Frymaster 2836 FLOAT Service Manual

2836 Series Electric Fryers

Service and Parts Manual

This manual is for models that have rounded elements and float switches.

Frymaster/Dean, a member of the Commercial Food Equipment Service Association,
recommends using CFESA Certified Technicians.

24-Hour Service Hotline [phone]

*8196049*

February 2005

Please read all sections of this manual and retain for future reference.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified

personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified

professional should perform installation, maintenance, and repairs. Installation, maintenance,

or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of

this manual for definitions of qualified personnel.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of

the country and/or region in which the appliance is installed.

NOTICE TO U.S. CUSTOMERS

This equipment must be installed in accordance with the appropriate national and local codes of

the country and/or region in which the appliance is installed.

NOTICE

Drawings and photos used in this manual are intended to illustrate operational, cleaning and

technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two

conditions: 1) This device may not cause harmful interference, and 2) This device must accept

any interference received, including interference that may cause undesired operation. While

this device is a verified Class A device, it has been shown to meet Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set

out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or

modifications can cause property damage, injury, or death. Read the installation, operating and

service instructions thoroughly before installing or servicing this equipment.

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result

from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container

at the end of frying operations each day. Some food particles can spontaneously combust if left

soaking in certain shortening material. Additional information can be obtained in the filtration

manual included with the system.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of

the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal

the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort

the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for

cleaning.

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS

EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED

DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,

AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS

WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE

LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH

ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF

ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

2836 Series Electric Fryers

Service & Parts Manual

TABLE OF CONTENTS

Page #

1. SERVICE PROCEDURES 1-1

1.1 General 1-1

1.2 Replace Computer/Controller 1-1

1.3 Replace Interface Board 1-2

1.4 Replace Transformer 1-3

1.5 Replace Temperature Probe 1-3

1.6 Replace Heating Element 1-6

1.7 Replace High-Limit 1-8

1.8 Replace Frypot 1-9

1.9 Replace Contactor (Latching or Heating) 1-10

1.10 Built-in Filter System Service Procedures 1-10

1.11 Basket Lift Service Procedures 1-12

1.12 Electric Interface Board Diagnostic Chart 1-15

1.13 Probe Resistance Chart 1-16

1.14 Element Wattage/Amperage Calculation Charts 1-16

1.15 Wiring Diagrams, Main – 480V (120V Controls) 1-17

1.16 Wiring Diagrams, Modular Basket Lifts 1-18

1.17 Wiring Diagrams, 480V Systems With Built-in Filtration 1-19

2836 Series Electric Fryers

Service & Parts Manual

TABLE OF CONTENTS (CONT.)

Page #

2. PARTS LIST 2-1

2.1 Accessories 2-1

2.2 Basket Lift Assembly (Modular) and Related Components 2-2

2.3 Cabinetry and Related Components 2-5

2.3.1 Cabinetry 2-5

2.3.2 Door Components 2-7

2.3.3 Dump Station Components 2-8

2.4 Computer and Related Components 2-9

2.5 Contactor and Power Cord Box Assembly 2-10

2.6 Component Box Assembly 2-12

2.7 Filter Pan and Related Components 2-13

2.8 Frypot and Related Components 2-14

2.8.1 Frypot and Drain Valve Components 2-14

2.8.2 Oil Disposal Wand 2-15

2.8.3 Elements and Related Components 2-16

2.9 Oil Return Assembly 2-18

2.10 Filter Pump Assembly 2-19

2836 SERIES ELECTRIC FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster/Dean Ultimate Electric fryer, you must
disconnect the electrical power supply.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to
facilitate reassembly.

DANGER

Hot cooking oil or shortening will cause severe burns. Never attempt to move this appliance

when filled with hot cooking oil or shortening, or to transfer hot cooking oil or shortening

from one container to another.

DANGER

This equipment should be unplugged when servicing, except when electrical circuit tests are

required. Use extreme care when performing such tests.

This appliance may have more than one electrical power supply connection point.

Disconnect all power cords before servicing.

Inspection, testing and repair of electrical components should be performed by an

authorized service agent only.

1.2 Replace Computer/Controller

1. Unscrew and remove two control panel
screws on control panel front. Swing the
panel open from the top.

2. Unplug wiring harness at plug on back of
controller (arrow). Unplug controller ground
wire from controller (circle).

3. Remove the control panel/controller by lifting
the assembly from the hinged slots in the
control-panel frame.

4. Reverse procedures to install new controller.

Wire harness/connector and ground wire on controller
back.

1-1

1.3 Replace Interface Board

1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller.

2. Unplug wire harness from the interface board
(arrow). Remove all wiring from the terminals of
the interface board, ensuring that each wire is
marked for reattachment.

Wire harness/connector.

3. Remove the nuts from each corner of the
interface board and slide the board from the
studs. Unplug connectors J1 and J2, mark
and unplug all other wiring on rear of the
interface board. Ensure that standoffs remain
in place on studs, prior to installing new
interface board. Install the new interface
board by reversing the previous procedures.
Ensure that wire harnesses are connected to
back of interface board prior to securing
interface board. Also, ensure that wiring and
wire harnesses are connected to the proper
terminals.

Nuts securing interface board (circles).

1-2

1.4 Replace Transformer

1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller.

2. Hold new transformer up to old transformer

to be replaced and disconnect one wire at a
time from old and connect to new.

3. Remove the screws that secure the

transformer to the component box.

4. Install the new transformer by reversing the

preceding procedures. Make sure you
reconnect the wiring to the proper terminals
and the harnesses to the correct connectors.

Disconnect wiring from the transformer being
replaced and connect to new transformer.

1.5 Replace Temperature Probe

1. Unplug fryer from the electrical source.

2. Drain the cooking oil from the frypot.

3. Remove the fryer from the exhaust hood to

gain access to the rear of the fryer.

4. If unit is equipped with modular basket lift,

remove basket lift assembly and set aside.

5. Remove the screws from the top cap and back

cover(s). Set the cover(s), top cap and screws
aside.

Screws securing back covers, top cap and basket
lift assembly.

1-3

6. Disconnect the wire harness containing the

p

probe wiring (arrows). It may be necessary
to remove the wire ties.

7. Use a pin-pusher (P/N 806-4855 or P/N 807­0928—see Section 1.7) to remove the red and
white probe wires from the connector. Note
probe pin location in plug. Pull the probe
wires out of the insulation.

8. Remove the screw(s) securing the probe
bracket to the element. Remove the metal
wraps securing the probe to the element.

9. Remove the probe bracket and the securing
components from the probe bulb and element.
Thread the probe wire through the hole
(arrow) in the tilt plate assembly and remove
the probe.

Use a pin-pusher to remove probe wires from
connector (arrows).

Probe Bulb

Probe Bracket

Bracket Screw

Remove probe bracket screw and bracket to remove

robe.

Pull old probe wire through grommet to remove
probe.

1-4

10. Thread the new probe wire through the hole

in tilt plate. Place the new temperature probe
assembly onto the element and secure with
the bracket and screws removed earlier. Clip
the probe onto the rear of the element (arrow)
in two places. The temperature probe
assembly should be oriented in the same
manner as the probe being replaced.

11. Thread the probe wires into the harness

insulation. Note the pin positions and insert
pins in the connector. Reconnect the harness
and secure with a wire-tie.

12. Lower the element into the frypot with the lift

handle.

13. Install the back covers, basket lift assembly,

and top cap and secure with screws.

Secure probe bulb to the element back in two
places with metal wire wrap (arrow).

Install the cabinet backs, basket lift assembly, and
top cap after probe installation is complete.

1-5

1.6 Replace Heating Element

1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.

2. Unplug the element connectors for the
element being removed (right element- 6-pin
harness connector; left element- 9-pin harness
connector). Remove the element wires from

Harness

Connector

Closed

the connector. Press down on either side of
the connector while pulling up on the top
portion. The connector will open from the
top. Note wiring configuration in connector
before removing element wire pins. Pull all
wires from the connector.

3. Loosen conduit connector and pull element
wires through conduit.

Push in on tabs to release

top portion

4. Remove the screws securing the temperature
probe bracket from the element. Remove the
probe clamp (metal wire-wrap). Set the
temperature probe and probe-securing
components aside.

NOTE: Temperature probe removal is not

Loosen conduit connector here.

required if the left element is being replaced.

5. Disconnect the element springs from the tilt
brackets.

6. Remove the element clamps and hardware
before removing mounting-screws and nuts
on the defective element. Remove all wire­ties securing element wiring, and then
remove element from frypot.

7. Install the replacement element in the frypot
and secure with the mounting hardware.

8. Reinstall the temperature probe and probe­bracket components onto the replacement
element.

9. Route the element leads (terminals) to the

Element mounting screws on tilt-plate front.

rear of the fryer

Harness

Connector

Open

Top Portion

1-6

10. Secure element wiring with wire-ties.

11. Route the element wires through the conduit

and tighten conduit connector.

11. When replacing the left element (as viewed

from the rear of the fryer), use the 9-pin
connector, inserting the leads from the
replacement element. Ensure the pin
numbers match the numbers of the defective
element wires. When all pin terminals have
been fully inserted, close the connector by
sliding the halves together until the tabs snap
back into place (reverse procedure in this
section, Step 2). Check wire numbers to
ensure correct wiring of the replacement
element.

When replacing the right element (as viewed
from the rear of the fryer), follow the above
procedure, inserting pin terminals into the
corresponding holes in the 6-pin connector.

12. Connect the connectors, ensuring the latches

lock in place (arrow).

13. Install the temperature probe wires (marked

for re-assembly) in the corresponding pin
locations.

14. Reconnect the element springs to the tilt

brackets

15. Install the back covers, basket lift assembly,

and top cap and secure with screws.

16. Position fryer under exhaust hood.

Ensure that the wires are properly routed and
secured.

Left Element—
9-Pin Connector

Right Element—
6-Pin Connector

Ensure the connection is complete and the
latches (arrow) are locked in place.

1-7

1.7 Replace High-Limit

1. Perform Procedure 1.5, Replace Temperature
Probe, Steps 1-4.

2. Disconnect the wire harness containing the
high-limit wires.

3. Use a pin-pusher (P/N 806-4855 or P/N 807-

0928) to remove the two high-limit wires
from the wire harness connector (arrows).
Note pin location in connector before
removing wires.

4. Remove the high-limit from the frypot using
an open-end wrench or other suitable tool.

5. Apply Loc-Tite PST 567 sealant to the
replacement high-limit threads.

6. Screw the replacement high-limit into the
frypot and tighten to 170-180 inch-pounds
torque. DO NOT OVERTIGHTEN.

7. Insert the replacement high-limit wires into
the connector, ensuring each wire is in the
correct hole..

8. Reconnect the high-limit wire-harness
connector.

9. Install and secure the back cover(s).

10. Return fryer to operation.

Using a pin-pusher, remove two high-limit wires
(arrows) from connector.

Place wrench here when removing and installing
high-limit.

1-8

1.8 Replace Frypot

1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.

2. Perform Procedure 1.2, Replace Computer/Controller, Steps 1-3.

3. Perform Procedure 1.7, Replace High-Limit, Steps 1-4.

4. Disconnect the element wire harnesses.

5. If the fryer has a built-in filtration system, remove all the plumbing from the frypot, including

oil-return and drain plumbing.

6. Remove the screws securing the frypot to the front frame of the fryer.

7. Carefully lift the frypot from the cabinet.

8. Remove the drain valve from the old frypot and install on the new frypot.

9. Apply Loc-Tite Sealant PST 567 to the high-limit threads. Install high-limit into the new frypot.

10. Disconnect the tilt plate springs from the old frypot.

11. Remove the securing screws from the tilt plate. Lift the tilt plate/heating element assembly from

the old frypot and install on the new frypot.

12. Follow the preceding steps in reverse to install the new frypot into the fryer.

13. NOTE: Apply Loc-Tite Sealant PST 567 to all pipefittings prior to installation.

1-9

1.9 Replace Contactor (Latching or Heating)

1. Remove filter pan.

2. Remove cover to contactor box.

3. Identify faulty contactor. Remove all wiring
connected to the contactor terminals (circles)
inside the component box. Tape wire-pairs
together and mark each wire-set or wire for
reassembly.

4. Remove contactor-mounting screws (arrow)
and remove the contactor.

5. Install the new contactor and connect the
wiring removed in Step 3.

Remove contactor-mounting screws after removing
all wiring from the contactor (circles).

1.10 Built-in Filter System Service Procedures

Troubleshooting Built-In Filtration Systems

One of the most common errors is placing the filter paper on the bottom of the filter pan rather than
over the filter screen.

CAUTION

Ensure that the paper support screen is in place prior to filter paper placement and

filter pump operation. Improper screen placement is the major cause of filter system

malfunction.

Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation
of the filter paper, and ensure that the correct size is being used. While you are checking the filter
paper, verify that the O-rings on the supply line connection are present and in good condition.
Missing or worn O-rings allow the pump to take in air, decreasing its efficiency. In addition, oil
leaks into the fryer and on the floor each time a frypot is filtered.

1-10

If the pump motor overheats, a circuit breaker will trip and the motor will not start until the breaker
is reset. If the pump motor does not start, press the white reset button located under the component
box, inside the cabinet.

If the pump starts after resetting the breaker, then something is causing the motor to overheat. A
major cause of overheating is when several frypots are filtered sequentially, thus overheating the
pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation, and
allow time for the motor to cool between sequential frypot filtering.

Pump overheating can be caused by:

• Solidified shortening in the pan or filter lines,

or

• Attempting to filter unheated oil or shortening.

Cold oil and shortening are more viscous, causing the pump motor to load up and overheat. Always
filter with the oil or shortening at operating temperature [~350°F (177°C)].

If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or
installed paper/pads will allow food particles and sediment to pass through the filter pan and into the
pump. When sediment enters the pump, the gears bind, causing the motor to overload, again
tripping the thermal overload. Shortening that has solidified in the pump will also cause it to seize,
with the same result.

A pump seized by debris or hard shortening must be disassembled, cleaned, and then reassembled
before continuing use. Use the following procedure:

1. Disconnect power to the filter system.

2. Remove the front cover of the pump to access the gears inside (see illustration below- 8-GPM

pump shown), if the pump is accessible while still inside the cabinet.

Remove bolts to remove

pump cover.

Remove debris or hardened

shortening to free gears.

1-11

3. If the front cover is not accessible, the pump must be removed from the pump motor (remove
input/output plumbing from the pump prior to removing pump). Remove three setscrews from
the pump-shaft housing to disengage the pump from the motor. Remove the gears and
thoroughly clean all internal components. Ensure the inside of the pump housing is free of any
debris or hardened shortening before reassembling.

housing and ring gear will cause gear binding after reassembly.

Failure to completely clean the inside

Filter paper/pads that are the wrong size or installed incorrectly will also allow food particles and
sediment to pass through and clog the suction tube in the bottom of the filter pan. Particles large
enough to block the suction tube may indicate that the crumb tray is not being used.

1.11 Basket Lift Service Procedures

Ultimate Electric Series fryers may optionally be equipped with automatic basket lifts to ensure
uniform cooking times. Electric fryers can be equipped with "modular" or "bell-crank" basket lifts.

modular basket lift (illustrated) consists

A
of a toothed rod to which the basket lift arm
is attached, a reversible-drive gear motor
and a pair of roller-activated microswitches.
The gear motor engages the teeth in the rod,
moving it up or down, depending upon the
direction of rotation of the motor.
Microswitches at the upper and lower limits
of movement stop the motor when the
basket is in the full up or full down position.

Timing circuitry in the controller initiates
and stops basket lift operation depending
upon the variables programmed by the
operator. When the product button is
pressed, or the manual control is activated,
the timing circuitry activates a coil in the
basket lift relay to supply power to the lower
microswitch. The microswitches stop the
motor at the lift’s upper and lower travel
limits and reverse the direction of current
flow thus reversing the motor direction.

Modular Basket Lift Assembly (Typical).

1-12

Simplified Schematic

H

5

1 or 4

3

To computer/controller via

interface board

Basket Lift

Relay

Normally Open Upper-limit

Microswitch

M

Normally Closed Lower-limit

Microswitch

N

6

When the product button is pushed on the computer/controller, current flows through a coil in the
basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the
normally open upper-microswitch. When the lower normally closed microswitch is opened by the
downward moving lift rod, power to the motor ceases to flow. When the computer/controller times­out, the current to the relay coil is interrupted, allowing the upper circuit to be activated. The basket
lift then raises and closes the lower microswitch. When the basket lift rod clears the upper
microswitch, the microswitch opens, and power to the circuit is interrupted, stopping the motor.
Pushing the product button or activating the manual control (if equipped) restarts the cycle.

Problems with the modular basket lift design can be grouped into three categories:

● Binding/jamming problems

● Motor and gear problems

● Electronics problems

1-13

BINDING/JAMMING PROBLEMS

Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their
bushings. Apply a light coat of Lubriplate
bushings to correct the problem.

With the modular basket lift, another possible cause of binding is improper positioning of the motor,
which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen
the screws that hold the motor in place and move it forward or backward until the rod has just
enough slack to be rotated slightly.

or similar lightweight white grease to the rod and

MOTOR AND GEAR PROBLEMS

With the modular basket lift, the most likely problem to be encountered in this category is erratic
motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly
lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn
gear.

If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles
back down into the frypot), the problem is a failed motor brake. The motor must be replaced.

If power is reaching the motor but the motor fails to run, the motor is burned out and must be
replaced.

ELECTRONICS PROBLEMS

Within this category are problems associated with the relays, microswitches, capacitors, resistors,
interface board, wiring, and controls. The most common problem in this category is a lift that
continuously travels up and down. This is usually caused by a microswitch that is out of adjustment.

Troubleshooting the electronics of a modular-type basket lift is simply a process of verifying current
flow through the individual components up to and including the motor. Using a multimeter set to the
250 VAC range, check the connections on both sides of the component for the presence of the
applied line voltage. The accompanying simplified wiring diagrams identify the components and
wiring connection points.

1-14

1.12 Electric Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using
only a multimeter.

Note: The sealed relays
are not replaceable. If a
relay fails, the interface

1

K1

23

6

5

4

8

7

9

12

11

10

13

15

14

K2

4

7

10

5

8

11

6

9

12

1

2

3

K3 K4

10

11

12

4

7

1

5

8

2

6

9

3

board must be replaced.

Diagnostic LED Legend

CMP indicates power from 12V transformer
24 indicates power from 24V transformer
HI (RH) indicates output (closed) from right latch

relay
HI (LH) not applicable to Ultimate Electric fryers
HT (RH) indicates output from right heat relay
HT (LH) not applicable to Ultimate Electric fryers
AL (RH) indicates output (open) from right latch

relay
AL (LH) not applicable to Ultimate Electric fryers

Meter Setting Test Pin Pin Results

12 VAC Power 50 VAC Scale 1 of J2 3 of J2 12-16 VAC
24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC
*Probe Resistance R X 1000 OHMS 11 of J2 12 of J2 See Chart
Hi-Limit Continuity R X 1 OHMS 7 of J2 4 of J2 0 - OHMS
Latch Contactor Coil R X 1 OHMS 8 of J2 Chassis 3-10 OHMS
Heat Contactor Coil R X 1 OHMS 9 of J2 Chassis 18-25 OHMS

*Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

1-15

1.13 Probe Resistance Chart

Use the chart below when testing temperature probes and probe circuits for proper operation.

Probe Resistance Chart

F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C

60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171
65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174
70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177
75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179
80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182
85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185
90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188

95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191
100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193
105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196
110 1164 43 180 1309 82 250 1453 121 320 1594 160 390 1734 199
115 1174 46 185 1320 85 255 1463 124 325 1604 163 395 1744 202
120 1185 49 190 1330 88 260 1473 127 330 1614 166 400 1754 204
125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207

1.14 Element Wattage/Amperage Calculation Charts

Use the charts below when changing voltages or determining amperage for a given element
configuration.

L1

L1

Three Phase

Amperage

L2
L3

To determine Three Phase Amperage, solve for
Single Phase first:

Wattage

Voltage

Then divide the Single Phase Amperage by 1.73 to
determine Three Phase Amperage.

Example:

17,000W

= 40.944 Amps per Phase

= Single Phase Amps

70.833 Amps

240V

=

1.73

Three Phase

Wattage

L2
L3

To compute the New Wattage Rating of an element if a
different voltage is applied, use the following formula:

208V
240V

2

2

kW Listed

X

X

17,000 Watts

New Voltage

[]

Old Voltage

= New Wattage Rating

Example:

If 208V supply is applied to a 17 kW element
rated for 240V, the calculation is as follows:

[]

= 12.77 kW

1-16

1.15 Wiring Diagrams, Main - 480V (120 V Controls)

8051522A

1-17

1.16 Wiring Diagrams, Modular Basket Lifts

8051521B

1-18

1.17 Wiring Diagrams: 480V Systems With Built-in Filtration

8051527A

1-19

2.1 Accessories

2836 SERIES ELECTRIC FRYERS

CHAPTER 2: PARTS LIST

1

4

Item Part Number Description

1 803-0306 Fry Basket, Twin Basket
2 826-1118 Caster, 5"- With Brake (Mounting Hardware Included)
3 826-1117 Caster, 5"- W/O Brake (Mounting Hardware Included)
4 803-0209 Brush, Frypot
5 803-0348 Rack, FP36 Basket Support

803-0349 Rack, FP28 Basket Support

6 803-0350 Screen Assembly, FP28/36 Basket

2

5

3

6

2-1

2.2 Basket Lift Assembly (Modular) and Related Components

4

2

18

24

3

20

10

21

22

8

13

19

17

23

16

9

11

6

7

15

5

14

12

1

Item Part Number Description

1 807-0159 Connector, 12-Pin
2 200-6455 Mount, Modular Basket Lift
3 806-5964 Motor Assembly, Modular 120V Basket Lift
4 806-8530 Resistor Assembly, 120V

807-2661 Resistor, 13 Ohm -120V, 10W (Part of 806-8530 Assembly)
5 807-1683 Relay, 12 Vdc
6 807-2133 Capacitor, Motor Run 12.5 mfd 250 VAC
7 807-2572 Microswitch, Formed End
8 809-0082 Ring, 3 /4 Truarc ZP
9 809-0111 Screw, 8-32x1 Tr Sl HD ZP

10 809-0127 Screw, 1/4-20x1/2 Rd Sl HD NP
11 809-0186 Washer, #8 Lock External Tooth
12 809-0237 Nut, 4-40 KEPS Hex w/Ext Tooth
13 809-0247 Nut, 8-32 Hex ZP KEPS
14 809-0354 Screw, 4-40x3/4 Pn Sl Hd Zp
15 809-0361 Screw, Drill #8x1/2 Hx Hd Zp
16 809-0412 Screw, #10-1/2 Hx Washer Hd NP
17 809-0503 Screw, 8-32x1/2 Hx Zp

2-2

Item Part Number Description

18 810-1012 Rod, Modular Basket Lift
19 812-0442 Insulation, Safety Drain Box
20 813-0035 Bushing, Bronze Bunting .641/.640 ID

* 814-0015 Ty Wrap
21 816-0033 Ty Wrap Screw Mount #8 Screw
22 900-5529 Gusset, Motor - Modular B.L.
23 902-8499 Chassis, Right-hand Basket Lift
24 901-8499 Chassis, Left-hand Basket Lift

* WIR0597 Wire Assembly, FP28/36S Mod Bb 120V

* Not Illustrated

2-3

2.2 Basket Lift Assembly (Modular) and Related Components (cont.)

1

7

6

5

4

2

3

8

Item Part Number Description

9

1 106-4312 Roller Assembly, Bracket
2 809-0508 Bolt, ¼-20 x 1-¼" Hex Head S/S
3 809-0190 Washer, Flat- ¼" S/S
4 810-0374 Spacer, Tubular Basket Lift Roller
5 810-0194 Roller, Basket Lift
6 809-0047 Nut, Cap- ¼-20 S/S
7 809-0402 Screw, ¼-20 x 1/2" Round Slotted S/S
8 823-4645 Basket Lift Arm- Left
9 823-4646 Basket Lift Arm- Right

2-4

2.3 Cabinetry and Related Components

2.3.1 Cabinetry

41

40

39

38

31

37

35

36

1

6

8

30

33

34

9

10

32

29

28

27

26

25

24

11

7

12

13

16

14

17

5

15

18

19

21

2

3

4

20

22

23

2-5

Item Part Number Description

1 106-3811 Topcap Assembly, FP128/236S
2 106-3815 Housing Assembly, FP128/236S Tilt
3 200-6528 Back, FP128/236S Upper Cabinet
4 200-6529 Back, FP128/236S Lower Cabinet
5 200-6494 Brace, Rear Horizontal Cabinet
6 106-3752 Upright Assembly, LH Rear Enclosure

* 106-3753 Upright Assembly, RH Rear Enclosure
7 202-6337 Upright, Rear Enclosure
8 200-6493 Brace, Cabinet Front Horizontal
9 106-3698 Brace Assembly, Computer

10 200-6037 Bracket, Center Control Panel
11 210-6102 Spacer, Computer Panel
12 200-6008 Divider, Cabinet
13 210-6151 Stiffener, Topcap
14 200-6152 Bracket, Topcap Tie-Down
15 200-6011 Bracket, Rear Support
16 106-3923 Channel, Rear Cabinet Base
17 201-6292 Brace, LH Rear Base Channel
18 202-6292 Brace, RH Rear Base Channel
19 200-6726 Plate, Filter Pump Mounting
20 200-6017 Channel, Cabinet Base
21 823-4516 Leg Channel
22 810-0356 Casters 5” Wheel W/O Brake
23 212-6020 Side, RH Cabinet
24 810-0357 Casters 5” Wheel W/Brake
25 200-6376 Plate, Door Hinge Mounting
26 202-6335 Gusset, RH Cabinet Channel
27 200-6257 Support, Front Cabinet Cross
28 106-3648 Frame Assembly, Single Control Panel
29 200-6500 Support, Front Cabinet Cross
30 202-6593 Bracket, Filter Pan Cover Mounting
31 210-6597 Lid, Filter Pan
32 106-3794 Frame Assembly, Control Panel
33 200-6094 Gusset, Lower Cab Middle
34 200-6090 Post, Vertical Cabinet
35 200-6109 Support, Front Cabinet Cross
36 810-2346 Magnet, Door
37 106-3647 Frame Assembly, FP28/36S Control Panel
38 201-6593 Bracket, Filter Pan Cover Mounting
39 210-4064 Hinge, Door

* 210-6343 Hinge, Door

* 810-1508 Hinge, Door Universal

40 201-6335 Gusset, LH Cabinet Channel
41 211-6020 Side, LH Cabinet

* Not Illustrated

2-6

2.3.2 Door Components

4

1

7

2

3

5

6

Item Part Number Description

1 106-0554 Pin Assembly, Door Slotted W/Keeper
2 200-6176 Liner, FP28 Cabinet Door (FP36 Liner is P/N 200-6282)
3 809-0266 Screw, #10-1/2 Phil TR HD ZP
4 810-0275 Spring, JCF Door Hinge Lock
5 810-1422 Handle, Wireform Door
6 824-1255 Door Weldment, FP28 Cabinet (FP28 Weldment is P/N 824-1270)
7 809-0413 Spacer, ¼ X .160 8 Gauge Nylon

2-7

2.3.3 Dump Station Components

1

4

2

3

Item Part Number Description

1 813-0396 Drain, Sink 1 ½ NPS
2 813-0873 Reducer, 1 ½ NPS To 1NPT Blk Bell
3 813-0874 Fitting, 1"NPT X 1" ID X 1” BarbHose
4 823-4620 Holder W/A, Dump Station Pan

* Not Illustrated

2-8

2.4 Computer and Related Components

5

1

2

6

7

3

4

Item Part Number Description

1 106-0619 Computer, Standard CM3.5
2 823-4549 Bezel W/A, FP28 Control Panel Frame
3 823-4590 Bezel W/A, FP36S Control Panel Frame
4 823-4658 Bezel W/A, FP128/236S Control Panel Frame
5 106-3647 Frame Assembly, FP128S Control Panel
6 106-3648 Frame Assembly, FP136 Control Panel
7 106-3794 Frame Assembly, FP128/236S Control Panel

2-9

2.5 Contactor and Power Cord Box Assembly

17

16

12

14

11

2

4

3

1

10

15

13

6

7

8

18

9

5

27

23

22

26

24

19

25

2021

2-10

2.5 Contactor and Power Cord Box Assembly (cont.)

Item Part Number Description

106-3672 Box Assembly, FP28/36S 480V LT Contactor

106-3673 Box Assembly, FP28/36S 480V RT Contactor
1 106-3786 Harness, FP28/36S Contactor Box W/TB
2 106-3791 Cable Assembly, RH Contactor Box To Component box
3 106-3793 Harness, FP28/36S Element
4 106-4089 Box Stud Assembly, FP28/36 LT Contact (For RT Contact Use P/N 106-4090)
5 200-6156 Cover, 480V Contactor Box
6 200-6172 Bracket, Contactor Box Mounting
7 200-6809 Bracket, Ground Lug Holder

* 802-0742 Label, (Inside Cabinet) Ground
8 807-0070 Terminal, Ground Lug
9 807-0884 Contactor Mercury 240V 50A

10 807-1947 Plug, .875 Diameter (On LT Only)
11 807-3610 Block, Dean Terminal 1501-AL-9CU

* 809-0103 Screw, 8-32x1/2 TR SL HD NP

12 809-0237 Nut, 4-40 KEPS Hex W/External Tooth
13 809-0247 Nut, 8-32 Hex ZP KEPS
14 809-0250 Nut, 6-32 Hex ZP KEPS Ea
15 809-0412 Screw, #10 – ½ Hex Washer HD NP
16 810-1164 Block, 1 PLC Screwless Terminal
17 810-1202 Contactor, 40 Amp 3 Pole
18 816-0217 Paper, Insulating Terminal Block CE

106-3964 Box Assembly, 120V Power Cord
19 200-6808 Box, FP28/36 120V Power Cord
20 802-0742 Label, (Inside Cabinet) Ground
21 802-2239 Label, Terminal Block (N & L1)
22 807-1947 Plug, .875 Diameter Dome

* 809-0237 Nut, 4-40 KEPS Hex W/External Tooth
23 809-0360 Screw, #8 X ⅜ Type B HX Washer HD ZP
24 809-0656 Screw, 4-40 X ⅜ Rd HD SL NP
25 810-1164 Block, 1 Plc Screwless Terminal
26 816-0217 Paper, CE Single Terminal Black Insulating
27 900-8016 Cover, Electrical Handy Box

* WIR0598 Wire Assembly, FP28/36S Contactor Box

* Not Illustrated

2-11

2.6 Component Box Assembly

17

14

20

10

12

19

1

9

13

2

7

6

16

8

3

4

5

15

18

Item Part Number Description

106-3691 Box Assembly, FP28/36S 480V LT Component
106-3692 Box Assembly, FP28/36S 480V RT Component

106-3795 Box Assembly, FP128/236S 480V MDL Component
1 106-3798 Harness Assembly, FP28/36S Component Box
2 200-6506 Plate, Component Box Fuse Cover
3 806-3660 Sound Device, High Output
4 806-7965 PCB Assembly, Interface (FV) Common Elect
5 807-0012 Relay 18 Amp 1/3 Hp 24V Coil (On LT Only)
6 807-0670 Relay, Midtex DPDT 24V
7 807-0800 Transformer 120 50/60-24V 50VA
8 807-0855 Transformer 120 50/60-12V 20VA
9 807-0922 Holder, Buss Fuse HPS

10 807-2278 Fuse, 20 Amp
11 807-3545 Bushing, Heyco, SB-875-11 (7/8")
12 809-0037 Clamp, Heyco #3327 Nylon Wire
13 809-0095 Screw, 6-32 X ⅜ TR SL HD NP
14 809-0237 Nut, 4-40 KEPS Hex W/Ext Tooth
15 809-0250 Nut, 6-32 Hex ZP KEPS
16 809-0361 Screw, Drill #8 X ½ Hex HD ZP
17 809-0656 Screw, 4-40x3/8 Rd HD SL NP
18 809-0963 Standoff, 6-32, ¼ X 2.00 NP
19 810-1164 Block, 1 Plc Screwless Terminal
20 816-0217 Paper, Insulating Terminal Block CE

* 106-3800 Harness Assembly, FP28/36S Component Box Jumper (On LT Only)
* WIR0599 Wires, FP28/36 480V LT Component Box

* Not Illustrated

11

2-12

2.7 Filter Pan and Related Components - Built-in Filtration

4

3

5

2

1

6

7

8

Item Part Number Description

1 106-3600 Pan Assembly, Filter
2 810-0487 Quick Disconnect, ½” Male
3 823-4619 Ring, Hold Down
4 823-4622 Tray, Filter Pan Crumb
5 900-8819 Screen, FP3 Sana Grid
6 809-0059 Nut, Grip ¼” - 20 HX NP
7 810-0444 Caster, Swivel W/Brake
8 810-0006 Caster, Swivel

2-13

2.8 Frypot and Related Components

2.8.1 Frypot and Drain Valve Components

2

4

3

7

Item Part Number Description

106-3763 Frypot Assembly, FP28 110 lbs

106-3764 Frypot Assembly, FP36S 160 lbs
1 106-3756 Valve Assembly, FP28/36 Frypot Drain
2 210-6578 Bracket, FP28/36 Lower Spring
3 210-6765 Bracket, FP28/36 Lower Spring
4 806-8035 Thermostat Assembly, 435° Hi-Limit
5 809-0412 Screw, #10-1/2 Hex Washer HD NP

* 810-0297 Spring Element Lift B Blue 110# (Green 160# is P/N 810-1546)
6 810-1668 Adapter, Male 5/8"O.D. X ½ "
7 813-0165 EL, ST ½ NPT 90deg BM
8 823-4469 Frypot W/A, Walmart 110# (160 # is P/N 823-4473)
9 106-3745 Bracket Assembly

10 200-1617 Washer, Drain Microswitch K118G
11 200-5694 Cover, Switch Drain FPP
12 200-6345 Bracket, Drain Valve Mounting
13 200-6367 Handle, Drain Valve
14 807-2103 Switch, CE Micro Straight Lever
15 809-0237 Nut, 4-40 KEPS HEX w/external Tooth
16 810-2783 Valve, 1 ½ Full Port Drain
17 816-0220 Insulation, RF Switch
18 816-0445 Sleeve, Drain Handle Red Plastic
19 816-0544 O-Ring, Seal

5

6

11

14

17

19

18

12

15

9

8

13

10

16

1

2-14

* KIT6078SP Float Switch Kit FP28 (Use KIT6079SP for FP36) Both kits include covers.
* 106-3972 Float Switch Assembly
* 809-0760 Nut, 8-32 HX SS Acorn
* 807-0705 Terminal Push On
* 812-1581 Sleeving, 22” x .263 PVC/Fiberglass
* 813-0619 Compression Fitting, ¼” NPT x 5/16
* 823-4783 FP28 Float Switch Cover
* 823-4785 FP38 Float Switch Cover

* 823-4846 3” Drain Dump
* 823-4670 3” Drain Tube, right side
* 823-4672 3” Drain Tube, left side
* 816-0625 3” Connecting Sleeve
* 809-0969 3” Clamp

* Not illustrated

Drain Associated Parts

2.8.2 Oil Return Wand

1

2

Item Part Number Description

3

106-4395 Oil Discard Wand assembly
1 810-0490 Quick Disconnect, ½ inch female
2 810-1471 Hose
3 810-1091 Wand

* Not Illustrated

2-15

2.8.3 Elements and Related Components

2

8

7

1

12

11

9

3

4

5

6

14

10

13

15

16

22

19

20

18

17

21

2-16

2.83 Elements and Related Components (cont)

Item Part Number Description

106-3689 Element Assembly, FP28 480V 36.6 kW

106-3867 Element Assembly, FP36 480V 11.9 kW
1 106-3690 Tilt Plate Assembly, FP28/36S (Includes Items 2-9)
2 823-4669 Bracket, Tilt Plate Spring
3 807-2071 Connector, 90 Degree ¾ Hub/Conduit
4 816-0214 Bar, Spring Slot Bracket
5 810-2751 Hinge, Stainless Steel
6 210-6186 Plate, Single Tilt
7 809-0117 Screw, #10-32x⅜ TR SL HD SS
8 809-0256 Nut, KEPS 10-32 Hex ZP
9 807-0121 Bushing, Heyco Plastic

10 807-4009 Element, FP28/36S 480V 9.533 kW (For 11.9 kW Use P/N 807-4011)
11 809-0567 Tie Wrap, Metal
12 807-1025 Bushing, .375 X .188 Id
13 106-3772 Bar Assembly, 28 kW Element (Includes Items 14-19) (For 36 kW Use P/N 106-3765)
14 810-2792 Handle, 28 kW Element Lift (For 36 kW Use P/N 810-2768)
15 210-6425 Guard, 28 kW Temperature Probe (For 36 kW Use P/N 210-6401)
16 210-6424 Bracket, 28 kW Element Mounting (For 36 kW Use P/N 210-6225)
17 823-4621 Bar, 28 kW Element Clip Mounting (For 36 kW Use P/N 823-4614)
18 809-0518 Screw, #8-32 X ⅜ Hex Head Slotted SS
19 810-1212 .125 X .50 Slotted Pin
20 806-6849SP Switch, Tilt Safety
21 807-1570 Clip, Tilt Switch
22 807-1397 Terminal, Push-On- Fully Insulated

* 807-4026 Probe, 28 kW Temperature (For 36 kW Use P/N 807-4027)
* 816-0480 Plug .375 OD Dome
* 809-0874 Ty Wrap, Plastic- 4" (Operating Temperature 265°F)
* 809-0250 Nut, Keps- 6-32 Hex
* 809-0096 Screw, 6-32 x 5/8"- Binding, Slotted-Head
* 826-1374 Screw, #10 - ½ - Hex Washer Head (Qty: 25)
* 809-0766 Nut, SS- 10-32

* Not Illustrated

2-17

2.9 Oil Return Assembly

3

15

16

4

5

1

2

12

10

13

14

6

11

7

9

8

Item Part Number Description

1 106-3925 Bracket, FP28/36 ½ " Valve Microswitch
2 200-4545 Handle, ½ " Valve
3 200-6799 Cover, Safety Switch
4 807-2103 Switch, Micro 3vl104d9
5 809-0237 Nut, 4-40 KEPS Hex W/Ext Tooth
6 809-0843 Cotter Pin Plated

* 809-0885 Washer, ⅜ X 1 X.083
7 810-0278 Valve, ½ " Ball
8 810-1057 Flexline, 5/8" X 13.00" Long
9 810-1668 Adapter, Male 5/8"O.D. X ½ "

10 810-1669 Adapter, 5/8 "O.D. X 1/2"Female
11 810-2766 Rod Assembly, Oil Return
12 810-2779 Manifold, Oil Return
13 813-0022 Nipple, ½ X Close NPT B.M.
14 813-0165 El, St ½ NPT 90 Degree B.M.
15 813-0469 Cap, ½ NPT BM
16 816-0220 Insulation, RF Switch

* Not Illustrated

2-18

2.10 Filter Pump Assembly

12 6

8

1

9

10 11

Item Part Number Description

806-6034 Pump/Motor Assembly, 115V/60hz
1 807-1969 Motor, 115 V 60 Hz
2 809-0194 Washer, Flat 5/16
3 809-0514 Cap Screw, 5/16 – 18 HX HD
4 810-2716 Pump, Viking 4 GPM 2-Piece
5 816-0093 Gasket, Pump/Motor
6 810-0490 Quick Disconnect ½ " Female
7 810-1057 Flexline, 5/8" X 13" Long
8 810-1471 Hose W/Wand, FPH50 24"
9 810-1668 Adapter, Male 5/8"O.D. X ½ "

10 813-0062 Elbow, ½ 90deg BM
11 813-0087 Nipple, ½ NPT X 1 ½ BM
12 813-0165 El, ST ½ NPT 90 degree BM
13 813-0298 Nipple, ½ NPT X 2.0 BM

* Not Illustrated

13

7

5

4

3

2

2-19

Frymaster L.L.C./Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL [phone] FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

1-800-551-8633

*8196049*

February 2005