Frymaster FP128-236S Installation Manual
2836 Series Electric Fryers
Installation and Operation Manual
This manual is applicable to fryers without a float switch that have flatbar
elements starting with series AD and manufactured starting Fall 2006. For
fryers that have a float switch and rounded elements, refer to 819-6038.
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
www.frymaster.com
24-Hour Service Hotline 1-800-551-8633
Email: service@frymaster.com
OCTOBER 2006
*8196113*
Please read all sections of this manual and retain for future reference.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY
FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART
BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS,
DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR
INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel
only. A Frymaster Dean Factory Authorized Service Center (FASC) or other qualified professional
should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by
unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for
definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the
country and/or region in which the appliance is installed.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful interference, and 2) This device must accept any
interference received, including interference that may cause undesired operation. While this device
is a verified Class A device, it has been shown to meet Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out
by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B
prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating and
service instructions thoroughly before installing or servicing this equipment.
DANGER
Copper wire suitable for at least 167ºF (75ºC) must be used for power connections.
DANGER
The electrical power supply for this appliance must be the same as indicated on the rating and serial
number plate located on the inside of the fryer door.
DANGER
This appliance must be connected to the voltage and phase as specified on the ratings and serial
number plate located on the inside of the fryer door.
WARNING
Do not attach accessories to this fryer unless the fryer is secured from tipping. Personal injury may
result.
WARNING
Do not use water jets to clean this equipment.
WARNING
This equipment is intended for indoor use only. Do not install or operated this equipment in outdoor
areas.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending on or
transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint
kit is missing contact your local Frymaster Dean Factory Authorized Service Center (FASC) for part
number 826-0900.
DANGER
This fryer may have two power cords and prior to movement, testing, maintenance and any
repair on your Frymaster fryer; disconnect BOTH electrical power cords from the electrical
power supply.
NOTICE
All fryers shipped without factory supplied cords and plug assemblies must be hardwired using
flexible conduit to the terminal block located on the rear of the fryer. These fryers should be
wired to NEC specifications. Hardwired units must include installation of restraint devices.
DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from
slips or contact with the hot oil.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at
the end of frying operations each day. Some food particles can spontaneously combust if left
soaking in certain shortening material. Additional information can be obtained in the filtration
manual included with the system.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of the
fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the
joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort the
strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.
2836 SERIES ELECTRIC FRYERS
INSTALLATION & OPERATION MANUAL
TABLE OF CONTENTS
Page
1. INTRODUCTION
1.1 General 1-2
1.2 Safety Information 1-2
1.3 Computer Information 1-3
1.4 Shipping Damage Claim Procedure 1-3
1.5 Service Information 1-4
1.6 After Installation 1-4
1.7 Definitions 1-4
2. INSTALLATION AND OPERATING INSTRUCITONS 2-1
2.1 General 2-1
2.2 Fryer Installation 2-2
2.3 Power Requirements 2-3
2.4 Frypot Boil-Out 2-3
2.5 Equipment Start-up and Shutdown Procedures 2-4
3. PREVENTATIVE MAINTENANCE
1-2
3-1
3.1 Cleaning Fryer 3-1
3.2 Periodic/Annual Maintenance 3-2
4. BUILT-IN FILTRATION
4.1 Preparing the Filter System for Use 4-1
4.2 Daily Filter Operation 4-2
4.3 Operating the Filter/Oil Disposal
5. OPERATOR TROUBLESHOOTING 5-1
5.1 Introduction 5
5.2 Troubleshooting 5-2
4-1
4-3
-1
(CMIII Computer
shown)
Left
Contactor
Box
2836 SERIES ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
FINDING YOUR WAY AROUND THE 2836 SERIES FRYER
Basket Lift
Spreader
Flue Cap
Top Cap Control Panel
Right
Contactor
Box
Left Drain
Handle
NOTE: The appearance of your fryer may differ slightly from that
shown depending upon configuration and date of manufacture.
Under Fryer
Filter Unit
Filter Control Handles
TYPICAL CONFIGURATION (FP128/136 SHOWN)
The most recent model has an oil
disposal wand, like the drawing to
the left, which attaches here.
Right Drain
Handle
1-1
1.1 General
Read the instructions in this manual thoroughly before attempting to operate this equipment. This
manual covers 2836 Series Electric Fryers without a float switch manufactured after May 2005.
2836 Series electric fryers feature easy to clean, open frypots with tilt-up elements. The fryers are
controlled by multi-product cooking computers and come in full-pot configurations.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the
ones below.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in injury
to personnel, and which may cause damage to your system and/or cause your system to malfunction.
Fryers in this series are equipped with automatic safety features:
1. A single high-temperature detection feature shuts off power to the elements should the
temperature controls fail.
If the computer display shows
ON/OFF switch
to the “OFF” position (the LED displays on the computer go dark) or
or , the fryer is malfunctioning. Press the
,
disconnect the fryer from the electrical power supply. Do not operate the fryer until an FASC
technician has serviced it.
NOTE: 2836 Series fryers may have more than one power cord. Whenever disconnecting the
fryer from the electrical power supply, verify that all cords have been disconnected or that all
circuit breakers have been turned off.
2. Drain safety switches on the frypot drain valves will not allow the elements to be energized
unless each drain valve is completely closed. Opening a drain valve will cause the elements to
be de-energized.
1-2
3. An inline circuit breaker shuts off power to the filter-pump motor (if so equipped) if the motor
overheats.
1.3 Computer Information
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been
shown to meet the Class B limits. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of
the equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at their own expense.
The user is cautioned that any changes or modifications not expressly approved by the party
responsible for compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician for
additional suggestions.
The user may find the following booklet prepared by the Federal Communications Commission
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 Shipping Damage Claim Procedure
What to do if your equipment arrives damaged:
Please note that this equipment was carefully inspected and packed by skilled personnel before
leaving the factory. The freight company assumes full responsibility for safe delivery upon
acceptance of the equipment.
1. File Claim for Damages Immediately—Regardless of the extent of damage.
2. Visible Loss or Damage—Be sure this is noted on the freight bill or express receipt and is signed
by the person making the delivery.
3. Concealed Loss or Damage—If damage is unnoticed until equipment is unpacked, notify the
freight company or carrier immediately and file a concealed damage claim. This should be done
within 15 days of date of delivery. Be sure to retain container for inspection.
1-3
1.5 Service Information
For non-routine maintenance or repairs, or for service information, contact your local Frymaster
Authorized Service Center (FASC). Service information may also be obtained by calling the
Frymaster Technical Services Department (1-800-551-8633). The following information will be
needed in order to assist you efficiently:
Model Number _________________________
Serial Number__________________________
Voltage _______________________________
Nature of the Problem____________________
_____________________________________
_____________________________________
1.6 After Installation
In order to improve service, please have the table below filled in by the Frymaster Dean Authorized
Service Technician who installed this equipment.
Technician’s Name
FASC Name
FASC Address
FASC Telephone/Fax
Model Number
Serial Number(s)
Voltage
1.7 Definitions
1. Qualified and/or Authorized Operating Personnel
Qualified/authorized operating personnel are those who have carefully read the information in
this manual and have familiarized themselves with the equipment functions, or have had
previous experience with the operation of equipment covered in this manual.
2. Qualified Installation Personnel
Qualified installation personnel are individuals, or firms, corporations, or companies that, either
in person or through a representative, are engaged in and are responsible for the installation of
electrical appliances. Qualified personnel must be experienced in such work, be familiar with all
electrical precautions involved, and have complied with all requirements of applicable national
and local codes.
1-4
3. Qualified Service Personnel
Qualified service personnel are those who are familiar with Frymaster Dean equipment and have
been authorized by Frymaster Dean to perform service on Frymaster Dean equipment. All
authorized service personnel are required to be equipped with a complete set of service parts
manuals and stock a minimum amount of parts for Frymaster Dean equipment. A list of
Frymaster Dean Factory Authorized Service Centers (FASCs) was included with the fryer when
shipped from the factory. Failure to use qualified service personnel will void the Frymaster
Dean warranty on your equipment.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
1-5
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