Friedrich US12D30 Parts List

Unifit Heat Cool Svc Parts 2010 (05/10)
Thru-the-Wall Series
230 Volts UE10C33 UE12C33
Unifit. Cool (03/07)
Thru-the-Wall Series
Service and Parts
nual
115 Volts UE08C13
R
Uni- Fit
2 Room Air Conditioner
Air Conditioner Service Manual
TABLE OF CONTENTS
Safety Precautions ..........................................................................................................................................
3
Operating Instructions ..................................................................................................................................7
Controls.................................................................................................................................................... 7
Remote control......................................................................................................................................... 8
Disassembly instructions ............................................................................................................................. 9
Mechanical Parts...................................................................................................................................... 9
Air Handling Parts ...................................................................................................................................10
Electrical Parts ........................................................................................................................................11
Refrigeration Cycle..................................................................................................................................13
Schematic Diagram........................................................................................................................................16
Wiring Diagram........................................................................................................................................16
Troubleshooting Guide ................................................................................................................................17
Piping System .........................................................................................................................................17
Troubleshooting Guide ............................................................................................................................18
Room Air Conditioner Voltage Limits.......................................................................................................21
Product specifications............................................................................... .........................23~25
Exploded Vi ew .............................................................................................................................................26
Replacement Parts List ...............................................................................................................................27~29
........................................
Service Manual 3
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.
Meanings of symbols used in this manual are as shown below.
WARNING
CAUTION
This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to property only.
WARNING
Installation
Don’t use a power cord, a plug or a loose socket which is dam­aged.
• Otherwise, it may cause a fire or
electrical shock.
Always plug into a gr ounded outlet.
• Otherwise, it may cause a fire or electrical shock.
Do not modify or extend the power cord length.
• It will cause electric shock or fire due to heat generation.
Do not disassemble or modify products.
• It may cause failure and electric shock.
Be caution when unpacking and installing.
• Sharp edges may cause injury.
Do not use the power cord near flam­mable gas or combustibles such as gasoline, benzene, thinner, etc.
• It may cause explosion or fire.
Be sure not to do.
Be sure to follow the instruction.
M O DE
TIM ER
POW ER
F A N
S P E E D
F a n H e a t
E
n e r g y
S a v e r
C o o l
T i m e r
TEMP
'
F
F 1 L O W
F 2 H I G H
M
O D E
T I M E R
P O W E R
F A N
S P EE D
Fan Heat
E
n e r g y
S a v e r
Cool
Tim er
T E M P
'
F
F 1 L O W
F2 H IG H
M
O D E
T I M E R
P O W E
R
FA
N
SP
EED
F a n
H
e a t
E n
e r g y
S
a v e r
C
o o l
T i m e r
T
E M P
'
F
F 1 L O W
F 2 H I G H
M
O D E
T I M E R
P O W E R
F A N
S P E E
D
F a n H e a t
Energy
Saver
C o o l
T i m e r
T E M
P
'
F
F 1 L
O W
F2 H
IG H
Gasolin
M
O D E
T IM E R
P O W
E R
F A N
S P
E E D
F a n
H
e a t
E n
e r g y
S
a v e r
C
o o l
T i m e r
T
E M P
'
F
F 1 L O W
F 2 H IG H
4 Room Air Conditioner
Safety Precautions
Operation
Do not place heavy object on the power cord and take care so that the cord should not be pressed.
• There is danger of fire or electric shock.
Do not share the outlet with other appliances.
• It will cause electric shock or fire due to heat generation.
Take the power plug out if neces­sary, holding the head of the plug and do not touch it with wet hands.
• Otherwise, it may cause a fire or electrical shock.
Do not place the power cord near a heater.
• It may cause fire and electric shock.
Do not allow water to run into electric parts.
• It will cause failure of machine or electric shock.
Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent.
• The appearance of the air condi­tioner may deteriorate, change color, or develop surface flaws.
Unplug the unit if strange sounds, odors, or smoke come from it.
• Otherwise it may cause fire and electric shock accident.
Do not open the suction inlet grill of the product during opera­tion.
• Otherwise, it may electrical shock and failure.
If water enters the product, turn off the the power switch of the main body of appliance. Contact service center after taking the power-plug out from the socket.
Ventilate the room well when using this appliance together with a stove, etc.
• An oxygen shortage may occur.
Turn off the power and breaker firstly when cleansing the unit.
• Since the fan rotates at high speed during operation, it may cause injury.
Turn off the main power switch when not using it for a long time.
• Prevent accidental startup and the possibility of injury.
M OD
E
TIM E R
P O W E R
F A
N
S P E
E D
F a n
H
e a t
E n e
r g y
Sav
er
C
o o l
T i m e r
T E
M P
'
F
F
1 L O W
F
2 H I G H
M
O D E
T I M E R
P
O W E R
F A N
S P E E D
F an H e a t
E n
e r g y
S
a v e r
C o o l
T i m e r
T E M P
'
F
F 1 L O W
F 2 H I G
H
M
O D E
T IM E R
P O W E R
F A N
S P E E
D
F a n H e a t
E
n e rg y
S a ve r
C o o l
T i m e r
T E M
P
'
F
F 1
L O W
F 2
H I G H
M
O D E
T I M E R
P
O W E R
F A N
S P E E D
F an H e at
E n
e r g y
S
a v e r
C o o l
Tim e r
T E M P
'
F
F 1 L O W
F 2 H IG
H
Wax
Thinner
MODE
TIMER
POWER
F A N
S
P E E D
F a n
H
e a t
E n
e r g y
S
a v e r
C
o o l
T i m e r
T E M P
'
F
F 1 L O W
F 2 H I G H
M ODE
TIM
ER
PO
W ER
FAN SPEED
F
a n
H
e a t
E nerg
y
Sa
ver
C
o o l
T
i m e r
T E M
P
'
F
F 1 L O
W
F 2 H I
G H
MODE
TIMER
POWE
R
F
A N
SPEED
F a n
H
e a t
E n
e r g y
S
a v e r
C
o o l
T i m e r
T
E M P
'
F
F 1 L O W
F 2 H I G H
M
O D E
T IM E R
P O W E
R
FA
N
S PEE
D
Fan
Heat
En
er g y
Saver
Cool
Timer
TE
M P
'
F
F 1 L O W
F 2 H I G H
MODE
TIMER
POWER
F A
N
S P E
E D
F a n H e a t
E
n e r g y
S a v e r
C o o l
T i m e r
T E
M P
'
F
F 1
L O W
F 2
H I G H
M
O D E
T I M E R
P
O W E R
F A N
S P E E D
F a n H ea t
E n
e r g y
S
a v e r
C o o l
T im e r
T E M P
'
F
F 1 L O W
F 2 H IG
H
M
O D E
T I M E R
P O W
E R
F A N
S
P E E D
F an
He
at
Ene
rgy Saver
Co
ol
T ime r
T E M P
'
F
F 1 L O W
F 2 H I G H
Service Manual 5
Safety Precautions
Do not operate or stop the unit by inserting or pulling out the power plug.
• It will cause electric shock or fire due to heat generation.
Do not damage or use an unspecified power cord.
• It will cause electric shock or fire.
Do not operate with wet hands or in damp environment.
• It will cause electric shock.
Hold the plug by the head when taking it out.
• It may cause electric shock and damage.
When gas leaks, open the win­dow for ventilation before oper­ating the unit.
• Otherwise, it may cause explo­sion, and a fire.
Never touch the metal parts of the unit when removing the fil­ter.
• They are sharp and may cause injury.
Install the product so that the noise or hot wind from the outdoor unit may not cause any damage to the neighbors.
• Otherwise, it may cause dispute with the neighbors.
Keep level parallel in installing the product.
• Otherwise, it may cause vibration or water leakage.
M O D
E T I M E
R
P O W
E R
F A N
S P E E
D
F a n H e a t
E n e r g y
S a v e r
C o o l
T i m e r
T E M
P
'
F
F 1 L
O W
F 2 H
I G H
M
O D E
T IM E R
P O W E R
FAN SPEED
F a n H e a t
E
n e r g y
S a v e r
C o o l
T i m e r
T
E M P
'
F
F1 L OW
F2 HIGH
M
O D E
T I M E R
P
O W E R
F A N
S P E E D
F a n H e a t
E n
e r g y
S
a v e r
C o o l
T i m e r
TEMP
'
F
F 1 L O W
F 2 H IG
H
M
O D E
T I M E R
P O W E R
FA
N
SPEED
F a n H e a t
E
n e r g y
S a v e r
C o o l
T i m e r
T
E M P
'
F
F 1 L OW
F 2 HIGH
M
O D E
T I M E R
P O W E R
FAN SPEED
F a n H e a t
E
n e r g y
S a v e r
C o o l
T i m e r
T
E M P
'
F
F 1 L O W
F2 HIGH
CAUTION
Installation
6 Room Air Conditioner
Safety Precautions
Do not put a pet or house plant where it will be exposed to direct air flow.
• It may cause injury.
Do not block the inlet or outlet of air flow.
• It may cause product failure.
Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent.
• The appearance of the air condi-
tioner may deteriorate, change color, or develop surface flaws.
Do not step on the indoor/out­door unit and do not put any­thing on it.
• It may cause an injury through dropping of the unit or falling down.
Always insert the filter securely. Clean it every two weeks.
• Operation without filters will cause failure.
Do not drink water drained from air conditioner.
• It contains containments and will make you sick.
Be cautious not to touch the sharp edges when installing.
• It may cause injury.
Avoid excessive cooling and perform ventilation sometimes.
• Otherwise, it may do harm to your health.
Do not insert the hands or bars through the air inlet or outlet during operation.
• Otherwise, it may cause person­al injury.
Operation
M
O D E
T IM E R
P O W E R
FA
N
SPEED
F a n H e a t
E
n e r g y
S a v e r
C o o l
T i m e r
T
E M P
'
F
F1 LOW F2 HIGH
M
O D E
T I M E R
P O W E R
F
AN
SPEED
F a n H e a t
E
n e r g y
S a v e r
C o o l
T i m e r
T
E M P
'
F
F1 L O W
F2 H IGH
M
O D E
T IM E R
P O W E R
FA
N
SPEED
F a n H e a t
E
n e r g y
S a v e r
C o o l
T i m e r
T
E M P
'
F
F 1 L O W
F2 HIGH
M O D
E T I M E
R
P O W
E R
FAN SPEED
Fan Heat
E n e r g y
S a v e r
Cool
Timer
T E M
P
'
F
F 1 L
O W
F 2 H
I G H
M
O D E
T IM E R
P O W E R
FAN SPEED
F a n H e a t
E
n e r g y
S a v e r
C o o l
T i m e r
T
E M P
'
F
F1 LOW F2 HIGH
M
O D E
T I M E R
P O W E R
F A
N
S P E
E D
F a n H e a t
E
n erg y
Save r
C o o l
T i m e r
TE
MP
'
F
F 1 L O W
F 2 H I G H
M
O D E
T IM E R
P O W E R
FAN SPEED
F a n H e a t
E
n e r g y
S a v e r
C o o l
T i m e r
T
E M P
'
F
F 1 L OW
F2 HIGH
7 Room Air Conditioner
Operating Instructions
Controls
FAN SPEED
Every time you push this button,it advances the setting as follows:{High[F2] Low[F1]} High[F2]
TIMER
SHUT-OFF TIME
You will usually use shut-off time while you sleep.
If unit is running,use Timer to set number of hours until shut-off. For your sleeping comfortonce Timer is setthe Temperature
setting will raise 2 F after 30 minand once again after another 30 min.
Push Timer button to advance setting from 1Hour→ →12Hours maximum.
START TIME
If unit is off,use Timer to set number of hours before nuit starts.
Push Timer button to advance setting from 1Hour→ →12Hours maximum.
MODE
Push this button to shift mode of operation from COOL → MONEY SAVER→ FAN ONLY→HEAT
COOL:
Fan runs continually for normal cooling operation.
MONEY SAVER:
The fan stops when the compressor stops cooling.Approximately every 3 minutes the fan will turn on and the nuit will
check the room air temperature to determine if cooling is needed.
FAN ONLY:
Fan-only operation.
HEAT:
Fan runs continually for normal heating operation.
2Hour →...
2Hour →...
REMOTE CONTROL SIGNAL RECEIVER
TEMPERATURE SETTING
Use this button to automatically control the temperature of the room
The tmeperature can be set within a range of 60 F to 86 F by increments of 1 F. The setting appears in the display.
POWER
To turn the air conditioner ON,push this button. To turn the air conditioner OFF,push the button again.
This button takes priority over any other button.
AUTO RESTART
When power is restored after an electrical power failure,the unit will begin to run at its last setting.
Service Manual 8
REMOTE CONTROL
POWER
To turn the air conditioner ON,push this button. To turn the air conditioner OFF,push the button again.
This button takes priority over any other button.
TEMPERATURE SETTING
Use this button to automatically control the
The tmeperature can be set within a range of increments of 1 F.
The setting appears in the display.
FAN SPEED
Every time you push this button,it advances the setting as follows:
{High[F2]
Low[F1]} High[F2]
TIMER
SHUT-OFF TIME
You will usually use shut-off time while you sleep.
If unit is running,use Timer to set number of hours until shut-off.
For your sleeping comfortonce Timer is setthe Temperature
raise 2 F after 30 min
Push Timer button to advance setting from 1Hour→
→12Hours maximum.
and once again after another
temperature of the room.
60 F to 86 F by
30 min.
2Hour →...
setting will
START TIME
If unit is off,use Timer to set number of hours before nuit starts.
Push Timer button to advance setting from 1Hour→
→12Hours maximum.
2Hour →...
MODE
Push this button to shift mode of operation from COOL → MONEY SAVER→ FAN ONLY→HEAT
COOL:
Fan runs continually for normal cooling operation.
MONEY SAVER:
The fan stops when the compressor stops cooling.Approximately every 3 minutes the fan will turn on and the nuit will
check the room air temperature to determine if cooling is needed.
FAN ONLY:
Fan-only operation.
HEAT:
Fan runs continually for normal heating operation.
CAUTION
When the air conditioner has been performed its cooling or feating operation and is turned off or set to the fan positionwait at 3 minutes before resetting to the cooling operation again.
A slight heat odor may come from the nuit when first switching to HEAT after the cooling season is over.This odor,caused by fine duct particles on the heater,will disappear quickly.This is harmless.
Service Manual 9
Disassembly Instructions
Disassembly Instructions
Mechanical Parts
Before the following disassembly, POWER SWITCH is set to OFF and disconnected the power cord.
1.
FRONT GRILLE
1. Open the inlet grille upward or downward.
2. Remove the screw which fastens the front grille.
3. Pull the front grille from the right side.
4. Remove the front grille. (See Fig. 1)
5. Re-install the component by referring to the removal procedure.
2. CABINET
1. After disassembling the FRONT GRILLE, remove the 9 screws which fasten the cabinet at the both sides and the top. (See Fig. 2) Keep these for later use.
3. CONTROL BOX
1. Remove the front grille. (Refer to section 1)
2. Remove the screw which fasten the control box. (See Fig. 3)
3. Pull the control box from the barrier.(See Fig.3)
4. Discharge the capacitor by placing a 20,000 ohm resistor across the capacitor terminals.
5. Disconnect two wire housings in the control box.
6. Pull the control box forward completely.
7. Re-install the components by referring to the removal procedure. (See Fig. 3) (Refer to the circuit diagram found on pages 24 in this manual and on the control box.)
FIG. 1
FIG. 3
FIG. 2
MODE
TIMER
POWER
FAN
SPEED
Fan
Energy Saver
Cool
Timer
TEMP
'
F
F 1 L
O W
F2 M
E D
F 3 H
IG H
MODE TIMER POWER
FAN SPEED
Fan Heat
Energy Saver
Cool
Timer
TEMP
'
F
F1 LOW F2 HIGH
MODE
TIMER
POWER F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
Energy
Saver
C
o
o
l
T
i
m
e
r
TEM
P
'
F
F1 LOW F2 HIGH
M O D
E
T IM E R
P O W
E
R
FAN SPEED
Fan
Energy Saver
Cool
Timer
TEMP
'
F
F 1 L O
W
F
2 M E
D
F
3 H IG
H
10 Room Air Conditioner
Disassembly Instructions
4. ORIFICE, HEATER ASSY AND TURBO FAN
1. Remove the front grille. (Refer to section 1)
2. Remove the cabinet. (Refer to section 2)
3. Remove the 2 screws which fasten the evaporator at the left side and the right side. (See Fig. 4)
4. Move the evaporator sideward carefully.
5. Remove the 2 terminals carefully (See Fig. 28, at Electric Heater Model only)
6. Remove the 4 screws which fasten the orifice. (See Fig. 5)
7. Remove the orifice. (See Fig. 5)
8. Remove the clamp which secures the turbo fan with plier. (See Fig. 6)
9. Remove the turbo fan with plier or your hand with­out touching blades. (See Fig. 7)
10. Re-install the components by referring to the removal procedure, above.
5. FAN
1. Remove the cabinet. (Refer to section 2)
2. Remove the brace and shroud cover.
(Refer to section 4)
3. Remove the 6 screws which fasten the condenser.
4. Move the condenser sideways carefully.
5. Remove the clamp which secures the fan.
6. Remove the fan. (See Fig. 8)
7. Re-install the components by referring to the removal
procedure, above.
Air Handling Parts
MODE
TIMER
POW
ER
FAN
SPEED
Fan
En e
rg
y
Saver
C
o o
l
Timer
TE
M
P
'
F
F1 LO
W
F 2 M
ED
F3 HIGH
FIG. 4
FIG. 5
FIG. 6
FIG. 7
FIG. 8
Service Manual 11
6. SHROUD
1. Remove the fan. (Refer to section 5)
2. Remove the screw which fasten the shroud.
3. Remove the shroud. (See Fig. 9)
4. Re-install the component by referring to the removal procedure, above.
7. MOTOR
1. Remove the cabinet. (Refer to section 2)
2. Remove the clamp cord and disconnect a wire housing in control box. (Refer to section 3)
3. Remove the turbo fan. (Refer to section 5)
4. Remove the fan. (Refer to section 5)
5. Remove the 4 or 2 screws which fasten the motor. (See Fig. 10)
6. Remove the motor.
7. Re-install the components by referring to the removal procedure, above.
8. COMPRESSOR
1. Remove the cabinet. (Refer to section 2)
2. Discharge the refrigerant system using Freon
TM
Recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the Freon
TM
. Leave the valve in place after
servicing the system.
3. Disconnect the 3 leads from the compressor.
4. After purging the unit completely, unbraze the suc­tion and discharge tubes at the compressor con­nections.
5. Remove the 3 nuts and the 3 washers which fas­ten the compressor. (See Fig. 11)
6. Remove the compressor.
7. Re-instill the components by referring to the removal procedure, above.
9. CAPACITOR
1. Remove the control box. (Refer to section 3)
2. Remove a screw which fasten the display panel.
3. Remove 2 screws and unfold the control box. (See Fig. 12)
4. Remove the screw and the clamp which fastens the capacitor. (See Fig. 12)
5. Disconnect all the leads of capacitor terminals.
6. Re-install the components by referring to the removal procedure, above.
Disassembly Instructions
Electrical Parts
FIG. 9
FIG. 11
FIG. 12
MODE
TIMER
POWER
FAN
SPEED
Fan
Energy
Saver
Cool
Timer
TEMP
'
F
F1 LO
W
F2 MED F3 HIG
H
FIG. 10
12 Room Air Conditioner
Disassembly Instructions
10. POWER CORD
1. Remove the control box. (Refer to section 3)
2. Unfold the control box. (Refer to section 9)
3. Disconnect the grounding screw from the control box.
4. Disconnect 2 receptacles.
5. Remove a screw which fastens the clip cord.
6. Pull the power cord. (See Fig. 13)
7. Re-install the component by referring to the removal procedure, above. (Use only one ground-marked hole for ground connection.)
8. If the supply cord of this appliance is damaged, it must be replaced by the special cord. (The special cord means the cord which has the same specification marked on the supply cord fit­ted to the unit.)
11. THERMOSTAT
1. Remove the control box. (Refer to section 3)
2. Unfold the control box. (Refer to section 9)
3. Disconnect the theristor terminals from main P.W.B assembly.
4. Remove the thermostat. (See Fig. 14)
5. Re-install the components by referring to the removal procedure, above.
MODE
TIMER
POWER
FAN
SPEED
Fan
Energy
Saver
Cool
Timer
TEMP
'
F
F1 LOW F2 MED F3 HIGH
MODE
TIMER
POWER
FAN
SPEED
Fan
Energy
Saver
Cool
Timer
TEMP
'
F
F1 LOW F2 MED F3 HIGH
FIG. 13
FIG. 14
Service Manual 13
Disassembly Instructions
12. CONDENSER
1. Remove the cabinet. (Refer to section 2)
2. Remove the brace and the shroud cover. (Refer to section 4)
3. Remove the 5 screws which fasten the condenser.
4. After discharging the refrigerant completely, unbraze the interconnecting tube at the condenser connections.
5. Remove the condenser.
6. Re-install the components by referring to notes. (See Fig. 15)
13. EVAPORATOR
1. Remove the cabinet. (Refer to section 2)
2. Discharge the refrigerant completely.
3. Remove the 2 screws which fasten the evaporator at the left side and the right side.
4. Move the evaporator sideward carefully and then unbraze the interconnecting tube at the evaporator connectors.
5. Remove the evaporator.
6. Re-install the components by referring to notes. (See Fig. 16)
14. CAPILLARY TUBE
1. Remove the cabinet. (Refer to section 2)
2. After discharging the refrigerant completely, unbraze the interconnecting tube at the capillary tube.
3. Remove the capillary tube.
4. Re-install the components by referring to notes.
FIG. 15
FIG. 16
Refrigerating Cycle
Discharge the refrigerant system using Freon
TM
Recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before vent­ing the Freon
TM
. Leave the valve in place after
servicing the system.
CAUTION
MODE
TIMER
POW
ER
FAN
SPEED
Fan
Energy Saver
Cool
Timer
TEM
P
'
F
F1 LOW F2 MED F3 HIGH
14 Room Air Conditioner
Disassembly Instructions
Replacement of the refrigeration cycle.
1. When replacing the refrigeration cycle, be sure to discharge the refrigerant system using a Freon
TM
recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the FreonTM. Leave the valve in place after servicing the system.
2. After discharging the unit completely, remove the desired component, and unbrace the pinch-off tubes.
3. Solder service valves into the pinch-off tube ports, leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated Fig.
17A.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns counterclock­wise and leave the valves closed. The vacuum pump is now pulling through valves A and B up to valve C by means of the manifold
and entire system.
3) Operate the vacuum pump for 20 to 30 minutes,
until 600 microns of vacuum is obtained. Close valves A and B, and observe vacuum gauge for a few minutes. A rise in pressure would indicate a possible leak or moisture remaining in the system. With valves A and B closed, stop
the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See Fig. 17B. Open valve C. Discharge the line at the manifold connection.
5) The system is now ready for final charging.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from the High-side. If the total charge cannot be put in the High-side, the balance will be put in the suction line through the access valve which you installed as the system was opened.
2)
Connect the charging cylinder as shown in Fig. 17B. With valve C open, discharge the hose at the man­ifold connection.
3) Open valve A and allow the proper charge to enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not take it. Close valve A.
5) With the unit running, open valve B and add the balance of the charge.
a. Do not add the liquid refrigerant to the Low-
side.
b. Watch the Low-side gauge; allow pressure to
rise to 39 lbs. c. Turn off valve B and allow pressure to drop. d. Repeat steps B and C until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly, use the pinch-off tool with the unit still running and clamp on to the pinch-off tube. Using a tube cutter, cut the pinch-off tube about 2 inches from the pinch-off tool. Use sil-fos solder and solder pinch-off tube closed. Turn off the unit, allow it to set for a while, and then test the leakage of the pinch-off connection.
NOTICE
If high vacuum equipment is used, just crack valves A and B for a few minutes, then open slowly with the two full turns counterclockwise. This will keep oil from foaming and being drawn into the vacuum pump.
CAUTION
Service Manual 15
Disassembly Instructions
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pinch-off tool capa­ble of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
A
COMPOUND GAUGE
EVAPORATOR (LOW PRESSURE SIDE)
COMPRESSOR
CAPILLARY TUBE
CONDENSER (HIGH PRESSURE SIDE)
SEE INSETS
BELOW
MANIFOLD
GAUGE
B
FIG. 17A-Pulling Vacuum
FIG 17B-Charging
A
B
EXTERNAL VACUUM PUMP
LOW
B
HI
A
CHARGING CYLINDER
C
16 Room Air Conditioner
Schematic Diagram
Schematic Diagram
Wiring Diagram
ELECTRIC HEATING MODEL
Troubleshooting Guide
Troubleshooting Guide
Piping System
Following is a brief description of the important components and their functions in the refrigeration system. Refer to Fig. 18 to follow the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
MOTOR
COMPRESSOR
OIL
(LIQUID REFRIGERANT)
CAPILLARY TUBE
OUTSIDE COOLING AIR FOR REFRIGERANT PASS THROUGH
SUCTION LIME COOL LOW PRESSURE VAPOR
COOLED AIR
COMPLETE LIQUID BOIL OFF POINT
LIQUID PRESSURE DROP
ROOM AIR HEAT LOAD
VAPOR INLET
HOT DISCHARGED AIR
LIQUID OUTLET
HIGH PRESSURE VAPOR LIQUID PEFRIGERANT LOW PRESSURE VAPOR
ROOM AIR CONDITIONER
EVAPORATOR COILS CONDENSER COILS
CYCLE OF REFRIGERATION
FIG. 18
Service Manual 17
CONDENSER COILS
FAN
CAPILLARY TUBE
MOTOR
COMPRESSOR
TURBO FAN
EVAPORATOR COILS
: REFRIGERANT FLOW
18 Room Air Conditioner
Troubleshooting Guide
Troubleshooting Guide
In general, possible trouble is classified in two causes. The one is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application.
Unit is running but cooling is ineffective
Ineffective Cooling
Check of outdoor coil (heat exchanger) & the fan operation.
Check gas leakage.
Repair gas leak.
Replacement of unit if the unit is beyond repair.
Satisfactory operation with temperature difference of inlet & outlet air ; 44.6~50˚F
Check heat load increase.
Unexpected residue
Overloaded Circuit
Check of inside gas pressure.
Adjusting of refrigerant charge
Malfunction of compressor
Replacement of compressor
Check of cold air circulation for smooth flow.
Dirty indoor coil (Heat exchanger)
Malfunction of fan
Clogged of air filter
Obstruction at air outlet
Correct above trouble
Stop of auto air-swing
Check clogging in refrigeration circuit.
Repair clogging in refrigeration circuit.
Service Manual 19
Troubleshooting Guide
Fails to Start
Check of circuit breaker and fuse.
Gas leakage of feeler bulb of thermostat
Check of control switch.
Only fan fails to start.
Improper wiring.
Defect of fan motor capacitor.
Irregular motor resistance ( ). Irregular motor insulation ( ).
Replacement of fan motor
Regular but fails to start
Replacement of compressor (locking of rotor, metal)
Improper thermostat setting
Loose terminal connection.
Improper wiring
Irregular motor resistance ( )
Irregular motor insulation ( )
Replacement of compressor (Motor damaged)
Drop of power voltage.
Check capacitor.
Replacement.
Only compressor fails to start.
Defect of compressor capacitor.
Check of power source.
Check of control switch setting.
20 Room Air Conditioner
Troubleshooting Guide
YDEMERESUACTNIALPMOC
Check voltage at outlet. Correct if none.
Connect wire. Refer to wiring diagram for terminal identification. Repair or replace loose terminal.
Test capacitor. Replace if not within ±10% of manufacturer's rating. Replace if shorted, open, or damaged.
Fan blade hitting shroud or blower wheel hitting scroll. Realign assembly.
Units using slinger ring condenser fans must have
1
/4to5/16inch clearance to the base. If it is hitting the base, shim up the bottom of the fan motor with mounting screw(s).
Check fan motor bearings; if motor shaft will not rotate, replace the motor.
Check voltage. See limits on this page. If not within limits, call an electrician.
Test capacitor. Check bearings. Does the fan blade rotate freely? If not, replace fan motor.
Pay attention to any change from high speed to low speed. If the speed does not change, replace the motor.
Check grommets; if worn or missing, replace them.
If cracked, out of balance, or partially missing, replace it.
If cracked, out of balance, or partially missing, replace it.
Tighten it.
If knocking sounds continue when running or loose, replace the motor. If the motor hums or noise appears to be internal while running, replace motor.
No power
Wire disconnected or connection loose
Capacitor (Discharge capacitor before testing.)
Will not rotate
Revolves on overload.
Grommets
Fan
Turbo fan
Loose set screw
Worn bearings
Fan motor will not run.
Fan motor runs intermittently
Fan motor noise.
Service Manual 21
Troubleshooting Guide
NAME PLATE RATING MINIMUM MAXIMUM
115V 103.5V 126.5V
208/230V 187V 253V
YDEMERESUACTNIALPMOC
Check voltage. See the limits on the preceding. page. If not within limits, call an electrician.
Check the wire connections, if loose, repair or replace the terminal. If wires are off, refer to wiring diagram for identification, and replace. Check wire locations. If not per wiring diagram, correct.
Check the capacitor. Replace if not within ±10% of manufacturers rating. Replace if shorted, open, or damaged.
Check the compressor for open circuit or ground. If open or grounded, replace the compres­sor.
Check the compressor overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool it, and retest.)
Voltage
Wiring
Capacitor (Discharge capacitor before servicing.)
Compressor
Overload
Compressor will not run, but fan motor runs.
ROOM AIR CONDITIONER VOLTAGE LIMITS
22 Room Air Conditioner
COMPLAINT CAUSE
REMEDY
Check the voltage. See the limits on the preced­ing page. If not within limits, call an electrician.
Check overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool, and retest.)
If not running, determine the cause. Replace if required.
Remove the cabinet. inspect the interior surface of the condenser; if restricted, clean carefully with a vacuum cleaner (do not damage fins) or brush. Clean the interior base before reassembling.
If condenser fins are closed over a large area on the coil surface, head pressures will increase, causing the compressor to cycle. Straighten the fins or replace the coil. Test capacitor. Check the terminals. If loose, repair or replace. Check the system for a restriction. If restricted, clean of replace. Close if open. Determine if the unit is properly sized for the area to be cooled. Check the set screw or clamp. If loose or missing, correct. If the blower or fan is hitting air guide, rearrange the air handling parts. Remove the cabinet and carefully rearrange tubing not to contact cabinet, compressor, shroud, and bar­rier.
Voltage
Overload
Fan motor
Condenser air flow restriction
Condenser fins (damaged)
Capacitor Wiring Refrigerating system Air filter Exhaust damper door Unit undersized
Blower or fan
Copper tubing
Compressor cycles on overload.
Insufficient cooling or heat­ing
Excessive noise.
Troubleshooting Guide
Service Manual 23
Product Specifications
ITEMS
COOLING
HEATING
OPERATING TEMPERATURE
REFRIGERANT(R410A)
EVAPORATOR
CONDENSER
FAN,INDOOR
FAN,OUTDOOR
FAN,SPEEDS
FAN,MOTOR
OPERATION CONTROL
ROOM TEMP.CONTROL
AIR DIRECTTION CONTROL
CONSTRUCTION
ELECTRIC HEATER
PROTECTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT(lbs/kg)
DIMENSION (Wx Hx D)
SLEEVE DIMESION (Wx Hx D)
SLEEVE DEPTH
WITH FRONT GRILLE
MODELS
COOLING
HEATING
(FAN/COOLING/HEATING)
COMPRESSOR
FAN,MOTOR
ELECTRIC HEATER
REMARK
POWER SUPPLY
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
E.E.R(Btu/W.h)
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
INDOOR(
OUTDOOR(
INDOOR(
OUTDOOR(
CHARGE(g
(
( mm)
(
(
(
(
°F)
°F)
°F)
°F)
inch)
inch)
mm)
inch)
mm)
Ø5.0 3 ROW 18 STACKS,L-BENDED TYPE
PROPELLER TYPE FAN WITH SLINGER-RING
VERTICAL LOUVER (RIGHT&LEFT)
HORIZONTAL LOUVER (UP&DOWN)
EXTERNAL OVERLOAD PROTECTOR
INTERANL THERMAL PROTECTOR
FUSE LINK,BIMETAL THERMOSTAT
1.92m3WIRE WITH GROUDING)
ATTACHMENT PLUG(CORD-CONNECTED TYPE)
SPLASHED BY FAN SLINGER
24 21/32 x 14 13/32 x 19 21/32
25 7/8 x 15 17/32 x 16 23/32
UE08C13
Ø,115V,60HZ
1
8,000
830
7.5
9.6
3,850
1,230
10.7
80
(DB)
(DB)
95
(DB)
70
47
320
2 ROW 12 STACKS
TURBO FAN
TOUCH PANEL
THERMISTOR
TOP - DOWN
3.5KW,230V
656 x 366 x 499
656 x 394 x 425
67
75
60
44
(DB)
(11.3OZ)
2/2/2
6 POLES
80/36
20
510
(WB)
(WB)
(
(
WB
WB
)
)
LOUVER­FIN TYPE
OPTIONA PART
Product Specifications
24 Room Air Conditioner
ITEMS
COOLING
HEATING
OPERATING TEMPERATURE
REFRIGERANT(R410A)
EVAPORATOR
CONDENSER
FAN,INDOOR
FAN,OUTDOOR
FAN,SPEEDS
FAN,MOTOR
OPERATION CONTROL
ROOM TEMP.CONTROL
AIR DIRECTTION CONTROL
CONSTRUCTION
ELECTRIC HEATER
PROTECTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT(lbs/kg)
DIMENSION (Wx Hx D)
SLEEVE DIMESION (Wx Hx D)
SLEEVE DEPTH
WITH FRONT GRILLE
MODELS
COOLING
HEATING
(FAN/COOLING/HEATING)
COMPRESSOR
FAN,MOTOR
ELECTRIC HEATER
REMARK
POWER SUPPLY
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
E.E.R(Btu/W.h)
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
INDOOR(
OUTDOOR(
INDOOR(
OUTDOOR(
CHARGE(g
(
( mm)
(
(
(
(
°F)
°F)
°F)
°F)
inch)
inch)
mm)
inch)
mm)
2 ROW 18 STACKS,L-BENDED TYPE 1 ROW
PROPELLER TYPE FAN WITH SLINGER-RING
VERTICAL LOUVER (RIGHT&LEFT)
HORIZONTAL LOUVER (UP&DOWN)
EXTERNAL OVERLOAD PROTECTOR
INTERANL THERMAL PROTECTOR
FUSE LINK,BIMETAL THERMOSTAT
1.92m3WIRE WITH GROUDING)
ATTACHMENT PLUG(CORD-CONNECTED TYPE)
SPLASHED BY FAN SLINGER
24 21/32 x 14 13/32 x 19 21/32
25 7/8 x 15 17/32 x 16 23/32
UE10C33
Ø,230/208V,60HZ
1
000/9 800
10
1,080/1
11
3,500/2 900
80
95
70
47
440
3 ROW 12 STACKS
TURBO FAN
TOP - DOWN
656 x 366 x 499
656 x 394 x 425
040
4.7/5.2
9.4/9.4
200/9 200
15.3/14.0
67
(DB)
(DB)
(DB)
(DB)
(WB)
75
(WB)
(
60
WB
(
44
WB
(15.5OZ)
2/2/2
6 POLES
TOUCH PANEL
THERMISTOR
3.5KW,230V
80/36
20
510
)
)
LOUVER­FIN TYPE
OPTIONA PART
Product Specifications
Service Manual 25
ITEMS
COOLING
HEATING
OPERATING TEMPERATURE
REFRIGERANT(R410A)
EVAPORATOR
CONDENSER
FAN,INDOOR
FAN,OUTDOOR
FAN,SPEEDS
FAN,MOTOR
OPERATION CONTROL
ROOM TEMP.CONTROL
AIR DIRECTTION CONTROL
CONSTRUCTION
ELECTRIC HEATER
PROTECTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT(lbs/kg)
DIMENSION (Wx Hx D)
SLEEVE DIMESION (Wx Hx D)
SLEEVE DEPTH
WITH FRONT GRILLE
MODELS
COOLING
HEATING
(FAN/COOLING/HEATING)
COMPRESSOR
FAN,MOTOR
ELECTRIC HEATER
REMARK
POWER SUPPLY
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
E.E.R(Btu/W.h)
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
INDOOR(
OUTDOOR(
INDOOR(
OUTDOOR(
CHARGE(g
(
( mm)
(
(
(
(
°F)
°F)
°F)
°F)
inch)
inch)
mm)
inch)
mm)
2 ROW 18 STACKS,L-BENDED TYPE 1 ROW
PROPELLER TYPE FAN WITH SLINGER-RING
VERTICAL LOUVER (RIGHT&LEFT)
HORIZONTAL LOUVER (UP&DOWN)
EXTERNAL OVERLOAD PROTECTOR
INTERANL THERMAL PROTECTOR
FUSE LINK,BIMETAL THERMOSTAT
1.92m3WIRE WITH GROUDING)
ATTACHMENT PLUG(CORD-CONNECTED TYPE)
SPLASHED BY FAN SLINGER
24 21/32 x 14 13/32 x 19 21/32
25 7/8 x 15 17/32 x 16 23/32
UE12C13
Ø,230/208V,60HZ
1
500/11,200
11
1,220/1
11
3,500/2 900
80
95
70
47
540
3 ROW 12 STACKS
TURBO FAN
TOP - DOWN
656 x 366 x 499
656 x 394 x 425
190
5.6/6.0
9.4/9.4
200/9 200
15.3/14.0
67
(DB)
(DB)
(DB)
(DB)
(WB)
75
(WB)
(
60
WB
(
44
WB
(19.0OZ)
2/2/2
6 POLES
TOUCH PANEL
THERMISTOR
3.5KW,230V
80/36
20
510
)
)
LOUVER­FIN TYPE
OPTIONA PART
Exploded View
Exploded View
349600
567502
W48602
550140
359012
B
249940
249950 267110
A
264110
238310
W0CZZ
237200
MODE
TIMER
POWER
FAN
SPEED
Fan
Energy Sav
e
r
Cool
Timer
T EM
P
'
F
F1 L O
W
F 2M ED
F
3 H IGH
552206
753000
349480
W48602
559011
346811
349001
130410
148000
149980
135313
C
D
E
26 Room Air Conditioner
731273
132100
135312
352380
147581
147582-1
145200
147582-2
152302
130900
435300
435301
268711-2
567480
268711-1
W0CZZ CAPACITOR,FILM,BOX 67301909
130410 BASE ASSEMBLY,SINGLE 67302923
130900 CABINET 67303718
132100 FRAME 67303504
135303 GRILLE,INLET 67306113
135312 GRILLE ASSEMBLY,FRONT(SINGLE) 67306020
238310 ESCUTCHEON 67304802
W48602 CLAMP,SPRING 67302500
346811 MOTOR ASSEMBLY,SINGLE 67303019
147581 LOUVER,HORIZONTAL 67306203
147582-1 LOUVER,VERTICAL 67306252
147582-2 LOUVER,VERTICAL 67306253
349600 BRACKET,MOTOR 67303607
149980 SHROUD 67303111
5
50140 DAMPER,COMPRESSOR 67305000
152302 FILTER,AIR 67304304
352380 AIR GUIDE 67302735
359012 FAN,TURBO 67302608
559011 FAN ASSEMBLY,AXIAL 67303202
567480 THERMISTOR ASSEMBLY 67307808
264110 POWER CORD ASSEMBLY 67300031
267110 REMOTE CONTROLLER ASSEMBLY 67302239
567502 OverloadProtect 67301907
268711-2 PWB(PCB) ASSEMBLY,MAIN 67307644
268711-1 PWB(PCB) ASSEMBLY,DISPLAY 67307646
435300 PLASTIC REAR AIR DEFLECTOR 67307208
237200 PANEL,CON
TROL 67305527
731273 INSTALL PART ASSEMBLY,SINGLE 67306307
249950 CASE ASSEMBLY,CONTROL 67305528
435301 GRILLE,REAR 67304801
349480 ORIFICE 67303406
753000 Heater,Electric 67310101
Description
LocNo
UE08C13
Service Manual 27
W0CZZ CAPACITOR,FILM,BOX 67301910
130410 BASE ASSEMBLY,SINGLE 67302923
130900 CABINET 67303718
132100 FRAME 67303504
135303 GRILLE,INLET 67306104
135312 GRILLE ASSEMBLY,FRONT(SINGLE) 67306005
238310 ESCUTCHEON 67304802
W48602 CLAMP,SPRING 67302500
346811 MOTOR ASSEMBLY,SINGLE 67303008
147581 LOUVER,HORIZONTAL 67306203
147582-1 LOUVER,VERTICAL 67306252
147582-2 LOUVER,VERTICAL 67306253
349600 BRACKET,MOTOR 67303607
149980 SHROUD 67303111
5
50140 DAMPER,COMPRESSOR 67305000
152302 FILTER,AIR 67304304
352380 AIR GUIDE 67302735
359012 FAN,TURBO 67302608
559011 FAN ASSEMBLY,AXIAL 67303202
567480 THERMISTOR ASSEMBLY 67307808
264110 POWER CORD ASSEMBLY 67300029
267110 REMOTE CONTROLLER ASSEMBLY 67302239
567502 OverloadProtect 67301908
268711-2 PWB(PCB) ASSEMBLY,MAIN 67307645
268711-1 PWB(PCB) ASSEMBLY,DISPLAY 67307646
435300 PLASTIC REAR AIR DEFLECTOR 67307208
237200 PANEL,CO
NTROL 67305527
731273 INSTALL PART ASSEMBLY,SINGLE 67306307
249950 CASE ASSEMBLY,CONTROL 67305529
435301 GRILLE,REAR 67304801
349480 ORIFICE 67303406
753000 Heater,Electric 67310100
Description
LocNo
UE10C33
28 Room Air Conditioner
Service Manual 29
W0CZZ CAPACITOR,FILM,BOX 67301911
130410 BASE ASSEMBLY,SINGLE 67302930
130900 CABINET 67303718
132100 FRAME 67303504
135303 GRILLE,INLET 67306104
135312 GRILLE ASSEMBLY,FRONT(SINGLE) 67306005
238310 ESCUTCHEON 67304802
W48602 CLAMP,SPRING 67302500
346811 MOTOR ASSEMBLY,SINGLE 67303020
147581 LOUVER,HORIZONTAL 67306203
147582-1 LOUVER,VERTICAL 67306252
147582-2 LOUVER,VERTICAL 67306253
349600 BRACKET,MOTOR 67303606
149980 SHROUD 67303111
5
50140 DAMPER,COMPRESSOR 67305000
152302 FILTER,AIR 67304304
352380 AIR GUIDE 67302735
359012 FAN,TURBO 67302608
559011 FAN ASSEMBLY,AXIAL 67303202
567480 THERMISTOR ASSEMBLY 67307808
264110 POWER CORD ASSEMBLY 67300029
267110 REMOTE CONTROLLER ASSEMBLY 67302239
567502 OverloadProtect 67301906
268711-2 PWB(PCB) ASSEMBLY,MAIN 67307645
268711-1 PWB(PCB) ASSEMBLY,DISPLAY 67307646
435300 PLASTIC REAR AIR DEFLECTOR 67307208
237200 PANEL,CO
NTROL 67305527
731273 INSTALL PART ASSEMBLY,SINGLE 67306307
249950 CASE ASSEMBLY,CONTROL 67305530
435301 GRILLE,REAR 67304801
349480 ORIFICE 67303406
753000 Heater,Electric 67310100
Description
LocNo
UE12C33
Unifit Heat Cool Svc Parts 2010 (05/10)Printed in the U.S.A
Post Office Box 1540 4200 N. Pan Am Expressway San Antonio, Texas 78295-1540
(210) 357-4400 FAX (210) 357-4480
FRIEDRICH AIR CONDITIONING CO.
Visit our web site at www.friedrich.com
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