Friedrich Uni-Fit US08B10A, Uni-Fit US12B10A, Uni-Fit US12B30A, Uni-Fit US10B10A, US08B10A-A Service And Parts Manual

...
Unifit. Cool (04/06)
Thru-the-Wall Series
Thru-the-Wall Series
Service and Parts
Manual
115 Volts US08B US10B US12B 230 Volts US10B US12B
—2—
1. PREFACE
1.1 SAFETY PRECAUTIONS ...............................2
1.2 INSULATION RESISTANCE TEST.................2
1.3 SPECIFICATIONS ..........................................3
1.4 FEATURES.....................................................5
1.5 CONTROL LOCATIONS.................................5
2.
DISASSEMBLY INSTRUCTIONS
2.1 MECHANICAL PARTS....................................6
2.1.1 FRONT GRILLE.....................................6
2.1.2 CABINET................................................6
2.1.3 CONTROL BOX.....................................6
2.2 AIR HANDLING PARTS..................................7
2.2.1
ORIFICE, HEATER ASSY AND TURBO FAN
.........7
2.2.2 FAN........................................................7
2.2.3 SHROUD................................................8
2.3 ELECTRICAL PARTS.....................................8
2.3.1 MOTOR..................................................8
2.3.2 COMPRESSOR.....................................8
2.3.3 CAPACITOR..........................................8
2.3.4 POWER CORD......................................9
2.3.5 THERMISTOR .......................................9
2.4 REFRIGERATION CYCLE.................................10
2.4.1 CONDENSER......................................10
2.4.2 EVAPORATOR....................................10
2.4.3 CAPILLARY TUBE...............................10
3.
TROUBLESHOOTING GUIDE
3.1 OUTSIDE DIMENSIONS...............................13
3.2 PIPING SYSTEM ..........................................13
3.3 TROUBLESHOOTING GUIDE......................14
4. SCHEMATIC DIAGRAM
4.1 CIRCUIT DIAGRAM......................................19
5. EXPLODED VIEW..................................20
6. REPLACEMENT PARTS LIST.......21
1. PREFACE
This SERVICE MANUAL provides various service information, including the mechanical and electrical parts etc. This room air conditioner was manufactured and assembled under a strict quality control system. The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.
1.1 SAFETY PRECAUTIONS
1. When servicing the unit, turn off the air conditioner and unplug the power cord.
2. Observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
3. After servicing the unit, make an insulation resistance test to protect the customer from being exposed to shock hazards.
1.2
INSULATION RESISTANCE TEST
1. Unplug the power cord and connect a jumper between 2 pins (black and white).
2. The grounding conductor (green or green & yellow) is to be open.
3. Measure the resistance value with an ohm meter between the jumpered lead and each exposed metallic part on the equipment.
4. The value should be over 1MΩ.
CONTENTS
US08B10A-A US10B10A-A US12B10A-A
—3—
1.3 SPECIFICATIONS
1.3.1 FOR US08B10A-A/US10B10A-A/US12B10A-A
POWER SUPPLY COOLING CAPACITY (Btu/h) INPUT (W) RUNNING CURRENT (A) E.E.R (Btu/w.h) REFRIGERANT (R-22) CHARGE(g) OPERATING
INDOOR (°C)
TEMPERATURE
OUTDOOR (°C) EVAPORATOR CONDENSER FAN, INDOOR FAN, OUTDOOR FAN SPEEDS, FAN/COOLING FAN MOTOR OPERATION CONTROL ROOM TEMP. CONTROL AIR DIRECTION CONTROL
CONSTRUCTION PROTECTOR COMPRESSOR
FAN MOTOR POWER CORD
DRAIN SYSTEM NET WEIGHT (lbs/kg) DIMENSION (inch) (W x H x D) (mm) SLEEVE DIMESION (inch) (W x H x D) (mm) SLEEVE DEPTH (inch) WITH FRONT GRILLE (mm)
1Ø, 115V, 60Hz
8,000 9,800 11,500
830 1,110 1,310
7.5 10.2 12.0
9.6 8.8 9.4
540g(19.1OZ) 475g(16.8OZ) 485g(17.1OZ)
26.7(DB) 19.4(WB) 35(DB) 23.9(WB)
2 ROW 12STACKS 3 ROW 12STACKS
2ROW 17STACKS, L-BENDING TYPE
LOUVERED-FIN TYPE
TURBO FAN
PROPELLER TYPE FAN WITH SLINGER-RING
3/3
6 POLES 4POLES
ELECTRIC
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
TOP-DOWN
EXTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
2.3m (3WIRES WITH GROUNDING)
ATTACHMENT PLUG(CORD-CONNECTED TYPE, LCDI)
SPLASHED BY FAN SLINGER
73/33 78/35 80/36
24 x 1413/32 x 20 3/32
610 x 366 x 499
25 7/
8 x 15
17
/
32 x 16
23
/
32
656 x 394 x 425
20 1/
2
521
MODELS
REMARK
ITEMS
OPTIONAL
PART
—4—
1.3.2 FOR US10B30A-A/US12B30A-A
REMARK
POWER SUPPLY COOLING CAPACITY (Btu/h) INPUT (W) RUNNING CURRENT
(A)
E.E.R. (Btu/W.h)
INDOOR (°C)
OUTDOOR (°C) REFRIGERANT (R-22) CHARGE(g) EVAPORATOR CONDENSER FAN, INDOOR FAN, OUTDOOR FAN SPEEDS (FAN/COOLING/HEATING) FAN MOTOR OPERATION CONTROL ROOM TEMP. CONTROL
CONSTRUCTION
COMPRESSOR FAN MOTOR
DRAIN SYSTEM NET WEIGHT (lbs/kg) DIMENSION (inch) (W x H x D) (mm) SLEEVE DIMESION (inch) (W x H x D) (mm) SLEEVE DEPTH (inch) WITH FRONT GRILLE (mm)
1Ø, 230/208V, 60Hz
10,000/9,800 11,700/11,400
1,060/1,040 1,250/1,210
4.7/5.2 5.8/6.2
9.4/9.4 9.4/9.4
490g(17.3OZ) 475g(16.8OZ)
26.7(DB) 19.4(WB) 35(DB) 23.9(WB)
2 ROW 12STACKS 3 ROW 12STACKS
2ROW 17STACKS, L-BENDING TYPE
TURBO FAN
PROPELLER TYPE FAN WITH SLINGER-RING
3/3
6 POLES 4POLES
ELECTRIC
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
TOP-DOWN
EXTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
1.4m (3WIRES WITH GROUNDING)
ATTACHMENT PLUG(CORD-CONNECTED TYPE, LCDI)
SPLASHED BY FAN SLINGER
78/35 80/36
24 x 14
13
/
32 x 20
3
/
32
610 x 366 x 499
25 7/
8
x 15
17
/
32
x 16
23
/
32
656 x 394 x 425
20 1/
2
521
MODELS
ITEMS
OPERATING TEMPERA-TURE
AIR DIRECTION CONTROL
POWER CORD
PROTECTOR
LOUVERED-FIN TYPE
US10B30A-A US12B30A-A
OPTIONAL PART
1.4 FEATURES
• Designed for cooling only.
• Powerful and quiet.
• Slide out chassis for the simple installation and service.
1.5 CONTROL LOCATIONS
1.5.1 COOLING ONLY MODEL
• OPERATION
• Built in adjustable THERMOSTAT.
• Washable one-touch filter.
• Compact size.
• VENTILATION
Push the lever to the "CLOSE" position to cool, heat or recirculate room air only. Pull the lever to the "OPEN" position to exhaust smoke or stale air from the room. This feature is best used in conjunction with the FAN ONLY position.
—5—
PULL OPEN / PUSH CLOSE
REMOTE CONTROL SIGNAL RECEIVER
POWER
MODE
-
Push this button to shift mode of operation from COOL
MONEY SAVER FAN.
- COOL :
Fan runs continuously for normal cooling operation.
- MONEY SAVER:
The fan stops when the compressor stops cooling. Approximately every 3 minutes the fan will turn on and the unit will check the room air to determine if cooling is needed.
- FAN :
Fan-only operation.
TIMER
- SHUT-OFF TIME
You will usually use shut-off time while you sleep.
If unit is running, use Timer to set number of
hours until shut-off.
For your sleeping comfort, once Timer is set, the Temperature setting will raise 2°F after 30 min., and once again after another 30 min.
Push Timer button to advance setting from 1 Hour
2 Hours
....
12 Hours maximum.
- START TIME
If unit is off, use Timer to set number of hours before unit starts.
Push Timer button to advance setting from 1 Hour
2 Hours
.....
12 Hours maximum.
TEMPERATURE SETTING
Use this button to automatically control the temperature of the room. The temperature can be set within a range of 60°F to 86°F by increments of 1°F.
The setting appears in the display.
To turn the air conditioner ON, push this button.
To turn the air conditioner OFF, push the button again.
This button takes priority over any other button.
When you first turn it on, the unit is in cool mode, at High fan
speed, and set at a temperature setting of 72°F.
FAN SPEED
Every time you push this button, it advances the setting as follows: {High Low Med High}
When the air conditioner has been operating in the cooling and is turned off or set to the fan only position, wait at least 3 minutes before resetting to the cooling operation again.
CAUTION
6
2.1 MECHANICAL PARTS
2.1.1 FRONT GRILLE
1. Open the inlet grille downward.
2. Remove the screw which fastens the front grille.
3. Pull the front grille from the right side.
4. Remove the front grille. (See Fig. 1)
5. Re-install the component by referring to the removal procedure.
2.1.2 CABINET
1. After disassembling the FRONT GRILLE, remove the 6 screws which fasten the cabinet at the both sides and the top. (See Fig. 2) Keep these for later use.
2.1.3 CONTROL BOX
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the screw which fasten the control box. (See Fig. 3)
3. Pull the control box from the barrier.(See Fig.3)
4. Discharge the capacitor by placing a 20,000 ohm resistor across the capacitor terminals.
5. Disconnect two wire housings in the control box.
6. Pull the control box forward completely.
7. Re-install the components by referring to the removal procedure. (See Fig. 3) (Refer to the circuit diagram found on page 19 in this manual and on the control box.)
2. DISASSEMBLY INSTRUCTIONS
Prior to disassembling the unit, make sure that the POWER is off and the power cord is unplugged from the
wall receptacle.
Figure 1
Figure 2
Figure 3
Figure 7
7
2.2 AIR HANDLING PARTS
2.2.1 ORIFICE, AND TURBO FAN
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the cabinet. (Refer to section 2.1.2)
3. Remove the 2 screws which fasten the evaporator at the left side and the right side. (See Fig. 4)
4. Move the evaporator to the side carefully.
5. Remove the orifice. (See Fig. 5)
8. Using handheld pliers, remove the clamp which secures the turbo fan. (See Fig. 6)
9. Remove the turbo fan with pliers or your hand, without touching blades. (See Fig. 7)
10. Re-install the components by referring to the removal procedures, above.
2.2.2 FAN
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace.
(Refer to section 2.2.1)
3. Remove the 7 screws which fasten the condenser.
4. Move the condenser to the side carefully.
5. Using handheld pliers, remove the clamp which
secures the fan.
6. Remove the fan. (See Fig. 8)
7. Re-install the components by referring to the
removal procedures, above.
Figure 4
Figure 5
Figure 6
Figure 8
8
2.2.3 SHROUD
1. Remove the fan. (Refer to section 2.2.2)
2. Remove the shroud. (See Fig. 9)
3. Re-install the components by referring to the
removal procedures, above.
2.3 ELECTRICAL PARTS
2.3.1 MOTOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the clamp cord and disconnect the wire
housing in control box. (Refer to section 2.1.3)
3. Remove the turbo fan. (Refer to section 2.2.2)
4. Remove the fan. (Refer to section 2.2.2)
5. Remove the 4 or 2 screws which fasten the motor.
(See Fig. 10)
6. Remove the motor.
7. Re-install the components by referring to the
removal procedures, above.
2.3.2 COMPRESSOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Discharge the refrigerant system using a Freon
TM
Recovery System. Install a valve for recovery before venting the Freon. Remove the valve when finished.
3. Disconnect the 3 leads from the compressor.
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor. (See Fig. 11)
6. Remove the compressor.
7. Re-install the components by referring to the
removal procedures, above.
2.3.3 CAPACITOR
1. Remove the control box. (Refer to section 2.1.3)
2. Remove the 1 screw
3. Open the control box
4. Disconnect all the leads on the capacitor terminals.
5. Re-install the components by referring to the
removal procedures, above.
Figure 9
Figure 10
Figure 11
Figure 12
9
2.3.4 POWER CORD
1. Remove the control box. (Refer to section 2.1.3)
2. Unfold the control box. (Refer to section 2.3.3)
3. Disconnect the grounding screw from the Base
pan.
4. Disconnect 2 receptacles.
5. Remove a screw which fastens the clip cord.
6. Pull the power cord. (See Fig. 13)
7. Re-install the components by referring to the
removal procedure, above. (Use only one ground-marked hole, , for ground connection.)
8. If the supply cord of this appliance is damaged, it
must be replaced with the factory-authorized and specified cord.
2.3.5 ELECTRONIC CONTROL BOARD
1. Remove the control box. (Refer to section 2.1.3)
2. Unfold the control box. (Refer to section 2.3.3)
3. Disconnect all the leads of Electronic control board
terminals.
4. Remove the Electronic control board. (See Fig. 14)
5. Re-install the components by referring to the
removal procedures, above.
Figure 13
Figure 14
10
2.4 REFRIGERATION CYCLE
2.4.1 CONDENSER
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace.
(Refer to section 2.2.1)
3. Remove the 7 screws which fasten the condenser.
4. After discharging the refrigerant completely into a
FreonTMRecovery System, unbraze the interconnecting tube at the condenser connections.
5. Remove the condenser.
6. Re-install the components by referring to the notes
– on pages 11-13. (See Fig. 15)
2.4.2 EVAPORATOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Discharge the refrigerant completely – into a
FreonTMRecovery System.
3. Remove the 2 screws which fasten the evaporator
at the left side and the right side.
4. Move the evaporator to the side carefully and then
unbraze the interconnecting tube at the evaporator connectors.
5. Remove the evaporator.
6. Re-install the components by referring to the notes
– on pages 11-13. (See Fig. 16)
2.4.3 CAPILLARY TUBE
1. Remove the cabinet. (Refer to section 2.1.2)
2. After discharging the refrigerant completely – into
a FreonTMRecovery System, unbraze the interconnecting tube at the capillary tube.
3. Remove the capillary tube.
4. Re-install the components by referring to the notes
– on page 11-13.
Figure 15
Figure 16
Discharge the refrigerant system using a Freon
TM
Recovery System. Install a valve for the recovery, before venting the Freon, remove the valve when finished.
CAUTION
11
Replacement of the refrigeration cycle.
1. When replacing refrigeration components, be sure
to discharge the refrigerant system using a Freon
TM
recovery System. Install a valve for the recovery, before venting the Freon, remove the valve when finished.
2. After discharging the unit completely, remove the
desired component, and unbraze the pinch-off tubes.
3. Solder service valves into the pinch-off tube ports,
leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated Fig. 17A.
2) Start the vacuum pump, slowly open manifold valves A and B with two full turns counterclockwise and leave the valves closed. The vacuum pump is now pulling through valves A and B up to valve C by means of the manifold
and entire system.
3) Operate the vacuum pump for 20 to 30 minutes, until 600 microns of vacuum is obtained. Close valves A and B, and observe vacuum gauge for a few minutes. A rise in pressure would indicate a possible leak or moisture remaining in the system. With valves A and B closed, stop
the vacuum pump.
4) Remove the hose from the vacuum pump and place it on the charging cylinder. See Fig. 17B. Open valve C. Discharge the line at the manifold connection.
5) The system is now ready for final charging.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from the High-side. If the total charge cannot be put in the High-side, the balance will be put in the suction line through the access valve which you installed as the system was opened.
2)
Connect the charging cylinder as shown in Fig. 17B. With valve C open, discharge the hose at the manifold connection.
3) Open valve A and allow the proper charge to enter the system. Valve B is still closed.
4) If more charge is required, and the high-side will not take it. Close valve A.
5) With the unit running, open valve B and add the balance of the charge.
a. Do not add the liquid refrigerant to the Low-
side.
b. Watch the Low-side gauge; allow pressure to
rise to 30 lbs. c. Turn off valve B and allow pressure to drop. d. Repeat steps B and C until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly, use the pinch-off tool with the unit still running and clamp on to the pinch-off tube. Using a tube cutter, cut the pinch-off tube about 2 inches from the pinch-off tool. Use sil-fos solder and solder pinch-off tube closed. Turn off the unit, allow it to set for a while, and then test for leakage add the pinch-off connection.
NOTES
If high vacuum equipment is used, just crack valves A and B for a few minutes, then open slowly with the two full turns counterclockwise. This will keep oil from foaming and being drawn into the vacuum pump.
CAUTION
12
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment, Pinch-off tool capable of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
A
COMPOUND GAUGE
EVAPORATOR (LOW PRESSURE SIDE)
COMPRESSOR
CAPILLARY TUBE
CONDENSER (HIGH PRESSURE SIDE)
SEE INSETS
BELOW
MANIFOLD
GAUGE
B
Figure 17A-Pulling Vacuum
Figure 17B-Charging
A
B
EXTERNAL VACUUM PUMP
A
CHARGING CYLINDER
LOW
HI
B
C
13
3. TROUBLESHOOTING GUIDE
3.1 OUTSIDE DIMENSIONS
20-3/32"
(499mm)
24"
(610mm)
14-
13
/32"
(366mm)
CONDENSER COILS
EVAPORATOR COILS
FAN
MOTOR
: REFRIGERANT FLOW
TURBO FAN
CAPILLARY TUBE
COMPRESSOR
3.2 PIPING SYSTEM
Following is a brief description of the important components and their functions in the refrigeration system. Refer to Fig. 18 to follow the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
MOTOR
COMPRESSOR
OIL
(LIQUID REFRIGERANT)
CAPILLARY TUBE
OUTSIDE COOLING AIR FOR REFRIGERANT PASS THROUGH
SUCTION LINE COOL LOW PRESSURE VAPOR
COOLED AIR
COMPLETE LIQUID BOIL OFF POINT
LIQUID PRESSURE DROP
ROOM AIR HEAT LOAD
VAPOR INLET
HOT DISCHARGED AIR
LIQUID OUTLET
HIGH PRESSURE VAPOR LIQUID REFRIGERANT LOW PRESSURE VAPOR
ROOM AIR CONDITIONER
EVAPORATOR COILS CONDENSER COILS
CYCLE OF REFRIGERATION
Figure 18
14
3.3 TROUBLESHOOTING GUIDE
In general, possible trouble is classified in two causes. One is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air Conditioning caused by a defect in the refrigeration circuit and/or improper application.
Unit is running but cooling is ineffective
Ineffective Cooling
Check outdoor coil (heat exchanger) & the fan operation.
Check gas leakage.
Repair gas leak.
Replacement of unit if the unit is beyond repair.
Satisfactory operation with temperature difference of inlet & outlet air ; 18-26°F
Check heat load increase.
Unexpected residue
Overloaded Circuit
Check inside gas pressure.
Adjusting of refrigerant charge
Malfunction of compressor
Replacement of compressor
Check cold air circulation for smooth flow.
Dirty indoor coil (Heat exchanger)
Malfunction of fan
Clogged air filter
Obstruction at air outlet
Correct above troubles
Check for a clog in refrigeration circuit.
Repair for a clog in refrigeration circuit.
15
Fails to Start
Check circuit breaker and fuse.
Check control board
Only fan fails to start.
Improper wiring.
Defect of fan motor capacitor.
Irregular motor resistance ( ). Irregular motor insulation ( ).
Replacement of fan motor
Regular but fails to start
Replacement of compressor (locking of rotor, metal)
Improper thermostat setting
Loose terminal connection.
Improper wiring
Irregular motor resistance ( )
Irregular motor insulation ( )
Replacement of compressor (Motor damaged)
Drop in power voltage.
Check capacitor.
Replacement.
Only compressor fails to start.
Defective compressor capacitor.
Check power source.
Check control switch setting.
1616
COMPLAINT CAUSE REMEDY
Check voltage at outlet. Correct if none. Check voltage to rotary switch. If none, check
power supply cord. Replace cord if circuit is open. Check switch continuity. Refer to wiring diagram
for terminal identification. Replace switch if defective.
Connect wire. Refer to wiring diagram for terminal identification. Repair or replace loose terminal.
Test capacitor. Replace if not within ±10% of manufacturer's rating. Replace if shorted, open, or damaged.
Fan blade hitting shroud or blower wheel hitting scroll. Realign assembly.
Units using slinger ring condenser fans must have 1/4to 5/16inch clearance to the base. If it is hitting the base, shim up the bottom of the fan motor with mounting screw(s).
Check fan motor bearings; if motor shaft will not rotate, replace the motor.
Check voltage. See limits on page 17. If not within limits, call an electrician.
Test capacitor. Check bearings. Does the fan blade rotate freely? If not, replace fan motor.
Pay attention to any change from high speed to low speed. If the speed does not change, replace the motor.
Check grommets; if worn or missing, replace them. If cracked, out of balance, or partially missing,
replace it. If cracked, out of balance, or partially missing,
replace it. Tighten it. If knocking sounds continue when running or
loose, replace the motor. If the motor hums or noise appears to be internal while running, replace motor.
No power Power supply cord
Rotary switch
Wire disconnected or connection loose
Capacitor (Discharge capacitor before testing.)
Will not rotate
Cycles on overload.
Grommets Fan
Turbo fan
Loose set screw Worn bearings
Fan motor will not run.
Fan motor runs intermittently
Fan motor noise.
17
NAME PLATE RATING MINIMUM MAXIMUM
115V 103.5V 126.5V
208/230V 187V 253V
COMPLAINT CAUSE REMEDY
Check voltage. See the limits on the preceding. page. If not within limits, call an electrician.
Check the wire connections, if loose, repair or replace the terminal. If wires are off, refer to wiring diagram for identification, and replace. Check wire locations. If not per wiring diagram, correct.
Check for continuity, refer to the wiring diagram for terminal identification. Replace the switch if circuit is open.
Check the capacitor. Replace if not within ±10% of manufacturers rating. Replace if shorted, open, or damaged.
Check the compressor for open circuit or ground. If open or grounded, replace the compressor.
Check the compressor overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool it, and retest.)
Voltage
Wiring
Rotary
Capacitor (Discharge capacitor before servicing.)
Compressor
Overload
Compressor will not run, but fan motor runs.
ROOM AIR CONDITIONER VOLTAGE LIMITS
18
COMPLAINT CAUSE
REMEDY
Check the voltage. See the limits on the preced­ing page. If not within limits, call an electrician.
Check overload, if externally mounted. Replace if open. (If the compressor temperature is high, remove the overload, cool, and retest.)
If not running, determine the cause. Replace if required.
Remove the cabinet. Inspect the interior surface of the condenser; if restricted, clean carefully (do not damage fins). Clean the interior base before reassembling.
If condenser fins are closed over a large area on the coil surface, head pressures will increase, causing the compressor to cycle. Straighten the fins or replace the coil. Test capacitor. Check the terminals. If loose, repair or replace. Check the system for a restriction. If restricted, clean or replace. Close if open. Determine if the unit is properly sized for the area to be cooled. Check the set screw or clamp. If loose or missing, correct. If the blower or fan is hitting air guide, rearrange the air handling parts. Remove the cabinet and carefully rearrange tubing not to contact cabinet, compressor, shroud, and barrier.
Voltage
Overload
Fan motor
Condenser air flow restriction
Condenser fins (damaged)
Capacitor Wiring Refrigerating system Air filter Exhaust damper door Unit undersized
Blower or fan
Copper tubing
Compressor cycles on overload.
Insufficient cooling or heating
Excessive noise.
19
4. SCHEMATIC DIAGRAM
4.1 CIRCUIT DIAGRAM
MODEL : US08B10A-A, US10B10A-A, US12B10A-A, US10B30A-A, US12B30A-A
264110 POWER CORD 67300012 67300012 67300013 67300015 67300015 1 346811 FAN MOTOR 67303021 67303022 67303023 67303024 67303025 1 W0CZZ CAPACITOR 67300710 67300717 67300717 67300708 67300708 1 567502 OVERLOAD PROTECTOR 67301406 67301409 67301407 67301413 67500056 1
LOCATION
NO.
Q'TY
PER SET
REMARKS
DESCRIPTION
US08B10A-A US10B10A-A US12B10A-A US10B30A-A US12B30A-A
PART NO.
20
5. EXPLODED VIEW
MODEL:
US08B10A-A, US10B10A-A, US12B10A-A, US10B30A-A, US12B30A-A
263230
268712
268714
W6631
267110
W0CZZ
567502
554160
550140
349600
559010
W48602
359012
352380
346811
147900
554031
149980
352115
35211A
130410
435300
435301
435301
238310 237200
749180
147582-1
147581
135303
152302
147582-2
349480
352113 552113
130900
W48602
354210
A
E
E
C
264110
B
130900 US08B10A-A 67303708 3090A20017D CABINET ASSEMBLY 1 EA 147582-1 US08B10A-A 67306256 4758A30045A LOUVER, VERTICAL 1 EA 147582-2 US08B10A-A 67306257 4758A30045B LOUVER, VERTICAL 1 EA
147581 US08B10A-A 67306205 4758A20058A LOUVER HORIZONTAL 1 EA
135303 US08B10A-A 67306106 3530A11001A GRILLE, INLET 1 EA
135312 US08B10A-A 67306012 3531A18005A GRILLE ASSEMBLY,FRONT 1 EA
263230 US08B10A-A 67307803 6323A20004E THERMISTOR ASSEMBLY 1 EA
268714 US08B10A-A 67307609 6871A01001A PWB(PCB) ASSEMBLY,MAIN 1 EA
267110 US08B10A-A 67307701 6711A20056U REMOTE CONTROLLER ASSEMBLY 1 EA
W0CZZ US08B10A-A 67300710 6120AR2194P CAPACITOR,DRAWING 1 EA
264110 US08B10A-A 67300012 6411A20048W POWER CORD ASSEMBLY 1 EA
268712 US08B10A-A 67307608 6871A20448A PWB(PCB) ASSEMBLY,DISPLAY 1 EA
237200 US08B10A-A 67305506 3720A20251A PANEL,CONTROL 1 EA
238310 US08B10A-A 67500114 3831A10037E ESCUTCHEON 1 EA
W48602 US08B10A-A 67302500 3H02932B CLAMP,SPRING 1 EA
359012 US08B10A-A 67302607 5900A20009A FAN,TURBO 1 EA
349480 US08B10A-A 67303409 4948A20045A ORIFICE 1 EA
559010 US08B10A-A 67303202 5900AR1173A FAN ASSEMBLY,AXIAL 1 EA
149980 US08B10A-A 67500112 4998A20003A SHROUD 1 EA
W48602 US08B10A-A 67302500 3H02932B CLAMP,SPRING 1 EA
346811 US08B10A-A 67303021 4681A20175B MOTOR ASSEMBLY,SINGLE 1 EA
435300 US08B10A-A 67307201 3530A30002A GRILLE,REAR 1 EA
435301 US08B10A-A 67307205 3530A30015A GRILLE,REAR 1 EA
130410 US08B10A-A 67500108 3041A10046J BASE ASSEMBLY,SINGLE 1 EA
567502 US08B10A-A 67301406 6750U-L005A O.L.P 1 EA
550140 US08B10A-A 67305001 4H00982E ISOLATOR,COMP 1 EA
749180 US08B10A-A 67308102 3210A20075A FRAME 1 EA
21
6. REPLACEMENT PARTS LIST
MODEL: US08B10A-A
LGE # Description
Model Friedrich #
Qty
LOCATION NO.
22
130900 US10B10A-A 67303708 3090A20017D CABINET ASSEMBLY 1 EA 147582-1 US10B10A-A 67306256 4758A30045A LOUVER, VERTICAL 1 EA 147582-2 US10B10A-A 67306257 4758A30045B LOUVER, VERTICAL 1 EA
147581 US10B10A-A 67306205 4758A20058A LOUVER HORIZONTAL 1 EA
135303 US10B10A-A 67306106 3530A11001A GRILLE, INLET 1 EA
135312 US10B10A-A 67306012 3531A18005A GRILLE ASSEMBLY, FRONT 1 EA
263230 US10B10A-A - 6323A20004S THERMISTOR ASSEMBLY 1 EA
268714 US10B10A-A 67307609 6871A01001A PWB(PCB) ASSEMBLY, MAIN 1 EA
267110 US10B10A-A 67307701 6711A20056U REMOTE CONTROLLER ASSEMBLY 1 EA
W0CZZ US10B10A-A 67300717 0CZZA20007A CAPACITOR, DRAWING 1 EA
264110 US10B10A-A 67300012 6411A20048W POWER CORD ASSEMBLY 1 EA
268712 US10B10A-A 67307608 6871A20448A PWB(PCB) ASSEMBLY, DISPLAY 1 EA
237200 US10B10A-A 67305506 3720A20251A PANEL, CONTROL 1 EA
238310 US10B10A-A 67500114 3831A10037E ESCUTCHEON 1 EA
W48602 US10B10A-A 67302500 3H02932B CLAMP, SPRING 1 EA
359012 US10B10A-A 67302607 5900A20009A FAN, TURBO 1 EA
349480 US10B10A-A 67303409 4948A20045A ORIFICE 1 EA
559010 US10B10A-A 67303202 5900AR1173A FAN ASSEMBLY, AXIAL 1 EA
149980 US10B10A-A 67500112 4998A20003A SHROUD 1 EA
W48602 US10B10A-A 67302500 3H02932B CLAMP, SPRING 1 EA
346811 US10B10A-A 67303022 4681A20041L MOTOR ASSEMBLY, SINGLE 1 EA
352380 US10B10A-A 67302724 5238A20033A AIR GUIDE 1 EA
349600 US10B10A-A 67303606 4960A20008A MOUNT, MOTOR 1 EA
435300 US10B10A-A 67307201 3530A30002A GRILLE, REAR 1 EA
435301 US10B10A-A 67307205 3530A30015A GRILLE, REAR 1 EA
130410 US10B10A-A 67500109 3041A10046P BASE ASSEMBLY, SINGLE 1 EA
567502 US10B10A-A 67301409 6750U-L031A O.L.P 1 EA
550140 US10B10A-A 67305001 4H00982E ISOLATOR, COMP 1 EA
749180 US08B10A-A 67308102 3210A20075A FRAME 1 EA
MODEL: US10B10A-A
LGE # Description
Model Friedrich #
Qty
LOCATION NO.
23
130900 US12B10A-A 67303708 3090A20017D CABINET ASSEMBLY 1 EA
147582-1 US12B10A-A 67306256 4758A30045A LOUVER, VERTICAL 1 EA 147582-2 US12B10A-A 67306257 4758A30045B LOUVER, VERTICAL 1 EA
147581 US12B10A-A 67306205 4758A20058A LOUVER HORIZONTAL 1 EA
135303 US12B10A-A 67306106 3530A11001A GRILLE, INLET 1 EA
135312 US12B10A-A 67306012 3531A18005A GRILLE ASSEMBLY, FRONT 1 EA
263230 US12B10A-A - 6323A20004S THERMISTOR ASSEMBLY 1 EA
268714 US12B10A-A 67307609 6871A01001A PWB(PCB) ASSEMBLY, MAIN 1 EA
267110 US12B10A-A 67307701 6711A20056U REMOTE CONTROLLER ASSEMBLY 1 EA
W0CZZ US12B10A-A 67300717 0CZZA20007A CAPACITOR, DRAWING 1 EA
264110 US12B10A-A 67300013 6411A20048F POWER CORD ASSEMBLY 1 EA
268712 US12B10A-A 67307608 6871A20448A PWB(PCB) ASSEMBLY, DISPLAY 1 EA
237200 US12B10A-A 67305506 3720A20251A PANEL, CONTROL 1 EA
238310 US12B10A-A 67500114 3831A10037E ESCUTCHEON 1 EA
W48602 US12B10A-A 67302500 3H02932B CLAMP, SPRING 1 EA
359012 US12B10A-A 67302607 5900A20009A FAN, TURBO 1 EA
349480 US12B10A-A 67303409 4948A20045A ORIFICE 1 EA
559010 US12B10A-A 67303202 5900AR1173A FAN ASSEMBLY, AXIAL 1 EA
149980 US12B10A-A 67500112 4998A20003A SHROUD 1 EA
W48602 US12B10A-A 67302500 3H02932B CLAMP, SPRING 1 EA
346811 US12B10A-A 67303023 4681A20041K MOTOR ASSEMBLY, SINGLE 1 EA
352380 US12B10A-A 67302724 5238A20033A AIR GUIDE 1 EA
349600 US12B10A-A 67303606 4960A20008A MOUNT, MOTOR 1 EA
435300 US12B10A-A 67307201 3530A30002A GRILLE, REAR 1 EA
435301 US12B10A-A 67307205 3530A30015A GRILLE, REAR 1 EA
130410 US12B10A-A 67500110 3041A10046C BASE ASSEMBLY, SINGLE 1 EA
567502 US12B10A-A 67301407 6750U-L029A O.L.P 1 EA
550140 US12B10A-A 67305001 4H00982E ISOLATOR, COMP 1 EA
749180 US12B10A-A 67308102 3210A20075A FRAME 1 EA
MODEL: US12B10A-A
LGE # Description
Model Friedrich #
Qty
LOCATION NO.
24
130900 US10B30A-A 67303708 3090A20017D CABINET ASSEMBLY 1 EA
147582-1 US10B30A-A 67306256 4758A30045A LOUVER, VERTICAL 1 EA 147582-2 US10B30A-A 67306257 4758A30045B LOUVER, VERTICAL 1 EA
147581 US10B30A-A 67306205 4758A20058A LOUVER HORIZONTAL 1 EA
135303 US10B30A-A 67306106 3530A11001A GRILLE, INLET 1 EA
135312 US10B30A-A 67306012 3531A18005A GRILLE ASSEMBLY, FRONT 1 EA
263230 US10B30A-A - 6323A20004S THERMISTOR ASSEMBLY 1 EA
268714 US10B30A-A 67307610 6871A01001B PWB(PCB) ASSEMBLY, MAIN 1 EA
267110 US10B30A-A 67307701 6711A20056U REMOTE CONTROLLER ASSEMBLY 1 EA
W0CZZ US10B30A-A 67300708 6120AR2194D CAPACITOR, DRAWING 1 EA
264110 US10B30A-A 67300015 6411A20048J POWER CORD ASSEMBLY 1 EA
268712 US10B30A-A 67307608 6871A20448A PWB(PCB) ASSEMBLY, DISPLAY 1 EA
237200 US10B30A-A 67305506 3720A20251A PANEL, CONTROL 1 EA
238310 US10B30A-A 67500114 3831A10037E ESCUTCHEON 1 EA
W48602 US10B30A-A 67302500 3H02932B CLAMP, SPRING 1 EA
359012 US10B30A-A 67302607 5900A20009A FAN, TURBO 1 EA
349480 US10B30A-A 67303409 4948A20045A ORIFICE 1 EA
559010 US10B30A-A 67303202 5900AR1173A FAN ASSEMBLY, AXIAL 1 EA
149980 US10B30A-A 67500112 4998A20003A SHROUD 1 EA
W48602 US10B30A-A 67302500 3H02932B CLAMP, SPRING 1 EA
346811 US10B30A-A 67303024 4681A20175A MOTOR ASSEMBLY, SINGLE 1 EA
352380 US10B30A-A 67302724 5238A20033B AIR GUIDE 1 EA
435300 US10B30A-A 67307201 3530A30002A GRILLE, REAR 1 EA
435301 US10B30A-A 67302705 3530A30015A GRILLE, REAR 1 EA
130410 US10B30A-A 67500111 3041A10046D BASE ASSEMBLY, SINGLE 1 EA
567502 US10B30A-A 67301413 6750U-L028A O.L.P 1 EA
550140 US10B30A-A 67305001 4H00982E ISOLATOR, COMP 1 EA
352115 US10B30A-A - 5211A29024F TUBE ASSEMBLY, EVAPORATOR IN 1 EA
552113 US10B30A-A - 5211A21809A TUBE ASSEMBLY, CONDENSER OUT 1 EA
352113 US10B30A-A - 5211A21421C TUBE ASSEMBLY, DISCHARGE SINGLE 1 EA
35211A US10B30A-A - 5211A21420A TUBE ASSEMBLY, SUCTION SINGLE 1 EA
749180 US10B30A-A 67308102 3210A20075A FRAME 1 EA
MODEL: US10B30A-A
LGE # Description
Model Friedrich #
Qty
LOCATION NO.
25
130900 US12B30A-A 67303708 3090A20017D CABINET ASSEMBLY 1 EA
147582-1 US12B30A-A 67306256 4758A30045A LOUVER, VERTICAL 1 EA 147582-2 US12B30A-A 67306257 4758A30045B LOUVER, VERTICAL 1 EA
147581 US12B30A-A 67306205 4758A20058A LOUVER HORIZONTAL 1 EA
135303 US12B30A-A 67306106 3530A11001A GRILLE, INLET 1 EA
135312 US12B30A-A 67306012 3531A18005A GRILLE ASSEMBLY, FRONT 1 EA
263230 US12B30A-A - 6323A20004S THERMISTOR ASSEMBLY 1 EA
268714 US12B30A-A 67307610 6871A01001B PWB(PCB) ASSEMBLY, MAIN 1 EA
267110 US12B30A-A 67307701 6711A20056U REMOTE CONTROLLER ASSEMBLY 1 EA
W0CZZ US12B30A-A 67300708 6120AR2194D CAPACITOR, DRAWING 1 EA
264110 US12B30A-A 67300015 6411A20048J POWER CORD ASSEMBLY 1 EA
268712 US12B30A-A 67307608 6871A20448A PWB(PCB) ASSEMBLY, DISPLAY 1 EA
237200 US12B30A-A 67305506 3720A20251A PANEL, CONTROL 1 EA
238310 US12B30A-A 67500114 3831A10037E ESCUTCHEON 1 EA
W48602 US12B30A-A 67302500 3H02932B CLAMP, SPRING 1 EA
359012 US12B30A-A 67302607 5900A20009A FAN, TURBO 1 EA
349480 US12B30A-A 67303409 4948A20045A ORIFICE 1 EA
559010 US12B30A-A 67303202 5900AR1173A FAN ASSEMBLY, AXIAL 1 EA
149980 US12B30A-A 67500112 4998A20003A SHROUD 1 EA
W48602 US12B30A-A 67302500 3H02932B CLAMP, SPRING 1 EA
346811 US12B30A-A 67303025 4681A20041J MOTOR ASSEMBLY, SINGLE 1 EA
352380 US12B30A-A 67302724 5238A20033A AIR GUIDE 1 EA
349600 US12B30A-A 67303606 4960A20008A MOUNT, MOTOR 1 EA
435300 US12B30A-A 67307201 3530A30002A GRILLE, REAR 1 EA
435301 US12B30A-A 67302705 3530A30015A GRILLE, REAR 1 EA
130410 US12B30A-A 67500110 3041A10046C BASE ASSEMBLY, SINGLE 1 EA
567502 US12B30A-A 67500056 6750U-L058A O.L.P 1 EA
550140 US12B30A-A 67305001 4H00982E ISOLATOR, COMP 1 EA
749180 US12B30A-A 67308102 3210A20075A FRAME 1 EA
MODEL: US12B30A-A
LGE # Description
Model Friedrich #
Qty
LOCATION NO.
UNi-fit. Cool (04/06)Printed in the U.S.A
Post Office Box 1540 4200 N. Pan Am Expressway San Antonio, Texas 78295-1540
(210) 357-4400 FAX (210) 357-4480
FRIEDRICH AIR CONDITIONING CO.
Visit our web site at www.friedrich.com
P/NO.:3828A20294S
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