flashes and quickly counts
from 1-40 and switches to off. (NOTE: This will delete any hand-entered menu items).
• Reset BADCRC Message - Disconnect board locator plug (J10). Reinsert plug. Enter
9988. Computer display switches to off. Remove and then restore power to the
computer using the 20-pin plug.
• Change from F° to C° - Enter 1658. The computer displays off. Turn the computer on
and check temperature to see the temperature scale. If the desired scale is not displayed,
repeat.
• Reset RECOVERY FAULT CALL SERVICE – Enter 0042.
• Reset CALL TECH Message - Disconnect board locator plug (J10). Reinsert plug. Enter
1000. Computer display switches to off. Remove and then restore power to the
computer using the 20-pin plug. If this message appears at any time other than after upgrade
from a previous version, replace the computer
• Enter Setup – Enter 7378.
PASSWORDS
Program Mode: Press the UNLOCK ▼ button once. The computer displays PROGRAM. Press
the 9 button. ENTER CODE is displayed. Enter 1650.
Manager Mode: Press the UNLOCK ▼ button twice. The computer displays MANAGER. Press
the 9 button. ENTER CODE is displayed. Enter 4321.
Tech Mode: Press the UNLOCK ▼ button three times. The computer displays TECH. Press the
9 button. CODE is displayed. Enter 7378.
1-21
1.12.3 CM7 Menu Summary Tree
Reflected below are the major programming sections in the CM7 and the order in which submenu headings will be found
under the sections in the Installation and Operation Manual.
Adding New Product Menu Items See section 4.10.2
Storing Product Menu Items in Product Buttons See section 4.10.3
Temperature Conversion from F° to C° See section 4.10.4
1-22
1.12.4 CM7 Pin Positions and Harnesses
Pin
Connector From/To Harness PN
Interface
J2
J6
J7
J9
J10
J11 SD Card
Board to
Computer
Previous CM7
J7 or Network
Resistor
ATO J1 or
Next CM7 J6
Interface
Board Ground
to Computer
8074199
SMT Computer to
Interface Board
Harness
8074546
Computer
Communication
Harness
8074546
Computer
Communication
Harness
8074573
Computer Locator
Harness
# Function Voltage Wire Color
1 12VAC In 12VAC
2 Ground
3 12VAC In 12VAC
4 FV Heat Demand
5 V Relay 12VDC
6 DV Heat Demand
7 R/H B/L 12VDC
8 Analog Ground
9 L/H B/L 12VDC
10 ALARM
11 Sound Device 5VDC
12 ALARM
13 FV Probe
14 Common Probes
15 DV Probe
16
17
18
19
20
1 Ground Black
2 CAN Lo Red
3CAN Hi White
4
5
6
1 Ground Black
2 CAN Lo Red
3CAN Hi White
4
5
6
1 Vat #1
2 Vat #2
3 Vat #3
4 Vat #4
5 Vat #5
6
Black
Black
1-23
1.13 Loading and Updating Software Procedures
Loading Software from an SD card to an CM7 Computer and ATO Board
To update CM7 and ATO software follow these steps:
1. Switch all computers to OFF. Press the TEMP button to check current CM7/ATO software
version.
2. Remove the two screws on the left side cover plate of the CM7 computer.
3. With the computer folded down, insert the SD card, with the contacts facing down and the notch
on the bottom right (see Figure 4 and 5), into the slot on the left side of the CM7.
4. Once inserted, FWUPD appears on the left display and SCCRCOK on the right. Numbers
count up on the right display.
5. The display then changes to FWLOAD on the left; numbers count up on the right.
6. The computer displays OBFCRC. If updating ATO software, the computer will display FWU
ATO on the left and will count down from 2500 on the right.
7. When the update is complete the CM7 displays DONE on the left and RM SDCRD on the
right.
8. Remove the SD card using the fingernail slot on the top of the SD card.
9. Repeat steps 1-8 for all computers.
10. Remove ALL power from the fryer on the rear of the unit.
11. Restore power to the fryer. There is short delay prior to the computer powering up and displaying
OFF.
12. With the computer displaying OFF, verify software update by pressing the TEMP button to
check updated CM7/ATO version.
Figure 4 Figure 5
1-24
1.14 Interface Board Diagnostic Chart
The following diagram and charts provide ten quick system checks that can be performed using only a
multimeter.
Diagnostic LED Legend
CMP indicates power from 12V transformer
24 indicates power from 24V transformer
HI (RH) indicates output (closed) from right latch
relay
HI (LH) indicates output (closed) from left latch
relay
HT (RH) indicates output from right heat relay
HT (LH) indicates output from left heat relay
AL (RH) indicates output (open) from right latch
relay
AL (LH) indicates output (open) from left latch
relay
PN 826-2260 (106-6664)
NOTE – Pin 1 is located in the bottom right corner of
Both J1 and J2. These test points are ONLY for the
Protector® Series boards with J1 and J2 plugs on
the front of the board.
Meter Setting Test Pin Pin Results
12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12-16 VAC
24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC
*Probe Resistance (RH) R X 1000 OHMS 11 of J2 10 of J2 See Chart
*Probe Resistance (LH) R X 1000 OHMS 1 of J1 2 of J1 See Chart
High-Limit Continuity (RH) R X 1 OHMS 9 of J2 6 of J2 0 - OHMS
High-Limit Continuity (LH) R X 1 OHMS 6 of J1 9 of J1 0 - OHMS
Latch Contactor Coil (RH) R X 1 OHMS 8 of J2 Chassis 3-10 OHMS
Latch Contactor Coil (LH) R X 1 OHMS 5 of J1 Chassis 3-10 OHMS
Heat Contactor Coil (RH) R X 1 OHMS 7 of J2 Chassis 11-15 OHMS
Heat Contactor Coil (LH) R X 1 OHMS 4 of J1 Chassis 11-15 OHMS
* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.
1-25
1.15 Probe Resistance Chart
Probe Resistance Chart
For use with fryers manufactured with Minco Thermistor probes only.
F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C
60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171
65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174
70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177
75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179
80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182
85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185
90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188
95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191
100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193
105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196
110 1164 43 180 1309 82 250 1453 121 320 1594 160 390 1734 199
115 1174 46 185 1320 85 255 1463 124 325 1604 163 395 1744 202
120 1185 49 190 1330 88 260 1473 127 330 1614 166 400 1754 204
125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207
1-26
1.16 Wiring Diagrams
1.16.1 Modular Basket Lift Wiring Diagram 208-250V
1-27
1.16.2 Modular Basket Lift Wiring Diagram 100-120V
1-28
1.16.3 FPEL Component Wiring (Domestic)
1-29
1.16.4 FPEL Component Wiring (Domestic 120V)
1-30
1.16.5 FPEL Component Wiring (CE)
1-31
1.16.6 Tilt Switch Wiring
1-32
1.16.7 Contactor Box – Delta Configuration
MERCURY ELEMENT WIRING
BOX
HIGH VOLTAGE
TO COMPONENT
MERCURY CONTROLS CIRCUIT
FUSES
60 AMP
1-33
22kW EPRI/TRIAC SSR ELEMENT / CONTROL WIRING
14kW / 17kW EPRI/TRIAC SSR ELEMENT / CONTROL WIRING
1.16.8 Contactor Box – WYE Configuration
1-34
1.16.9 Terminal Block Wiring
1-35
1.16.10 Simplified FPEL14, 17 and 22 Series – Full Vat Delta Wiring
1-36
1.16.11 Simplified FPEL14, 17 and 22 Series – Full Vat Wiring EXPORT WYE
1-37
1.16.12 Simplified FPEL14, 17 and 22 Series – Full Vat Wiring EPRI
3 PHASE POWER TERMINALS
312
GND
1C
LATCHING
CONTACTOR
L3
L2
L1
C1-8
C6
4
3
DRAIN
24V
FUSE
SAFETY
SWITCH
J2
J2-8
HI
11 102169
24V
12 VDC
SERIES- FULL-VAT
®
FUSES
CIRCUIT
CONTROL
POWER
SWITCH
TEMP
PROBE
24V
LIMIT
C6
2
1
HIGH
ELECTRIC FPEL PROTECTOR
K4
LATCH
AL
12 VDC
24 VAC
Solid State Relays
C1-9
C6-9
C6-8
J4-1
C1-11
SD
J4-13
LINE VOLTAGE
12 VAC
PROBE CIRCUIT
SOUND DEVICE CIRCUIT
COMPUTER/
CONTROLLER
J3
J2-5
RELAY
J2-7
11
11
HEAT
4
4
13
13
14
14
10
10
5
5
STANDBY
T
TROUBLE
ON/OFF
M
3
3
12V
COMP
FIRE
CUT-OFF
12
J2
INTERFACE
BOARD
3
1
1
2
2
J3
1-38
1.16.13 Simplified FPEL14, 17 and 22 Series – Full Vat Wiring EPRI EXPORT WYE
1-39
1.16.14 FPEL Series Simplified Wiring
1-40
PROTECTOR® SERIES ELECTRIC FRYERS
2.1 Accessories
CHAPTER 2: PARTS LIST
1
5
2
3
4
6
9
7
ITEM PART # COMPONENT
1 810-2793 Hanger, Wireform Basket
* 809-0921 Spacer, Basket Hanger
2 803-0197 Cleanout Rod, 27-inch
3 803-0209 Brush, Frypot
4 823-5956 Connecting Strip, Frypot
* 823-6755 Connecting Strip, Spreader LH Side (Use 823-6756 for Spreader RH Side)
5 106-8325 Cover, Full-Vat Frypot
6 803-0099 Basket, Full-Vat
7 803-0271 Basket, Dual-Vat (Twin)
8 803-0113 Sediment Tray, Full-Vat
9 803-0132 Rack, Full-Vat Basket Support
* 824-1664 Spreader Pan
* 824-1720 Cover, Spreader Pan
* 807-1575 Heatlamp, Merco 120V 2 Bulb (use 806-5278SP for 120V Lamp Assembly)
* 807-1576 Heatlamp, Merco 240V 2 Bulb (use 806-5285SP for 240V Lamp Assembly)
* 803-0002 Powder, Filter (80- 1-Cup Applications)
* 803-0170 Pack, 100-Sheet Filter Paper
*Not illustrated.
8
2-1
2.2 Basket Lift Assembly and Associated Parts
2-2
2.2 Basket Lift Assembly and Associated Parts cont.
ITEM PART # COMPONENT
106-1805SP Basket Lift Assembly, 200-220VAC w/Relay (Items 1-20)
1 810-1012 Rod, Basket Lift
2 813-0035 Bushing, Bronze
3 807-2513 Capacitor, 12.5 μFd 330VAC
4 901-8499 Chassis, Left Basket Lift
5 902-8499 Chassis, Right Basket Lift
6 807-0159 Connector, 12-Pin Female
7 900-5529 Gusset, Basket Lift Motor
8 812-0442 Insulation, Microswitch
9 807-2572 Microswitch
10 806-5964SP Motor Assembly, 208-240VAC Modular Basket Lift
11 200-2942 Mount, Modular Basket Lift
12 807-1683 Relay, 12VDC
13 106-2770SP Resistor Assembly, 208-220VAC Modular Basket Lift
14 809-0082 Ring, Bushing Retainer
15 910-4776 Cover, Modular Basket Lift Rear S/S (Use 900-4776 for Mild Steel)
16 809-0127 Screw, ¼-20 X ½-inch Slotted Round Head
17 823-2704 Arm, Left Basket Lift
18 823-2705 Arm, Right Basket Lift
19 810-0179 Button, Plug
20 806-9110SP Roller Assembly, Basket Lift
21 910-8112 Bracket, Basket Lift Roller
22 810-0194 Roller, Basket Lift
23 810-0374 Spacer, Basket Lift Roller
24 809-0508 Bolt, ¼-20 X 1¼ -Inch
25 809-0190 Washer, ¼-inch Flat
26 809-0047 Nut, ¼-20 Cap
* WIR-0166SP Wire Bundle, 200-250VAC Basket Lift w/Relay
* 106-5957 Wiring Harness, RE Series Electric Basket Lift (Plugs into Item 6)
* Not illustrated.
2-3
2.3 Doors, Sides and Casters
ITEM PART # COMPONENT
1 231-0323 Side, Standard Cabinet Left SS (use 221-0323 for Enameled Steel)
2 232-0323 Side, Standard Cabinet Right SS (use 222-0323 for Enameled Steel)
3 810-1105 Magnet, Door (vertical) (use 810-2346 for horizontal over filter pan)
4 106-4397 Door, Left or Right (Left shown – move handle to bottom for right)
5 210-9739 Handle, Eurolook Door
6 106-4067 Pin Assembly, Door
* 810-0275 Spring, Door Pin
* 809-0970 Retaining Ring
* 230-4685 Hinge, Door Lower
7 810-1494 Caster without Brake
8 810-2970 Caster with Brake
* Not illustrated.
2-4
2.4 Drain System Components
2.4.1 Drain Tube Sections and Associated Parts
See Section 2.4.2 for Drain Valves
ITEM PART# COMPONENT
1 823-4625 Drain Tube, Full-Vat Left Closed/Right End Open
2 823-6663 Drain Tube, Dump
3 823-4643 Drain Tube, Full-Vat Left and Right Open Short
4 823-4641 Drain Tube, Full-Vat Left and Right Open Long
5 823-4639 Drain Tube, Full-Vat Left Open/Right End Closed
6 220-5395 Drain Tube, Full-Vat, Short, Spreader, Open Both Ends
7 220-5396 Drain Tube, Full-Vat, Long, Spreader, Open Both Ends
8 823-7093 Drain Tube, Full-Vat Two Battery Right Left Open/Right End Closed
9 823-7094 Drain Tube, Dump Two Battery Left Closed, Right Open
10 823-7103 Drain Tube, Dump Two Battery w/ Spreader, Left, Both Ends Closed
11 823-7104 Drain Tube, Dump Two Battery w/ Spreader, Right, Both Ends Closed
12 816-0772 Sleeve
13 809-0969 Clamp
* 816-0630 Vinyl Cap
* Not illustrated.
2-5
2-6 2-7
2.4.2 Drain Valves and Associated Parts
ITEM PART # COMPONENT
1 809-0540 Nut, ½-13 2-Way Hex Lock
2 900-2936 Retainer, Nut Drain Valve
3 823-6634 Handle, Drain Valve FV
4 901-2348 Cover, Safety Switch
5 106-9031 Bracket, Elec. Protector FV
6 807-2104 Switch, CE Micro Roller Lever
7 816-0220 Insulation, RF Switch
8 816-0135 O-Ring, Round Drain Seal
9 810-1018 Valve, 1¼-inch Drain
2.5 Electronics and Wiring Components
2.5.1 Component Boxes
2-8
2.5.1 Component Boxes cont.
ITEM PART # COMPONENT
1 106-5592 Box Assembly, Component
2 106-6094 Handle, Assembly Oil Return
3 806-9495SP Terminal Block
4 807-0670 Relay, Filter DPDT 24VAC
5 807-0012 Relay, Filter 18 amp 24VAC coil
6 807-0922 Holder, Buss Fuse HPS
7 807-2278 Fuse, 20 Amp
8 807-4036 Switch, Power
9 807-3575 Plug, Carling Switch Hole (used on some models without a switch)
10 807-1321 Holder, AGC Panel Mount ¼” Fuse (Some models use item 10 here.)
11 807-1597 Fuse, 3 AMP Slow-Blow
12 106-6639 Harness Assembly, FV Control
106-6640 Harness Assembly, Basket Lift
13 807-0855 Transformer, 100-120V/12V 20VA
14 807-0800 Transformer, 100-120V/24V 50VA Filter
15 807-0680 Transformer, 208-240V/24V 20VA Filter
16 807-2191 Transformer, 208-240V/12V 30VA
17 807-0979 Transformer, 208-240V/12V 43VA
18 807-2180 Transformer, 208-240V 50VA Filter
19 Interface Board
826-2260 Standard Interface Board (includes sound harness)
826-2261 EPRI, Interface Board (includes sound harness)
106-6501 Fallback Controller Assembly
* 809-0349 Spacer, 4mm X 6mm Aluminum
* 810-3141 Sound Device, Universal SMT
20 807-4678 Switch, Momentary Flush JIB Reset
21 230-0834 Guard, RE Box Switch
22 816-0217 Paper, Insulating Terminal Block
23 810-0045 Bushing, .875 Diameter 11/16”
* 826-2249 RE Hood/Ansul Interlock Kit (includes terminal block, wires and connectors)
* Not illustrated.
2-9
2.5.2 Contactor Boxes
2-10
2.5.2 Contactor Box Configurations
NOTES: The configurations illustrated show all possible components, but a particular
configuration may not have all the components shown.
ITEM PART # COMPONENT
1 807-2278 Fuse, 20 Amp
2 807-0922 Holder, Bus Fuse
3 807-0064 Transformer, 480V/120V 150VA
4 106-6204 Filter Assembly, EPRI (Used on some CE WYE configurations)
5 810-2554 Plug, Cord Cutout 1.125 Button
6 807-1947 Plug, .875 Diameter Dome
7 807-0064 Transformer, 480V/120V 150VA
8 807-0070 Terminal, Ground Lug
9 807-2284 Contactor, 24V 50 Amp Mechanical (only in 14kW & 17kW units) (Heat)
10 807-2283 Contactor, 24V 63 Amp Mechanical (only in 22kW units) (Heat)
11 810-1202 Contactor, 24V 40 Amp Mechanical (Latch)
12** 806-8673 Heatsink Assembly, FV Solid State Relay (See components below)
Components of Items 12 and 13
13 826-1562 Kit Relay, Solid State 40 Amp 280V with Heatsink
14 807-2749 Heatsink, Solid State
15 807-0037 Terminal, ¼-inch Push-on
* 221-0482 Cover, Left Contactor Box
* 222-0482 Cover, Right Contactor Box
* 807-0012 Relay, Tilt Switch 18 Amp 1/3 HP 24 V Coil
* Not illustrated. ** Full Vat has three relays 826-1562, Dual-Vat has six relays.
2-11
2.5.3 Fuse Boxes
Left 22kW and
Single Phase
Fuse Box Assembly
106-5505/106-6678
4
Right 22kW and
Single Phase
Fuse Box Assembly
106-5506/106-6679
5
3
2
6
1
ITEM PART # COMPONENT
1 810-0519 Hinge
2 807-3970 Block, 3 Pole 600V 175A Terminal
3 807-0501 Fuse Block, Buss #2968 3-Pole
4 807-2240 Fuse, 60 AMP 300VAC
5 807-0070 Terminal, Ground Lug
6 807-0128 Bushing, Insulating Heyco
2-12
2.5.4 Terminal Blocks
ITEM PART # COMPONENT
1 823-5631 Box, LH Rear Terminal Block
2 823-5632 Box, RH Rear Terminal Block
3 220-0801 Cover, Rear Terminal Block Box
4 807-3970 Block, 3 Pole 600V 175A
5 807-0070 Terminal, Ground Lug
6 807-0128 Bushing, Insulating Heyco
2-13
2.5.5 Heating Element Assemblies and Hardware
NOTE: These elements apply only to FPEL series fryers.
2-14
2.5.5 Element Assemblies and Hardware cont.
ITEM PART # COMPONENT
1 Element Kits – includes gaskets, grommets, tie wraps, screws and nuts.
826-2198 200V 17.0 kW (also used for 220V 8.5 kW)
826-2201 200V 18.5 kW
826-2208 200V 11.0 kW
826-2192 208V 17.0 kW
826-2197 208V 18.5 kW
826-2210 208V 11.0 kW
826-2200 220V 17.0 kW (also used for 240V 8.5 kW)
826-2205 220V 11.0 kW
826-2193 230V 17.0 kW
826-2199 230V 18.5 kW
826-2206 230V 11.0 kW
826-2194 240V 17.0 kW
826-2207 240V 11.0 kW
826-2204 400V 8.5kW
826-2195 440V 17.0 kW
826-2202 440V 18.5 kW
826-2211 440V 11.0 kW
826-2196 480V 17.0 kW
826-2203 480V 18.5 kW
826-2209 480V 11.0 kW
2 826-2212 Probe, Temperature RE – includes tie wraps and grommet.
807-4324 Probe, Temperature Fast Ready
3 816-0681 Grommet, Probe
4 816-0480 Plug, .375-inch Dome
5 816-0688 Gasket, Element
6 809-1003 Screw, 10-32 X ⅜-inch Hex Head SS
* 809-0766 Nut, 10-32 Keps Hex Head SS
* 230-4028 Wrench, Element Tube Nut Spanner
7 910-5022 Bracket, Temperature Probe 7.0 kW
230-0784 Bracket, Temperature Probe 8.5/11 kW
8 809-0518 Screw, 8-32 X ⅜-inch Slotted Hex Head
9 910-2042 Clamp, Element (Short)
10 230-0781 Clamp, Element (Long)
11 230-0780 Support, Full-Vat Element Rear
12 823-5621 Support, Full-Vat Element Front
13 809-0567 Tie-Wrap, Metal
14 810-1212 Pin, .125 X .5-inch Split
15 220-0464 Bracket, Lower Spring
16 220-0733 Bracket, Lower Spring Mating
17 810-1233 Handle, Element Lift
* Not illustrated.
2-15
2.5.6 Element Tube Assemblies
ITEM PART # COMPONENT
1 106-7653SP Tube Assembly Element, Full-Vat
2 106-5329 Bracket Assembly, LH Element Tube Support
3 106-5330 Bracket Assembly, RH Element Tube Support
4 220-0122 Plate, Element Tube Support Inner
5 220-0123 Plate, Element Tube Support Outer
6 106-7651 Bracket Assembly, LH Upper Spring (use 106-6569 for 17kW)
7 106-7652 Bracket Assembly, RH Upper Spring (use 106-6570 for 17kW)
8 810-2992 Tube, Full Vat Element Mounting
9 810-2993 Bushing, Tube End Teflon
* 106-6587 Magnetic Position Sensor Assembly
* 826-2228 Magnetic Position Sensor Assembly with Bracket
* 810-3007 Magnet
* 230-0794 Bracket, Magnetic Position Sensor Wire
* Not illustrated.
2.5.7 Computers
NOTE: See Page 2-20 for Interface Board to Computer Wiring Harness
ITEM PART # COMPONENT
Replacement CM7 Computer
108-0227 Non-CE CM7 (For use in US, Canada, Mexico and all other non-CE countries)
108-0229 Non-CE CM7 EPRI (For use in US, Canada, Mexico and all non-CE countries)
108-0223 CE CM7 (For use in European CE countries)
108-0225 CE CM7 EPRI (For use in European CE countries)
810-3141 Sound Device, Universal SMT
2-16
2.5.8 Wiring
2.5.8.1 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1
ITEM PART # COMPONENT
106-6031SP Contactor Box Harness Assembly Full Vat
1 Standard (See wiring diagrams on pages 1-29 thru 1-31.)
EPRI (uses harness above plus wire kits WIR0733 and WIR0736)
(See wiring diagrams on pages 1-33 and 1-34.)
2-17
2.5.8.2 Contactor Box Wiring Assembly – 6-Pin (Left Element)
ITEM PART # COMPONENT
1 106-6768SP 14/17 kW Standard Mercury Contactor
106-7849SP 22 kW Triac SSR
2 106-6771SP 14/17 kW Mechanical Contactor
106-7851SP 22 kW Mercury and High Amp Mechanical Contactor
2.5.8.3 Contactor Box Wiring Assembly – 9-Pin (Right Element)
ITEM PART # COMPONENT
1 106-6769SP 14/17 kW Standard Mercury Contactor
106-7850SP 22 kW Triac SSR
2 106-6772SP 14/17 kW Mechanical Contactor
106-7852SP 22 kW Mercury and High Amp Mechanical Contactor
2-18
2.5.8.4 Main Wiring Harnesses
C6
12-Pin Female Connector
807-0159 (Rear of Fryer)
12-Pin Male Connector
807-0160 (Contactor Box)
C1C6
C1
15-Pin Male Connector
807-0804 (Rear of Component Box)
USED ONLY ON
DUAL VAT
HARNESSES
J4
J4
FULL VAT HARNESS
807-4194
DUAL VAT HARNESS
807-4195
J4C1C6
2-19
2.5.8.5 Component Box, Filter Pump and Basket Lift Wiring Harnesses
ITEM PART # COMPONENT
1 106-5750SP Full Vat Control Harness J4 to J2 (Standard)
106-6639 Full Vat Control Harness J4 to J2 (EPRI)
2 106-5935SP Filter Pump C2 to Component Box Wiring Harness
3 106-5957 Basket Lift Harness Assembly (Standard)
106-6640 Basket Lift Harness Assembly (EPRI)
2.5.8.6 Component Box to Filter Pump Harness
2.5.8.7 Basket Lift Harness
2-20
2.5.8.8 Interface Board to Controller Wiring Harness – 15-Pin
PN 807-4199
SMT Controller to Interface
Board Wiring Harness
2.5.8.9 CM7 and ATO Wiring Harnesses
ITEM PART # COMPONENT
* 807-4546 Computer Communication (used from Computer to Computer)
* 807-4655 Harness RTD Medium (used from RTD to ATO Board)
* 807-4654 ATO RTD Probe
* 807-4621 Harness RTD Short (used from RTD to ATO Board)
* 807-4553 Harness, ATO Power (used from Transformer to ATO Board)
* 807-4671
* 807-4555 ATO Yellow LED (used from ATO Board to Yellow LED)
* 807-4573
* 807-4552
807-4657 Jumper (used on 4 and 5 battery ATO board plug J5 pin 7 and 8)
* 106-9256SP Long Top-off Power (used between Component Box to ATO Box)
* 807-4646 Harness, Communication Long (used from Far Right Computer to ATO board)
* 807-4660PK SMT Pin Service Repair Kit
* 230-2345 SMT Pin Extractor
* Not illustrated.
See page 1-16 and 1-23 for Pin Positions.
Harness, ATO Pump and JIB (used from ATO Board to Top-off Pump and JIB
Reset Switch)
Computer Locator Wire (used from Computer to Interface Board) See wiring
diagram 805-1735 on page 1-38 for locator pin positions.
Communications Terminator (used on Computer pin J6 and ATO board pin
J10 to terminate network)
2-21
2.6 Filtration System Components
2-22
2.6 Filtration Components cont.
ITEM PART # COMPONENT
1 823-6560 Lid, Multi-Vat Fryers, Standard Size Filter Pan
823-6362 Lid, Two-Vat Fryer, Half Size Filter Pan
2 810-3276 Crumb Tray, Standard Size Filter Pan 3, 4 and 5 Vat
810-3288 Crumb Tray, Two-Vat Fryer, Half Size Filter Pan
3 810-3419 Hold-Down Ring for Paper 13.65 x 21.41, Standard Size Pan 3, 4, and 5 Vat
810-3289 Hold-Down Ring for Pad 11.20 x 19.10, Two-Vat Fryer, Half Size Filter Pan
4 200-2240 SanaGrid Filter Screen, Standard Size Filter Pan
220-2901 SanaGrid Filter Screen, Two-Vat Fryer, Half Size Filter Pan
5 106-8677 Pan, One-Piece Filter Standard Size
106-8211SP Pan, Two-Vat Fryer, Half Size
6 823-6191 Suction Tube Standard
823-6399 Suction Tube Two Vat
7 220-3879 Rail, Filter Pan Retaining Standard
220-2999 Rail, Filter Pan Retaining Two Vat
8 220-3748 Support, Left Filter Pan
220-3275 Support, Left Filter Pan Two Vat
9 220-3749 Support, Right Filter Pan
106-8487 Support, Right Filter Pan Two Vat
10 Motor and Gasket Kit
826-1785 100V 50/60 Hz
826-1712 115V 50/60 Hz
826-1756 208V 50/60 Hz
826-1270 220-240V 50/60 Hz
826-1755 250V 50/60 Hz
11 826-1264 Pump and Gasket Kit, Viking 4 GPM (includes gasket and capscrews below)
816-0093 Gasket, Pump/Motor
12 809-0514 Cap Screw, 5/16-inch-18 4.50” NC Hex (Connects pump to motor.)
* 807-11973 Viking Pump Seal Kit
13 813-0165 Elbow, ST ½-inch x ½-inch NPT 90° BM
14 810-1668 Adapter, ⅝-inch to ½-inch NPT Male
15 810-1067 Flexline, 8.5-inch Oil Return
16 810-1057 Flexline, 13-inch Oil Return
17 826-1392 O-Ring (Pkg. of 5; used with Item 5)
18 813-0568 Plug, ⅛-inch Socket Head Pipe (used with Item 5; two required)
* 106-5911 Heater Strip Assembly, 100-120V 25W 18”
* 106-5912 Heater Strip Assembly, 208-250V 25W 18”
* Not illustrated.
2-23
2.7 Frypot Assemblies and Associated Parts
Full Vat
1
3
4
2
See Page 2-6 for Drain
11
5
10
6
9
7
Valve Assembly.
13
12
8
ITEM PART # COMPONENT
1 823-6912 Frypot, Full-Vat
2 Thermostat Assembly, High-Limit Long Standard
806-7543 Non-CE Full Vat 425°F (218°C) (14 and 17kW FV) (Color Coded Black)
806-8035 Non-CE Full Vat 435°F (224°C) (22kW ) (Color Coded Red)
806-8132 CE Full Vat 415°F (213°C) (14kW and 17kW CE) (Color-Coded Yellow)
806-8536 CE Full Vat 405°F (207°C) (22kW CE) (Color-Coded White)
3 807-4645 Probe, Temperature ATO RTD
4 813-0617 Fitting, 3/16” x ¼” NPT
5 813-0298 Nipple, ½” x 2.00” NPT BM Pipe
6 813-0062 Elbow, ½” BM x 90°
7 813-0460 Nipple, ½” x 3.00” NPT BM Pipe
8 813-0165 Elbow, St ½” x ½” NPT 90° BM
9 810-0278 Valve, Return ½” Ball
10 200-5438 Handle, Valve Rear Flush
11 900-2935 Retainer, Nut Oil Return Valve
12 810-1668 Adaptor, Male ⅝” OD x ½”
13 810-1055 Flexline, ⅝” OD x 11.50” Long
2-24
2.8 Oil Return System Components
ITEM
1 106-9044 Handle Assembly, Full-Vat Rear Flush Protector
2 106-5595 Bracket Switch Assembly
3 807-2103 Microswitch, Straight Lever
4 823-6653 Handle, Oil Return Protector Rod
5 816-0643 Grip, Oil Return Handle
816-0220 Insulation, Oil Return Microswitch
6 809-0601 Clip, Clevis
7 900-2935 Retainer, Nut Oil Return Valve
8 200-5438 Handle, Valve Rear Flush
9 813-0298 Nipple, ½” x 2.00” NPT BM Pipe
10 813-0062 Elbow, ½” BM x 90°
11 813-0460 Nipple, ½” x 3.00” NPT BM Pipe
12 813-0165 Elbow, St ½” x ½” NPT 90° BM
13 810-0278 Valve, Return ½” Ball
14 810-1668 Adaptor, Male ⅝” OD x ½”
15 810-2532 Flexline, 7.00” Long
16 813-0907 Cap, 15/16-inch Valve Safety
17 810-3015 Manifold, Two-Station Fryer
* 810-3016 Manifold, Three-Station Fryer
* 810-3017 Manifold, Four-Station Fryer
* 810-3018 Manifold, Five-Station Fryer
PART #
COMPONENT
* Not illustrated.
2-25
2.9 Auto Top-Off Components
2.9.1 JIB Indicator Light and Basket
1
2
106-9033 Protector® Panel Light Assembly
ITEM PART # COMPONENT
1 230-4142
Bracket, Protector® Light
2 106-8105SP Light, Yellow 24VDC LED Flush
3 810-3277 Basket, JIB
2.9.2 Automatic Top-Off Board Assembly
5
3
1
2
3
106-9615 120V Assy or
4
106-9616 208-240V Assy
ITEM PART # COMPONENT
1 106-9258 Box, Assembly Auto Top Off Board (use 106-8913 for 2-Vat)
2 816-0747 Seal, Top Off Board
3 106-9611 PCB Board, Automatic Top Off 2
4 807-1999 Transformer, Dual Voltage 208-240V
807-2176 Transformer, Dual Voltage 120V
5 220-4352 Cover, Top Off Board 3, 4 or 5-Vat
220-3987 Cover, Top Off Board 2-Vat
* 807-3575 Plug, Carling Switch Hole
* Not illustrated.
2-26
2.9.3 Solenoid and Pump Assemblies
7
4
8
3
1
6
ITEM PART # COMPONENT
1 106-9680SP Pump, ¼ FNPT 12VDC, 19PSI 15.1GPH
2 807-4412 Solenoid Manifold Top-Off (includes three solenoid assemblies)
3 807-4587 Solenoid Manifold Top-Off (includes two solenoid assemblies)
4 807-4590 Solenoid
5 810-3270 Fitting, ⅜ Flare x ¼ NPT
6 816-0708 Fitting, ¼ NPT x ½ Male Barb
7 816-0710 Fitting, ¼ NPT x ½ Barb 90°
8 813-0640 Plug, ¼ NPT SQ HD BM
* 811-1139 Tubing, Braided Silicone 20-inch
* 810-3266 Flexline, ½” OD x 19.5-inch (used between solenoid and top off port)
* 810-3265 Flexline, ½” OD x 24-inch (used between solenoid and top off port)
* 810-3263 Flexline, ½” OD x 36-inch (used between solenoid and top off port)
* 810-3264 Flexline, ½” OD x 42-inch (used between solenoid and top off port)
* Not illustrated.
2
5
2-27
2.9.4 JIB Cap and Pick-Up Assembly
2
1
4
ITEM PART # COMPONENT
106-8512 Cap, JIB Assembly
1 230-3737 Cap, JIB
2 810-3242 Hose, JIB
3 810-3300 Inlet, Oil Reservoir Tube
4 810-3334 Bushing, Heyco
3
2.9.5 BIB Cap and Pick-Up Assembly (Used Internationally)
ITEM PART # COMPONENT
106-9495 Cap, BIB Assembly
1 823-6812 Cap w/ Clamp, BIB Assembly
2 810-3242 Hose
3 810-3300 Inlet, Oil Reservoir Tube
4 810-3334 Bushing, Heyco
2-28
2.10 Wiring Connectors, Pin Terminals, and Power Cords
ITEM PART # COMPONENT
Power Cords
* 807-0154 100/120V–15A 3-wire, w/grounded plug
* 807-1685 100/208/240V–18A 3-wire, w/o plug
* 807-3817 208-250V/74A 3-Phase 4-wire w/plug 96” 8 awg
* 807-4668 208-250V/84A 3-Phase 4-wire w/plug 96” 6 awg
* 807-3834 208-250V/84A 3-Phase 4-wire w/plug 96” 6 awg
* 807-3428 220V/15A 3-wire, w/o plug Export 96” 8 awg
* 807-3836 240V/32A 3-Phase 5-wire w/plug Export 86.5”
* 807-3835 220-250V 3-Phase 4-wire w/o plug Export 92”
* 807-3867 220-250V/50A 3-Phase 5-wire w/plug Export 109”
Connectors
1 807-1068 2-Pin Female
2 807-0158 6-Pin Female
3 807-0156 9-Pin Female
5 807-0159 12-Pin Female
5 807-0875 15-Pin Female
6 807-1067 2-Pin Male
7 807-0157 6-Pin Male
8 807-0155 9-Pin Male
9 807-0160 12-Pin Male
10 807-0804 15-Pin Male
11 826-1341 Terminal, Female Split Pin (Pkg of 25)
12 826-1342 Terminal, Male Split Pin (Pkg of 25)
13 807-2518 Plug, Mate-N-Lock (Dummy Pin)
14 807-0928 Extract Tool Pin Pusher
15 806-4855 Pin Pusher Screwdriver Assembly
16 230-2345 SMT Pin Extractor
* 807-4660PK SMT Pin Service Repair Kit
* Not illustrated.
2-29
2.11 Fasteners
ITEM PART # COMPONENT
* 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap
* 809-0131 Bolt, ¼-inch -20 x ¾-inch Hex
* 809-1020 Cap Screw, 5/16-inch-18 5.50” NC Hex (Connects pump to motor.)
* 809-0448 Clip, Tinnerman
* 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237)
* 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049)
* 809-0247 Nut, 8-32 Keps Hex
* 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256)
* 809-0766 Nut, 10-32 Keps Hex SS
* 809-0581 Nut, ½ NPT Locking
* 809-0020 Nut Cap 10-24 NP
* 826-1372 Nut Grip ¼-inch ¼-20 Hex NP (Pkg. of 10) (809-0059)
* 809-0417 Nut Flange ¼-inch ¼-20 Serr
* 809-0535 Nut, "T" ¼-inch-20 x 7/16 SS
* 809-0495 Nut, ¼-inch – 20 Press
* 809-0540 Nut, Lock ½-inch-13 Hex 2-Way ZP
* 826-1359 Screw, 4-40 x ¾-inch Slotted Round Head (Pkg. of 25) (809-0354)
* 826-1365 Screw, 6-32 x ⅜-inch Slot Head (Pkg. of 25) (809-0095)
* 809-0357 Screw, 6 x ⅜-inch Phillips Head NP
* 809-0359 Screw, 8 x ¼-inch Hex Washer Head
* 809-0360 Screw, 8 x ⅜-inch Hex Washer Slot Head
* 826-1371 Screw, 8 x ½-inch Hex Head ZP (Pkg. of 25) (809-0361)
* 809-0364 Screw, 8 x ⅝-inch Hex Washer Head ZP
* 809-0518 Screw, 8-32 x ⅜-inch Hex Washer Slotted Head SS
* 809-0104 Screw, 8-32 x ½-inch Slotted Head ZP
* 826-1363 Screw, 8-32 x ½-inch NP (Pkg. of 25) (809-0103)
* 826-1360 Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024)
* 826-1330 Screw, 10-32 x ⅜-inch Slot Head SS (Pkg. of 25) (809-0117)
* 809-1003 Screw, 10-32 x ⅜-inch Hex Trim Head SS
* 809-0270 Screw, 10-32 x ½-inch Phillips Head ZP
* 826-1375 Screw, 10-32 x ¾-inch Hex Trim Head SS (Pkg. of 5) (809-0401)
* 809-1000 Screw, 10-32 x 1¼-inch Hex Sck C/S
* 826-1374 Screw, 10 x ½-inch Hex Head (Pkg. of 25) (809-0412)
* 809-0266 Screw, 10 x ½-inch Phillips Head ZP
* 809-0434 Screw, 10 x ⅜-inch Hex Washer Head NP
* 809-0123 Screw, 10 x ¾-inch Slot Head
* 826-1389 Screw, 1/4-20 x ¾-inch Hex Head ZP (Pkg. of 10) (809-0131)
* 809-0582 Washer ½ NPT Locking
* 809-0184 Washer, #10 LK ZP
* 809-0190 Washer, .625 X .275 X 40 Flat SS
* 809-0191 Washer, Lock ¼ Spring ZP
* 809-0193 Washer, Flat ¼ Nylon
* 809-0194 Washer, Flat 5/16 ZP
2-30
Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106
TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135
PRINTED IN THE UNITED STATES
SERVICE HOTLINE
1-800-551-8633
819-6344
APRIL 2008
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