Frymaster BIELA14 User Manual

This equipment chapter is to be

installed in the Fryer Section of the

Equipment Manual.

MANUFACTURED

OPERATOR’S MANUAL

FRYMASTER BIELA14 SERIES GEN II LOV™

ELECTRIC FRYER

Do Not Store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

FOR YOUR SAFETY

8700 Line Ave.

SHREVEPORT, LOUISIANA 71106

PHONE: 1-318-865-1711

TOLL FREE: 1-800-551-8633

1-800-24 FRYER

FAX: 1-318-219-7135

TABLE OF CONTENTS

WARRANTY STATEMENT ................................................................................................... Page i

INTRODUCTION ................................................................................................................... Page 1-1

INSTALLATION INSTRUCTIONS ....................................................................................... Page 2-1

OPERATING INSTRUCTIONS ............................................................................................. Page 3-1

M3000 COMPUTER INSTRUCTIONS ................................................................................. Page 4-1

OPERATING THE BUILT-IN FILTRATION SYSTEM ........................................................... Page 5-1

PREVENTIVE MAINTENANCE ............................................................................................ Page 6-1

OPERATOR TROUBLESHOOTING ..................................................................................... Page 7-1

WIRING DIAGRAMS ............................................................................................................. Page 8-1

Frymaster L.L.C., 8700 Line Avenue, Shreveport, LA 71106

PHONE 318-865-1711 FAX 318-219-7135

PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-24-FRYER JAN 2010

*8196442*

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Authorized Service Agency (ASA) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.

NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics.

NOTICE TO U.S. CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.

NOTICE Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment.

DANGER The front ledge of this appliance is not a step! Do not stand on the appliance. Serious injury can result from slips or contact with the hot oil.

DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.

WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.

DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local KES.

DANGER This fryer has a power cord (three-phase) for each frypot and a single five-wire cord for the entire system. Prior to movement, testing, maintenance and any repair on your Frymaster

fryer; disconnect ALL electrical power cords from the electrical power supply.

DANGER Keep all items out of drains. Closing actuators may cause damage or injury.

NOTICE The instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI system. These instructions may not be applicable to other bulk oil systems.

M3000 Menu Summary Tree

Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual.

Adding New Product Menu Items (Product Selection) See section 4.10.2 Storing Product Menu Items in Product Buttons See section 4.10.3 Draining, Refilling, and Disposing of Oil See section 4.10.4

Filter Menu

[Press and hold ◄ FLTR or FLTR ►]

Programming

…………………………………………………………………………………………………… …….. 4.11

Auto Filter Maint Filter Dispose Drain to Pan Fill Vat from Drain Pan Fill Vat from Bulk (Bulk Only) Pan to Waste (Bulk Only)

Level 1 Program

[Press and hold TEMP and INFO buttons, 2 beeps, displays Level 1, enter 1234]

Product Selection

…….……………….....………………………………………………………….. 4.12

..…….....………………………………………………………….. 4.10.2

Name Cook Time Temp Cook ID Duty Time 1 Duty Time 2 Qual Tmr AIF Disable Assign Btn

AIF Clock

..………………………………………………………………………………… 4.12.1

Disabled

Enabled Deep Clean Mode High-Limit Test

Fryer Setup

……..……………………...…………………………………….. 4.12.2

…………….…………………….…………………………………….. 4.12.3

…………………….……………………………………………………………….. 4.9

Level 2 Program (Manager Level)

[Press and hold TEMP and INFO buttons, 3 beeps, displays Level 2, enter 1234]

Prod Comp E-Log Password Setup

Alert Tone Volume and Tone

Filter After Filter Time

Info Mode

………………...………………………...………………………………………..…………… ………….. 4.14

[Press and hold INFO for 3 seconds, displays Info Mode]

Full/Split Vat Configuration

Filter Stats Review Usage Last Load

Sensitivity for product Log of last 10 error codes

Change passwords Setup [enter 1234] Usage [enter 4321] Level 1 [enter 1234] Level 2 [enter 1234]

Volume 1-9 Tone 1-3

Sets number of cooks before filter prompt

Sets amount of time between filter cycles

..……………….……………………………………………………………….. 4.14.1

………….……………………………………………………………….. 4.14.2

………………….……………………………………………………………….. 4.14.3

……………………………………………….. 4.13

…………………………………….. 4.13.1

…………………………….. 4.13.2

……………………………… 4.13.3

...………………………………………….. 4.13.4

………….. 4.13.5 ………….. 4.13.6

LOV™ ELECTRIC WARRANTY STATEMENT

Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacement parts:

A. WARRANTY PROVISIONS - FRYERS

1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a period of two years.

2. All parts, with the exception of the frypot, O-rings and fuses, are warranted for two years after installation date of fryer.

3. If any parts, except fuses and filter O-rings, become defective during the first two years after installation date, Frymaster will also pay straight-time labor costs up to two hours to replace the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).

B. WARRANTY PROVISIONS - FRYPOTS

The frypot has a lifetime parts and labor warranty. If a frypot develops a leak after installation, Frymaster will replace the frypot, allowing up to the maximum time per the Frymaster time allowance chart hours of straight-time labor. Components attached to the frypot, such as the high-limit, probe, gaskets, seals, and related fasteners, are also covered by the lifetime warranty if replacement is necessitated by the frypot replacement. Leaks due to abuse or from threaded fittings such as probes, sensors, high-limits, drain valves or return piping are not included.

C. PARTS RETURN

All defective in-warranty parts must be returned to a Frymaster Authorized Service Agency within 60 days for credit. After 60 days, no credit will be allowed.

D. WARRANTY EXCLUSIONS

This warranty does not cover equipment that has been damaged due to misuse, abuse, alteration, or accident such as:

• improper or unauthorized repair (including any frypot which is welded in the field);

• failure to follow proper installation instructions and/or scheduled maintenance procedures as

prescribed in your MRC cards. Proof of scheduled maintenance is required to maintain the warranty;

• improper maintenance;

• damage in shipment;

• abnormal use;

• removal, alteration, or obliteration of either the rating plate or the date code on the heating

elements;

• operating the frypot without shortening or other liquid in the frypot;

• no fryer will be warranted under the ten-year program for which a proper start-up form has not

been received.

This warranty also does not cover:

• transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two

hours;

• overtime or holiday charges;

• consequential damages (the cost of repairing or replacing other property which is damaged), loss

of time, profits, use or any other incidental damages of any kind.

There are no implied warranties of merchantability or fitness for any particular use or purpose.

This warranty is applicable at the time of this printing and is subject to change.

BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER

CHAPTER 1: INTRODUCTION

NOTE: The Frymaster BIELA14 fryer requires a start-up, demonstration and training

before normal restaurant operations can begin.

1.1 General

Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of McDonald’s BIELA14 LOV™ models. The fryers in this model family have most parts in common, and when discussed as a group, will be referred to as “LOV™ fryers.

Although similar in appearance to the RE14 McDonald’s electric fryers, the BIELA14 fryers feature a low oil volume frypot, automatic oil top off and an automatic intermittent filtration unit. The Euro-Look design incorporates a rounded topcap and a large round drain, which ensures that fries and other debris, will be washed into the filter pan. The BIELA14 LOV™ fryers are controlled with an M3000 computer. Fryers in this series come in full- or split-vat arrangements, and can be purchased in batteries of up to five fryers.

1.2 Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the

one below.

DANGER Hot oil causes severe burns. Never attempt to move a fryer containing hot oil or to transfer hot oil from one container to another.

CAUTION boxes contain information about actions or conditions that may cause or result in a

malfunction of your system.

WARNING boxes contain information about actions or conditions that may cause or result in

damage to your system, and which may cause your system to malfunction.

DANGER boxes contain information about actions or conditions that may cause or result in

injury to personnel, and which may cause damage to your system and/or cause your system to

malfunction. The BIELA14 LOV™ fryers incorporate a high-temperature detection feature which shuts off power

to the elements should the temperature controls fail.

1-1

1.3 Computer Information for the M3000 Computers

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

If necessary, the user should consult the dealer or an experienced radio and television technician for additional suggestions.

The user may find the following booklet prepared by the Federal Communications Commission helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.

1.4 European Community (CE) Specific Information

The European Community (CE) has established certain specific standards regarding equipment of this type. Whenever a difference exists between CE and non-CE standards, the information or instructions concerned are identified by means of shadowed boxes similar to the one below.

CE Standard

Example of box used to distinguish CE and

Non-CE specific information.

1.5 Installation, Operating, and Service Personnel

Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster

equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6.

1.6 Definitions

QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL

Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual.

1-2

QUALIFIED INSTALLATION PERSONNEL

Qualified installation personnel are individuals, firms, corporations, and/or companies which, either in person or through a representative, are engaged in and are responsible for the installation of electrical appliances. Qualified personnel must be experienced in such work, be familiar with all electrical precautions involved, and have complied with all requirements of applicable national and local codes.

QUALIFIED SERVICE PERSONNEL

Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Authorized Service Agencies (ASA’s) is included with the fryer when shipped from the factory. Failure to use qualified service personnel will void the Frymaster warranty on your equipment

1.7 Shipping Damage Claim Procedure

What to do if your equipment arrives damaged:

Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory. The freight company assumes full responsibility for safe delivery upon acceptance of the equipment.

1. File Claim for Damages Immediately - regardless of extent of damage.

2. Inspect For and Record All Visible Loss or Damage, and ensure that this information is noted

on the freight bill or express receipt and is signed by the person making the delivery.

3. Concealed Loss or Damage- If damage is unnoticed until equipment is unpacked, notify the

freight company or carrier immediately upon discovery and file a concealed damage claim. This must be submitted within 15 days of date of delivery. Be sure to retain container for inspection.

Frymaster

DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS

INCURRED IN TRANSIT.

1-3

1.8 Service Information

For non-routine maintenance or repairs, or for service information, contact your local Frymaster Authorized Service Agency (ASA). In order to assist you quickly, the Frymaster Authorized Service Agency (ASA) or Service Department representative requires certain information about your equipment. Most of this information is printed on a data plate affixed to the inside of the fryer door. Part numbers are found in the Service and Parts Manual. Parts orders may be placed directly with your local ASA or distributor. Included with fryers when shipped from the factory is a list of Frymaster ASA’s. If you do not have access to this list, contact the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at service@frymaster.com.

The following information will be needed in order to assist you efficiently:

Model Number _________________________ Serial Number__________________________ Voltage _______________________________ Nature of the Problem____________________

_____________________________________ _____________________________________

RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.

1-4

BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER

CHAPTER 2: INSTALLATION INSTRUCTIONS

2.1 General Installation Requirements

Proper installation is essential for the safe, efficient, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installation or service personnel, as defined in Section

1.6 of this manual, should perform all installation and service on Frymaster equipment. Failure to use qualified, licensed, and/or authorized installation or service personnel (as

defined in Section 1.6 of this manual) to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.

Where conflicts exist between instructions and information in this manual and local or national codes or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.

Service may be obtained by contacting your local Frymaster Authorized Service Agency.

NOTICE All fryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer. These fryers should be wired to NEC specifications. Hardwired units must include installation of restraint devices.

NOTICE If this equipment is wired directly into the electrical power supply, a means for disconnection from the supply having a contact separation of at least 3-mm in all poles must be incorporated in the fixed wiring.

NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., a circuit breaker) is provided.

NOTICE If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).

2-1

NOTICE If the electrical power supply cord is damaged, it must be replaced by a Frymaster Authorized Service Agency technician or a similarly qualified person in order to avoid a hazard.

DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.

DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s) affixed to the inside of the appliance door when installing or servicing this equipment.

DANGER Do not attach an apron drainboard to a single fryer. The fryer may become unstable, tip over, and cause injury. The appliance area must be kept free and clear of combustible material at all times.

DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type, including those of broilers and ranges.

In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the power switch OFF. Do not attempt to start the fryer(s) until power is restored.

This appliance must be kept free and clear of combustible material, except that it may be installed on combustible floors.

A clearance of 6 inches (15cm) must be provided at both sides and back adjacent to combustible construction. A minimum of 24 inches (61cm) should be provided at the front of the equipment for servicing and proper operation.

WARNING

Do not block the area around the base or under the fryers.

2.1.2 Electrical Grounding Requirements

All electrically operated appliances must be grounded in accordance with all applicable national and local codes, and, where applicable, CE codes. All units (cord connected or permanently connected) should be connected to a grounded power supply system. A wiring diagram is located on the inside of the fryer door. Refer to the rating plate on the inside of the fryer door for proper voltages.

WARNING To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the control power, which powers the hood, must be fully engaged and locked in its pin and sleeve socket.

2-2

2.1.3 Australian Requirements

To be installed in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any other relevant statutory regulations.

2.2 Power Requirements

The three phase supply plug for the elements is rated at 60 amps, 250 VAC and is NEMA configuration L15-60P. The control and filter plug is rated at 20 amps, 120/208 VAC and is NEMA configuration L21-20P. Each fryer should have its cord for the element supply on an individual circuit as well as the control cord.

WIRE

VOLTAGE PHASE

208 3 3 6 (16) 39 39 39 240 3 3 6 (16) 34 34 34

480 3 3 8 (10) 17 17 17 220/380 3 4 6 (16) 21 21 21 240/415 3 4 6 (16) 20 20 21 230/400 3 4 6 (16) 21 21 21

SERVICE

MIN.

SIZE

AWG

(mm2)

AMPS PER LEG

L1 L2 L3

NOTICE If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).

DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.

2.3 After Fryers Are Positioned At the Frying Station

DANGER

No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Service Hotline at 1-800-551-8633.

1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the

top of the frypot to verify that the unit is level, both side-to-side and front-to-back. To level fryers, adjust the casters being careful to ensure the fryer(s) are at the proper height in

the frying station.

2-3

When the fryer is leveled in its final position, install the restraints provided by the KES to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection. Install the restraints in accordance with the provided instructions. If the restraints are disconnected for service or other reasons, they must be reconnected before the fryer is used.

DANGER Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be removed from the fryer before attempting to move it to avoid spills, falls, and severe burns. Fryers may tip and cause personal injury if not secured in a stationary position.

2. Clean and fill frypot(s) to the bottom oil level line with cooking oil. (See Equipment Setup and

Shutdown Procedures in Chapter 3.)

2-4

BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER

CHAPTER 3: OPERATING INSTRUCTIONS

TYPICAL CONFIGURATION (BIELA314 SHOWN)

NOTE: The appearance of your fryer may differ slightly from that

shown depending upon configuration and date of manufacture.

3–1

3.1 Equipment Setup and Shutdown Procedures

Setup

DANGER Never operate the appliance with an empty frypot. The frypot must be filled to the fill line with water or oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire.

DANGER Remove all drops of water from the frypot before filling with oil. Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature.

WARNING The BIELA14 is not intended to use solid shortening. Use only liquid shortening with this fryer. The use of solid shortening will clog the oil lines. The oil capacity of the BIELA14 fryer is 31 lbs. (3.7 gallons/14 liters) for a full-vat and 15.5 lbs. (2.5 gallons/7 liters) for a dualvat at 70°F (21°C).

1. Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot. This will

allow for oil expansion as heat is applied. Do not fill cold oil any higher than the bottom line; overflow may occur as heat expands the oil. For bulk oil systems see Section 4.11.4 on page 4-22 for instructions to fill the vat from bulk.

2. Ensure that the power cord(s) is/are plugged and locked (if applicable) into the appropriate receptacle(s).

Verify that the face of the plug is flush with the outlet plate, with no portion of the prongs visible.

3. Ensure that the power is switched on. Some models are equipped with a master switch located behind the

fryer door cabinet on the front panel of the component box, next to the fuse.

4. Ensure that the computer is switched ON. When the computer is switched on, the fryer will begin

heating and will display MLT-CYCL alternating with LOW TEMP until the fryer temperature reaches 180°F (82°C). LOW TEMP is displayed until within 15° of setpoint. Once the fryer reaches setpoint, the computer display changes to the product or dashed lines and the fryer is ready for use.

5. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature Shutdown

1. Turn the fryer off.

2. Filter the oil and clean the fryers (See Chapters 5 and 6).

3. Place the frypot covers on the frypots.

3.2 Operation

This fryer is equipped with M3000 computers (illustrated below). Refer to the M3000 Computer Operating Instructions in Chapter 4 for the computer programming and operating procedures.

M3000 COMPUTER

Refer to Chapter 5 of this manual for operating instructions for the built-in filtration system.

3–2

3.3 Low Oil Volume Automatic Refill

When the Low Oil Volume (LOV™) system is in place on the fryer, the frypot oil levels are continually checked and topped off as necessary from a reservoir in the cabinet. The reservoir holds a 35 pound box of oil. In a typical operation this will last approximately two days. Components of the system are annotated at the right (see Figure 1).

NOTE: The system is intended to top off the frypots, not fill them. The frypots will require manual filling upon startup and after deep clean (boil-out).

3.3.1 Prepare the System for Use

To prepare the system for its initial operation, remove cross brace (see Figure

2). Using the screws removed from the cross brace, attach the JIB basket shipped in the accessories pack (see Figure 3).

Figure 2 Figure 3

3.3.2 Install the Oil Reservoir

Remove the original lid from the oil container and foil liner. Replace with the provided cap, which has connected suction hardware. Ensure the feeder tube from the cap reaches to the bottom of the oil container.

Place the oil container inside the cabinet and slide it into place (as shown on the following page). Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer.

The system is now ready for operation.

3.3.3 Routine Oil Changes

When the oil reservoir level is low, an orange LED is activated (see Figure 4). Once the reservoir is refilled and/or replaced, press and hold the orange reset button above the JIB until the orange LED is no longer illuminated.

Figure 4

3–3

1. Open the cabinet and slide the JIB

from the cabinet (see Figure 5).

2. Remove the cap and pour any remaining oil in the container into all fry vats equally (see Figure 6).

Figure 5

Figure 6

3. With the replacement jug upright remove the cap and foil seal (see

4. Put the tube in the new full container (see Figure 8).

Figure 7).

Figure 8

Figure 7

5. Slide the JIB onto the shelf inside the fryer cabinet (as seen in Figure 5).

6. Press and hold the orange JIB reset switch until the orange JIB LED is no longer illuminated (see Figure

WARNING:

Do not add HOT or USED oil to a JIB.

9).

Figure 9

3.3.4 Bulk Oil Systems Instructions for installing and using bulk oil systems are found in Appendix A located

at the rear of this manual.

3–4

BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER

ON/OFF

Cook Channel and Selection Buttons

ON/OFF

CHAPTER 4: M3000 COMPUTER INSTRUCTIONS

Filter, Temp, Info, Programming and Navigation Buttons

FR FRIES

Product Buttons

FR FRIES

4.1 M3000 General Information

Welcome to the M3000, a computer that retains the one-button ease of the M2000 and 100B and the utility of 40-product menu capability. The computer is easy to use. One button push starts a cook cycle for an item cooked in a dedicated vat. The same flexible computer on a multi-product vat requires only two button pushes to launch a cook cycle. Just choose a menu item on a product button and press, and then press a cook channel button under the display showing the desired item. The computer can move seamlessly from McNuggets to Crispy Chicken to any added menu item.

Pressing product buttons 3 or 9 displays McChick.

In a typical store setting, the M3000s on the three-vat fry station display FR FRIES (shown above) and will launch a cook cycle with one push of a cook channel button. On the chicken/filet station, the LED display shows dashed lines. To launch a cook cycle, press a product button and then press the cook channel button that

Pressing either cook cycle button under the McChick displays launches a cook cycle.

corresponds with the location of the dropped basket. By pressing the product button for McChicken, McChick will appear in the display. Just press the cook channel button corresponding to the location of the appropriate dropped basket.

The M3000 will operate with electric and gas fryers, both full- and split-vat.

Heat Indicator Lamp

4-1

4.2 Basic Operation

4-2

4.3 Cooking with Multi-Product Display

4-3

4.4 Cooking with Dedicated Display

4-4

4.5 Changing from Breakfast Setup to Lunch

Press and quickly

release product button for french fries.

Computer will change from HASH BRN to

<<<< >>>>; an alarm will sound.

ABC

Press and hold the cook

channel button under the display until a beep is heard (approximately three seconds) and release.

Display changes to FR

FRIES.

<<<< >>>>

Perform these steps on both sides to

change both displays to FR FRIES

4-5

4.6 Changing from Lunch Setup to Breakfast

Computer displays

Press and quickly

release product button for hash browns.

Computer display will

change from FR FRIES to <<<< >>>>; an alarm sounds.

Perform these steps on both sides to

change both displays to HASH BRN

Press and hold the cook channel

button under the display until a beep is heard (approximately three seconds) and release.

Display changes to LOW

TEMP until setpoint is reached.

Display changes to

Hash Brn.

4-6

4.7 M3000 Button Description and Functions

4.7.1 Navigation Buttons

The menu on the M3000 uses 34and tu buttons to navigate the various menus and submenus.

When programming, the left screen shows a menu or submenu item. The right screen is for data entry. Data is entered with alpha-numeric characters, scrolling through lists or by toggling between choices.

During programming if a button is not pushed within one minute, the computer returns to operation mode.

Left Display Right Display

4.7.2 Filter, Temperature and Info Buttons

The < FLTR and FLTR > buttons (see Figure 1) are used to filter the left and right vats of a split vat or a full vat fryer on demand. The FLTR buttons, if pressed once displays the number of cook cycles remaining until a filtration prompt. When the FLTR button is pressed twice, the date and time of the last filter is displayed. The TEMP button, if pressed once while the fryer is on, displays current vat temperature on both sides. If the TEMP button is pressed twice while the fryer

is on, it shows the setpoint temperatures of the vats. If the fryer is off, the display shows the current versions of software. The INFO button (see Figure 1), if pressed once when the fryer is on, shows

the recovery time for each vat from the last test. Recovery is the time required for the fryer to raise the temperature of the oil 50°F (28°C) between 250°F (121°C) and 300°F (149°C). Maximum

recovery time should not exceed 1:40 for electric or 2:25 for gas. If the INFO button is pressed and held for three seconds it shows information such as usage, filter statistics and last cook cycles (see

page 4-34 for more details on the INFO button).

4.7.3 Cook Channel and Selection Buttons

  buttons are dual-function buttons shared with

The the number 1 and 2 buttons. They are located directly

below the LED displays. Use these buttons to select or cancel functions. The  button is used to back out of and

exit submenus.

4-7

4.8 M3000 Menu Summary Tree

Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual.

Adding New Product Menu Items (Product Selection) See section 4.10.2 Storing Product Menu Items in Product Buttons See section 4.10.3 Draining, Refilling, and Disposing of Oil See section 4.10.4

Filter Menu

[Press and hold ◄ FLTR or FLTR ►]

Programming

………………………………………………………………………………………………………….. 4.11

Auto Filter Maint Filter Dispose Drain to Pan Fill Vat from Drain Pan Fill Vat from Bulk (Bulk Only) Pan to Waste (Bulk Only)

Level 1 Program

[Press and hold TEMP and INFO buttons, 2 beeps, displays Level 1, enter 1234]

Product Selection

…….……………….....………………………………………………………….. 4.12

..…….....………………………………………………………….. 4.10.2

Name Cook Time Temp Cook ID Duty Time 1 Duty Time 2 Qual Tmr AIF Disable Assign Btn

AIF Clock

..………………………………………………………………………………… 4.12.1

Disabled

Enabled Deep Clean Mode High-Limit Test

Fryer Setup

……..……………………...…………………………………….. 4.12.2

…………….…………………….…………………………………….. 4.12.3

…………………….……………………………………………………………….. 4.9

Level 2 Program (Manager Level)

[Press and hold TEMP and INFO buttons, 3 beeps, displays Level 2, enter 1234]

Prod Comp E-Log Password Setup

Alert Tone Volume and Tone

Filter After Filter Time

Info Mode

………………...………………………...………………………………………..……………………….. 4.14

[Press and hold INFO for 3 seconds, displays Info Mode]

Full/Split Vat Configuration

Filter Stats Review Usage Last Load

Sensitivity for product Log of last 10 error codes

Change passwords Setup [enter 1234] Usage [enter 4321] Level 1 [enter 1234] Level 2 [enter 1234]

Volume 1-9 Tone 1-3

Sets number of cooks before filter prompt

Sets amount of time between filter cycles

..……………….……………………………………………………………….. 4.14.1

………….……………………………………………………………….. 4.14.2

………………….……………………………………………………………….. 4.14.3

……………………………………………….. 4.13

…………………………………….. 4.13.1

…………………………….. 4.13.2

……………………………… 4.13.3

...………………………………………….. 4.13.4

………….. 4.13.5 ………….. 4.13.6

4-8

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