Air Handling Parts ...................................................................................................................................10
Electrical Parts ........................................................................................................................................11
Piping System .........................................................................................................................................17
Exploded Vi ew .............................................................................................................................................26
Replacement Parts List ...............................................................................................................................27~29
........................................
Service Manual 3
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
■ Meanings of symbols used in this manual are as shown below.
WARNING
CAUTION
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to property only.
WARNING
■ Installation
Don’t use a power cord, a plug
or a loose socket which is damaged.
• Otherwise, it may cause a fire or
electrical shock.
Always plug into a gr ounded
outlet.
• Otherwise, it may cause a fire or
electrical shock.
Do not modify or extend the
power cord length.
• It will cause electric shock or fire
due to heat generation.
Do not disassemble or modify
products.
• It may cause failure and electric
shock.
Be caution when unpacking and
installing.
• Sharp edges may cause injury.
Do not use the power cord near flammable gas or combustibles such as
gasoline, benzene, thinner, etc.
• It may cause explosion or fire.
Be sure not to do.
Be sure to follow the instruction.
M
O
DE
TIM
ER
POW
ER
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
TEMP
'
F
F
1
L
O
W
F
2
H
I
G
H
M
O
D
E
T
I
M
E
R
P
O
W
E
R
F
A
N
S
P
EE
D
Fan
Heat
E
n
e
r
g
y
S
a
v
e
r
Cool
Tim
er
T
E
M
P
'
F
F
1
L
O
W
F2 H
IG
H
M
O
D
E
T
I
M
E
R
P
O
W
E
R
FA
N
SP
EED
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
M
O
D
E
T
I
M
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
Energy
Saver
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F2
H
IG
H
Gasolin
M
O
D
E
T
IM
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2 H
IG
H
4Room Air Conditioner
Safety Precautions
■ Operation
Do not place heavy object on the
power cord and take care so that
the cord should not be pressed.
• There is danger of fire or electric
shock.
Do not share the outlet with
other appliances.
• It will cause electric shock or fire
due to heat generation.
Take the power plug out if necessary, holding the head of the plug
and do not touch it with wet hands.
• Otherwise, it may cause a fire or
electrical shock.
Do not place the power cord
near a heater.
• It may cause fire and electric
shock.
Do not allow water to run into
electric parts.
• It will cause failure of machine or
electric shock.
Use a soft cloth to clean. Do not
use wax, thinner, or a strong
detergent.
• The appearance of the air conditioner may deteriorate, change
color, or develop surface flaws.
Unplug the unit if strange
sounds, odors, or smoke come
from it.
• Otherwise it may cause fire and
electric shock accident.
Do not open the suction inlet
grill of the product during operation.
• Otherwise, it may electrical
shock and failure.
If water enters the product, turn off the the
power switch of the main body of appliance.
Contact service center after taking the
power-plug out from the socket.
Ventilate the room well when
using this appliance together
with a stove, etc.
• An oxygen shortage may occur.
Turn off the power and breaker
firstly when cleansing the unit.
• Since the fan rotates at high speed
during operation, it may cause
injury.
Turn off the main power switch
when not using it for a long
time.
• Prevent accidental startup and the
possibility of injury.
M
OD
E
TIM
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
E
n
e
r
g
y
Sav
er
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
M
O
D
E
T
I
M
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
an
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
M
O
D
E
T
IM
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
E
n
e
rg
y
S
a
ve
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
M
O
D
E
T
I
M
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
an
H
e
at
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
Tim
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
IG
H
Wax
Thinner
MODE
TIMER
POWER
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
M
ODE
TIM
ER
PO
W
ER
FAN
SPEED
F
a
n
H
e
a
t
E
nerg
y
Sa
ver
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
MODE
TIMER
POWE
R
F
A
N
SPEED
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
M
O
D
E
T
IM
E
R
P
O
W
E
R
FA
N
S
PEE
D
Fan
Heat
En
er
g
y
Saver
Cool
Timer
TE
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
MODE
TIMER
POWER
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
M
O
D
E
T
I
M
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
a
n
H
ea
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
im
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
IG
H
M
O
D
E
T
I
M
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
an
He
at
Ene
rgy
Saver
Co
ol
T
ime
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
Service Manual 5
Safety Precautions
Do not operate or stop the unit
by inserting or pulling out the
power plug.
• It will cause electric shock or fire
due to heat generation.
Do not damage or use an
unspecified power cord.
• It will cause electric shock or fire.
Do not operate with wet hands
or in damp environment.
• It will cause electric shock.
Hold the plug by the head when
taking it out.
• It may cause electric shock and
damage.
When gas leaks, open the window for ventilation before operating the unit.
• Otherwise, it may cause explosion, and a fire.
Never touch the metal parts of
the unit when removing the filter.
• They are sharp and may cause
injury.
Install the product so that the noise or hot wind
from the outdoor unit may not cause any damage
to the neighbors.
• Otherwise, it may cause dispute with the neighbors.
Keep level parallel in installing the product.
• Otherwise, it may cause vibration or water leakage.
M
O
D
E
T
I
M
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
M
O
D
E
T
IM
E
R
P
O
W
E
R
FAN
SPEED
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F1
L
OW
F2 HIGH
M
O
D
E
T
I
M
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
TEMP
'
F
F
1
L
O
W
F
2
H
IG
H
M
O
D
E
T
I
M
E
R
P
O
W
E
R
FA
N
SPEED
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1 L
OW
F
2 HIGH
M
O
D
E
T
I
M
E
R
P
O
W
E
R
FAN
SPEED
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1 L
O
W
F2 HIGH
CAUTION
■ Installation
6Room Air Conditioner
Safety Precautions
Do not put a pet or house plant
where it will be exposed to
direct air flow.
• It may cause injury.
Do not block the inlet or outlet
of air flow.
• It may cause product failure.
Use a soft cloth to clean. Do not
use wax, thinner, or a strong
detergent.
• The appearance of the air condi-
tioner may deteriorate, change
color, or develop surface flaws.
Do not step on the indoor/outdoor unit and do not put anything on it.
• It may cause an injury through
dropping of the unit or falling
down.
Always insert the filter securely.
Clean it every two weeks.
• Operation without filters will cause
failure.
Do not drink water drained from
air conditioner.
• It contains containments and will
make you sick.
Be cautious not to touch the
sharp edges when installing.
• It may cause injury.
Avoid excessive cooling and
perform ventilation sometimes.
• Otherwise, it may do harm to
your health.
Do not insert the hands or bars
through the air inlet or outlet
during operation.
• Otherwise, it may cause personal injury.
■ Operation
M
O
D
E
TIMER
POWER
FA
N
SPEED
F
a
n
He
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F1 LOW
F2 HIGH
M
O
D
E
T
I
M
E
R
P
O
W
E
R
F
AN
SPEED
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F1 L
O
W
F2 H
IGH
M
O
D
E
T
IM
E
R
P
O
W
E
R
FA
N
SPEED
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1
L
O
W
F2 HIGH
M
O
D
E
T
I
M
E
R
POW
ER
FAN
SPEED
Fan
Heat
E
n
e
r
g
y
S
a
v
e
r
Cool
Timer
T
E
M
P
'
F
F
1
L
O
W
F
2
H
I
G
H
M
O
D
E
T
IM
E
R
P
O
W
E
R
FAN
SPEED
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F1 LOW
F2 HIGH
M
O
D
E
T
I
M
E
R
P
O
W
E
R
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
E
n
erg
y
Save
r
C
o
o
l
T
i
m
e
r
TE
MP
'
F
F
1
L
O
W
F
2
H
I
G
H
M
O
D
E
T
IM
E
R
P
O
W
E
R
FAN
SPEED
F
a
n
H
e
a
t
E
n
e
r
g
y
S
a
v
e
r
C
o
o
l
T
i
m
e
r
T
E
M
P
'
F
F
1 L
OW
F2 HIGH
7 Room Air Conditioner
Operating Instructions
Controls
FAN SPEED
Every time you push this button,it advances the setting as follows:{High[F2] Low[F1]} High[F2]
TIMER
SHUT-OFF TIME
You will usually use shut-off time while you sleep.
If unit is running,use Timer to set number of hours until shut-off.
For your sleeping comfort,once Timer is set,the Temperature
setting will raise 2 F after 30 min,and once again after another
30 min.
Push Timer button to advance setting from 1Hour→
→12Hours maximum.
START TIME
If unit is off,use Timer to set number of hours before nuit starts.
Push Timer button to advance setting from 1Hour→
→12Hours maximum.
MODE
Push this button to shift mode of operation from COOL → MONEY SAVER→ FAN ONLY→HEAT
COOL:
Fan runs continually for normal cooling operation.
MONEY SAVER:
The fan stops when the compressor stops cooling.Approximately every 3 minutes the fan will turn on and the nuit will
check the room air temperature to determine if cooling is needed.
FAN ONLY:
Fan-only operation.
HEAT:
Fan runs continually for normal heating operation.
。
2Hour →...
2Hour →...
REMOTE CONTROL SIGNAL
RECEIVER
TEMPERATURE SETTING
Use this button to automatically control the
temperature of the room
The tmeperature can be set within a range of
60 F to 86 F by increments of 1 F.
The setting appears in the display.
。
。
。
POWER
To turn the air conditioner ON,push this button.
To turn the air conditioner OFF,push the button
again.
This button takes priority over any other button.
AUTO RESTART
When power is restored after an electrical power failure,the unit will begin to run at its last setting.
Service Manual 8
REMOTE CONTROL
POWER
To turn the air conditioner ON,push this button.
To turn the air conditioner OFF,push the button again.
This button takes priority over any other button.
TEMPERATURE SETTING
Use this button to automatically control the
The tmeperature can be set within a range of
increments of 1 F.
The setting appears in the display.
。
FAN SPEED
Every time you push this button,it advances the setting as follows:
{High[F2]
Low[F1]} High[F2]
TIMER
SHUT-OFF TIME
You will usually use shut-off time while you sleep.
If unit is running,use Timer to set number of hours until shut-off.
For your sleeping comfort,once Timer is set,the Temperature
。
raise 2 F after 30 min
Push Timer button to advance setting from 1Hour→
→12Hours maximum.
,
and once again after another
temperature of the room.
。
60 F to 86 F by
。
30 min.
2Hour →...
setting will
START TIME
If unit is off,use Timer to set number of hours before nuit starts.
Push Timer button to advance setting from 1Hour→
→12Hours maximum.
2Hour →...
MODE
Push this button to shift mode of operation from COOL → MONEY SAVER→ FAN ONLY→HEAT
COOL:
Fan runs continually for normal cooling operation.
MONEY SAVER:
The fan stops when the compressor stops cooling.Approximately every 3 minutes the fan will turn on and the nuit will
check the room air temperature to determine if cooling is needed.
FAN ONLY:
Fan-only operation.
HEAT:
Fan runs continually for normal heating operation.
CAUTION
When the air conditioner has been performed its
cooling or feating operation and is turned off or
set to the fan position,wait at 3 minutes
before resetting to the cooling operation again.
A slight heat odor may come from the nuit
when first switching to HEAT after the
cooling season is over.This odor,caused
by fine duct particles on the heater,will
disappear quickly.This is harmless.
Service Manual 9
Disassembly Instructions
Disassembly Instructions
Mechanical Parts
— Before the following disassembly, POWER SWITCH is set to OFF and disconnected the power cord.
1.
FRONT GRILLE
1. Open the inlet grille upward or downward.
2. Remove the screw which fastens the front grille.
3. Pull the front grille from the right side.
4. Remove the front grille. (See Fig. 1)
5. Re-install the component by referring to the
removal procedure.
2. CABINET
1. After disassembling the FRONT GRILLE, remove the 9
screws which fasten the cabinet at the both sides and the
top. (See Fig. 2)
Keep these for later use.
3. CONTROL BOX
1. Remove the front grille. (Refer to section 1)
2. Remove the screw which fasten the control
box. (See Fig. 3)
3. Pull the control box from the barrier.(See Fig.3)
4. Discharge the capacitor by placing a 20,000 ohm resistor
across the capacitor terminals.
5. Disconnect two wire housings in the control box.
6. Pull the control box forward completely.
7. Re-install the components by referring to the removal
procedure. (See Fig. 3)
(Refer to the circuit diagram found on pages 24 in this
manual and on the control box.)
FIG. 1
FIG. 3
FIG. 2
MODE
TIMER
POWER
FAN
SPEED
Fan
Energy
Saver
Cool
Timer
TEMP
'
F
F
1
L
O
W
F2
M
E
D
F
3
H
IG
H
MODE TIMER POWER
FAN
SPEED
Fan
Heat
Energy
Saver
Cool
Timer
TEMP
'
F
F1 LOW
F2 HIGH
MODE
TIMER
POWER
F
A
N
S
P
E
E
D
F
a
n
H
e
a
t
Energy
Saver
C
o
o
l
T
i
m
e
r
TEM
P
'
F
F1 LOW
F2 HIGH
M
O
D
E
T
IM
E
R
P
O
W
E
R
FAN
SPEED
Fan
Energy
Saver
Cool
Timer
TEMP
'
F
F
1
L
O
W
F
2
M
E
D
F
3
H
IG
H
10 Room Air Conditioner
Disassembly Instructions
4. ORIFICE, HEATER ASSY AND TURBO FAN
1. Remove the front grille. (Refer to section 1)
2. Remove the cabinet. (Refer to section 2)
3. Remove the 2 screws which fasten the evaporator
at the left side and the right side.
(See Fig. 4)
4. Move the evaporator sideward carefully.
5. Remove the 2 terminals carefully
(See Fig. 28, at Electric Heater Model only)
6. Remove the 4 screws which fasten the orifice. (See
Fig. 5)
7. Remove the orifice. (See Fig. 5)
8. Remove the clamp which secures the turbo fan with
plier. (See Fig. 6)
9. Remove the turbo fan with plier or your hand without touching blades. (See Fig. 7)
10. Re-install the components by referring to the
removal procedure, above.
5. FAN
1. Remove the cabinet. (Refer to section 2)
2. Remove the brace and shroud cover.
(Refer to section 4)
3. Remove the 6 screws which fasten the condenser.
4. Move the condenser sideways carefully.
5. Remove the clamp which secures the fan.
6. Remove the fan. (See Fig. 8)
7. Re-install the components by referring to the removal
procedure, above.
Air Handling Parts
MODE
TIMER
POW
ER
FAN
SPEED
Fan
En
e
rg
y
Saver
C
o
o
l
Timer
TE
M
P
'
F
F1 LO
W
F
2 M
ED
F3 HIGH
FIG. 4
FIG. 5
FIG. 6
FIG. 7
FIG. 8
Service Manual 11
6. SHROUD
1. Remove the fan. (Refer to section 5)
2. Remove the screw which fasten the shroud.
3. Remove the shroud. (See Fig. 9)
4. Re-install the component by referring to the
removal procedure, above.
7. MOTOR
1. Remove the cabinet. (Refer to section 2)
2. Remove the clamp cord and disconnect a wire
housing in control box. (Refer to section 3)
3. Remove the turbo fan. (Refer to section 5)
4. Remove the fan. (Refer to section 5)
5. Remove the 4 or 2 screws which fasten the motor.
(See Fig. 10)
6. Remove the motor.
7. Re-install the components by referring to the
removal procedure, above.
8. COMPRESSOR
1. Remove the cabinet. (Refer to section 2)
2. Discharge the refrigerant system using Freon
TM
Recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the Freon
TM
. Leave the valve in place after
servicing the system.
3. Disconnect the 3 leads from the compressor.
4. After purging the unit completely, unbraze the suction and discharge tubes at the compressor connections.
5. Remove the 3 nuts and the 3 washers which fasten the compressor. (See Fig. 11)
6. Remove the compressor.
7. Re-instill the components by referring to the
removal procedure, above.
9. CAPACITOR
1. Remove the control box. (Refer to section 3)
2. Remove a screw which fasten the display panel.
3. Remove 2 screws and unfold the control box.
(See Fig. 12)
4. Remove the screw and the clamp which fastens
the capacitor. (See Fig. 12)
5. Disconnect all the leads of capacitor terminals.
6. Re-install the components by referring to the
removal procedure, above.
Disassembly Instructions
Electrical Parts
FIG. 9
FIG. 11
FIG. 12
MODE
TIMER
POWER
FAN
SPEED
Fan
Energy
Saver
Cool
Timer
TEMP
'
F
F1 LO
W
F2 MED
F3 HIG
H
FIG. 10
12 Room Air Conditioner
Disassembly Instructions
10. POWER CORD
1. Remove the control box. (Refer to section 3)
2. Unfold the control box. (Refer to section 9)
3. Disconnect the grounding screw from the control
box.
4. Disconnect 2 receptacles.
5. Remove a screw which fastens the clip cord.
6. Pull the power cord. (See Fig. 13)
7. Re-install the component by referring to the
removal procedure, above.
(Use only one ground-marked hole for ground
connection.)
8. If the supply cord of this appliance is damaged, it
must be replaced by the special cord.
(The special cord means the cord which has the
same specification marked on the supply cord fitted to the unit.)
11. THERMOSTAT
1. Remove the control box. (Refer to section 3)
2. Unfold the control box. (Refer to section 9)
3. Disconnect the theristor terminals from main
P.W.B assembly.
4. Remove the thermostat. (See Fig. 14)
5. Re-install the components by referring to the
removal procedure, above.
MODE
TIMER
POWER
FAN
SPEED
Fan
Energy
Saver
Cool
Timer
TEMP
'
F
F1 LOW
F2 MED
F3 HIGH
MODE
TIMER
POWER
FAN
SPEED
Fan
Energy
Saver
Cool
Timer
TEMP
'
F
F1 LOW
F2 MED
F3 HIGH
FIG. 13
FIG. 14
Service Manual 13
Disassembly Instructions
12. CONDENSER
1. Remove the cabinet. (Refer to section 2)
2. Remove the brace and the shroud cover.
(Refer to section 4)
3. Remove the 5 screws which fasten the condenser.
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the condenser
connections.
5. Remove the condenser.
6. Re-install the components by referring to notes.
(See Fig. 15)
13. EVAPORATOR
1. Remove the cabinet. (Refer to section 2)
2. Discharge the refrigerant completely.
3. Remove the 2 screws which fasten the evaporator
at the left side and the right side.
4. Move the evaporator sideward carefully and then
unbraze the interconnecting tube at the evaporator
connectors.
5. Remove the evaporator.
6. Re-install the components by referring to notes.
(See Fig. 16)
14. CAPILLARY TUBE
1. Remove the cabinet. (Refer to section 2)
2. After discharging the refrigerant completely,
unbraze the interconnecting tube at the capillary
tube.
3. Remove the capillary tube.
4. Re-install the components by referring to notes.
FIG. 15
FIG. 16
Refrigerating Cycle
Discharge the refrigerant system using Freon
TM
Recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting the Freon
TM
. Leave the valve in place after
servicing the system.
CAUTION
MODE
TIMER
POW
ER
FAN
SPEED
Fan
Energy
Saver
Cool
Timer
TEM
P
'
F
F1 LOW
F2 MED
F3 HIGH
14 Room Air Conditioner
Disassembly Instructions
— Replacement of the refrigeration cycle.
1. When replacing the refrigeration cycle, be sure to
discharge the refrigerant system using a Freon
TM
recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the FreonTM. Leave the valve in place after
servicing the system.
2. After discharging the unit completely, remove the
desired component, and unbrace the pinch-off
tubes.
3. Solder service valves into the pinch-off tube ports,
leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated Fig.
17A.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns counterclockwise and leave the valves closed.
The vacuum pump is now pulling through valves
A and B up to valve C by means of the manifold
and entire system.
3) Operate the vacuum pump for 20 to 30 minutes,
until 600 microns of vacuum is obtained. Close
valves A and B, and observe vacuum gauge for
a few minutes. A rise in pressure would
indicate a possible leak or moisture remaining in
the system. With valves A and B closed, stop
the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See Fig. 17B.
Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from the
High-side. If the total charge cannot be put
in the High-side, the balance will be put in the
suction line through the access valve which you
installed as the system was opened.
2)
Connect the charging cylinder as shown in Fig. 17B.
With valve C open, discharge the hose at the manifold connection.
3) Open valve A and allow the proper charge to
enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not
take it. Close valve A.
5) With the unit running, open valve B and add the
balance of the charge.
a. Do not add the liquid refrigerant to the Low-
side.
b. Watch the Low-side gauge; allow pressure to
rise to 39 lbs.
c. Turn off valve B and allow pressure to drop.
d. Repeat steps B and C until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly,
use the pinch-off tool with the unit still running
and clamp on to the pinch-off tube. Using a tube
cutter, cut the pinch-off tube about 2 inches from
the pinch-off tool. Use sil-fos solder and solder
pinch-off tube closed. Turn off the unit, allow it to
set for a while, and then test the leakage of the
pinch-off connection.
NOTICE
If high vacuum equipment is used, just crack
valves A and B for a few minutes, then open
slowly with the two full turns counterclockwise.
This will keep oil from foaming and being
drawn into the vacuum pump.
CAUTION
Service Manual 15
Disassembly Instructions
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pinch-off tool capable of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
A
COMPOUND GAUGE
EVAPORATOR
(LOW PRESSURE SIDE)
COMPRESSOR
CAPILLARY TUBE
CONDENSER
(HIGH PRESSURE SIDE)
SEE INSETS
BELOW
MANIFOLD
GAUGE
B
FIG. 17A-Pulling Vacuum
FIG 17B-Charging
A
B
EXTERNAL
VACUUM PUMP
LOW
B
HI
A
CHARGING
CYLINDER
C
16 Room Air Conditioner
Schematic Diagram
Schematic Diagram
Wiring Diagram
■ ELECTRIC HEATING MODEL
Troubleshooting Guide
Troubleshooting Guide
Piping System
Following is a brief description of the important components and their functions in the refrigeration system.
Refer to Fig. 18 to follow the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
MOTOR
COMPRESSOR
OIL
(LIQUID REFRIGERANT)
CAPILLARY TUBE
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
SUCTION LIME
COOL LOW PRESSURE VAPOR
COOLED
AIR
COMPLETE LIQUID
BOIL OFF POINT
LIQUID
PRESSURE
DROP
ROOM AIR HEAT LOAD
VAPOR INLET
HOT
DISCHARGED
AIR
LIQUID OUTLET
HIGH PRESSURE VAPOR
LIQUID PEFRIGERANT
LOW PRESSURE VAPOR
ROOM AIR CONDITIONER
EVAPORATOR COILSCONDENSER COILS
CYCLE OF REFRIGERATION
FIG. 18
Service Manual 17
CONDENSER COILS
FAN
CAPILLARY TUBE
MOTOR
COMPRESSOR
TURBO FAN
EVAPORATOR COILS
: REFRIGERANT FLOW
18 Room Air Conditioner
Troubleshooting Guide
Troubleshooting Guide
In general, possible trouble is classified in two causes.
The one is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.
Unit is running but cooling is ineffective
Ineffective Cooling
Check of outdoor coil
(heat exchanger) & the fan
operation.
Check gas leakage.
Repair gas leak.
Replacement of unit if the
unit is beyond repair.
Satisfactory operation with
temperature difference of
inlet & outlet air ; 44.6~50˚F
Check heat load increase.
Unexpected residue
Overloaded Circuit
Check of inside gas
pressure.
Adjusting of refrigerant
charge
Malfunction of compressor
Replacement of
compressor
Check of cold air circulation
for smooth flow.
Dirty indoor coil
(Heat exchanger)
Malfunction of fan
Clogged of air filter
Obstruction at air outlet
Correct above trouble
Stop of auto air-swing
Check clogging in
refrigeration circuit.
Repair clogging in
refrigeration circuit.
Service Manual 19
Troubleshooting Guide
Fails to Start
Check of circuit breaker
and fuse.
Gas leakage of feeler bulb
of thermostat
Check of control switch.
Only fan fails to start.
Improper wiring.
Defect of fan motor
capacitor.
Irregular motor resistance
( ).
Irregular motor insulation
( ).
Replacement of fan motor
Regular but fails to start
Replacement of compressor
(locking of rotor, metal)
Improper thermostat setting
Loose terminal connection.
Improper wiring
Irregular motor resistance ( )
Irregular motor insulation ( )
Replacement of compressor
(Motor damaged)
Drop of power voltage.
Check capacitor.
Replacement.
Only compressor fails to
start.
Defect of compressor
capacitor.
Check of power source.
Check of control switch
setting.
20 Room Air Conditioner
Troubleshooting Guide
YDEMERESUACTNIALPMOC
Check voltage at outlet. Correct if none.
Connect wire. Refer to wiring diagram for terminal
identification. Repair or replace loose terminal.
Test capacitor.
Replace if not within ±10% of manufacturer's
rating. Replace if shorted, open, or damaged.
Fan blade hitting shroud or blower wheel hitting
scroll. Realign assembly.
Units using slinger ring condenser fans must
have
1
/4to5/16inch clearance to the base. If it is
hitting the base, shim up the bottom of the fan
motor with mounting screw(s).
Check fan motor bearings; if motor shaft will not
rotate, replace the motor.
Check voltage. See limits on this page. If not within
limits, call an electrician.
Test capacitor.
Check bearings. Does the fan blade rotate freely?
If not, replace fan motor.
Pay attention to any change from high speed to
low speed. If the speed does not change, replace
the motor.
Check grommets; if worn or missing, replace them.
If cracked, out of balance, or partially missing,
replace it.
If cracked, out of balance, or partially missing,
replace it.
Tighten it.
If knocking sounds continue when running or
loose, replace the motor. If the motor hums or
noise appears to be internal while running,
replace motor.
No power
Wire disconnected or
connection loose
Capacitor (Discharge
capacitor before testing.)
Will not rotate
Revolves on overload.
Grommets
Fan
Turbo fan
Loose set screw
Worn bearings
Fan motor will not run.
Fan motor runs
intermittently
Fan motor noise.
Service Manual 21
Troubleshooting Guide
NAME PLATE RATINGMINIMUMMAXIMUM
115V103.5V126.5V
208/230V187V253V
YDEMERESUACTNIALPMOC
Check voltage. See the limits on the preceding.
page. If not within limits, call an electrician.
Check the wire connections, if loose, repair or
replace the terminal. If wires are off, refer to wiring
diagram for identification, and replace. Check wire
locations. If not per wiring diagram, correct.
Check the capacitor.
Replace if not within ±10% of manufacturers
rating. Replace if shorted, open, or damaged.
Check the compressor for open circuit or
ground. If open or grounded, replace the compressor.
Check the compressor overload, if externally
mounted. Replace if open. (If the compressor
temperature is high, remove the overload, cool it,
and retest.)
Voltage
Wiring
Capacitor (Discharge
capacitor before
servicing.)
Compressor
Overload
Compressor will not run,
but fan motor runs.
ROOM AIR CONDITIONER VOLTAGE LIMITS
22 Room Air Conditioner
COMPLAINTCAUSE
REMEDY
Check the voltage. See the limits on the preceding page. If not within limits, call an electrician.
Check overload, if externally mounted.
Replace if open. (If the compressor temperature
is high, remove the overload, cool, and retest.)
If not running, determine the cause. Replace if
required.
Remove the cabinet. inspect the interior surface
of the condenser; if restricted, clean carefully
with a vacuum cleaner (do not damage fins) or
brush. Clean the interior base before
reassembling.
If condenser fins are closed over a large area
on the coil surface, head pressures will increase,
causing the compressor to cycle. Straighten the
fins or replace the coil.
Test capacitor.
Check the terminals. If loose, repair or replace.
Check the system for a restriction.
If restricted, clean of replace.
Close if open.
Determine if the unit is properly sized for the area to
be cooled.
Check the set screw or clamp. If loose or missing,
correct. If the blower or fan is hitting air guide,
rearrange the air handling parts.
Remove the cabinet and carefully rearrange tubing
not to contact cabinet, compressor, shroud, and barrier.
Voltage
Overload
Fan motor
Condenser air flow
restriction
Condenser fins
(damaged)
Capacitor
Wiring
Refrigerating system
Air filter
Exhaust damper door
Unit undersized
Blower or fan
Copper tubing
Compressor cycles
on overload.
Insufficient cooling or heating
Excessive noise.
Troubleshooting Guide
Service Manual 23
Product Specifications
ITEMS
COOLING
HEATING
OPERATING
TEMPERATURE
REFRIGERANT(R410A)
EVAPORATOR
CONDENSER
FAN,INDOOR
FAN,OUTDOOR
FAN,SPEEDS
FAN,MOTOR
OPERATION CONTROL
ROOM TEMP.CONTROL
AIR DIRECTTION CONTROL
CONSTRUCTION
ELECTRIC HEATER
PROTECTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT(lbs/kg)
DIMENSION
(Wx Hx D)
SLEEVE DIMESION
(Wx Hx D)
SLEEVE DEPTH
WITH FRONT GRILLE
MODELS
COOLING
HEATING
(FAN/COOLING/HEATING)
COMPRESSOR
FAN,MOTOR
ELECTRIC HEATER
REMARK
POWER SUPPLY
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
E.E.R(Btu/W.h)
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
INDOOR(
OUTDOOR(
INDOOR(
OUTDOOR(
CHARGE(g)
(
( mm)
(
(
(
(
°F)
°F)
°F)
°F)
inch)
inch)
mm)
inch)
mm)
Ø5.0 3 ROW 18 STACKS,L-BENDED TYPE
PROPELLER TYPE FAN WITH SLINGER-RING
VERTICAL LOUVER (RIGHT&LEFT)
HORIZONTAL LOUVER (UP&DOWN)
EXTERNAL OVERLOAD PROTECTOR
INTERANL THERMAL PROTECTOR
FUSE LINK,BIMETAL THERMOSTAT
1.92m(3WIRE WITH GROUDING)
ATTACHMENT PLUG(CORD-CONNECTED TYPE)
SPLASHED BY FAN SLINGER
24 21/32 x 14 13/32 x 19 21/32
25 7/8 x 15 17/32 x 16 23/32
UE08C13
Ø,115V,60HZ
1
8,000
830
7.5
9.6
3,850
1,230
10.7
80
(DB)
(DB)
95
(DB)
70
47
320
2 ROW 12 STACKS
TURBO FAN
TOUCH PANEL
THERMISTOR
TOP - DOWN
3.5KW,230V
656 x 366 x 499
656 x 394 x 425
67
75
60
44
(DB)
(11.3OZ)
2/2/2
6 POLES
80/36
20
510
(WB)
(WB)
(
(
WB
WB
)
)
LOUVERFIN TYPE
OPTIONA PART
Product Specifications
24 Room Air Conditioner
ITEMS
COOLING
HEATING
OPERATING
TEMPERATURE
REFRIGERANT(R410A)
EVAPORATOR
CONDENSER
FAN,INDOOR
FAN,OUTDOOR
FAN,SPEEDS
FAN,MOTOR
OPERATION CONTROL
ROOM TEMP.CONTROL
AIR DIRECTTION CONTROL
CONSTRUCTION
ELECTRIC HEATER
PROTECTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT(lbs/kg)
DIMENSION
(Wx Hx D)
SLEEVE DIMESION
(Wx Hx D)
SLEEVE DEPTH
WITH FRONT GRILLE
MODELS
COOLING
HEATING
(FAN/COOLING/HEATING)
COMPRESSOR
FAN,MOTOR
ELECTRIC HEATER
REMARK
POWER SUPPLY
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
E.E.R(Btu/W.h)
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
INDOOR(
OUTDOOR(
INDOOR(
OUTDOOR(
CHARGE(g)
(
( mm)
(
(
(
(
°F)
°F)
°F)
°F)
inch)
inch)
mm)
inch)
mm)
2 ROW 18 STACKS,L-BENDED TYPE 1 ROW
PROPELLER TYPE FAN WITH SLINGER-RING
VERTICAL LOUVER (RIGHT&LEFT)
HORIZONTAL LOUVER (UP&DOWN)
EXTERNAL OVERLOAD PROTECTOR
INTERANL THERMAL PROTECTOR
FUSE LINK,BIMETAL THERMOSTAT
1.92m(3WIRE WITH GROUDING)
ATTACHMENT PLUG(CORD-CONNECTED TYPE)
SPLASHED BY FAN SLINGER
24 21/32 x 14 13/32 x 19 21/32
25 7/8 x 15 17/32 x 16 23/32
UE10C33
Ø,230/208V,60HZ
1
000/9 800
10
1,080/1
11
3,500/2 900
80
95
70
47
440
3 ROW 12 STACKS
TURBO FAN
TOP - DOWN
656 x 366 x 499
656 x 394 x 425
040
4.7/5.2
9.4/9.4
200/9 200
15.3/14.0
67
(DB)
(DB)
(DB)
(DB)
(WB)
75
(WB)
(
60
WB
(
44
WB
(15.5OZ)
2/2/2
6 POLES
TOUCH PANEL
THERMISTOR
3.5KW,230V
80/36
20
510
)
)
LOUVERFIN TYPE
OPTIONA PART
Product Specifications
Service Manual 25
ITEMS
COOLING
HEATING
OPERATING
TEMPERATURE
REFRIGERANT(R410A)
EVAPORATOR
CONDENSER
FAN,INDOOR
FAN,OUTDOOR
FAN,SPEEDS
FAN,MOTOR
OPERATION CONTROL
ROOM TEMP.CONTROL
AIR DIRECTTION CONTROL
CONSTRUCTION
ELECTRIC HEATER
PROTECTOR
POWER CORD
DRAIN SYSTEM
NET WEIGHT(lbs/kg)
DIMENSION
(Wx Hx D)
SLEEVE DIMESION
(Wx Hx D)
SLEEVE DEPTH
WITH FRONT GRILLE
MODELS
COOLING
HEATING
(FAN/COOLING/HEATING)
COMPRESSOR
FAN,MOTOR
ELECTRIC HEATER
REMARK
POWER SUPPLY
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
E.E.R(Btu/W.h)
CAPACITY(Btu/h)
INPUT(W)
RUNNING CURRENT(A)
INDOOR(
OUTDOOR(
INDOOR(
OUTDOOR(
CHARGE(g)
(
( mm)
(
(
(
(
°F)
°F)
°F)
°F)
inch)
inch)
mm)
inch)
mm)
2 ROW 18 STACKS,L-BENDED TYPE 1 ROW
PROPELLER TYPE FAN WITH SLINGER-RING
VERTICAL LOUVER (RIGHT&LEFT)
HORIZONTAL LOUVER (UP&DOWN)
EXTERNAL OVERLOAD PROTECTOR
INTERANL THERMAL PROTECTOR
FUSE LINK,BIMETAL THERMOSTAT
1.92m(3WIRE WITH GROUDING)
ATTACHMENT PLUG(CORD-CONNECTED TYPE)
SPLASHED BY FAN SLINGER
24 21/32 x 14 13/32 x 19 21/32
25 7/8 x 15 17/32 x 16 23/32
UE12C13
Ø,230/208V,60HZ
1
500/11,200
11
1,220/1
11
3,500/2 900
80
95
70
47
540
3 ROW 12 STACKS
TURBO FAN
TOP - DOWN
656 x 366 x 499
656 x 394 x 425
190
5.6/6.0
9.4/9.4
200/9 200
15.3/14.0
67
(DB)
(DB)
(DB)
(DB)
(WB)
75
(WB)
(
60
WB
(
44
WB
(19.0OZ)
2/2/2
6 POLES
TOUCH PANEL
THERMISTOR
3.5KW,230V
80/36
20
510
)
)
LOUVERFIN TYPE
OPTIONA PART
Exploded View
Exploded View
349600
567502
W48602
550140
359012
B
249940
249950267110
A
264110
238310
W0CZZ
237200
MODE
TIMER
POWER
FAN
SPEED
Fan
Energy
Sav
e
r
Cool
Timer
T
EM
P
'
F
F1
L
O
W
F
2M
ED
F
3
H
IGH
552206
753000
349480
W48602
559011
346811
349001
130410
148000
149980
135313
C
D
E
26 Room Air Conditioner
731273
132100
135312
352380
147581
147582-1
145200
147582-2
152302
130900
435300
435301
268711-2
567480
268711-1
W0CZZCAPACITOR,FILM,BOX67301909
130410BASE ASSEMBLY,SINGLE67302923
130900CABINET67303718
132100FRAME67303504
135303GRILLE,INLET67306113
135312GRILLE ASSEMBLY,FRONT(SINGLE)67306020
238310ESCUTCHEON67304802
W48602CLAMP,SPRING67302500
346811MOTOR ASSEMBLY,SINGLE67303019
147581LOUVER,HORIZONTAL67306203
147582-1LOUVER,VERTICAL67306252
147582-2LOUVER,VERTICAL67306253
349600BRACKET,MOTOR67303607
149980SHROUD67303111
5
50140DAMPER,COMPRESSOR67305000
152302FILTER,AIR67304304
352380AIR GUIDE67302735
359012FAN,TURBO67302608
559011FAN ASSEMBLY,AXIAL67303202
567480 THERMISTOR ASSEMBLY 67307808
264110 POWER CORD ASSEMBLY 67300031
267110REMOTE CONTROLLER ASSEMBLY67302239
567502OverloadProtect67301907
268711-2PWB(PCB) ASSEMBLY,MAIN67307644
268711-1PWB(PCB) ASSEMBLY,DISPLAY67307646
435300PLASTIC REAR AIR DEFLECTOR67307208
237200PANEL,CON
TROL67305527
731273INSTALL PART ASSEMBLY,SINGLE67306307
249950CASE ASSEMBLY,CONTROL67305528
435301GRILLE,REAR 67304801
349480ORIFICE67303406
753000Heater,Electric67310101
Description
LocNo
UE08C13
Service Manual 27
W0CZZCAPACITOR,FILM,BOX67301910
130410BASE ASSEMBLY,SINGLE67302923
130900CABINET67303718
132100FRAME67303504
135303GRILLE,INLET67306104
135312GRILLE ASSEMBLY,FRONT(SINGLE)67306005
238310ESCUTCHEON67304802
W48602CLAMP,SPRING67302500
346811MOTOR ASSEMBLY,SINGLE67303008
147581LOUVER,HORIZONTAL67306203
147582-1LOUVER,VERTICAL67306252
147582-2LOUVER,VERTICAL67306253
349600BRACKET,MOTOR67303607
149980SHROUD67303111
5
50140DAMPER,COMPRESSOR67305000
152302FILTER,AIR67304304
352380AIR GUIDE67302735
359012FAN,TURBO67302608
559011FAN ASSEMBLY,AXIAL67303202
567480THERMISTOR ASSEMBLY67307808
264110POWER CORD ASSEMBLY67300029
267110REMOTE CONTROLLER ASSEMBLY67302239
567502OverloadProtect67301908
268711-2PWB(PCB) ASSEMBLY,MAIN67307645
268711-1PWB(PCB) ASSEMBLY,DISPLAY67307646
435300PLASTIC REAR AIR DEFLECTOR67307208
237200PANEL,CO
NTROL67305527
731273INSTALL PART ASSEMBLY,SINGLE67306307
249950CASE ASSEMBLY,CONTROL67305529
435301GRILLE,REAR 67304801
349480ORIFICE67303406
753000Heater,Electric67310100
Description
LocNo
UE10C33
28 Room Air Conditioner
Service Manual 29
W0CZZCAPACITOR,FILM,BOX67301911
130410BASE ASSEMBLY,SINGLE67302930
130900CABINET67303718
132100FRAME67303504
135303GRILLE,INLET67306104
135312GRILLE ASSEMBLY,FRONT(SINGLE)67306005
238310ESCUTCHEON67304802
W48602CLAMP,SPRING67302500
346811MOTOR ASSEMBLY,SINGLE67303020
147581LOUVER,HORIZONTAL67306203
147582-1LOUVER,VERTICAL67306252
147582-2LOUVER,VERTICAL67306253
349600BRACKET,MOTOR67303606
149980SHROUD67303111
5
50140DAMPER,COMPRESSOR67305000
152302FILTER,AIR67304304
352380AIR GUIDE67302735
359012FAN,TURBO67302608
559011FAN ASSEMBLY,AXIAL67303202
567480THERMISTOR ASSEMBLY67307808
264110POWER CORD ASSEMBLY67300029
267110REMOTE CONTROLLER ASSEMBLY67302239
567502OverloadProtect67301906
268711-2PWB(PCB) ASSEMBLY,MAIN67307645
268711-1PWB(PCB) ASSEMBLY,DISPLAY67307646
435300PLASTIC REAR AIR DEFLECTOR67307208
237200PANEL,CO
NTROL67305527
731273INSTALL PART ASSEMBLY,SINGLE67306307
249950CASE ASSEMBLY,CONTROL67305530
435301GRILLE,REAR 67304801
349480ORIFICE67303406
753000Heater,Electric67310100
Description
LocNo
UE12C33
Unifit Heat Cool Svc Parts 2010 (05/10)Printed in the U.S.A
Post Office Box 1540 • 4200 N. Pan Am Expressway • San Antonio, Texas 78295-1540
• (210) 357-4400 • FAX (210) 357-4480
FRIEDRICH AIR CONDITIONING CO.
Visit our web site at www.friedrich.com
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.