Frymaster 1824E Service Manual

Flatbottom Series Electric Fryers (CE)
Installation, Operation & Maintenance Manual
Models 1824E & 2424E
CE ONLY
Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
24-Hour Service Hotline
1-800-551-8633
*8195708*
APRIL 1999
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DI RECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, T HIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIA BLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
Please read all sections of this manual and retain for future reference.
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.
NOTICE All fryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer. These fryers should be wired to NEC specifications. Hardwired units must include installation of restraint devices.
NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.
NOTICE Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.
DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment
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DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
DANGER Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains
DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. Additional information can be obtained in the filtration manual included with the system.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of the frye r under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.
DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center (FASC) for part number 826-0900.
DANGER This fryer may have two power cords and prior to movement, testing, maintenance and any repair on your Frymaster fryer; disconnect BOTH electrical power cords from the electrical power supply.
NOTICE
All fryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer. These fryers should be wired to NEC specifications. Hardwired units must include installation of restraint devices.
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ELECTRIC
FLATBOTTOM FRYERS (CE)
MODELS 1824E & 2424E
TABLE OF CONTENTS
1. FACTORY SERVICE AND PARTS ORDERING 2
2. IMPORTANT INFORMATION 3
3. INSTALLATION 4
4. OPERATION 8
5. CLEANING AND MAINTENANCE 10
6. TROUBLESHOOTING 11
1. FACTORY SERVICE & PARTS ORDERING
1.1 ORDERING PARTS:
Customers may order parts directly from their local Authorized Parts Distributor. For this address and phone number, contact your Maintenance & Repair Center or call the factory. The factory address and phone number are on the cover of this manual.
To speed up your order, the following information is required:
Model Number Type Serial Number Type of Gas Item Part Number Quantity Needed
1.2 SERVICE INFORMATION:
Call the Dean Service Hotline, 1-318-865-1711, for the location of your nearest Maintenance & Repair Center or contact the factory direct. Always give the model and serial numbers of your filter and fryer.
To assist you more efficiently, the following information will be needed:
Model Number Type Serial Number Type of Gas Nature of Problem
Any other information which may be helpful in solving your service problem.
1.3 AFTER SALE:
In order to improve service, have the following chart filled in by the authorized servicer who installed this equipment.
Authorized Servicer Address
Telephone/Fax Model # Serial # Type: Fryer Equipped For:
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2. IMPORTANT INFORMATION
2.1 DESCRIPTION: The Dean CE
Flatbottom Electric Fryers are energy-efficient, electrically-heated units, designed for high performance in heavy duty commercial applications.
All units are shipped completely assembled with accessories packed inside the fryer vessel. All fryers are adjusted, tested and inspected at the factory before shipment.
NOTE: The on-site supervisor is responsible for ensuring that operators are made aware of inherent dangers of operating a deep fat fryer, particularly aspects of oil filtration, draining, and cleaning of the fryer.
2.2 PRINCIPLE OF OPERATON:
A pair of contactors operate together to supply electrical power to three heating elements immersed in the oil. One contactor energizes as soon as the Dean Flatbottom Electric (CE) Fryer is turned on and stays engaged, and the other cycles as the temperature control circuit calls for heat.
2.3 RATING PLATE: This is attached to
the inside right-hand corner of the front door panel. Information provided includes the model and serial number of the fryer as well as the kW output of the heaters and electrical requirements.
Local building codes usually prohibit a fryer with its open tank of hot oil from being installed beside an open flame of any type, whether a broiler or the open burner of a range.
2.4 PRE-INSTALLATION:
a. GENERAL: Installation of any heavy-
duty electrical appliance should be made by a licensed electrician.
b. Standards: Installation must be planned
in accordance with all applicable local and European Community codes.
CAUTION
c. CLEARANCES: The fryer area must
be kept free and clear of all combustibles. This unit is design­certified for the following installations:
1. Other than household use;
2. Non-combustible floor installation equipped with factory-supplied 15 cm adjustable legs or 13 cm casters;
3. Combustible construction with a minimum clearance of 15 cm side and 15 cm rear, and equipped with factory-supplied 15 cm adjustable legs or 13 cm casters.
2.5 AIR SUPPLY & VENTILATION:
a. The area around the appliance must be
kept clear to avoid obstruction to the flow of ventilation air as well as for ease of maintenance and service.
b. Means must be provided for this and
any commercial, heavy-duty cooking appliance to exhaust cooking vapors to the outside of the building.
c. Filters and drip troughs should be part
of any industrial hood, but consult local codes before constructing and installing any hood system. The duct system, the exhaust hood and the filter bank must be cleaned on a regular basis and kept free of grease.
d. Under no conditions is the interior of
the fryer’s cabinet to be used for storage.
2.6 RECEIVING AND UNPACKING:
Check that the container is upright. Unpack the fryer carefully and remove all accessories from the carton. Do not discard or misplace these, as they will be needed.
After unpacking, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, contact the carrier and file the appropriate freight claims. Do not contact the factory, as the responsibility of
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