Frymaster FPC128-236S Service Manual

2836 Series Electric Fryers

Service and Parts Manual

This manual is for fryers starting with series AD manufactured starting Fall

2006. This manual makes no references to previous models with rounded
elements and float switches. For parts associated with those fryers, refer to 2836
Series Service and Parts Manual part number 819-6049.

Frymaster Dean, a member of the Commercial Food Equipment Service Association,
recommends using CFESA Certified Technicians.

www.frymaster.com Email: [e-mail]

24-Hour Service Hotline [phone]

*8196114*

MAY 2006

NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY
FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART
BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS,
DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR
INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel
only. A Frymaster Dean Factory Authorized Service Center (FASC) or other qualified professional
should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by
unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for
definitions of qualified personnel.

NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the
country and/or region in which the appliance is installed.

NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful interference, and 2) This device must accept any
interference received, including interference that may cause undesired operation. While this device
is a verified Class A device, it has been shown to meet Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out
by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B

prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.

DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating and
service instructions thoroughly before installing or servicing this equipment.

DANGER
Copper wire suitable for at least 167ºF (75ºC) must be used for power connections.

DANGER
The electrical power supply for this appliance must be the same as indicated on the rating and serial
number plate located on the inside of the fryer door.

DANGER
This appliance must be connected to the voltage and phase as specified on the ratings and serial
number plate located on the inside of the fryer door.

WARNING
Do not attach accessories to this fryer unless the fryer is secured from tipping. Personal injury may
result.

WARNING
Do not use water jets to clean this equipment.

WARNING
This equipment is intended for indoor use only. Do not install or operated this equipment in outdoor
areas.

DANGER
Adequate means must be provided to limit the movement of this appliance without depending on or
transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint
kit is missing contact your local Frymaster Dean Factory Authorized Service Center (FASC) for part
number 826-0900.

DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all
electrical power from the fryer.

DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from
slips or contact with the hot oil.

DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.

DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at
the end of frying operations each day. Some food particles can spontaneously combust if left
soaking in certain shortening material. Additional information can be obtained in the filtration
manual included with the system.

WARNING
No structural material on the fryer should be altered or removed to accommodate placement of the
fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the

joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort the

strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.

2836 Series Electric Fryers

Service & Parts Manual

TABLE OF CONTENTS

Page #

1. SERVICE PROCEDURES 1-1

1.1 General 1-1

1.2 Replace Computer/Controller 1-1

1.3 Replace Interface Board 1-2

1.4 Replace Transformer 1-3

1.5 Replace Temperature Probe 1-3

1.6 Replace Heating Element 1-4

1.7 Replace High-Limit 1-6

1.8 Replace Frypot 1-6

1.9 Replace Contactor (Latching or Heating) 1-7

1.10 Built-in Filter System Service Procedures 1-7

1.11 Basket Lift Service Procedures 1-9

1.12 Electric Interface Board Diagnostic Chart 1-12

1.13 Probe Resistance Chart 1-13

1.14.1 Wiring Diagrams, Main 208/240V 1-14

1.14.2 Wiring Diagrams, Main 480V (120V Controls) 1-15

1.14.3 Wiring Diagrams, Main FP28DV/36 480V (120V Controls) 1-16

1.15 Wiring Diagrams, Modular Basket Lifts 1-17

1.16 Wiring Diagrams, 208/240V Systems With Built-in Filtration 1-18

1.16.1 Wiring Diagrams, 480V Systems With Built-in Filtration 1-19

2836 Series Electric Fryers

Service & Parts Manual

TABLE OF CONTENTS (CONT.)

Page #

2. PARTS LIST 2-1

2.1 Accessories 2-1

2.2 Basket Lift Assembly (Modular) and Related Components 2-2

2.3 Cabinetry and Related Components 2-5

2.3.1.1 F228 Cabinetry 2-5

2.3.1.2 F128/136 Cabinetry 2-7

2.3.1.3 F128/236 Cabinetry 2-9

2.3.2 Door Components 2-11

2.3.3 Dump Station Components 2-12

2.4 Computer and Related Components 2-13

2.5 Contactor and Power Cord Box Assembly 2-14

2.6 Terminal Block Mount Assembly 2-16

2.7 Component Box Assembly 2-17

2.8 Filter Pan and Related Components 2-19

2.9 Frypot and Related Components 2-20

2.9.1.1 Frypot and Drain Valve Components 2-20

2.9.1.2 Drain Components 2-21

2.10 Elements and Related Components 2-22

2.11 Oil Disposal Wand 2-24

2.12 Oil Return Assembly 2-25

2.13 Filter Pump Assembly 2-27

2.14 Wiring Harnesses and Cables 2-28

2836 SERIES ELECTRIC FRYERS

CHAPTER 1: SERVICE PROCEDURES

FINDING YOUR WAY AROUND THE 2836 SERIES FRYER

Left

Contactor

Box

Fuse

Left Drain

Handle

Transformers

Under Fryer

Filtration

Filter

Control

Handles

Right Drain

Handle

Right

Contactor

Box

Interface

Board

Wire

Harness

Component

Box

Terminal

Mercury

Contactor

Block

Controller

Mechanical

Contactor

Contactor Box

1-1

1.1 General

Before performing any maintenance on your Frymaster Dean 2836 Series Electric fryer, you must
disconnect the electrical power supply.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to
facilitate reassembly.

DANGER

Hot oil will cause severe burns. Never attempt to move this appliance when filled with hot

oil, or to transfer hot oil from one container to another.

DANGER

This equipment should be unplugged when servicing, except when electrical circuit tests are

required. Use extreme care when performing such tests.

This appliance may have more than one electrical power supply connection point.

Disconnect all power cords before servicing.

Inspection, testing and repair of electrical components should be performed by an

authorized service agent only.

1.2 Replace Computer/Controller

1. Unscrew and remove two control panel screws on control panel front. Swing the panel open

from the top.

2. Unplug wiring harness at plug on back of controller. Unplug controller ground wire from

controller.

3. Remove the control panel/controller by lifting the assembly from the hinged slots in the control-

panel frame.

4. Reverse procedures to install new controller.

1.3 Replace Interface Board

1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller.

2. Unplug wire harness from the interface board. Remove all wiring from the terminals of the

interface board, ensuring that each wire is marked for reattachment.

3. Remove the nuts from each corner of the interface board and slide the board from the studs.

Unplug connectors J1 and J2, mark and unplug all other wiring on rear of the interface board.
Ensure that standoffs remain in place on studs prior to installing new interface board. Install the
new interface board by reversing the previous procedures.

1-2

4. Ensure that wire harnesses are connected to back of interface board prior to securing interface

board. Also, ensure that wiring and wire harnesses are connected to the proper terminals.

1.4 Replace Transformer

1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller.

2. Hold new transformer up to old transformer to be replaced and disconnect one wire at a time

from old and connect to new.

3. Remove the screws that secure the transformer to the component box.

4. Install the new transformer by reversing the preceding procedures. Make sure you reconnect the

wiring to the proper terminals and the harnesses to the correct connectors.

1.5 Replace Temperature Probe

1. Unplug fryer from the electrical source.

2. Drain the cooking oil from the frypot.

3. Remove the fryer from the exhaust hood to gain access to the rear of the fryer.

4. If unit is equipped with modular basket lift, remove basket lift assembly and set aside.

5. Remove the screws from the top cap and back cover(s). Set the cover(s), top cap and screws

aside.

6. Disconnect the wire harness containing the probe wiring. It may be necessary to remove the

wire ties.

7. Use a pin-pusher (P/N 806-4855 or P/N 807-

0928) to remove the red and white probe
wires from the connector. Note probe pin
location in plug. Pull the probe wires out of
the insulation.

8. Remove the screw(s) securing the probe

bracket to the element. Remove the metal
wraps securing the probe to the element.

Use a pin-pusher to remove probe wires from

connector (arrows).

1-3

9. Remove the probe bracket and the securing components from the probe bulb and element.

Thread the probe wire through the hole in the tilt plate assembly and remove the probe.

10. Thread the new probe wire through the hole in tilt plate. Place the new temperature probe

assembly onto the element and secure with the bracket and screws removed earlier. Clip the
probe onto the rear of the element in two places. The temperature probe assembly should be
oriented in the same manner as the probe being replaced.

11. Thread the probe wires into the harness insulation. Note the pin positions and insert pins in the

connector. Reconnect the harness and secure with a wire-tie.

12. Lower the element into the frypot with the lift handle.

13. Install the back covers, basket lift assembly, and top cap and secure with screws.

1.6 Replace Heating Element

1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.

2. Unplug the element connectors for the

element being removed (right element- 6-pin
harness connector; left element- 9-pin harness

Harness

Connector

Closed

Top Portion

Harness

Connector

Open

connector). Remove the element wires from
the connector. Press down on either side of
the connector while pulling up on the top
portion. The connector will open from the
top. Note wiring configuration in connector
before removing element wire pins. Pull all
wires from the connector.

3. Loosen conduit connector and pull element

Push in on tabs to release

top portion

wires through conduit.

4. Remove the screws securing the temperature

probe bracket from the element. Remove the
probe clamp (metal wire-wrap). Set the
temperature probe and probe-securing
components aside.

NOTE: Temperature probe removal is not

required if the left element is being replaced.

Loosen connector here.

5. Disconnect the element springs from the tilt brackets.

6. Remove the element clamps and hardware before removing mounting-screws and nuts on the

defective element. Remove all wire-ties securing element wiring, and then remove element from
frypot.

1-4

7. Install the replacement element in the frypot and secure with the mounting hardware.

8. Reinstall the temperature probe and probe-bracket components onto the replacement element.

9. Route the element leads (terminals) to the rear of the fryer

10. Secure element wiring with wire-ties.

11. Route the element wires through the conduit

and tighten conduit connector.

11. When replacing the left element (as viewed

from the rear of the fryer), use the 9-pin
connector, inserting the leads from the
replacement element. Ensure the pin
numbers match the numbers of the defective

Ensure that the wires are properly routed and

secured.

element wires. When all pin terminals have
been fully inserted, close the connector by
sliding the halves together until the tabs snap
back into place (reverse procedure in this
section, Step 2). Check wire numbers to
ensure correct wiring of the replacement
element.

When replacing the right element (as viewed
from the rear of the fryer), follow the above
procedure, inserting pin terminals into the
corresponding holes in the 6-pin connector.

Left Element—
9-Pin Connector

Right Element—
6-Pin Connector

12. Connect the connectors, ensuring the latches

lock in place.

13. Install the temperature probe wires (marked for re-assembly) in the corresponding pin locations.

14. Reconnect the element springs to the tilt brackets

15. Install the back covers, basket lift assembly, and top cap and secure with screws.

16. Position fryer under exhaust hood.

1-5

1.7 Replace High-Limit

1. Perform Procedure 1.5, Replace Temperature

Probe, Steps 1-4.

2. Disconnect the wire harness containing the

high-limit wires.

3. Use a pin-pusher (P/N 806-4855 or P/N 807-

0928) to remove the two high-limit wires
from the wire harness connector (arrows).
Note pin location in connector before
removing wires.

4. Remove the high-limit from the frypot using

an open-end wrench or other suitable tool.

5. Apply Loc-Tite PST 567 sealant to the

replacement high-limit threads.

6. Screw the replacement high-limit into the

frypot and tighten to 170-180 inch-pounds

Using a pin-pusher, remove two high-limit wires
(arrows) from connector.

torque. DO NOT OVERTIGHTEN.

7. Insert the replacement high-limit wires into

the connector, ensuring each wire is in the
correct hole..

8. Reconnect the high-limit wire-harness

connector.

9. Install and secure the back cover(s).

10. Return fryer to operation.

Place wrench here when removing and installing

high-limit.

1.8 Replace Frypot

1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.

2. Perform Procedure 1.2, Replace Computer/Controller, Steps 1-3.

3. Perform Procedure 1.7, Replace High-Limit, Steps 1-4.

4. Disconnect the element wire harnesses.

5. If the fryer has a built-in filtration system, remove all the plumbing from the frypot, including

oil-return and drain plumbing.

1-6

6. Remove the screws securing the frypot to the front frame of the fryer.

7. Carefully lift the frypot from the cabinet.

8. Remove the drain valve from the old frypot and install on the new frypot.

9. Apply Loc-Tite Sealant PST 567 to the high-limit threads. Install high-limit into the new frypot.

10. Disconnect the tilt plate springs from the old frypot.

11. Remove the securing screws from the tilt plate. Lift the tilt plate/heating element assembly from

the old frypot and install on the new frypot.

12. Follow the preceding steps in reverse to install the new frypot into the fryer.

13. NOTE: Apply Loc-Tite Sealant PST 567 to all pipefittings prior to installation.

1.9 Replace Contactor (Latching or Heating)

1. Remove filter pan.

2. Remove cover to contactor box.

3. Identify faulty contactor. Remove all wiring connected to the contactor terminals inside the

component box. Tape wire-pairs together and mark each wire-set or wire for reassembly.

4. Remove contactor-mounting screws and remove the contactor.

5. Install the new contactor and connect the wiring removed in Step 3.

1.10 Built-in Filter System Service Procedures

Troubleshooting Built-In Filtration Systems

One of the most common errors is placing the filter paper on the bottom of the filter pan rather than
over the filter screen.

CAUTION
Ensure that the paper support screen is in place prior to filter paper placement and
filter pump operation. Improper screen placement is the major cause of filter system
malfunction.

Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation
of the filter paper, and ensure that the correct size is being used.

1-7

If the pump motor overheats, a circuit breaker will trip and the motor will not start until the breaker
is reset. If the pump motor does not start, press the white reset button located under the component
box, inside the cabinet.

If the pump starts after resetting the breaker, then something is causing the motor to overheat. A
major cause of overheating is when several frypots are filtered sequentially, thus overheating the
pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation, and
allow time for the motor to cool between sequential frypot filtering.

Pump overheating can be caused by:

• Solidified shortening in the pan or filter lines,

or

• Attempting to filter unheated oil or shortening.

Cold oil and shortening are more viscous, causing the pump motor to overheat. Always filter with
the oil or shortening at operating temperature [350°F (177°C)].

If the motor runs but the pump does not,

Sediment Particle

there is a blockage in the pump. Incorrectly
sized or installed paper/pads will allow food
particles and sediment to pass through the
filter pan and into the pump. When sediment

Oil Flow

enters the pump, the gears bind, causing the
motor to overload, again tripping the thermal
overload. Solidified shortening in the pump
will also cause it to seize, with the same
problem.

A pump seized by debris or hard shortening
can usually be freed by manually moving the

Sediment Particle

Up for reverse

gears with a screwdriver or other instrument.

Disconnect power to the filter system,
remove the input plumbing from the pump,
and use a screwdriver to manually turn the

Down for forward

gears.

● Turning the pump gears in reverse will

release a hard particle.

● Turning the pump gears forward will push softer objects and solid shortening through the

pump and allow free movement of the gears.

Incorrectly sized or installed paper/pads allows food particles and sediment to pass through and clog
the suction tube on the bottom of the filter pan. Particles large enough to block the suction tube may
indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is left in the
pan and allowed to solidify. Blockage removal can be accomplished by forcing the item out with an

1-8

auger or drain snake. Compressed air or other pressurized gases should not be used to force out the
blockage

1.11 Basket Lift Service Procedures

2836 Series Electric fryers may optionally be equipped with automatic basket lifts to ensure uniform
cooking times. Electric fryers can be equipped with "modular" or "bell-crank" basket lifts.

A modular basket lift (illustrated) consists

of a toothed rod to which the basket lift arm
is attached, a reversible-drive gear motor
and a pair of roller-activated microswitches.
The gear motor engages the teeth of the
rods, moving them up or down, depending
upon the motors’ direction. The
microswitches at the upper and lower limits
of movement stop the motor when the
basket is in the full up or full down position.

Timing circuitry in the controller initiates
and stops basket lift operation depending
upon the variables programmed by the
operator. When the product button is
pressed, the timing circuitry activates a coil
in the basket lift relay to supply power to the
lower microswitch. The microswitches stop
the motor at the lift’s upper and lower travel
limits and reverse the direction of current
flow, thus reversing the motor direction.

Modular Basket Lift Assembly (Typical).

1-9

Simplified Schematic

H

5

1 or 4

3

To computer/controller via

interface board

Basket Lift

Relay

Normally Open Upper-limit

Microswitch

M

Normally Closed Lo wer-limit

Microswitch

N

6

When the product button is pushed on the computer/controller, current flows through a coil in the
basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the
normally open upper-microswitch. When the lower normally closed microswitch is opened by the
downward moving lift rod, power to the motor ceases to flow. When the computer/controller times­out, the current to the relay coil is interrupted, allowing the upper circuit to be activated. The basket
lift then raises and closes the lower microswitch. When the basket lift rod clears the upper
microswitch, the microswitch opens, and power to the circuit is interrupted, stopping the motor.
Pushing the product button or activating the manual control (if equipped) restarts the cycle.

Problems with the modular basket lift design can be grouped into three categories:

● Binding/jamming problems

● Motor and gear problems

● Electronics problems

1-10

BINDING/JAMMING PROBLEMS

Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their
bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and
bushings to correct the problem.

With the modular basket lift, another possible cause of binding is improper positioning of the motor,
which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen
the screws that hold the motor in place and move it forward or backward until the rod has just
enough slack to be rotated slightly.

MOTOR AND GEAR PROBLEMS

With the modular basket lift, the most likely problem to be encountered in this category is erratic
motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly
lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn
gear.

If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles
back down into the frypot), the problem is a failed motor brake. The motor must be replaced.

If power is reaching the motor but the motor fails to run, the motor is burned out and must be
replaced.

ELECTRONICS PROBLEMS

Within this category are problems associated with the relays, microswitches, capacitors, resistors,
interface board, wiring, and controls. The most common problem in this category is a lift that
continuously travels up and down. This is usually caused by a microswitch that is out of adjustment.

Troubleshooting the electronics of a modular-type basket lift is simply a process of verifying current
flow through the individual components up to and including the motor. Using a multimeter set to the
250 VAC range, check the connections on both sides of the component for the presence of the
applied line voltage. The accompanying simplified wiring diagrams identify the components and
wiring connection points.

1-11

1.12 Electric Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using
only a multimeter.

Note: The sealed relays are
replaceable. If a relay fails,
the replacement part number
is 807-3932.

1

23

6

5

4

8

7

K1

10

11
12

9

12

11

10
13

15

14

CMP indicates power from 12V transformer

K2

K3 K4

24 indicates power from 24V transformer

HI (RH) indicates output (closed) from right latch

HI (LH) not applicable to Ultimate Electric fryers

HT (RH) indicates output from right heat relay

HT (LH) not applicable to Ultimate Electric fryers

4

1

7

5

2

8

6

3

9

4

1

7

10

5

2

8

11

6

3

9

12

AL (RH) indicates output (open) from right latch

AL (LH) not applicable to Ultimate Electric fryers

Diagnostic LED Legend

relay

relay

Meter Setting Test Pin Pin Results

12 VAC Power 50 VAC Scale 1 of J2 3 of J2 12-16 VAC
24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC
*Probe Resistance R X 1000 OHMS 11 of J2 12 of J2 See Chart
Hi-Limit Continuity R X 1 OHMS 7 of J2 4 of J2 0 - OHMS
Latch Contactor Coil R X 1 OHMS 8 of J2 Chassis 3-10 OHMS
Heat Contactor Coil R X 1 OHMS 9 of J2 Chassis 18-25 OHMS

*Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

1-12

1.13 Probe Resistance Chart

Use the chart below when testing temperature probes and probe circuits for proper operation.

Probe Resistance Chart

F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C

60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171
65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174
70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177
75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179
80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182
85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185
90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188

95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191
100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193
105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196
110 1164 43 180 1309 82 250 1453 121 320 1594 160 390 1734 199
115 1174 46 185 1320 85 255 1463 124 325 1604 163 395 1744 202
120 1185 49 190 1330 88 260 1473 127 330 1614 166 400 1754 204
125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207

1-13

1.14.1 Wiring Diagrams, Main – 208/240V

1-14

1.14.2 Wiring Diagrams, Main 480V (120 V Controls)

1-15

1.14.3 Wiring Diagrams, Main FP28DV/36 480V (120 V Controls)

1-16

1.15 Wiring Diagrams, Modular Basket Lifts

1-17

1.16.1 Wiring Diagrams: 208/240V Systems With Built-in Filtration

1-18

1.16.2 Wiring Diagrams: 480V Systems With Built-in Filtration

1-19

2.1 Accessories

2836 SERIES ELECTRIC FRYERS

CHAPTER 2: PARTS LIST

1

4

7

Item Part Number Description

1 803-0306 Fry Basket, Twin Basket
2 826-1118 Caster, 5"- With Brake (Mounting Hardware Included)
3 826-1117 Caster, 5"- W/O Brake (Mounting Hardware Included)
4 803-0209 Brush, Frypot
5 803-0348 Rack, FP36 Basket Support

803-0349 Rack, FP28 Basket Support

803-0363 Rack, FP14 (FP28DV) Basket Support
6 803-0350 Screen Assembly, FP28/36 Basket
7 803-0197 Fryer Friend 27” Cleanout Rod
8 823-4985 Splash Guard, Right

823-4961 Splash Guard, Left

* 823-4636 Connecting Strip, FP28/36
* 823-5679 Connecting Strip, FP14 (FP28DV)
* 803-0293 Glove, Hot Oil Neoprene (pair)
* 803-0002 Filter Powder – 80 Individual Packages
* 803-0303 Filter Paper –100 sheets

* Not Illustrated

2

5

8

3

6

2-1

2.2 Basket Lift Assembly (Modular) and Related Components

4

2

18

24

3

20

10

21

22

8

13

19

17

23

16

9

11

6

7

15

5

14

26

12

1

25

Item Part Number Description

106-3775 Basket Lift, Modular Assembly 100-120V with Relay
1 807-0158 Connector, 6-Pin
2 200-6455 Mount, Modular Basket Lift
3 806-5964SP Motor Assembly, Modular 120V Basket Lift
4 806-8530SP Resistor Assembly, 120V

* 106-2770SP Resistor Assembly, 200/208/220V
* 106-2771 Resistor Assembly, 230/240/250V
* 807-2661 Resistor, 13 Ohm -120V, 10W (Part of 806-8530 Assembly)
* 807-3893 Resistor, 50 Ohm, 50W (Part of 106-2770: 200-208V Assembly)

* 807-3893 Resistor, 50 Ohm, 50W (Part of 106-2771: 230-250V Assembly)
5 807-1683 Relay, 12 VDC
6 807-2513 Capacitor, Motor Run 12.5 MFD 250 VAC
7 807-2572 Microswitch, Formed End
8 809-0082 Ring, ¾” Truarc ZP
9 826-1361 Screw, 8-32 x 1” Tr Sl HD ZP (Pkg. of 25)

10 809-0127 Screw, ¼” – 20 x ½” Rd Sl HD NP
11 809-0186 Washer, #8 Lock External Tooth
12 826-1366 Nut, 4-40 KEPS Hex w/Ext Tooth (Pkg. of 25)

* Not illustrated

2-2

2.2 Basket Lift Assembly (Modular) and Related Components (cont.)

13 809-0247 Nut, 8-32 Hex ZP KEPS
14 826-1359 Screw, 4-40 x ¾” Pn Sl Hd Zp (Pkg. of 25)
15 826-1371 Screw, Drill #8 x ½” Hx Hd Zp (Pkg. of 25)
16 826-1374 Screw, #10 - ½” Hx Washer Hd Np Pkg. of 25)
17 809-0503 Screw, 8-32 x ½” Hx Zp
18 810-1012 Rod, Modular Basket Lift
19 812-0442 Insulation, Safety Drain Box
20 813-0035 Bushing, Bronze Bunting .641/.640 ID

* 826-1385 Ty Wrap (Pkg. of 25)
21 816-0033 Ty Wrap Screw Mount #8 Screw
22 900-5529 Gusset, Motor - Modular Basket Lift
23 902-8499 Chassis, Right-hand Basket Lift
24 901-8499 Chassis, Left-hand Basket Lift
25 824-1351 Basket Lift Drip Pan
26 824-1353 Basket Lift Drip Pan

* WIR0597 Wire Assembly, FP28/36S Mod Bb 120V

* Not Illustrated

2-3

2.2 Basket Lift Assembly (Modular) and Related Components (cont.)

Item Part Number Description

106-4312 Roller Assembly FV (Use 106-5958 for DV)
1 210-8091 Bracket FV (use 230-0083 for Bracket FP28DV)
2 809-0508 Bolt, ¼” - 20 x 1-¼" Hex Head S/S
3 809-0190 Washer, Flat- ¼" S/S
4 810-0374 Spacer, Tubular Basket Lift Roller
5 810-0194 Roller, Basket Lift
6 809-0990 Nut, Acorn - ¼” - 20 S/S
7 809-0402 Screw, ¼” - 20 x ½” Round Slotted S/S
8 823-5479 Basket Lift Arm- Left
9 823-5480 Basket Lift Arm- Right

2-4

2.3 Cabinetry and Related Components

2.3.1.1 FP228 Cabinet and Related Components

3

1

2

19

18

8

13

26

17

20

10

11

9

16

23

15

7

6

21

14

12

22

5

27 28

4

2-5

24

25

2.3.1.1 FP228 Cabinet and Related Components (cont.)

Item Part Number Description

106-3589 Cabinet Assembly, FP228
1 106-3751 Tilt Housing Assembly, FP228
2 200-6300 Upper Back
3 106-3668 Top Cap Assembly, FP228
4 200-6301 Lower Back
5 212-8234 Cabinet Side, Right
6 202-6335 Gusset, Right
7 200-6108 Cabinet Support, Front
8 201-6365 Gusset, Left
9 211-8234 Cabinet Side, Left

10 200-6009 Cabinet Support, Rear
11 200-6008 Cabinet Divider
12 823-4811 Hinge, Lower Right
13 823-4810 Hinge, Lower Left
14 810-1508 Hinge, Upper Universal
15 200-6010 Channel, Rear Base Cabinet
16 200-8233 Channel, Cabinet Base
17 826-1374 Screw, #10 –1/2 Hex Head (Pkg. of 25)
18 200-6007 Brace, Front Horizontal Cabinet
19 106-3698 Brace Assy, Computer
20 106-3752 Upright Assy, LH Rear Enclosure
21 200-6011 Bracket, Rear Support
22 106-3753 Upright Assy, RH Rear Enclosure
23 810-2346 Magnet, Door
24 202-6593 Bracket, Filter Pan Cover Mounting, Right
25 823-4679 Lid, Filter Pan
26 201-6593 Bracket, Filter Pan Cover Mounting, Left
27 823-4516 Leg, W/A Channel FP28/36
28 200-6376 Plate, FP28/36 Door Hinge Mount

* 809-0105 Screw #8 x 3/8” Sltd Hex
* 826-1351 Nut Retainer ¼” -20 Nutsert (Pkg. of 10)
* 826-1376 Nut KEPS 10-32 HX ZP (Pkg. of 10)

* Not Illustrated

2-6

2.3.1.2 FP128/136 Cabinet and Related Components

1

19

20

21

11

12

33

4

2

3

18

13

14

15

16

17

25

34

5

22

24

8

7

23

26

31

27

6

10

29

28

9

30

32

2-7

2.3.1.2 FP128/136 Cabinet and Related Components (cont.)

Item Part Number Description

106-3625 Cabinet Assembly FP128/136
1 106-3750 Tilt Housing Assembly, FP128/136
2 200-6298 Upper Back Cabinet
3 200-6299 Lower Back Cabinet
4 106-3704 Top Cap Assembly, FP128/136
5 212-8234 Cabinet Side, Right
6 200-6982 Lower Cabinet Reinforcement
7 200-6257 Cabinet Support, Front
8 200-6109 Cabinet Support Front
9 202-6335 Gusset Right

10 823-4811 Hinge, Lower Right
11 201-6335 Gusset, Left
12 823-4810 Hinge, Lower Left
13 211-8234 Side, Left
14 200-6096 Horizontal Cabinet Brace
15 200-6008 Cabinet Divider
16 200-6011 Bracket, Rear Support
17 106-3753 Upright Assy, RH Rear Enclosure
18 106-3752 Upright Assy, LH Rear Enclosure
19 826-1374 Screw, #10 –1/2 Hex Head (Pkg. of 25)
20 106-3698 Brace Assy, Computer
21 810-1508 Hinge, Upper Universal
22 810-2346 Magnet, Door
23 200-8233 Channel, Cabinet Base
24 201-6292 Brace, LH Rear Brace Channel
25 200-6093 Channel, Rear Base Cabinet
26 200-6090 Post, Cabinet Front Vertical
27 200-6094 Gusset, Lower Middle Cabinet
28 200-6376 Plate, FP28/36 Door Hinge Mount
29 823-4516 Leg, W/A Channel FP28/36
30 202-6593 Bracket, Filter Pan Cover Mounting, Right
31 201-6593 Bracket, Filter Pan Cover Mounting, Left
32 823-4679 Lid, Filter Pan

* 809-0105 Screw #8 x 3/8 Sltd Hex
* 826-1351 Nut Retainer ¼” -20 Nutsert (Pkg. of 10)
* 826-1376 Nut KEPS 10-32 HX ZP (Pkg. of 10)
* 200-6371 Bracket, FP128/136 Drain Line MTG

* Not Illustrated

2-8

2.3.1.3 FP128/236 Cabinet and Related Components

27

25

28

1

DV units have an
additional item #5 here.

5

6

2

3

4

14

31

12

9

15

13

33

26

35

29

18

10

19

32

17

23

24

20

30

21

8

7

16

22

34

11

2-9

2.1.1.3 FP128/236 Cabinet and Related Components (cont.)

Item Part Number Description

106-3792 Cabinet Assembly FP128/236 (use 106-5891 for FP128DV/236S)
1 106-3811 Topcap Assembly, FP128/236S (use 106-5897 for FP128DV/236S)
2 106-3815 Tilt Housing Assembly, FP128/236S
3 200-6528 Back, FP128/236S Upper Cabinet
4 200-6529 Back, FP128/236S Lower Cabinet
5 200-6008 Divider, Cabinet
6 200-6011 Bracket, Rear Support
7 200-6090 Post, Vertical Cabinet
8 200-6094 Gusset, Lower Cabinet Middle
9 200-6109 Support, Front Cabinet Cross

10 200-6257 Support, Front Cabinet Cross
11 200-6376 Plate, Door Hinge Mounting
12 106-3753 Upright Assembly, RH Rear Enclosure
13 200-6493 Brace, Cabinet Front Horizontal
14 200-6494 Brace, Rear Horizontal Cabinet
15 200-6500 Support, Front Cabinet Cross
16 200-6292 Bar, Lower Cabinet Reinforcement
17 200-8233 Channel, Cabinet Base
18 201-6292 Brace, LH Rear Base Channel
19 201-6335 Gusset, LH Cabinet Channel
20 201-6593 Bracket, Filter Pan Cover Mounting
21 202-6292 Brace, RH Rear Base Channel
22 202-6335 Gusset, RH Cabinet Channel
23 202-6593 Bracket, Filter Pan Cover Mounting
24 210-6343 Hinge, Door
25 211-8234 Side, LH Cabinet
26 212-8234 Side, RH Cabinet
27 106-3698 Brace Assembly, Computer
28 106-3752 Upright Assembly, LH Rear Enclosure
29 810-2346 Magnet, Door
30 210-6597 Lid, Filter Pan
31 810-1508 Hinge, Door Universal
32 823-4516 Leg Channel
33 823-4810 Hinge, W/A, LH Lower Door
34 823-4811 Hinge, W/A RH Lower Door
35 106-3923 Channel, Rear Cabinet Base

* 824-1314 Plate, Filter Pump Mounting
* 200-6377 Bracket, FP128/136S Drain Ling MTG
* 826-1351 Nut Retainer, ¼” -20 Nutsert (Pkg. of 10)
* 809-0105 Screw, #8 x 3/8” SLTD HX WSHR HD Type F
* 826-1376 Nut, KEPS 10-32 HX ZP (Pkg. of 10)
* 826-1374 Screw, #10 – ½” Hex Head (Pkg. of 25)

* Not Illustrated

2-10

2.3.2 Door Components

Item Part Number Description

1 106-3677 Door Assembly, FP28 Left Door
2 106-3676 Door Assembly, FP28 Right Door
3 106-3731 Door Assembly, FP36
4 106-4067SP Pin Assembly, Door Slotted W/Keeper
5 Liner, Cabinet Door

200-6176 FP28 Cabinet Door Liner

823-4774 FP36 Cabinet Door Liner
6 809-0266 Screw, #10-1/2 Phil TR HD ZP
7 826-1343 Spring, JCF Door Hinge Lock (Pkg. of 10)
8 810-1422 Handle, Wireform Door
9 Door Weldment,

824-1255 FP28 Cabinet

824-1270 FP36S Cabinet

10 809-0413 Spacer, ¼” X .160 8 Gauge Nylon

2-11

2.3.3 Dump Station Components

1

2

4

Item Part Number Description

1 813-0396 Drain, Sink 1½” NPS (includes gasket PN 816-0129)
2 813-0883 Barb Fitting 1-inch Hose X 1½-inch NPSM
3 823-4620 Holder W/A, Dump Station Pan
4 812-1699 Hose, 1” ID x 1.405 OD x 16.50”

3

2-12

2.4 Computer and Related Components

Item Part Number Description

1 106-3840 Computer, Standard CM3.5
2 106-3647 Frame Assembly, FP128S Control Panel

106-3587 Frame Assembly, FP228S Control Panel
3 106-3648 Frame Assembly, FP136 Control Panel
4 106-3794 Frame Assembly, FP128/236S Control Panel

* 200-6037 Bracket, Center Control Panel

* 824-1251 Spacer, Computer Panel
5 823-4549 Bezel W/A, FP28 Control Panel Frame
6 823-4689 Bezel W/A, FP228 Control Panel Frame
7 823-4590 Bezel W/A, FP36S Control Panel Frame
8 823-4658 Bezel W/A, FP128/236S Control Panel Frame

* 106-3669 Bezel W/A Control Panel Frame with Computer FP28

* 106-3809 Bezel W/A Control Panel Frame with Computer FP36

* 106-3732 Bezel W/A Control Panel Frame with Computer FP36S

* 106-6213 Bezel W/A Control Panel Frame with Computer FP28DV/36S

* Not Illustrated

2-13

2.5 Contactor and Power Cord Box Assembly

2-14

2.5 Contactor and Power Cord Box Assembly (cont.)

Item Part Number Description

A 106-4530 Box, Assembly, FP28/36S 208/240V LT Contactor

106-4531 Box, Assembly, FP28/36S 208/240V RT Contactor (Shown in diagram)
106-4527 Box Assembly, FP28/36S 480V LT Contactor FV (Use 106-5930 FP28DV/36)

106-4528 Box Assembly, FP28/36S 480V RT Contactor
1 807-0159 Connector 12-pin Female
2 812-1685 Conduit, Flexible ¾-inch x 8.0-inch
3 807-0501 Fuse Block, Buss #2968 3-Pole
4 106-4089 Box, FP28/36 LT FV Contactor (Use 106-5813 LT FP28DV/36)

106-4090 Box, FP28/36 RT Contactor
5 200-6651 Cover, Contactor Box LT FV (Use 200-0798 LT FP28DV/36)

200-6652 Cover, Contactor Box RT
6 106-4192 Harness, 208/240V Contactor Box Basket Lift

106-4180 Harness, 480V Contactor Box Basket Lift
7 200-6809 Bracket, Ground Lug Holder
8 807-0070 Terminal, Ground Lug
9 807-0884 Contactor Mercury 240V 50A

10 810-2866 Connector, 1” Screw In Flex
11 807-3610 Block, Dean Terminal 1501-AL-9CU
12 810-0519 Hinge, Utility
13 809-0247 Nut, 8-32 Hex ZP KEPS
14 809-0250 Nut, 6-32 Hex ZP KEPS Ea
15 826-1374 Screw, #10 – ½” Hex Washer HD NP (Pkg. of 25)
16 807-4017 Fuse, 50 AMP 480V, 300VDC
17 807-2283 Contactor, 63Amp Mechanical 24V Coil (Used on 208/240V)

810-1202 Contactor, 40 Amp 600V 3 Pole (Used on 480V)

18 826-1363 Screw, 8-32 x ½” TR SL HD NP (Pkg. of 25)
19 826-1366 Nut, 4-40 KEPS Hex W/External Tooth (Pkg. of 25)
20 809-0123 Screw, #10 x ¾” Truss Slotted Head NI
21 809-0104 Screw, 8-32 x ½” Truss Slotted Head ZP
22 826-1337 Tab, Faston 6.35 [.250] Series (Pkg. of 5)
23 200-8590 Plate, Component Box Cable Mtg
24 200-6648 Bracket, Contactor Box Fuse Block
25 200-2334 Door, Contactor Box

B 106-3964 Box Assembly, 120V Power Cord (480V Units Only)
26 200-8030 Cover, Electrical Handy Box
27 824-1378 Box, FP28/36 120V Power Cord
28 807-1947 Plug, .875 Diameter Dome
29 809-0360 Screw, #8 X ⅜” Type B HX Washer HD ZP
30 809-0656 Screw, 4-40 X ⅜” Rd HD SL NP
31 810-1164 Block, 1 Plc Screwless Terminal
32 816-0217 Paper, CE Single Terminal Black Insulating

* 802-1999 Label, Field Terminal
* 802-1994 Label, Use Supply Wiring
* 802-2248 Label, 50A Fuse Replacement

* Not Illustrated

2-15

2.5 Contactor and Power Cord Box Assembly (cont.)

* 802-2246 Label, Caution
* 802-0742 Label, (Inside Cabinet) Ground
* 802-2239 Label, Terminal Block (N & L1)
* 802-1991 Label, Terminal Block (L1, L2, L3)
* 802-1989 Label, Reduce Elec. Risk Warning
* WIR0607 Wire Assembly, FP28/36S Contactor Box Fuse (Used on 208/240V)
* WIR0598 Wire Assembly, FP28/36S Contactor Box (Used on 480V)
* WIR0690 Wire Assembly FP28DV Contactor Box (Used on 480V)
* WIR0688 Wire Assembly FP28DV Contactor Box (used on 480V)

* Not Illustrated

2.6 Terminal Block Mount Assembly

Item Part Number Description

106-4471 Terminal Block Mount Assembly (Use 106-6176 for RH mount Assembly)

1 200-8525 Spacer, Terminal Block Mounting
2 200-9409 Cover, Terminal Block
3 200-9410 Spacer, .250 OD x .035 Wall x .50 Long
4 807-1043 Bushing, 1.06 ID
5 807-4080 Block, 600v 175A CU / 135A AL 3 Pole Power Terminal
6 807-4081 Cover, Plastic Power Terminal Block
7 809-0185 Washer, #10 Flat SAE
8 809-0250 Nut, 6-32 KEPS HX ZP
9 826-1374 Screw, #10-1/2” Hex Head (Qty. of 25)

10 810-2866 Connector, 1” Screw in Flex (Use 807-4325 for 90º connector)
11 810-2965 Plug, 1-1/4” : Snap In
12 823-4976 Mount W/A, Terminal Block

2-16

2.7 Component Box Assembly

17

14

20

10

21

12

8

3

19

4

5

1

9

13

2

7

6

16

15

18

Item Part Number Description

106-3860 Box Assembly, FP228 208/240V Component
106-3588 Box Assembly, FP228 480 V Component
106-3859 Box Assembly, FP28/36S 208/240V LT Component
106-3858 Box Assembly, FP28/36S 208/240V RT Component
106-3857 Box Assembly, FP128/236S 208/240V MDL Component
106-3691 Box Assembly, FP28/36S 480V LT Component (Use 106-5943 FP28DV LT)
106-3692 Box Assembly, FP28/36S 480V RT Component

106-3795 Box Assembly, FP128/236S 480V MDL Component
1 809-0159 12-Pin connector FM
2 200-6506 Plate, Component Box Fuse Cover
3 806-3660 Sound Device, High Output
4 806-6336 PCB Assembly, Interface (FV) Common Elect
5 807-3932 Relay, 12VDC SPDT 12A Sealed
6 807-0670 Relay, Midtex DPDT 24V
7 807-0680 Transformer 208/240/24V 50/60 20VA (208/240)

807-0800 Transformer 120V 50/60-24V 50VA (480V)
8 807-0979 Transformer 208/240/24VAC 50/60 43VA (208/240)

807-0855 Transformer 120V 50/60-12V 20VA (480V)
9 807-0922 Holder, Buss Fuse HPS

10 807-2278 Fuse, 20 Amp
11 810-0045 Bushing, Heyco, 875-11 (11/16")
12 826-1680 Clamp, Heyco #3327 Nylon Wire (Pkg. of 8)
13 826-1365 Screw, 6-32 X ⅜” TR SL HD NP (Pkg. of 25)
14 826-1366 Nut, 4-40 KEPS Hex W/Ext Tooth (Pkg. of 25)

11

2-17

2.7 Component Box Assembly (cont.)

15 809-0250 Nut, 6-32 Hex ZP KEPS
16 826-1371 Screw, Drill #8 X ½” Hex HD ZP (Pkg. of 25)
17 809-0656 Screw, 4-40 x 3/8” Rd HD SL NP
18 809-0963 Standoff, 6-32, ¼” X 2.00” NP
19 810-1164 Block, 1 Plc Screwless Terminal
20 816-0217 Paper, Insulating Terminal Block CE
21 200-6506 Cover, Component Box Hole 480V

* WIR0609 Wire Assembly 208/240V LT Component Box
* WIR0610 Wire Assembly 208/240V RT Component Box
* WIR0611 Wire Assembly 208/240V Filter Control
* WIR0601 Wire Assembly 480V Filter Controls
* WIR0599 Wire Assembly 480V LT Component Box
* WIR0600 Wire Assembly 480V RT Component Box

* Not Illustrated

2-18

2.8 Filter Pan and Related Components - Built-in Filtration

4

3

910

11

2

12

5

1

6

7

8

Item Part Number Description

106-4290 Complete Filter Pan Assembly FPC228

106-4291 Complete Filter Pan Assembly FPC128/136-236
1 106-4289 Pan Assembly, Filter
2 810-0487 Quick Disconnect, ½” Male Used on FP28/36 Only
3 823-4829 Ring, Hold Down
4 823-4622 Tray, Filter Pan Crumb
5 200-7196 Screen, FP3 Sana Grid
6 809-0059 Nut, Grip ¼” - 20 HX NP
7 810-2806 Caster, Swivel W/Brake
8 810-2805 Caster, Swivel
9 813-0037 Coupling, ½” NPT x 1-1/8” FP228 only

10 813-0022 Nipple, ½” x Close NPT BM FP228 only
11 813-0165

Elbow, ST ½” x ½” NPT 90° BM FP228 only

12 810-0487 Coupling, Male FP228only

* 802-2264 Label, Filter Pan Notice
* 802-2257 Label, Filter Pan Assembly
* 802-1604 Label, Hot Surface

* Not Illustrated

2-19

2.9 Frypot and Related Components

2.9.1.1 Frypot and Drain Valve Components

Item Part Number Description

* 106-5916 Frypot Assembly, FP14 (FP28DV) 55lbs (no float switch)

106-4198 Frypot Assembly, FP28 110 lbs (no float switch)
106-4203 Frypot Assembly, FP36S 160 lbs (no float switch)

1 823-4815 Frypot W/A, Wal-mart FP28FV110# (no float switch)

823-4816 Frypot W/A, Wal-mart FP36FV 160# (no float switch)

* 823-5597 Frypot W/A, Wal-mart FP14 (FP28DV) 55# (no float switch)

2 813-0165 EL, ST ½” NPT 90deg BM
3 210-6765 Bracket, FP28/36 Lower Spring
4 806-8035 Thermostat Assembly, 435° Hi-Limit
5 826-1374 Screw, #10- ½ ” Hex Washer HD NP (Pkg. of 25)

* 810-0297 Spring Element Lift Blue 110# FP28
* 810-1546 Spring Element Lift Green 160# FP36

6 810-1668 Adapter, Male 5/8" O.D. X ½”
7 106-3756 Valve Assembly, FP28/36 Frypot Drain (Use 106-5917 for FP14 (FP28DV))
8 816-0405 Sleeve, Drain Handle Red Plastic
9 210-7077 Handle, Drain Valve (Use 230-0892 for FP14 (FP28DV))

10 200-1617 Washer, Drain Microswitch K118G
11 200-5694 Cover, Switch Drain FPP
12 200-6345 Bracket, Drain Valve Mounting
13 106-3745 Bracket Assembly
14 807-2103 Switch, CE Micro Straight Lever
15 826-1366 Nut, 4-40 KEPS HEX w/external Tooth (Pkg. of 25)
16 810-2783 Valve, 1½” Full Port Drain
17 816-0220 Insulation, RF Switch
18 816-0544 O-Ring, Seal

* Not Illustrated

2-20

2.9.1.2 Drain Components

Item Part Number Description

1 823-4846 3” Drain Dump
2 106-4310 3” Drain Tube Assembly, Right Side FPC128/136 (Includes item #7)
3 823-4672 3” Drain Tube, Left Side
4 816-0625 3” Connecting Sleeve
5 809-0969 3” Clamp

* KIT6214 Round Drain Boot Kit (includes 2 clamps and 1 boot)
6 106-4311 3” Drain Tube Assembly Center FPC128/236 ( includes item #7)
7 813-0525 Barb Fitting 1” Pipe to 1” Hose
8 823-4674 3” Drain Tube Right Side FPC128/236
9 823-4674 3” Drain Tube Dump, FP28DV

* Not Illustrated.

2-21

2.10 Elements and Related Components

2-22

2.10 Elements and Related Components (cont.)

Item Part Number Description

106-4200 Tilt Plate Assembly FP28 (Use 106-5919 for FP28DV)
106-4209 Tilt Plate Assembly FP36 (shown in diagram)

1 210-7154 Tilt Plate FP28 (Use 230-0704 for FP28DV)

210-7161 Tilt Plate FP36

2 810-2751 Hinge, Stainless Steel (Use 810-3020 for FP28DV)
3 826-1330 Screw, 10-32 x 3/8” SLTD TR HD SS (Pkg. of 25)
4 826-1376 Nut, KEPS 10 – 32 HX ZP (Pkg. of 10)
5 106-4385 Element Assembly, FP28 208/220V

106-4383 Element Assembly, FP36 208/220V
106-4384
106-4382 Element Assembly, FP36 240V
106-4199 Element Assembly, FP28 480V (Use 106-5918 for FP28DV)
106-4208 Element Assembly, FP36 480V

6 810-3012 Heyco Plastic Bushing, 1”
7 220-1250 Element Tilt Drip Pan FP28/38 (Use 220-1252 for FP28DV)
8 807-4060 Element, FP28 208/220V

807-4062 Element, FP36 208/220V
807-4059
807-4061 Element, FP36 240V
807-4038 Element, FP28 480V
807-4051 Element, FP36 480V

9 807-4074 Probe, FP28 Temperature

826-2106 Probe Kit, FP28 Temperature
807-4073 Probe, FP36 Temperature

826-2107 Probe Kit, FP36 Temperature
10 810-2916 Handle, Element Lift
11 910-5022 Bracket, Element Probe
12 910-2042 Clamp, Element (Use 230-0917 for FP28DV)
13 210-8261 Bracket, FP28 Element Support, Rear (Use 230-0714 for FP28DV)

210-8262 Bracket, FP36 Element Support, Rear
14 823-4901 Bracket, FP28 Element Support, Front (Use 823-5602 for FP28DV)

823-4904 Bracket, FP36 Element Support, Front
15 807-1570 Clip, Switch
16 806-6849 Tilt Switch Assembly
17 810-1212 Slotted Pin
18 816-0214 Bar, Spring Slot Bracket
19 823-5757 Bracket Pan Assy., Tilt Plate Spring FP14 (FP28DV)

823-5755 Bracket Pan Assy., Tilt Plate Spring FP28

823-5756 Bracket Pan Assy., Tilt Plate Spring FP36

* 816-0480 Plug .375 OD Dome
* 809-0567 Ty Wrap, Metal
* 826-1339 Bushing, .375 X .188 ID (Pkg. of 10)
* 809-0250 Nut, Keps- 6-32 Hex
* 809-0096 Screw, 6-32 x 5/8”- Binding, Slotted-Head

* Not Illustrated

Element Assembly, FP28 240V

Element, FP28 240V

Element Springs listed on page 2-20

NOTE: This manual makes no

references to previous models
with rounded elements and float
switches. For parts associated
with that fryer refer to 2836
Service and Parts Manual part
number 819-6049.

2-23

2.11 Oil Disposal Wand

Item Part Number Description

106-4395SP Oil Discard Wand Assembly
1 810-0490 Quick Disconnect, ½-inch female
2 810-1471 Hose
3 810-1091 Wand

* 826-2052 Oil Return Plumbing Kit FP228
* 826-2053 Oil Return Plumbing Kit FP128/136
* 826-2054 Oil Return Plumbing Kit FP128/236

4 810-0680 T-Handle

* 809-0417 Flange Nut - to mount rod and handle
5 810-0487 Disconnect, Coupling ½” Male
6 823-4924 Nipple with Bracket, ½” NPT x 7.0”
7 200-8284 Wand Bracket – FPC128/136 and FPC128/236

* 200-8402 Wand Bracket – FPC 228

* Not Illustrated

2-24

2.12 Oil Return Assembly

2-25

2.12 Return Assembly (cont.)

Item Part Number Description

106-3758 FP228 Oil Return Assembly
106-3759 FPC128/136 Oil Return Assembly
106-3808 FPC128/236 Oil Return Assembly

106-5944 FPC128DV/236 Oil Return Assembly
1 106-3925 Bracket, FP28/36 ½" Valve Microswitch
2 200-6799 Cover, Safety Switch
3 200-8133 Handle, ½" Valve
4 200-8285 Plate, FP28/36 Oil Discard Support
5 807-2103 Switch, CE Micro Straight Lever
6 809-0196 Washer, Flt 3/8” SAE ZP
7 826-1366 Nut, 4-40 KEPS Hex W/Ext Tooth (Pkg. of 25)
8 809-0843 Cotter Pin Plated
9 809-0885 Washer, ⅜” X 1” X .083”

10 810-0278 Valve, ½" Ball
11 810-0487 Coupling, Male
12 810-1057 Flexline 5/8” O.D. x 13.00”
13 810-1668 Adaptor, Male 5/8” O.D. x ½”
14 810-1669 Adaptor, Female 7/8” O.D. x ½”
15 810-2756 Manifold, FP128/136S Oil Return

810-2339 Manifold, FP128/236S-FP128DV/236S Oil Return

16 810-2766 Rod Assy., FP28/36 Oil Return
17 813-0022 Nipple, ½” x Close N.P.T. B.M.
18 813-0165
19 813-0463 Plug, ½” Countersink
20 813-0541 Nipple, ½” NPT x 25.50 BM
21 816-0220 Insulation, RF Switch
22 900-2935 Retainer, Nut Oil Return Valve
23 810-2845 Rod Assembly, FP28/36 VAND
24 810-1369 Flexline 5/8” x 11.50”
25 813-0093 Nipple, ½” x 4” NPT BM
26 813-0003 Tee, ½” x ½” x ½ BM
27 810-2754 Manifold, FP228 Oil Return

Elbow, ST ½” x ½” NPT 90° BM

2-26

2.13 Filter Pump Assembly

12 6

8

1

9

10 11

13

7

5

Item Part Number Description

806-6121 Pump/Motor Assembly, 208V 50/60Hz for FP 208V
806-6119 Pump/Motor Assembly, 230V 50/60Hz for FP 240V
806-6034 Pump/Motor Assembly, 115V/60Hz for FP 480V

1 826-1756 Motor, Kit 208V 50/60Hz

826-1270 Motor, Kit 230V 50/60Hz

826-1712 Motor, Kit 115 V 60 Hz
2 809-0194 Washer, Flat 5/16”
3 809-0514 Cap Screw, 5/16” – 18 HX HD
4 826-1264 Pump and Gasket Kit, Viking 4 GPM 2-Piece
5 816-0093 Gasket, Pump/Motor
6 810-0490 Quick Disconnect ½” Female
7 810-1057 Flexline, 5/8" X 13" Long
8 810-1471 Hose, Oil Discharge 24"
9 810-1668 Adapter, Male 5/8"O.D. X ½ "

10 813-0062

Elbow, ½” 90° BM
11 813-0087 Nipple, ½” NPT X 1½” BM
12 813-0165

Elbow, ST ½” NPT 90° BM
13 813-0298 Nipple, ½” NPT X 2.0” BM

4

3

2

2-27

2.14 Wiring Harnesses and Cables

Item Part Number Description

106-3776 Harness Assembly FP28/36S Modular Basket Lift with Relay
106-4180 Harness, FP28/36 480V Controller Box to Basket Lift
106-4181 Harness, FP28/36 480V Basket Lift Conduit
106-4193 Harness, FPC28/36 208/240V Basket Lift Conduit
106-4192 Harness, FP28/36 208/240V Controller Box to Basket Lift

106-3798 Harness, FP28/36 480V Component Box
106-3800 Harness, FP28/36S Component Box Adj Jumper
106-3801 Cable Assembly, FP28/36 120V Controls
106-3984 Harness Assembly, FP28/36S 208/240V Component Box
106-5952 Harness Assembly, FP28 DV Component Box

106-3786 Harness, FP28/36 480V Contactor Box Two-Wire with 15-pin FM
106-3787 Harness, FP28/36 208/240V Contactor Box Two-Wire with 15-pin FM
106-3789 Harness, FP28/36 208/240V Contactor Box Five-Wire with 12-pin Male
106-5945 Harness, FP14 (FP28DV) 480V Contactor Box Two-Wire with 9-pin Male Plug

106-3790 Cable, FP28/36S 208/240V Contactor Box to Component Box
106-3791 Cable, FP28/36S 480V Contactor Box to Component Box
106-5949 Cable Assembly, FP14 (FP28DV) 480V Contactor Box to Component Box

106-3805 Harness Assembly, FP28/36S Oil Return Switch
106-3806 Cable Assembly, FP28/36S 480V Filter Pump
106-4182 Harness, FP28/36 Oil Return Jumper

806-2071 Interface Board to Controller Harness

106-3802 Harness Assembly, FP28/36S Tilt/High-Limit/Probe
106-3803 Harness Assembly, FP28/36S 480V Tilt/High-Limit/Probe
106-3985 Harness, FP28/36S 208/240V Tilt/High-Limit/Probe
106-4539 Harness, FP28/36S Tilt/High-Limit/Probe
106-5942 Harness, FP14 (FP28DV) 480V Tilt/High-Limit/Probe

Basket Lift Harnesses

Component Box Harnesses

Contactor Box Harnesses

Contactor to Component Box Harnesses

Filter Pump Harnesses

Interface Board to Controller Wiring Harness

Tilt Switch/High-Limit/Probe Harnesses

2-28

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Frymaster L.L.C./Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL [phone] FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

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MAY 2006