Friedrich WallMaster PX Series, WallMaster PE Series, WallMaster PH Series, WallMaster PH07K3SA1 Installation & Operation Manual

WallMaster®PTAC
PackagedTerminalAirConditioners& Heat Pumps
Standard
RemoteThermostat
SeacoastProtected
Installation& OperationManual
920-087-02 (9-03)
920-087-02(9-03)
Tableof Contents
UnitComponents......................................................................................................................................................................................... 2
P-SeriesAnnouncement/ModelNumberCode............................................................................................................................................ 3
InstallationRecommendations.................................................................................................................................................................... 4
DrainKit Installation ................................................................................................................................................................................ 5-6
Wall SleeveInstallation............................................................................................................................................................................ 7-8
DeepWall Installation .................................................................................................................................................................................. 9
Standard GrilleInstallation ........................................................................................................................................................................ 10
InstallationChecklist................................................................................................................................................................................. 11
Electrical RatingTables.............................................................................................................................................................................. 11
ChassisInstallation............................................................................................................................................................................. 12-13
Standard UnitOperations.......................................................................................................................................................................... 14
TemperatureLimitingThermostat .............................................................................................................................................................. 14
HeatingControl(Heat Pumps& Emergency Heat)..................................................................................................................................... 15
FanCycleSwitch....................................................................................................................................................................................... 15
FreshAirVentControl................................................................................................................................................................................ 15
AirDischargeGrille.................................................................................................................................................................................... 16
Start-up Checklist...................................................................................................................................................................................... 16
AppendixA: RemoteThermostatWiring............................................................................................................................................... 17-18
AppendixB: ElectricalWiringfor 265 V Models........................................................................................................................................ 19
RoutineMaintenance................................................................................................................................................................................ 20
BasicTroubleshootingTechniques............................................................................................................................................................. 21
Accessories......................................................................................................................................................................................... 22-23
Warranty................................................................................................................................................................................................... 24
TypicalUnit Components
Chassis
tcover
2
920-087-02 (9-03)
Announcing the FriedrichP-Series PackagedTerminalAir Conditioner.
A new approach to reliability and efficiency. A totally redesigned Friedrich PTAC.
Thank you for your decision to purchase the newly designed Friedrich Packaged Terminal Air Conditioner (PTAC). We are confident that you will find this unit a quiet and efficient example of Friedrich reliability.
This Installation and Operation Manual has been designed to insure maximum satisfaction in the performance of your unit. For years of trouble-free service, please follow the installation instructions closely. We cannot overemphasize the importance of proper installation. We have added new information to the basic instructions
to help you achieve success.
Remember, proper installation is not difficult but it is essential.
Series
P= Pseries
System
X= Accessory E= Coolingwith or
withoutelectric heat
H =Heat Pumpwith
Auxiliary Heat
NominalCoolingCapac_y
07 = _000 Btuh 09 = 9,000 Btuh 12 = 12,000 Btuh
15 = 15,000 Btuh
ModelNumberCode
PH07K 3 S A 1
L
I Engineering Digit I
I Designsedes I
Options
S = Standard
R = RemoteThermostat
C = SeacoastProtection X = RemoteThermostatand
SeacoastProtection
NominalHeater Size
(@230Vor 265V)
0 = NoHeater 2 = 2.5 KW
3 = 3.4 KW 5 = 5.0 KW
Voltage
K = 230/208V-1Ph.-60 Hz. R = 265V-1Ph.-60 Hz.
Please read this manual thoroughly prior to equipment installation or operation. It isthe installer's responsibility to properly apply and install the equipment. Installation must be in conformance with the NFPA 70-2002
National Electric Code or current edition and Universal Mechanical Code current edition and applicable local or national codes.
3
920-087-02 (9-03)
PTACInstallation Recommendations
ForproperPTACunit performanceandmaximumoperatinglifepleaserefertothe minimuminstallationclearancesbelow:
Figure I
PTAC units should be installed no closer than 12" apart when
two units are side by side. If three of more PTAC units are to
operate next to one another allow a minimum of 36" between units.
Also, a vertical clearance of 60" should be maintained between
units installed.
VIEW: OUTSIDE
BUILDING ELEVATION
60" VERTICAL M]MUMUM
BETWEEN PTACs
THREE OR MORE PTACs #,DJACENT 36" MINIMUM
GROUND FLOOR PTACs 6" MINIMUM FROM GRADE
Figure 2
ForPTACsonthegroundfloororanytimeobstructionsarepresent,usethefollowingguidelines:
For minor obstructions such as lamp poles or small
shrubbery a clearance of
12"from the outdoor louver
should be maintained.
For major obstructions such as a solid fence, wall or
other heat rejecting device like a condensing unit, a
minimum distance of 36" should be kept.
TYP. BUILDING ( PLAN VIEW )
-- 36"_] [_ 36"--
PTAC 7 PTAC r
I I I I
I I I I
12" MINIMUM, MINOR
OBSTRUCTIONS _ 36"
36" MIMUMUM, MAJOR _
OBSTRUCTIONS _) ' ' ' FENCE OR WALL'
CONDENSING UNIT
PTAC
The above suggestions are for reference only and do not represent allpossible installations. Please contact the factory for information regarding affects of other installation arrangements. By following these simple recommendations you
can be confident that your Friedrich PTAC will provide years of worry free operation.
4
920-087-02(9-03)
Installation Instructions PXDRIODrain Kit
NOTE: Determine whetherdrain willbe located within the wall, on the indoor side, or will drain to the exterior of the building. Follow
appropriate instructionsbelow depending on your particular type of installation.
Internal Drain (optional for new construction) NOTE: Ifinstalling an internaldrain, you MUST install a drain kit on
the wall sleeve before the wall sleeve is installed.
1,
Refer to Figure 3 below and locate the drain within the "Primary" area for best drainage. Maintain at least a 1/2"
clearance from the embossed area.
2.
Using the mounting plate with the 1/2" hole as a template, mark and drill two, 3/16" mounting holes and a 1/2" drain hole.
,
Removethe backingfrom the gasket and mount it on the flat side of the mounting plate. (See Figure 4.) Insert the drain tube through the hole in the gasket and mounting plate so the tube flange will be against the wall sleeve.
4. Position the assembly beneath the drilledholes and secure itwith #10-24 x 1/2" machine screws and lock nuts provided. Seal the tops of the screws with silicone caulking.
5. Use 1/2" I.D.copper tube, PVC pipe, or vinyl hose (obtained locally) to connect the internaldrain tube tothe drainsystem in the building.
6. Referring to Detail A on page 6, locate and assemble the (2) two cover plates and gaskets over the drain holes at the rear of the wall sleeve.Attach them withthe #10 sheetmetal
screws provided. Makecertain that the four overflow slots at the rear of the wall sleeve are not blocked (See drawing of
the back of the sleeve on page 6).
7. If a deep wall extension (PXWE) is used, after installing the field supplied flashing, caulk as required. Be sure to caulk around the flashingand thewall sleeve where the hole was
drilled for the drain tube.
Figure 3
DrainKitLocationandInstallation
Secondary area Primary area _ no foam insulation -- If the drain must be located in the
secondary area, the foam insulation
must be cut away and removed to
allow access to the drain,
76 cm
Screw [_
Wail sleeve
Gasket t t
i
Mounting plateNut _ j _ I \\
)
5
920-087-02 (9-03)
ExtemalDrain(for newconstructionorunit replacement)
When usingan external drain system, the condensate is removed through eitherof two drain holes on the back of thewall sleeve. Select the drain hole which best meets your drainage situation and install the drain kit. Seal off the other with a cover plate.
Drain Tube Installation
1. Peelthe backing tape off thegaskets and apply the sticky side toone cover plateand one mounting plateas shown in Details A and B,
2. Placethe drain tube throughthe gasketand the mounting plate with the flange toward the wall sleeve.
3. Attach the drain tube assembly to one of the two drain holes at the rear of the wall sleeve. The large flange on themounting plateispositionedatthe bottomofthesleeve facing toward thesleeve, Detail B. When the drain tube is positioned at the desired angle, tighten the screws.
NOTE: Ifthewallsleeve has not been installed,the draintube must
be rotated to a horizontal position until after the sleeve is installed. Tighten the mounting plate screws when the tube is in the proper position. Make certain that the four
overflow slotsat the rearof the wallsleeveare notblocked. (See the drawing below.)
Cover Plate Installation
4. Mountthefoamgaskettothecoverplate. Usingtwo#10x 1/2"sheet metal screws (provided),attachthe cover plate
tothe remaining drainhole. Make certain the largeflange on the plate is positioned at the bottom of the sleeve.
5. Discardtheadditionalcoverplate,gasket,machinescrews, and Iocknuts.
QUANTITY DESCRIPTION
2 1 1 3
4 2 2
COVER PLATES MOUNTING PLATE DRAIN TUBE
MOUNTING PLATE GASKETS
#10 X 1/2" MOUNTING SCREWS
10-24 X 1/2" MACH, SCREWS LOCKNUTS
Figure 4
DrainKitInstallation
gasket
plate
DETAIL A
Foam gasket _ _/2"O.D.tube
Mounting plate #10 sheet metal screws
_DETAIL B
NOTES:
The large flange on the mounting plate ispositioned at the bottom of the sleeve facing toward the sleeve. The drain tube must be rotated to a horizontal position to allow for the wall sleeve to be installed into the wall. Once the wall sleeve is installed, return the drain tube to a downward angle.
6
920-087-02(9-03)
WallSleeveInstallation Instructions(PXWS)
NOTE: Insurethat theunit isonlyinstalled inawall structurallyadequateto support the unitincludingthe sleeve,chassis and accessories. Ifthe sleeve projects more than 8" intothe room, a subbase or other means of support MUST be used. Please read these instructions
completely before attempting installation.
Figure 5
TypicalWall Sleeve Installation
Lintel to support masonry walls .--_.b_//_
10"
(25.4 cm
Electrical receptacle -
Wall opening Wall sleeve
/
1 1_ _ /]
41._m) _\_'[_ -- -- Electrical receptacle
Insulation --
Smoothsideof screw
slip facing into room
ForDeep Wall Installation See Section II
The following instructions apply ONLY to walls less than
13 1/4" in depth.
1. Frominsidethebuilding,positionthewall sleevein the opening and push it through the wall so it protrudes atleast 1/4"on the
outside, note Figure 5.
2. Position thewall sleeve with a slight tilt towards the outside to facilitate condensate drainage. It should be level side-to-side
and the front should be 1/4 bubble higherthan the back. DO
NOT allow any pitch toward the inside.
Electricalshock hazard.
Turnelectric power OFF at the fuse box or service panel before making any electrical connections and ensure a
proper ground connectionis made before connecting line voltage. Failureto do so can result in property damage,
personalinjury and/ordeath.
920-087-02 (9-03)
Figure 6
Dimensions
A
S
_ ...........Wall
'_7€/////_ _ 6.4 cm
in.
13¾ _
Dimension*
A B
Allow Allow for floor finishing
for wall
finishing
(Minimum) Min. Max
No Accessories ¼" ¼"
(6.4 ram)* (6.4 mm) ---
With Subbase 1¾" 3½" 5"
(4.5 cm) (8.9cm) (12.7cm)
With Lateral Duct ¾" ¼"
(1.9 cm) (6.4 mm) ---
* If mere than one accessory [sto be used, use the maximum dimension. Ifthe wail thickness is more than 13¾" (35cm) -
(A + ¼" [6.4 mm]), a sleeve extension must be used.
,
Drill two 3/16" holes through each side of the sleeve approximately4"from top and4"from bottom of sleeve. Screw four#10x 1"screws(included)orappropriatefastenersfor your installation, through the holes inthe sides of the wall sleeve.
4. Apply sealant aroundthewall sleevewhere itprojectsthrough the insideand outside wall surfaces. Apply the sealant to the screw headsor thetops of the fasteners used in Step #3.
NOTE: When sealing the sleeve on the outside of the building,
be careful NOT to let the sealant block the two condensate drain holes or the four overflow slots at the bottom flange of
the sleeve.
5. Ifthe chassisandexteriorgrilleareto beinstanedlater,leavethe weatherboard and center support in place, otherwise remove and dispose of them.
6. Providea supportlintelifthewallsleeve isinstalledina concrete or masonry wall. (See Figure 7.)
Rgure 7
Main studs
LintelInstallation Jack studs
Jack stud
Untel
Mounting screw holes
No holes in bottom of wall sleeve unless drain kit is used
NOTE: Construct wall opening to comply with all applicable building codes.
8
920-087-02 (9-03)
Section II - DeepWall Installation(PXWE)
If the wail is thicker than allowed in the notes in Figure 6, a sheet
metal wall sleeve extension and flashing MUST beused.
Installation Instructions for the PXWE - 4" Wall Sleeve
Extension
The following points MUST be considered when installing a wall sleeve extension:
Provision must be made to direct excess condensate from the back of the wall sleeve into the extension then outside
the building or to a drainage system.
2. Air baffles mustbe mounted to properly direct airflow to and from the condenser.
3. The wail sleeve extension design must allow for the proper mounting of the grille.
4. Caulking is required atansites where condensate or external
water could potentially infiltrate intothe building.
6. Condensate notches and overflow slots must be kept clear ofsealant and gaskets so condensate canflow freely intothe
wall sleeve extension.
NOTE: Improperfabricationor installationofa wallsleeveextension
will impair PTAC performance.
Extension Installation
Secure thewall sleeveextensionto the wail sleeve beforeinstalling it in the wall. Refer to Figure 8 for a guide for fabrication of a
condensate drip panel. The panel MUST extend the full depth of the wail sleeve and the wail sleeve extension.
Payparticular carein sealingand caulkingthe panelwhere itmakes contact with the wall sleeve (see Figure 8).After installation in the wall, secure with fasteners through the sides. Use a good grade of silicone sealant around the sleeve extension. Seal all exposed screw heads. When the installation is complete, the outside grille
should be attached to the wall sleeve extension.
5. Fabricate and install metal flashing in wall to serve as a drip panel. Refer to drawing for more information.
Figure8
WallSleeveExtensionSealant Locations
®
IMPORTANT NOTE: The silicone bead MUST extend 3"
up the side of the two flanges to prevent condensate from leaking.
Wall Sleeve
Outside Edge
Insulation
Wall Sleeve
Wall Sleeve Extension
Rear Flange Flange
| Wall SLoe %_j_) |
Silicone Bead T-_ "%'
Wall Sleeve
Extension
Sealant
I Drip Panel L
Sealant around perimeter
2 n
Sealant inside (4) bottom corners
Drip
Width of Wall Edge Notches (4)
Wall Sleeve Extension, 42" X 16" Frame, 20 gauge minimum, painted or aluminium
9
920-087-02(9-03)
Installation InstructionsModelPXGAStandardGrille
1. Remove the center support and weatherboardifstininstalled in the sleeve.
2. Insert six plastic grommets into the grille openings from the outside of the grille as shown in Figure 9.
3. Insert two #8 x 3/8" sheet metal screws (provided) in the top two outside edge plasticgrommets, and tightenthem halfway
intothe grommets.
4. CAUTION: Bodily injury can be caused by grillesfalling from a building during installation. It is recommended that a safety
line be attached to the grille and an anchor point inside the building durinq installation.
5. Graspthe grille bythe attached plastic handles. Positionitwith thecondensate drain knockoutsfacing down. From insidethe building, maneuver the grille through the wall sleeve and pull toward you untilthe screw headsare inserted intothe keyhole slots at the top of the wall sleeve. Tighten the two screws completely.
6. Insert the remaining screws into the remaining holes and tighten securely.
Figure 9
Quantity Description
1 Stamped Aluminum Grille
6 Plastic Grommets 6 #8 x 3/8"Sheet Metal Screws
Figure 9
StandardGrille
Waft sleeve
-- Weatherboard
-- Center support
Plastic handles
\
\
Plastic
grommets
10
920-087-02(9-03)
A. Installation Checklist
[]
[]
[]
[] []
Inspect all components and accessories for damage
before and after installation.
[] Installthe recommended Condensate Drain Kits for
complete condensate removal.
Removethe cardboard wall sleeve support and grille []
weatherboard.
Check for proper wall sleeve installation in accordance with the wall sleeve installation instructions.
Check installationof the wall sleeve foamgasket.
Check for a subbase kit or other means of structural support which is required for ALL installations projecting
more than 8" into room.
Ensurethat the chassis is installed in a 16" high x 42" wide
wall sleeve that isno deeper than
13 3/4". A baffle kit is required if the sleeve exceeds that
depth.
[] Ensure that drapes, bed, bedspread,furniture, etc. DO
NOT block either returnor discharge air grilles.
[] Inspect the condenser air inlet and outlet for any
obstructions (shrubbery,etc,)
B. ElectricalRatingTables
All230/208 voltunitsare equippedwithpowercords.SeeAppendixBonpage19 forwiringinstructionson 265V units.
NOTE: Use Copper Conductors ONLY. Wire sizesare per NEC,check local codes for overseas applications.
Table 1 250 V Receptacles and Fuse Types
AMPS 15 20 * 30
RECEPTACLE (_ (_ (_
MANUFACTURER PART NUMBERS
Hubbell 5661 5461 9330 P & S 5661 5871 5930 GE GE4069-1 GE4182-1 GE4139-3 Arrow-Hart 5661 5861 5700
TiME-DELAY TYPE FUSE 15 20 30 (or HACR circuit breaker)
HACR- Heating, Air Conditioning, Refrigeration
* May be used for 15 Amp applications if fused for 15Amp
NOTE: 265 volt units are hard wired.
Table 2 Recommended branch circuit wire sizes*
Nameplate
maximum circuit breaker size AWG Wire size**
15 14 20 12 30 10
AWG -American Wire Gauge
* Single circuit from main box ** Based on copper wire, single insulated conductor at 60°C
Electric shock hazard.
Turnoffelectricpowerbeforeserviceorinstallation A_IelectricalconnectionsandwiringMUSTbe instaUedbya qualifiedelectricianand
confon'nto the NationalElectricalCodeandalllocalcodeswhichhavejurisdiction Failureto dosocanrescttinpropertydamage,personalinjuryand/ordeath.
Wire Size UseONLY wiringsize recommendedfor single outlet branch circuit.
Fuse/Circuit Use ONLY type and size fuse or HACR circuit breaker indicated on unit's rating plate. Proper current protection to the unit is the responsibility of the Breaker owner. NOTE: A time delay fuse is provided with 265V units.
Unit MUST be grounded from branch circuit through service cord to unit, or through separate ground wire providedon permanentlyconnected units.
Grounding Besure that branch circuit or general purpose outlet is grounded. The field supplied outlet must match plugon service cord and be within reach of
service cord. Refer to Table I for proper receptacle and fuse type. Do NOT alter the service cord or plug. Do NOT use an extension cord.
The field supplied outlet must match plug on service cord and be within reach ofservice cord. Refer to Table 1 for proper receptacle and fuse type.
Receptacle Do NOT alter the service cord or plug. Do NOT use an extension cord.
Use recommended wire size given in Table 2 and install a single branch circuit. All wiring must comply with local and national codes. NOTE: Use
Wire Sizing copper conductors only.
11
920-087-02(9-03)
Section III - ChassisInstallation
* Check to be surethe wall sleeve, extension (if used), grille, and drain kit are installed properly before
chassis installation
1. Remove the weatherboard and center support from the sleeve (if still in place). Be sure an outdoor grille is
attached.
NOTE: To avoid breaking the door or hinge pins, donot apply
excessive force when installing
_ Pins
Wall sleeve / Control
Door
-- Weatherboard
Center support
Front Panel
3. Remove the two chassis shipping brackets from the ends of the shipping pallet.
IMPORTANT:Useawa]]sleeveadapterkit(PXSE)if installingaP-Series chassis in a T-Seriessleeve.
Suffocation hazard
Keep bag away from babies and children. Do NOT use in cribs, beds or playpens. Destroy
immediately after opening. This oag is NOT a toy. Failure to do so can result in personal injury end/or death
2. Remove the front cover contained ina protective plasticbag from chassis. Remove the bag and dispose ofit properly.
If the control door is not installed,follow these steps: Fromthe front of the cover, slidethe rightcontrol doorpin into
thehole onthe right side of thefront cover. Slidethe left door pin intothehole on the leftside ofthefront cover opening and snap it intoplace.
@
Compressor
Chassis
shippingbracket
Shipping pallet
IMPORTANT: When installinga Friedrich P-Series PTAC intoan existing sleeve, it is important to ensure that the unit is installed completely. Inspection of the air seal between the condenser air baffles and aroundthe indoormountingflange isrecommended. In some cases additional gaskets or baffling may be required.
12
920-087-02(9-03)
4. Center the chassis in the pre-instanedsleeve and carefully push the chassis until the chassis flange and gasket contact the sleeve flange.
®
....... Wall sleeve
Wallsleeveflange
Chassisflange and gasket
at the bottom back corners of the cover. Tighten them into the quick nuts located on the chassis to secure the cover. If the unit has been placed such that there is no room to insert the thumbscrews from the bottom, request a Side Mounting kit (Part No.PXSM)from Friedrich. Locate the service cord or conduit in the notch at the bottom rightof the front cover.
®
NOTE: If the unit is mounted flush to the floor, the service cord MUSTbereroutedat thebottomofthefrontcoveron the sideclosest
to the receptacle. A notch MUST be made inthe front cover side where the cord exitsthe unit. Itis the responsibility ofthe installer to create an exit notch. See diagram 8 for suggested opening size and placement.
®
mounting screw
Chassis
flange
5. Locate the four #10 x 1"chassis mounting screws. Tighten the screws into the clips - adjacent to the alignment dimples on the mounting brackets onthe wall sleeve flange (two per side).
6. lnstanthefrontcover assembly (includingthe dischargegrine) by placing the top of the cover onto the 90° angle bracket along the top of the chassis. Rotate the bottom into place
and insert the included thumb screws into the slots located
7. If the filters are not already installed in tracks in the plastic cover,slide them into place.
8. Plug the cord (if applicable) into the appropriate receptacle. Extra cord may be coiled inside the front cover behind the return air grille. Restore power tothe unit.
®
To remove the front cover, remove the thumbscrews at
the bottom back comers of the cover (or sides). Pull the bottom end forward and lift it up to clear the L bracket across the top of the chassis.
®
Not to scale
If a remotethermostat isto beinstalled,proceedtoAppendixA,Step 1. Fora 265 Vunit, proceedtoAppendixB,Step 1. 13
C.Standard UnitOperation
920-087-02 (9-03)
Rotatethe temperature dial in small increments in the
warmer or cooler direction.Moving the dial more than
1/4" at a time may overcompensate and result in an
extreme hotor cold situation.
Ifa remotethermostat is installed,see AppendixA, page 18-20.
Control Operation
The full-range thermostat maintains room temperature at the desired setting in both
Temperature the heating and cooling modes. Turnthe dial
counterclockwise forwarmer and clockwise for a cooler temperature.
Operates the unit on cooling. Cooling will not
Low and High Cool begin ifthe room temperature isbelow60°F.
Operates the unit on heating. Some models
Low and High Heat do not provide this selection.
Circulates air within the room at high fan
Fan Only speed only. No heatingor cooling functions
are active.
Standard Unit ControlPanel
_#ALLMAST E R ®
COOLING ONLY MODEL HEAT/COOL MODEL
D.TemperatureLimitingThermostat
1,
2.
,
4,
5, 6,
Set the thermostat knob to center of dial. Removethe four screws holding thecontrol panel.Pull up on
thethermostat knob and remove it. Locate the two temperature limiting screws. These screws
arefactory installedfor a maximumtemperature rangeof60°- 90°E Each hole in the dial plate represents approximately a
4°change from the adjacenthole.
To adjust the temperature range, move the temperature limiting screws to the desired location.
Replace the knob when the desired range has been set. Replace the control panel.
Remo_
knobs
Control panel
limiting
SCreWS
EXAMPLE: To set a maximum temperature range of approximately 64° to 86°F, move the screws to the locations shown inthe diagram at right, 14
920-087-02 (9-03)
E.HeatingControl (heat pumpsandemergencyheat operation)
NOTE: Heat pumpmodels only. Heatpumpequipped models use backup electric resistance heating coils. At extremely low,outdoor ambient temperatures,theheat pumpisautomaticallydisabled and the unit operates solely on electric resistance heat.
This control islocated behindthe decorativefrontcover and isfound on the right side panel ofthe chassis. Itsfunction isto allow youto
set the temperature range inwhich the heat pump operates. This control switches the unit heat operation between heat pump and electric resistanceheatbasedon theoutdoorambient temperature. These change-over temperatures are basedon the settings of the control. Thefactory setting is at theone o'clockposition. Ifyouwish to changethe factory set point, insert a flat-bladed screwdriver into the slot and turn counterclockwise to increase the changeover set point, or clockwise to decrease it.
HEATING CONTROL
COMMANDE DE CHAUFFAGE
CONTROL DEL CALOR
\OAD O_"
EMERGeNCy HEAT
CHAUFFAG£o URGENCE
CALOR D_ [ME_G_NCIA
250454-00
NOTE: The factory set point is recommended for optimum
performance.
NOTE: Emergency heatoperation only. Inthe event ofa compressor malfunction inthe heat pump mode, turnthe screw to the extreme counterclockwise emergency heat position. The heater will then cycle using electric resistance heat only. Note that in the emergency heat position,the compressor is locked out, disabling both heat pump and cooling operations. CALL A SERVICE PERSON. DO NOT
FORGET TO RETURN THE CONTROL TO ITS ORIGINAL POSITION AFTER REPAIRSARE MADE OR THE COMPRESSOR WILL
NOT COME ON IN COOLING MODE.
F.FanCycleSwitch
The fan cycle switch is located behind the decorative front cover below the control panel. It is designed to operate the fan either continuously or intermittently with the compressor or heating elements. When the switch is in the CONTINUOUS position, the fan will run continuously at the selected speed when the unit is turned on, With the fan cycleswitch in the CYCLE position,thefan will run only when the compressor or heating elements cycle on.
I I
CONTINUOUS CYCLE GONTINU CICLO
250-458-02
CYCLE DU I
FAN VENTILATEUR I
CYCLE CICLO DEL
VENTILADOR
NOTE: It is recommended that this switch be set in the continuous position for maximum comfort and temperature control.
G.FreshAirVentControl
The vent control lever is located behind the front cover on the left side of the unit. The unit is shipped in the closed position with a
locking screw in place. Thescrew must be removedto operatethe lever. When the lever is back, (OPEN), outside air is mixedwith indoor air. When the lever isforward, (CLOSED), no outside air is admitted into the room and room air is recycled through the unit.
NOTE: The vent should remain closed for peak operating efficiency.
OPEN CLOSED
OUVERT FERME
ABIERTA CERRADA
VENT
AERATION
SALIDA (ESCAPE)
DEL AIRE
FRESH AIR DOOR IS FACTORY
SHIPPED IN CLOSED POSITION.
REMOVE TOP SCREW ON LEVER
TO OPEN DOOR.
250_453_01
15
920-087-02 (9-03)
H.Air DischargeGrille
Moving parts hazard Turn oft electric power before
servicing this component. Failure to do so can result in property
damage, personal injury and/or death.
I I I
®
The air discharge grillecan be redirectedto blowair either straightup or atan angle intothe room. To changethe airflow direction,remove the front cover, locate and remove the six grill retaining screws. Reverse the ends ofthe grille and refasten the grille to the cover.
I. Start-up Checklist
[] Inspect all components and accessories for
damage before and after installation.
[] Check installation for compliance with all national
and local codes and ordinances.
[] Read and follow all manufacturer's installation
instructions.
[] Check that circuit breaker(s) and electrical wire
sizes are correct. If the unit is supplied with a power supply cord, insure that it is stored properly.
[] Check the condensate water drain outlet(s) to
make sure they are in compliance with all national and local codes, that they are adequate for the
removal of condensate water, and that they meet
the approval of the end user.
[] Strictly follow installation instructions concerning
clearances around the unit.
] Secure components and accessories, such as the
control door and front cover.
[] Check the unit air filter, condenser coil and
evaporator coil for any obstructions
[] Check for proper operation of all components.
[] Instruct the owner or operator of the units operation,
and the manufacturer's
recommended routine maintenance schedule.
NOTE: It is highly recommended that a maintenance
schedule log book be prepared for recording the dates and times of service.
[] Operatethe unit for twenty minutes Record
the unit's indoor/outdoor intake and discharge temperatures, amperage draw, and power voltage.
[] Assemble the Warranty Certificate, the Operation
and Installation Manual, all accessory installation
instructions and the name, address and telephone number of the Authorized Friedrich Warranty Service
Company in the area for the owner or operator.
NOTE: Unitsare to be installed, inspected, and checked byqualified service personnelonly.
16
920-087-02(9-03)
AppendixA:RemoteThermostatUnitInstallation
RemoteThermostatSelection& WiringGuidelinesfor
PackagedTerminalAirConditioners
Follow the instructions and recommendations of the thermostat manufacturer for installation and wiring. Do notuse a conventional
heat pump thermostat with emergency electric heat selection for our heat pump units. Our units make an automatic decision about turning on electric heat ifthe heatingdemand cannot bemet by the heat pumpdue to low outdoor temperatures.
Manual Changeover Thermostat
For Heat Pump equipped units: A single stage, heat/cool
thermostatwith aterminalfora reversingvalve operationisrequired. Terminal "B" should be continuously energized in the heat mode and terminal "G" should be energized whenever there is a call for heating or cooling. Typically,a heat/cool thermostat designed for use with electric heat systems will meet the above requirements.
NOTE: This unit is designed for use with a single stage thermostat only. Improper application of the thermostat may result in property damage, personal injury or death.
Honeywell Thermostat Terminal Designation:
TERMINAL LETTER OPERATION CONTACT MADE
Y Cooling During call for cooling.
W Heating During call forheating.
G Fan Continuous if the slider is inthe "Fan" position,otherwise, intermittent. C Common Terminal Forthermostats requiring a common terminal
R 24 V to the thermostat Directly from the transformer
B (Heat Pump units Only) Reversing Valve Made continuously during call for heating.
For Non-Heat Pump equipped units: A single stage cooling and heating thermostat is required. Terminal "G" should be energized whenever a call for heating or cooling is made. Typically a heat/cool thermostat designed for use with electric heat systems will meet this requirement.
SimplifiedWiringExample
Unit Terminal Board
* A-Suffix models do not have a "C" terminal
I
0 @ _ v _ ® B 01
--T.plca,PTAO,PT.P..lti
[_ -- Wall thermostat
Thermostat Terminals
NOTE: It isthe installer'sresponsibilitytoensurethatall control wiringconnectionsare made inaccordance with theinstallationinstructions.
Improper connectionof the thermostat control wiring and/or tampering with the unit's internalwiring can void the equipment warranty and may result in property damage, personal injuryor death. Other manufacturer'sPTACsand evenolder Fdedrich models may havedifferent control wire connections. Questionsconcerning proper connectionsto the unit should be directedto thefactory.
17
920-087-02(9-03)
AppendixA(continued)
Remote Thermostat 208V Operation
Connection208V60HZDiagram/
-t;t
SMOOTHG RIBBED
i z
I
I I
COM
The simplified connection diagram at left shows the factory configured wiring set for 240V operation. If you are going to use
208V exclusively, switch the two (2) black wires on the 240V post of the primary side of the transformer to the 208V post. This will
ensure correct secondary (low)voltages for the unit. This is only required on remote thermostat units.
CAUTION
If the supply voltage is 208V, the low voltage transformer MUST be wired for
208V operation Failure to do so will result in lower contro_ voltages to the unit and can damage _ow voltage components
Remote Thermostat Unit Operation Theseunitsare controlledby the use ofa remotethermostatthatwill
cyclethe unitto maintaindesiredroomtemperature.Seethermostat operating instruction sheet for details.
Thefan speed switch controlshighand lowspeed fan operation. Itis located on the control panel and is independent of the thermostat.
Auto Changeover Thermostat
A singlestage heat/coolthermostatwithauto changeoveris needed. Thewiring scheme isthesame as the manualthermostat.
Remote Thermostat Installation
Follow Steps 1through 5 (pages 12and 13),then:
6. Locate the terminal strip on the front of the control box (See Figure9). Attach thethermostatsubbasewires(fieldsupplied)
tothe appropriately labeled terminals in accordance with the
wiring diagram on the side of the chassis.
7. Carefullyroute the wiresalongside theconduitor servicecord.
Attach the otherend of the wires to the appropriateterminals
on thethermostat subbase. Seethe thermostatdirections for proper wiring and mounting ofthe thermostat.
Figure 10
TerminalStripLocation
WALLMASTER _
REMOTE CONTROL UNIT
SEE WALL
THERMOSTAT
FOR UNIT
OPERATION
HI
Fan
Speed
-t-
LOW
18
920-087-02(9-03)
AppendixB: ElectricalWiringfor 265 VoltModels
NOTE: Itis recommended that the PXSBsubbase assembly, the PXCJ conduit kit and the PXDS disconnect switch be installed on all
hardwired units. If installing a flush-floor mounted unit, make provisions for allthe linevoltage power leads and conduit to be removed for ease of maintenance and service to the chassis.
Toinstall the linevoltage power leads and conduit to the chassis, follow the instructions below.
1. Remove the four control box retaining screws (A) and open the control box.
2. Punthechassis power lead wires (B) (locatedon the bottom- right side of the control box) through the plastic bushing so they are located inside the control box.
3. Remove the plastic bushing.
4. Route the line voltage power leads through the hole where theplastic bushing was located,and secure itsconduit (use a 1/2" straightconduit connector,with the Iocknuton the inside ofthe control box.)
5. Makethe appropriateelectricalconnections within thecontrol box,thensecure the boxonthechassis. Detailed instructions
are included with the installation instructions for the conduit kit (PXCJ).
6. Route the line voltage power conduit from the control box straight down the right front to the bottom side of the
chassis. This will allowthe front cover to be installedwithout interference with the electrical conduit.
Figure 11
LineVoltageConnections
Fuse holder
SCOWS
Inside back of co_rol
panelcove_
19
920-087-02(9-03)
J.RoutineMaintenance
NOTE: Units are to be inspected and serviced by qualified service personnel only.
1. Clean the unitair intakefilter at leastevery 300 to 350 hours of operation. Clean the filters with a mild detergent in warm
water and allowto dry thoroughly before reinstalling.
2. The indoor coil (evaporatorcoil), the outdoor coil (condenser coil) and base pan should be inspectedperiodically (yearly
or bi-yearly) and cleaned ofall debris (lint, dirt, leaves,paper, etc.). Clean the coils and base pan with a soft brush and
compressed air or vacuum. If using a pressure washer, be careful not to bend the aluminium fin pack. Use a sweeping
up and down motion in the direction of the vertical aluminum fin pack when pressure cleaning coils. Cover all electrical
componentstoprotectthem fromwateror spray. Allow theunit todry thoroughly,inspect allgasket materialfor deterioration
(replace as necessary), and then reinstall the chassis in the sleeve.
NOTE: Do not use a caustic coil cleaning agent on coils or base pan. Use a biodegradable cleaning agent and degreaser.
Before reinstalling the chassis in the sleeve, inspect the indoorblower housing, blower wheel, condenser fan blade, and condenser shroud periodically (yearly or bi-yeafly) and clean of all debris (lint, dirt, mold, fungus, etc.) Clean the blower housingarea and blowerwheel with an antibacterial/ antifungal cleaner. Use a biodegradable cleaning agent and degreaser on condenser fan and condenser shroud. Use
warm or cold water when rinsing these items.Allow allitems
to dry thoroughly before reinstallingthem.
3. Periodically (at leastyearly or bi-yearly): inspectall control components, both electrical and mechanical, as well as the power supply. Use proper testing instruments(voltmeter, ohmmeter, ammeter, wattmeter, etc.) to perform electrical tests. Usean air conditioning or refrigeration thermometer to check room, outdoor and coil operatingtemperatures. Use a slingpsychrometertomeasurewet bulbtemperatures indoors
and outdoors.
4,
,
6,
Inspect the surrounding area (inside and outside) to ensure that the units' clearances have not been compromised or
altered.
Inspectthesleeveanddrainsystemperiodically(atleastyearly or bi-yearly) and dean of all obstructions anddebris. Clean bothareaswith an antibacterialand antifungalcleaner. Rinse both itemsthoroughly with water and ensure that the drain outletsare operatingcorrectly. Check the sealant aroundthe
sleeve and resealareas as needed.
Clean the front cover when needed. Use a mild detergent. Washand rinsewith warmwater. Allow themto dry thoroughly before reinstallingthem in the chassis.
Filters
Return Air Grille
CondenserFanBlade
\
DischargeAir Grille IndoorBlower_
Condenser Gasket
Condenser Shroud
8asepan
Control Panel
Evaporator Coil
Wall Sleeve
2O
920-087-02(9-03)
K.BasicTroubleshootingTechniques
Beingfamiliarwith the sequence ofoperation on StandardControlled OperatingUnitsor theoperationof the RemoteThermostat Controlled Unitsis important, The following questions and answers may help to identify performance problems,
EnvironmentalEffects- CoolingMode
Is unit sized to room size area and heat load demand?
RoomWidthx Lengthx 3.5 (x-factor)equal a "guesstimate" ofthe
numberofBTU'srequiredfor the area. The numberofpeopleinthe
room, number of electrical devices, solar gains, etc.are allvariable itemsthatcan affect propersizingoftheunit. Friedrichrecommends
that you consultwith an applications engineer for proper sizing. Is the outdoor temperature 60°F or below?
The unitis designed for outdoor temperatures above60°E Is the indoor temperature 80°F or above?
Ambient indoor temperatures of 80°F or above will take a longer period of run time to cool down the area. Long run times may
indicate that the unit isundersized. Is indoor humidity high?
This condition will cause the unit to operate longer to remove humidity before noticing any cooling effect.
Hasthe heat loadbeen increased byadditional devices such
as computer equipment, or hasthe room areabeen increased where the unit is located?
If conditions have changed, the unit may not be able to cool and
condition as effectively as previously planned.
Environmental Effects - Heating Mode
Is unit properly sized to room area and heat load demand?
Multiplying the Width x Length x 3.5 ("x-factor") provides a
"guesstimate" of the number of BTU's required for the area. The number of people inthe room, number ofelectrical devices, solar
gains,etc. are all variable itemsthat can affect propersizingofthe unit. Ffieddchrecommends that you consult with an applications
engineer for propersizing. Is the outdoortemperature 70oForabove?- Theunit isdesigned
for outdoor temperatures below 70°E
Is the indoor temperature 60°F or below? Ambient indoor
temperatures of 6O°F or below will take a longer period of run time to heat the area. Long run times may indicate that the unit is undersized.
Hasthe roomarea been increased where the unit is located?
If the area where the unit is located has been increased, the unit
may not provideadequateheat.
Insufficient Maintenance and Inspection
Installationerrorsare themost common cause ofpoorperformance. Pleasefollowinstallationinstructionscarefully.Ifotherproblemsexist,
see Maintenanceand InspectionTroubleshootingGuide below.
Maintenance and Inspection Troubleshooting Guide
CAUSE RESULT
System is not serviced or inspected Can result inpremature component failures, poor performance and regularly (semiannuallyor annually), increased operating costs.
Air filters are not cleaned regularly and May result in poor cooling, icing and water problems as well as become blockedwith particles, component failures and increased operating costs.
Condenser coil not maintained properly May result in poor cooling, component failures and increased costs. (blocked with particles).
Evaporator coil not maintained properly Mayresult in poor cooling, icing and water problems, and increased
(blocked with particles), operating costs. Components that show signs of fatigue May result in multiple service calls, poor performance and increased
- not replaced, operating costs. Condensate drains and drain lines not May result in water and odor problems.
maintained.
21
FriedrichPTACAccessories
920-087-02 (9-03)
MODELNUMBER
PXWS
PXGA
PXAA PXDB
PXSC
PXDR10
PXWE
PXSB
PXCJ
PXDC
DESCRIPTION
WALL SLEEVE G-90 zinc coatedsteelisprepared in aneleven- step process, thenelectrostaticanycoated witha polyesterfinish and cured in an oven for exceptional durability. The wall sleeve is insulated for thermal efficiency. 16" Highx 42" Wide x 13¾" Deep.
GRILLE, standard, stamped aluminium, anodized to resist chalking and oxidation.
ARCHITECTURAL GRILLS that consist of heavy-gauge
6063-i5 aluminium alloy: Clear, extruded aluminium or dark bronze acrylic enamel
Also available in custom colors.
CONDENSATE DRAIN KIT Attaches to the bottom of the wall sleevefor internaldrainingofcondensateortotherearwallsleeve
fiangefor externaldraining. Recommendedon allunitstoremove excess condensate. Packaged in quantitiesoften.
DEEPWALL SLEEVE EXTENSION A four inchdeep anodized aluminiumextensionthatattachestothe outsideof thewallsleeve
when the wall is greater than eleven inches thick (9½"when a
subbase is used, 10 inches when a lateral duct is used).
DECORATIVESUBBASE Providesunitsupportforwansless than six inches thick. Includes levelinglegs, side filler panels and mounting brackets for electrical accessories. Accepts circuitbreaker, power disconnect switch, or conduit kit.
CONDUIT KIT WITH JUNCTION BOX Hard wire conduit kit with junction boxfor 208/230V and 256V units (subbase not
required). Kit includesa means of quick disconnect for easy removal of the chassis. *Required for 265V installations.
DESK CONTROL KIT A field installed kit which allows the unit to be turned on or off from a remote central station via
a 24V interface.
PHOTO
PXWS_ /
PXDB
PXDR1O
PXCJ
PXDC
RT2
DIGITAL REMOTE THERMOSTAT A Honeywell wall mounted remote thermostat. Requires proper P-Series
chassis.
RT2
22
920-087-02(9-03)
FriedrichPTACAccessories (continued)
MODEL NUMBER
PXSE
PXDA
PXDE
PXFT
DESCRIPTION
SLEEVE EXTENSION RETROFIT KIT G-90 zinc coated steel, 2.4" sleeve extension attached to the room side of
the sleeve to allow for the installation of a P-Series Friedrich
PTACin a T-Series sleeve.
LATERAL DUCT ADAPTER Attaches tothe PTAC/PTHP
unit and provides a transition to directup to 35% of the total CFM to a secondary room, eitherleft or right ofthe unit. Kit includes duct plenum with discharge grille and internal baffle, adapter and end cap.
LATERAL DUCT EXTENSION A three foot insulated plenum that attaches to the left or right side of the duct adapter. The extension can be cut to length by the installer. Maximum allowable straight extension isfifteen feet.
REPLACEMENT FILTER PACK These are original equipment return air filters. They are reusable and can be
cleaned by vacuuming, washing, or blowing out, and are sold in convenient ten packs. (Two filters per chassis)
PHOTO
PXSE _ /
PXDA
PXFT
[_]:r:T,-_'_ [o]',,;lll[o]_r[,-"]
DESIGNATOR DESCRIPTION
S STANDARD UNIT Standard PTAC/PTHP chassis. Can be230/208V or 265V,electric or heat pump.
R REMOTE THERMOSTAT Chassisoption necessary for wall mounted thermostat control of the unit.
SEACOAST PROTECTION AdditionalprotectionforPTAC/PTHPunitsina coastalorcorrosiveenvironment.
C The entire outdoorcoil is submerged ina spedelly formulatedenamel coating,thenoven-cured for a tough,
corrosion-resistantfinish.
23
FRIEDRICHWALLMASTER®P-SERIESPACKAGEDTERMINALAIRCONDITIONERS[
I
I
LIMITEDWARRANTY
FRIEDRICH AIR CONDITIONING CO.
Post Office Box 1540. San Antonio, Texas 78295-1540
(210) 357-4400. FAX (210) 357-4480
SAVE THIS CERTIFICATE. Itgives you specific dghts, you may also have other rights which may vary from state to state and provinceto province.
Inthe event that your unit needs servicing, contact your nearest authorized service center. If you do not know the nearest service center, ask the company that installed
your unit or contact us - see address and telephone number below. When requesting service: please have the model and _ from your unit readily available.
Unless specified otherwise herein, the following applies: PACKAGED TERMINAL AIR CONDITIONERS AND HEAT PUMPS
LIMITED WARRANTY - FIRST YEAR (Eighteen (18) Months from the original date of purchase or twelve (12) months from installation). Any defect in the unit's material or workmanshipwillbe repaired or replaced free of charge by our authorized service center duringthe normal working hours; and
LIMITED WARRANTY- SECOND THROUGH FIFTH YEAR (Sixty-six (66) months from the date of purchase) ON THE SEALED REFRIGERATION SYSTEM.
Any part of the sealed refrigeration system on the P-sedse that is defective in material or workmanshipwill be repaired or replaced free of charge (excludingfreight charges) by our authorized service center during normal working hours. The sealed refrigeration system consists of the compressor, metering device, evaporator, condenser, reversing valve, check valve, and the interconnecting tubing.
These warranties apply only while the unit remains at the original site and only to units installed inside the continental United States, Alaska, Hawaii, Puerto Rico and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance
with applicable local installation and building codes and good trade practices. For international warranty information, contact the Friedrich Air Conditioning Company - International Division.
Reasonable proofmust be presentedto establish the originalpurchasedate, otherwise the beginningdate ofthis certificatewillbe consideredtobe our shipmentdate
plus sixtydays. Replacement parts can be newor remanufectured. Replacement partsand labor are only warranted for any unused portionof the unit'swarranty. We will notbe responsible for and the user will payfor:
1. Service calls to:
A) Instruct on unit operation. B) Replace house fuses or correct house wiring. C) Clean or replace air filters. D) Remove
the unit from inaccessiblelocations. E) Correct improper installations.
2. Parts or labor provided by anyone other than an authorized service center.
3. Damage caused by: A) Accident, abuse, negligence, misuse, dot, fire, flood, or acts of God. B) Operating the unit where there is a corrosive atmosphere containing chlorine,
fluorine, or any damaging chemicals (other than in a normal residential environment). C) Unauthorized alteration or repair of the unit, which in turn affects its stability or performance. D) Failing to provide proper maintenance and service. E) Using other than a"Seacoast Protected" unit ina coastal
environment. F) Using an incorrect power source. G) Faulty installation or application of the unit.
We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose and there is no implied condition of fitness for aparticular
use or purpose. We make no expressed warranties except as stated in this certificate. No one is authorized to change this certificate or to create for us any other obligation or liability in connection with this unit. Any implied warranties shall last for one year after the original purchase date. Some states
and provincesdo not allow limitations on how longan implied warranty or condition lasts,so the above limitations or exclusions may not apply to you. The provisions of this warranty are in addition to and not a modification of or subtraction from the statutory warranties and other rights and remedies provided by law.
In case of any questions regarding the provisions of this warranty, the English version will govern.
Revised 8/01
Model No. Serial No.
Date Purchased: Installation Location:
Date Installed:
Installed by:
Printedinthe U,S.A, 920-087-02 (9-03)
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