Frymaster 1814G Installation Manual

1814G with FilterQuick™
Gas Fryer
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
FOR YOUR SAFETY Do Not Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
*8197371*
Part Number: FRY_IOM_8197371 08/2016
OriginalInstructions
CAUTION
READTHEINSTRUCTIONSBEFOREUSINGTHEFRYER.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER OR ANY OF ITS AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER.
This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.
This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics.
NOTICE TO U.S. CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.
This appliance is intended to be used for commercial applications, for example in kitchens of restaurants, canteens, hospitals and in commercial enterprises such as bakeries, butcheries, etc., but not for continuous mass production of food.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH CONTROLLERS
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured.
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Service Hotline at 1-800-551-8633.
After installation of a gas fryer and after any maintenance to the gas system of a gas fryer-manifold, valve, burners, etc. – check for gas leaks at all connections. Apply a thick soapy solution to all connections and ensure there are no bubbles. There should be no smell of gas.
The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter.
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location. This information can be obtained from the local gas company or gas supplier.
NOTICE
NOTICE
NOTICE
NOTICE
U.S.
CANADA
DANGER
DANGER
WARNING
NOTICE
DANGER
ii
DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use.
CAUTION No warranty is provided for any Frymaster fryer used in a mobile or marine installation or concession. Warranty protection is only offered for fryers installed in accordance with the procedures described in this manual. Mobile, marine or concession conditions of this fryer should be avoided to ensure optimum performance.
The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.
This appliance is not intended for use by children under the age of 16 or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.
The appliance must be installed and used in such a way that any water cannot contact the fat or oil.
Keep all items out of drains. Closing actuators may cause damage or injury.
Prior to movement, testing, maintenance and any repair on your Frymaster fryer; disconnect ALL electrical power cords from the electrical power supply.
If the electrical power supply cord is damaged, it must be replaced by a Frymaster Factory Authorized Servicer or a similarly qualified person in order to avoid a hazard.
Use caution and wear appropriate safety equipment to avoid contact with hot oil or surfaces that may cause severe burns or injury.
DANGER
DANGER
DANGER
DANGER
DANGER
WARNING
WARNING
NOTICE
DANGER
DANGER
WARNING
WARNING
iii
WARNING NEVER drain boil out or cleaning solution into a shortening disposal unit (SDU), a built-in filtration unit, a portable filter unit, or an OQS (Oil Quality Sensor). These units are not intended for this purpose, and will be damaged by the solution and void the warranty.
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1814G with FilterQuick™ Series Gas Fryers
Installation and Operation Manual
TABLE OF CONTENTS
CHAPTER 1: Introduction
1.1 Applicability and Validity ............................................................................................................................. 1-1
1.2 Safety Information ......................................................................................................................................... 1-1
1.3 Controller Information .................................................................................................................................. 1-2
1.4 European Community (CE) Specific Information ................................................................................ 1-2
1.5 Equipment Description ................................................................................................................................ 1-3
1.5.1 Principles of Operation ................................................................................................................... 1-3
1.6 Installation, Operating, and Service Personnel .................................................................................... 1-3
1.7 Definitions ......................................................................................................................................................... 1-3
1.8 Shipping Damage Claim Procedure ........................................................................................................ 1-4
1.9 Rating Plate ...................................................................................................................................................... 1-4
1.10 Reading Model Numbers ............................................................................................................................. 1-5
1.11 Parts Ordering and Service Information ................................................................................................. 1-5
CHAPTER 2: Installation Instructions
2.1 General Installation Requirements ........................................................................................................... 2-1
2.1.1 Clearance and Ventilation .............................................................................................................. 2-2
2.1.2 National Code Requirements ........................................................................................................ 2-3
2.1.2.1 Installation Standard ....................................................................................................... 2-3
2.1.3 Power Requirements ....................................................................................................................... 2-4
2.1.4 Electrical Grounding Requirements ........................................................................................... 2-4
2.1.5 Australian Requirements ................................................................................................................ 2-4
2.2 Caster/Leg Installation .................................................................................................................................. 2-5
2.3 Pre-Connection Preparations ..................................................................................................................... 2-5
2.4 Connection to Gas Line ................................................................................................................................ 2-6
2.4.1 Gas Specifications ............................................................................................................................. 2-7
2.4.2 Equipment Installed at High Altitudes .................................................................................... 2-10
2.5 Converting to another Gas Type ............................................................................................................. 2-10
2.6 Positioning the Fryer ................................................................................................................................... 2-11
2.7 Installing the Oil Saddle Reservoir .......................................................................................................... 2-12
CHAPTER 3: Operating Instructions
3.1 Controller Operation and Programming ................................................................................................ 3-2
3.2 Equipment Setup and Start-Up Procedures .......................................................................................... 3-2
3.2.1 Setup ..................................................................................................................................................... 3-2
3.2.2 Lighting the Fryer ......................................................................................
3.3 Shutting the Fryer Down ............................................................................................................................. 3-4
3.4 Oil Attendant
®
Automatic Top-off ............................................................................................................. 3-5
3.4.1 Adding Oil to the Oil Saddle Reservoir ...................................................................................... 3-5
3.4.2 Routine Oil Changes ........................................................................................................................ 3-6
3.4.3 Bulk Oil Systems ................................................................................................................................ 3-6
CHAPTER 4: Filtration Instructions
4.1 Introduction ..................................................................................................................................................... 4-1
4.2 Preparation for Use with Filter Paper or Filter Pad ............................................................................. 4-1
....................................... 3-3
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4.3 FilterQuick™ with Fingertip Filtration ....................................................................................................... 4-2
4.4 Troubleshooting FilterQuick
with Fingertip Filtration ..................................................................... 4-3
4.4.1 Incomplete Filtration ......................................................................................................................... 4-3
4.5 Filter Busy ............................................................................................................................................................ 4-4
4.6 Draining and Refilling Vats, and Disposing of Waste Oil ..................................................................... 4-5
CHAPTER 5: Preventive Maintenance
5.1 Cleaning the Fryer .......................................................................................................................................... 5-1
5.2 Daily Checks and Service .............................................................................................................................. 5-1
5.2.1 Inspect Fryer for Damage ................................................................................................................ 5-1
5.2.2 Clean Fryer Cabinet Inside and Out ............................................................................................. 5-1
5.2.3 Clean the FilterQuick
Filtration System ..................................................................................... 5-1
5.2.4 Clean Detachable Parts and Accessories .................................................................................... 5-2
5.2.5 Clean Oil Level Float Switch ............................................................................................................ 5-2
5.3 Weekly Checks and Service ......................................................................................................................... 5-2
5.3.1 Drain and Clean Frypot ..................................................................................................................... 5-2
5.3.2 Boiling Out/Cold Soak the Frypot ................................................................................................. 5-2
5.3.3 Cleaning the Oil Saddle Reservoir ................................................................................................ 5-4
5.4 Monthly Checks and Service ....................................................................................................................... 5-4
5.4.1 Check FilterQuick
Controller Setpoint Accuracy.................................................................... 5-4
5.5 Quarterly Checks and Service ..................................................................................................................... 5-4
5.5.1 Replace O-rings ................................................................................................................................... 5-4
5.6 Semi-Annual Checks and Service .............................................................................................................. 5-5
5.6.1 Clean Gas Valve Vent Tube .............................................................................................................. 5-5
5.6.2 Check Burner Manifold Pressure ................................................................................................... 5-5
5.7 Annual/Periodic System Inspection ......................................................................................................... 5-5
5.7.1 Fryer ........................................................................................................................................................ 5-5
5.7.2 1814G with FilterQuick
Filtration System ................................................................................. 5-6
5.7.3 Stainless Steel Care ............................................................................................................................ 5-6
CHAPTER 6: Operator Troubleshooting
6.1 Introduction ...................................................................................................................................................... 6-1
6.2 Troubleshooting .............................................................................................................................................. 6-2
6.2.1 Controller and Heating Problems ................................................................................................. 6-2
6.2.2 Error Message and Display Problems .......................................................................................... 6-3
6.2.3 Basket Lift Problems .......................................................................................................................... 6-4
6.2.4 Filtration Problems ............................................................................................................................. 6-4
6.2.5 Auto Top Off Problems ..................................................................................................................... 6-6
6.2.6 Error Log Codes ................................................................................................................................... 6-6
6.2.7 OQS (Oil Quality Sensor) .................................................................................................................. 6-8
APPENDIX A: Bulk Oil Instructions
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1814G with FILTERQUICK™ SERIES GAS FRYER
CHAPTER 1: GENERAL INFORMATION
NOTE: The Frymaster1814G with FilterQuick™ fryer requires a start-up, demonstration and training before normal restaurant operations can begin.
1.1 Applicability and Validity
The 1814G with FilterQuick™ Series Gas Fryer, with SMART4U® technology, has been ap­proved by the European Union for sale and installation in the following EU countries: AT, BE, DE, DK, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE.
This manual is applicable to and valid for all 1814G with FilterQuick™ Series Gas Fryers sold in English-speaking countries, including those in the European Union. Where conflicts exist between instructions and information in this manual and local or national codes of the country in which the equipment is installed, installation and operation shall comply with those codes.
This appliance is only for professional use and shall be used by qualified personnel only, as defined in Section 1.7.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones that follow.
DANGER HOT OIL CAUSES SEVERE BURNS. NEVER ATTEMPT TO MOVE A FRYER CONTAINING HOT OIL OR TO TRANSFER HOT OIL FROM ONE CONTAINER TO ANOTHER.
CAUTION boxes contain information about actions or conditions that may cause or result in
a malfunction of your system.
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER boxes contain information about actions or conditions that may cause or result in
injury to personnel, and which may cause damage to your system and/or cause your system to
malfunction.
Your fryer is equipped with automatic safety features:
1. High temperature detection shuts off gas to the burner assembly should the controlling
thermostat fail.
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2. An optional safety switch built into the drain valve prevents burner ignition with the drain valve even partially open.
3. A safety float switch prevents the burners from operating if no oil is present in the fryer.
1.3 Controller Information
FCC COMPLIANCE
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communica­tions. Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
The user is cautioned that any changes or modifications not expressly approved by the party re­sponsible for compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician for additional suggestions.
The user may find the following booklet prepared by the Federal Communications Commission helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 European Community (CE) Specific Information
The European Community (CE) has established certain specific standards regarding equipment of this type. Whenever a conflict exists between CE and non-CE standards, the information or instructions concerned are identified by means of shadowed boxes similar to the one below.
Non-CE Standard
for Inco ming Gas Pressu res
Type Minimum Maximum
6" W.C. 14" W.C.
Na tu r a l 1.4 9 k P a 3.49 kPa
14.68 mbar 34.72 mbar 11" W .C. 14" W.C .
LP 2.74 kPa 3.49 kPa
27.28 mbar 34.84 mbar
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1.5 Equipment Description
1814G with FilterQuick™ Series gas fryers are energy efficient, tube-style, gas fired fryers. These models have a built-in FilterQuick™ fingertip filtration system.
All 1814G with FilterQuick™ Series Gas Fryers are of an open-frypot design with no tubes and have a hand-sized opening into the cold zone, which makes cleaning the stainless frypot quick and easy.
1814G with FilterQuick™ Series Gas Fryers can be configured for natural gas or propane (LP gas, as required by the customer.
Each frypot is equipped with a temperature probe for precise temperature control.
All 1814G with FilterQuick™ Series Gas Fryers come standard with electronic ignition and melt cy­cle mode. The 1814G with FilterQuick™ Series Gas Fryers are controlled with a FilterQuick™ controller.
All fryers in this series require an external source of AC electrical power. Units can be configured for voltages ranging from 100 VAC to 240 VAC.
FilterQuick™ FQG30 Series fryers are shipped completely assembled. All fryers are shipped with a package of standard accessories. Each fryer is adjusted, tested, and inspected at the factory before crating for shipment.
1.5.1 Principles of Operation
The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot light. Internal diffusers slow the flame as it goes through the burner tube. This slow, turbulent flame increases heat transfer to the walls of the tubes to heat the oil more efficiently.
1.6 Installation, Operating, and Service Personnel
Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.7. All installation and service on Frymaster
equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.7.
1.7 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual.
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QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, firms, corporations, and/or companies which, either in person or through a representative, are engaged in and are responsible for the installation of gas-fired appliances. Qualified personnel must be experienced in such work, be familiar with all gas precautions involved, and have complied with all requirements of applicable national and local codes.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory Author-
ized Servicers (FAS’s) is located on the Frymaster website at www.frymaster.com/service. Failure to use qualified service personnel will void the Frymaster warranty on your equipment.
1.8 Shipping Damage Claim Procedure
Your Frymaster equipment was carefully inspected and packed before leaving the factory. The transportation company assumes full responsibility for safe delivery upon its acceptance of the equipment for transport.
What to do if your equipment arrives damaged:
1. File a claim for damages immediately, regardless of the extent of damages.
2. Inspect for and record all visible loss or damage, and ensure that this information is noted
on the freight bill or express receipt and is signed by the person making the delivery.
3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be
recorded and reported to the freight company or carrier immediately upon discovery. A concealed damage claim must be submitted within 15 days of the date of delivery. Ensure that the shipping container is retained for inspection.
Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS
INCURRED IN TRANSIT.
1.9 Rating Plate
This is attached to the inside front door panel. Information provided includes the model and se­rial number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.C. and whether the unit has natural or propane gas orifices.
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1.10 Reading Model Numbers
Number
of vats
Model
Family
Energy
1
Type
2
Spreader
Auto
3
1 = 1814
Filtration
2 = E-Electric, N-Natural Gas, P-Propane Gas 3 = A-Auto Filtration 4 = S-Spreader; Z-none 5 = B-Basket Lift; Z-none 6 = Q-Oil Quality Sensor; Z-none
1.11 Parts Ordering and Service Information
Oil Quality
4
Sensor
Basketlift
6
5
In order to assist you quickly, the Frymaster Factory Authorized Servicer (FAS) or Service Department representative requires certain information about your equipment. Most of this information is printed on a data plate affixed to the inside of the fryer door. Part numbers are found in the Parts Manual. Parts orders may be placed directly with your local FAS or distributor. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at
www.frymaster.com/service. If you do not have access to this list, contact the Frymaster Service
Department at 1-800-551-8633 or 1-318-865-1711 or by e-mail: service@frymaster.com.
Service information may be obtained by contacting your local FAS/Distributor. Service may also be obtained by calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by e-mail: service@frymaster.com. When requesting parts or service, please have the following information ready:
Model Number: Serial Number: Type of Gas and voltage: Item Part Number: Quantity Needed:
In addition to the model number, serial number, and type of gas, please be prepared to describe the nature of the problem and have ready any other information that you think may be helpful in solving your problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
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1814G with FILTERQUICK
SERIES GAS FRYER
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 General Installation Requirements
Qualified, licensed, and/or authorized installation or service personnel, as defined in Sec­tion 1.7 of this manual, should perform all installation and service on Frymaster equip­ment.
Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and/or authorized installation or service personnel as defined in Sec­tion 1.7 of this manual.
Failure to use qualified, licensed, and/or authorized installation or service personnel (as de­fined in Section 1.7 of this manual) to install, convert to another gas type or otherwise ser­vice this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local or na­tional codes or regulations, installation and operation shall comply with the codes or regu­lations in force in the country in which the equipment is installed.
Parts protected by the manufacturer or its agent shall not be adjusted by the installer.
DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type, including those of broilers and ranges.
Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Shipping Damage Claim Procedure in Chapter 1.)
2.1.1 Clearance and Ventilation
The fryer(s) must be installed with a 6” (150 mm) clearance at both sides and back when installed adjacent to combustible construction; no clearance is required when installed adjacent to noncombustible construction. A minimum of 24” (600 mm) clearance should be provided at the front of the fryer.
WARNING
Do not block the area around the base or under the fryers
The fryer(s) must be installed on non-combustible floors equipped with factory-supplied 6 in. (15 cm) adjustable legs or 5 in. (13 cm) casters.
2-1
DANGER
No structural material on the fryer should be altered or removed to accommodate place­ment of the fryer under a hood. Questions? Call the Frymaster Service Hotline at 1-800­551-8633.
One of the most important considerations of efficient fryer operation is ventilation. Make sure the fryer is installed so that products of combustion are removed efficiently, and that the kitchen ventilation system does not produce drafts that interfere with burner operation.
A commercial, heavy-duty fryer must vent its combustion wastes to the outside of the building. A deep-fat fryer must be installed under a powered exhaust hood, as exhaust gas temperatures are approximately 800-1000°F (427-538°C). Check air movement during installation. Strong exhaust fans in the exhaust hood or in the overall air conditioning system can produce slight air drafts in the room.
Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer. The fryer flue opening must not be placed close to the intake of the exhaust fan, and the fryer must never have its flue extended in a “chimney” fashion. An extended flue will change the combustion characteristics of the fryer, causing longer recovery time. It also frequently causes delayed ignition. To provide the airflow necessary for good combustion and burner operation, the areas surrounding the fryer front, sides, and rear must be kept clear and unobstructed.
DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed.
Fryers must be installed in an area with an adequate air supply and adequate ventilation. Adequate distances must be maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank. Filters should be installed at an angle of 45º. Place a drip tray beneath the lowest edge of the filter. For U.S. installation, NFPA standard No. 96 states, “A minimum distance of 18 in. (450 mm) should be maintained between the flue outlet and the lower edge of the grease filter.” Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120,000 BTU per hour.
For installations in the United States, information on construction and installation of ventilating hoods can be found in the NFPA standard cited above. A copy of the standard may be obtained from the National Fire Protection Association, Battery March Park, Quincy, MA 02269.
Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer. Exhaust temperatures can exceed 800°F (427°C) and may damage or melt items stored in or near the fryer.
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2.1.2 National Code Requirements
The type of gas for which the fryer is equipped is stamped on the data plate attached to the inside of the fryer door. Connect a fryer stamped “NAT” only to natural gas, those stamped “PRO” only to propane gas, and those stamped “MFG” only to manufactured gas.
Installation shall be made with a gas connector that complies with national and local codes, and, where applicable, CE codes. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service. Ensure the shut-off valve is in a position where it can be reached quickly in the event of an emergency. Quick-disconnect devices, if used, shall likewise comply with national, local, and, if applicable, CE codes. In the absence of local codes, installation must conform to the national Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation code, CSA B149.1, as applicable including:
1. The appliance and its individual shutoff valve must be disconnected form the gas supply piping system during any pressure testing of the system at test pressures in excess of ½ psi (3.5 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).
2.1.2.1 Installation Standards
1. U.S. installations must meet: 2. Canadian installations must meet:
American National Standard Institute CAN 1-B149 Installation Codes ANSI Z83.11 Canadian Gas Association American Gas Association 55 Scarsdale Road 8501 E. Pleasant Valley Road Don Mills, ONT, M3B 2R3 Cleveland, OH 44131
National Electrical Code Canadian Electric Code c22.1, part 1 ANSI/NFPA #70 Canadian Standards Association American National Standard Institute 178 Rexdale Blvd. 1430 Broadway Rexdale, ONT, M9W 1R3 New York, NY 10018
NFPA Standards #96 and #211 National Fire Protection Association 470 Atlantic Avenue Boston, MA 02110
3. CE/Export Standards: Fryer installation must conform with local codes, or, in the ab­sence of local codes, to the appropriate national or European Community (CE) standards.
2-3
2.1.3 Power Requirements
Frymaster 1814G with FilterQuick Series gas fryers require 120VAC 60 cycle or 230VAC single­phase 50 Hz (International) electrical service and are equipped with a 16-3 SJT grounded flexible power cord for a direct connection to the power supply. Amperage draw for each unit depends on the accessories supplied with the unit/system.
DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or simi­larly qualified persons in order to avoid a hazard.
2.1.4 Electrical Grounding Requirements
All electrically operated appliances must be grounded in accordance with all applicable national and local codes, and, where applicable, CE codes. In the absence of local codes, the appliance must be grounded in accordance with National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. All units (cord connected or permanently connected) should be connected to a grounded power supply system. A wiring diagram is located on the inside of the fryer door. Refer to the rating plate on the inside of the fryer door for proper voltages.
The equipotential grounding lug allows all the equipment in the same location to be electrically connected to ensure there is no electrical potential difference be­tween the units, which could be hazardous.
DANGER This appliance is equipped with a special (grounding) plug for your protection against elec­trical shock, and must be plugged directly into a properly grounded receptacle. Do not cut, remove, or otherwise bypass the grounding prong on this plug!
DANGER
This appliance requires electrical power for operation. Place the gas control valve in the OFF position in case of a prolonged power outage. Do not attempt to operate this appliance during a power outage.
In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the power switch OFF. Do not attempt to start the fryer(s) until power is restored.
2.1.5 Australian Requirements
To be installed in accordance with AS 5601 and AS/NZS 3000:2007, local authorities, gas, electricity, and any other relevant statutory regulations.
If casters are fitted, the installation must comply with AS5601 and AS1869 requirements.
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2.2 Caster/Leg Installation
Depending upon the specific configuration ordered, your fryer may have been shipped without installed casters or legs. DO NOT INSTALL THIS APPLIANCE WITHOUT CASTERS OR LEGS. If
the appliance requires the installation of casters or legs, install them in accordance with the instructions included in your accessory package.
On an appliance with casters; the installation shall be made with a connector that complies with the Standard for Moveable Gas Appliances, ANSI Z21.69 • CSA 6.16, and a quick disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41
• CSA 6.9.
2.3 Pre-Connection Preparations
DANGER
DO NOT connect this appliance to the gas supply before completing each step in this section.
After the fryer has been positioned under the exhaust hood, ensure the following has been accomplished:
1. Adequate means must be provided to limit the movement of fryers without depending upon the gas line connections. If a flexible gas hose is used, a restraining cable must be connected at all times when the fryer is in use. The restraining cable and installation instructions are packed with the flexible hose in the accessories box that was shipped with your unit.
DANGER Do not attach an apron drainboard to a single fryer. The fryer may become unstable, tip over, and cause injury. The appliance area must be kept free and clear of combustible material at all times.
2. Level fryers equipped with legs by screwing out the legs approximately 1 inch then adjusting
them so that the fryer is level and at the proper height in the exhaust hood. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in. (600 mm) when the appliance consumes more than 120,000 BTU per hour.
3. Test the fryer electrical system:
a. Plug the fryer electrical cord(s) into a grounded electrical receptacle.
b. Place the computer switch in the ON position. Verify that the display indicates MLT-CYCL. c. Place the computer power switch in the OFF position. Verify that the display indicates
OFF.
4. Refer to the data plate on the inside of the fryer door to determine if the fryer burner is
configured for the proper type of gas before connecting the fryer quick-disconnect device or piping from the gas supply line.
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DANGER
Fryers MUST be connected ONLY to the gas type identified on the attached rating plate.
5. Verify the minimum and maximum gas supply pressures for the type of gas to be used in accordance with the accompanying tables below.
Non- CE Standard for Incoming Gas Pressure
Gas Type Min Pressure W.C/kpa/mbar 6/1.49/14.93 11/2.74/27.37
Max Pressure W.C/kpa/mbar 14.00/3.48/34.84 14.00/3.48/34.84
CE Standard for Incoming Gas Pressure
Gas Type Pressure (mbar) (1) mbar=10,2mm H20 20 20 or 25 28/30 or 50 37 or 50
Australia Standard for Incoming Gas Pressure
Gas Type Min Pressure W.C/kpa/mbar 4.54/1.13/11.30 11.05/2.75/27.50
Max Pressure W.C/kpa/mbar 14.00/3.48/34.84 14.00/3.48/34.84
Korea Standard for Incoming Gas Pressure
Gas Type Min Pressure W.C/kpa/mbar 4/1.00/10.00 9.2/2.30/23.00
Max Pressure W.C/kpa/mbar 10/2.50/25.00 13.2/3.30/33.00
1814G Nat LP
1814G
G20 G25 G30 G31
1814G Nat LP
1814G LNG (Natural) LPG (Propane)
DANGER When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure is ½" PSI [3.45 kPa (14 inches W.C.)] or greater to avoid damage to the fryer’s gas piping and gas valve(s).
NOTE: External gas regulators are not normally required on this fryer. A safety control valve pro-
tects the fryer against pressure fluctuations. If the incoming pressure is in excess of ½" PSI (3.45 kPa/35 mbar), a step-down regulator is required.
6. For fryers equipped with a filter system or basket lifts, plug the electrical cord(s) into a power
receptacle behind the fryer.
2.4 Connection to Gas Line
DANGER Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to remove all foreign material. Foreign material in the burner and gas controls will cause im­proper and dangerous operation.
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