FREEFLY 950-00030 User manual

USER MANUAL
REVISION B | 08.01.2015
REVISION HISTORY
REVISION DATE DESCRIPTION
A July 2015 Initial Release
B August 2015 Revised section order. Added Allowable Gross Weight table.
ALTA USER MANUAL PART NUMBER: 77000042
CONTENTS
2 Revision History 3 Contents
5 ALTA OVERVIEW 6 Disclaimer and Warning 7 LIMITATION OF LIABILITY 8 Introduction 9 Symbols, Abbreviations and Terminology 12 Dimensions 14 Included Items 15 Specifications 19 Limitations 20 System Diagrams 24 ALTA Mobile App 24 Additional Required Components (not included)
25 SETTING UP ALTA 26 Unfolding ALTA 30 Radio Installation 35 Radio Mapping 40 Configuring Top or Bottom Mount 42 Isolator Cartridges 43 Battery Installation 47 Compass Calibration 49 Propellers 51 First Person View (FPV) 54 FPV On Screen Display Setup 58 Tuning ALTA 61 ALTA Flight Parameters
64 OPERATING ALTA 65 Flight Controller Modes 67 Home Switch
67 Arm Enable Switch 68 Status Light 70 Orientation Lights 71 ALTA App Monitor 72 Data Logging
73 NORMAL PROCEDURES 74 Unpacking and Setup 75 Before Starting 77 Before Takeoff 79 After Every Flight 80 After Last Flight
81 EMERGENCY ROCEDURES 82 Emergency Guidance 83 Pilot Disorientation 84 Unexpected Flight Controller Behavior 85 Battery Exhaustion 86 Status Light Warning Indicator Illuminates 87 Loss of Radio Control Signal 88 Loss of FPV Signal
89 PERFORMANCE 90 Weight / Endurance Performance Data
91 Allowable Gross WeightAllowable Gross Weight
92 MAINTAINING ALTA 93 General Information and Techniques 94 Maintenance Items 96 Replacement of Parts 97 Firmware Update Process
98 TROUBLESHOOTING
101 APPENDIX 102 Appendix A. Default Tuning Values 103 Appendix B. Data Logging Fields
ALTA OVERVIEW
DISCLAIMER AND WARNING
IMPORTANT - Please read this disclaimer and warning carefully and review the ALTA User Manual prior to flight. If you have any questions, please contact support@freeflysystems.com prior to using the ALTA. You can review the most current version of this User Manual at www.freeflysystems.com/software-manuals/.
By using the ALTA, you acknowledge that you have read, understand and agree to this disclaimer. You agree that you are solely responsible for your conduct while using the ALTA, and for any direct or indirect consequences that may result from its use. You agree to only use the ALTA for proper purposes that are in accordance with local and airspace rules and regulations.
» ALTA is not a toy and should be operated with extreme care, as improper
operation can cause damage to property, serious personal injury or death.
» As with any multi-rotor helicopter, the ALTA is a complex and technical
machine. Novice pilots should invest sufficient time on a flight simulator and seek training from an experienced pilot prior to operation. The ALTA User Manual and a flight simulator are no substitute for training with an experienced pilot, particularly when it comes to learning how to safely operate the ALTA. Novice pilots should never fly without the supervision of an experienced pilot.
» Always check the ALTA and its components prior to operation.
» Always maintain a safe distance from the ALTA when in use.
» Never attempt to touch the ALTA when the propellers are moving.
» Never fly the ALTA over or around people, power lines or other aircraft.
» Never fly with any propellers that have visible imperfections or damage.
» Always keep children and animals a safe distance away from the ALTA
when in use and when changing configurations.
» Always remove the propellers or power ALTA using a low power source
when making a change to the configuration of the ALTA to prevent propeller strikes in the event of unintentional motor starts.
» Always remove the configuration jumper when making changes to the
configuration of the ALTA.
» Always test the ALTA with the propellers removed to make sure that the
motors are spinning in the correct direction and that the motor assignment is correct with respect to the SYNAPSE flight controller. If you have either of these wrong, the ALTA will be uncontrollable and dangerous.
» It is your responsibility to perform a full system check of the ALTA prior to
every flight.
» It is your responsibility to learn how to safely operate the ALTA and to ad-
here to all applicable rules and regulations.
» Fly at your own risk.
LIMITATION OF LIABILITY
IN NO EVENT SHALL FREEFLY BE LIABLE TO BUYER FOR ANY INDIRECT, CONSEQUENTIAL, PUNITIVE, INCIDENTAL, OR SPECIAL DAMAGES, OR ANY DAMAGES WHATSOEVER RESULTING FROM THE USE OF THE ALTA OR FROM LOSS OF USE, DATA OR PROFITS (HOWEVER CAUSED AND UNDER ANY THEORY OF LIABILITY), EVEN IF FREEFLY HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. IN NO EVENT SHALL FREEFLY’S LIABILITY FOR A PRODUCT (WHETHER ASSERTED AS A TORT CLAIM, A CONTRACT CLAIM OR OTHERWISE) EXCEED THE AMOUNTS PAID TO FREEFLY FOR SUCH PRODUCT. NOTWITHSTANDING ANYTHING HEREIN, IN NO EVENT SHALL FREEFLY’S LIABILITY FOR ALL CLAIMS ARISING OUT OF OR RELATING TO THIS AGREEMENT EXCEED THE AMOUNTS PAID BY BUYER TO FREEFLY FOR PRODUCT IN THE LAST TWELVE (12) MONTHS. IN NO EVENT WILL FREEFLY BE LIABLE FOR COSTS OF PROCUREMENT OR SUBSTITUTE GOODS BY BUYER. THE LIMITATIONS SET FORTH HEREIN SHALL APPLY TO ALL LIABILITIES THAT MAY ARISE OUT OF THIRD-PARTY CLAIMS AGAINST BUYER. THESE LIMITATIONS SHALL APPLY NOTWITHSTANDING ANY FAILURE OF ESSENTIAL PURPOSE OF ANY LIMITED REMEDY.
Freefly shall not be liable for damages or injuries incurred directly or indirectly from the use of the ALTA including, but not limited to, the following situations:
» Failure of operator to follow proper instructions and safety warnings found
at www.freeflysystems.com.
» Failure of the operator to follow onboard safety warnings while using the
ALTA.
» Failure of the operator to follow and comply with local rules and regula-
tions.
» Failure of the operator to inspect the ALTA and its components prior to
operation.
» Failure of the operator to properly maintain and/or service the ALTA
through an authorized Freefly Service Center with genuine ALTA parts.
» Use of third-party products on the ALTA.
» Use of the ALTA in a physically or mentally impaired capacity.
» Use of the ALTA without sufficient training.
» Use of the ALTA in unsafe conditions, including but not limited to, bad or
severe weather, such as rain, wind, snow, lightning, dust storms, etc., or in areas of magnetic or radio interference, such as power stations, broadcast­ing and cell phone towers, government prohibited airspace, etc.
» Improper operation, misjudgment or risky behavior while using the ALTA.
» Infringement of third party data, audio or video rights recorded when using
the ALTA.
INTRODUCTION
ALTA is a professional multi-rotor aircraft designed for demanding cinematic, television, and photographic applications. Within five minutes, ALTA can unfold from its carrying case to flying some of the most capable cinema cameras on either the top or bottom of the aircraft. The SYNAPSE flight controller is purpose-built for cinema use, yielding precise, yet smooth control.
This User Manual has been prepared to describe the complete operation of airframe and flight control systems, and the normal maintenance of those items. Do not operate ALTA without reading and understanding this manual.
This manual is not a substitute for adequate flight training. Training requirements can vary when operating in different countries or under different flight conditions. Always consult local regulations before flying ALTA. In areas where there are no flight training requirements, it is the sole determination of the pilot-in-command as to whether he or she has the appropriate level of training or experience for a given flight. Always set and adhere to personal minimums and fly within your own capabilities.
SYMBOLS, ABBREVIATIONS AND TERMINOLOGY
WARNINGS, CAUTIONS AND NOTES
Throughout the manual, warnings, cautions and notes are used to highlight various important procedures. These are defined as follows:
WARNING
Warnings are used to highlight proce­dures which, if not strictly observed, may result in personal injury or loss of life.
CAUTION
Cautions are used to highlight proce­dures which, if not strictly observed, may cause damage to equipment.
NOTE
Notes are used to highlight specific operating conditions or steps of a procedure.
METEOROLOGICAL TERMINOLOGY
ISA International Standard Atmosphere in which:
The air is a dry, perfect gas;
The temperature at sea level is 15° Celsius (59° Fahrenheit);
The pressure at sea level is 1013.2 mbar (29.92 inches Hg);
The temperature gradient from sea level to the altitude at which the temperature is
-56.5°C (-69.7°F) is -0.00198°C (-0.003564°F) per foot and zero above that altitude
MSL Mean Sea Level is the average height above
the surface of the sea for all stages of tide
AGL Above Ground Level is the height of
the aircraft above the ground
OAT Outside Air Temperature is the free air static
temperature surrounding the aircraft
Pressure Altitude Altitude measured from standard sea level pressure
(29.92 in. Hhg) by a pressure or barometric altimeter
It is the indicated pressure altitude corrected for position and instrument error. In this Manual, altimeter instrument errors are assumed to be zero
POWER TERMINOLOGY
Maximum Continuous Power Output
Maximum Instantaneous Peak Power Output
The maximum typical power output of a motor averaged over the entire flight
The maximum power output of a motor during any phase of flight, such as when maneuvering
FLIGHT AND POWERPLANT CONTROL
Throttle Stick The radio controller stick responsible for
throttle control. For Mode 2 controllers, this is the vertical movement of the left control stick. For Mode 1 controllers, this is the vertical movement of the right control stick
Yaw Stick The radio controller stick responsible
for yaw (also called pan) control
For Mode 2 and Mode 1 controllers, this is the lateral movement of the left control stick
Pitch Stick The radio controller stick responsible for
pitch control. For Mode 2 controllers, this is the vertical movement of the right stick
For Mode 1 controllers, this is the vertical movement of the left stick
Roll Stick The radio controller stick responsible for roll
control. For Mode 2 and Mode 1 controllers, this is the lateral movement of the right control stick
Pitch/Roll Stick or Cyclic Stick
The radio control stick responsible for both pitch and roll control
For Mode 2 controllers, this is the right stick
WEIGHT AND BALANCE
Maximum Takeoff Weight (MTOW)
Standard Empty Weight Weight of a standard aircraft
Maximum allowable weight at liftoff
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Basic Empty Weight Standard empty weight plus optional equipment
Useful Load Difference between take off weight
and basic empty weight
Payload Useful load less battery weight
GENERAL TERMINOLOGY
sUAS Small Unmanned Aircraft System includes all
components of the system required for the flight of an unmanned aircraft, including the radio controller, data link and other related support equipment
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DIMENSIONS
457
(18.0)
1064
(41.9)
178
(7.0)
1126
(44.3)
1533
(60.4)
1
2
3
4
5
6
457
(18.0)
1064
(41.9)
(44.3)
1533
(60.4)
1
2
3
4
5
6
1533
(60.4)
1064
(41.9)
6
1
5
2
4
3
457
(18.0)
UNFOLDED PLAN VIEW WITH BOOM NUMBERING SCHEME MM (INCH)
318
(12.5)
180
(7.1)
UNFOLDED SIDE VIEW WITH LANDING GEAR MM INCH
1126
178
(7.0)
UNFOLDED FRONT VIEW WITHOUT LANDING GEAR MM INCH
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550
(21.7)
515
(20.3)
180 (7.1)
205
(8.1)
220
550
(21.7)
(8.7)
FOLDED SIDE VIEW MM INCH
550
(21.7)
FOLDED PLAN VIEW MM INCH
180
(7.1)
FOLDED FRONT VIEW MM INCH
515
(20.3)
205
(8.1)
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INCLUDED ITEMS
1. Case
2. ALTA
3. Case Lid Foam
4. Isolator Cartridges
a. (6) Teal (Installed)
b. (6) Black
c. (6) Red
5. Documentation
6. USB-Futaba Power Cable
7. Inverted Landing Gear
8. Anten n a Tub e s
9. FPV Cables
a. Skyzone/BOSC AM
b. ImmersionRC /Fat Shark
c. Ready Made RC
10. Fasteners
a. (4) M3 × 8 Socket Head for
Toad In The Hole Male Adapter
b. (2) M3 × 8 Flat Head for Accessory
Mount
11. Toad In The Hole Male Adapter
12. 5.5mm Wrench
13. Hex Drivers (1.5mm, 2.0mm, 2.5mm)
14. Accessory Mount
15. Double-Sided Tape
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SPECIFICATIONS
DIMENSIONS
Unfolded Diameter (does not include Props)
Folded Diameter (does not include Props)
Height to base of Toad In The Hole (TITH) 220 mm
POWERPLANT
Number of Motors 6
Motor Type Direct Drive 3-Phase PMAC Outrunner
Motor Model F45
Motor Max Continuous Power Output 350 W
Motor Max Instantaneous Peak Power Output
Maximum RPM (flat rated) 6300 RPM
Equivalent Kv 384
Electronic Speed Controller Freefly Silent-Drive Sine Wave ESC
PROPELLERS
Material Carbon fiber with balsa core
Propeller Orientation (3) CW and (3) CCW Props
Propeller Type 18 × 6 Folding
1126 mm
550 mm
950 W
BATTERY
Nominal Battery Voltage 6S / 22.2V
Maximum Battery Size 240 × 180 × 80 mm
Maximum Battery Quantity 2 Battery Packs (Parallel)
Battery Connectors 2× EC5 (Parallel)
Required Minimum Battery Discharge Rating
Dual Pack: 200A / 400A Peak
Single Pack: 300A / 600A Peak
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WEIGHTS
Maximum Gross for Takeoff
Maximum Useful Load
Maximum Payload
3
Typical Standard Empty Weight: 4.5 kg (10.0 lbs)
1
2
13.6 kg (30.0 lbs)
9.1 kg (20.0 lbs)
6.8 kg (15.0 lbs)
SPECIFIC LOADINGS
Typical Specific Power
Thrust Ratio at MTOW
1
At sea level, ISA.
2
Top and bottom mount. Includes batteries.
3
Payload weight top or bottom mount. Battery weight not included and mounted on opposite side from payload.
4
At MTOW, sea level, ISA.
4
1
145 W/kg
1.85 : 1
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FLIGHT CONTROLLER
Model Name Freefly SYNAPSE flight controller
Flight Modes Manual, Height Mode, Position
Mode, Return-To-Home, Autoland
Supported Inputs: DSMX, DSM2, S.Bus,
S.Bus2, PPM, FPV SD
Supported Radios Futaba S.Bus & S.Bus2, DSMX,
DSM2 (Spektrum/JR), PPM,
PPM Invert, PPM Graupner
Supported Radio Controller Telemetry Systems
Minimum Radio Controller Channels Required
Supported GNSS GPS, GLONASS, Galileo
Supported SBAS QZSS, WAAS, EGNOS, MSAS
First-Person View System Video Formats
Supported First-Person View Transmitters
Supported First-Person View Cameras Ready Made RC
First-Person View OSD Telemetry User Configurable
Installed Transceivers Wi-Fi
Data Logging Rate 25 Hz
Futaba w/ built-in voltage sense port
NTSC, PAL
Skyzone, BOSCAM,
ImmersionRC, Fat Shark
5
LIGHTING AND INDICATION
Status Light 1 Watt Red, 1 Watt White LED
Orientation Lights 3-Watt RGB LED
Orientation Light Color Options Red, Yellow, Blue, Green, White
Accessory Lighting Port 12 VDC
Accessory Lighting Port Location Outboard on Boom Ends
ISOLATION SYSTEM
Vibration Isolation System Silicone O-Rings
Option 1: Soft / Light Payloads Red O-Rings
Option 2: Medium / Medium Payloads Teal O-Rings
Option 3: Stiff / Heavy Payloads Black O-Rings
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PAYLOAD MOUNTING
Mounting Locations Bottom and Top Mount
Mounting System Freefly Toad In The Hole
(TITH) Quick Release
FPV Camera Mount Forward, underneath chassis
FPV Transmitter Mount Boom #5
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LIMITATIONS
NOTE
These limitations are advisory in nature and do not extend or restrict limitations provided by local aircraft operational regulation.
POWERPLANT LIMITATIONS
Maximum RPM 6300 RPM
Maximum Battery Voltage 25.2 Volts
Minimum Average Battery Voltage 19.2 Volts
ENVIRONMENTAL LIMITATIONS
Do not fly ALTA in temperatures exceeding 45ºC (113ºF) or below -20ºC(-4ºF).
WEIGHT LIMITS
Maximum Takeoff Weight 13.6 kg (30.0 lbs)
Maximum Payload 6.8 kg (15.0 lbs)
5
FLIGHT CONTROLLER LIMITS
Maximum Pitch/Roll Angle 45°
Maximum Yaw Rate 150° / second
5
Must additionally observe battery temperature ratings.
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SYSTEM DIAGRAMS
sUAS OVERVIEW
GPS Satellite
HD Video Link,
Preview Monitor*
*NOT INCLUDED
Radio Controller*
2.4GHz Mō VI Controller*
FPV Rx,
Preview Monitor*
ALTA App
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FLIGHT CONTROL
ESC
A. Spektrum Receiver
DSMX, DSM 2
B. Futaba Receiver or Generic Receiver
S.BUS, S.BUS 2 or PPM
SYNAPSE
Flight
Controller
A.
B.
Status
Light
PWM
ESC
CAN
6 Position Lights
ESC
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POWER SYSTEM
Motor
Lights*
Motor
Lights*
FUSE
RE C EI V ER
FP V T x FP V C AM
SYNAPSE
Flight
Controller
12v 5v
REGULATORS
Motor
Lights*
Fu tba Te l.
RE C EI V ER
Motor
Lights*
FUSE
5v
Motor
Lights*
Flight
Battery
EC5 Connector
Flight
Battery
Motor
Lights*
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FPV EQUIPMENT
FPV Tx
(not included)
FPV Camera
(not included)
FPV Camera Cable
SYNAPSE
Flight
Controller
FPV Camera Lead
Pre-installed
FPV Tx Cable
Boscam/Skyzone or Fat Shark/ImmersionRC
FPV Tx Lead
Pre-installed
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ALTA MOBILE APP
The ALTA App is used to configure ALTA parameters and to monitor ALTA’s status during flight. To download the ALTA App, search for “Freefly ALTA” in the App Store or on Google Play™.
Parameters may only be adjusted while ALTA is on the ground and disarmed. In addition, radio mapping parameters can only be adjusted when the Configuration Jumper is removed. For more information on radio mapping, see the Radio Mapping section of this manual.
When making configuration changes with the ALTA App, wait three seconds for the app to automatically save changes to ALTA before shutting off the app or the mobile device.
The ALTA App will be actively maintained, and additional functionality may be added over time. For information on individual app updates, refer to the App release notes.
ADDITIONAL REQUIRED COMPONENTS (NOT INCLUDED)
RADIO CONTROLLER
ALTA supports a variety of radio controllers as outlined in the Flight Controller Specifications. A minimum of five (5) channels are required, with four (4) used for flight control, and the remaining one (1) used for mode selection.
However, a radio controller with at least 9 channels is highly recommended to make use of Velocity and Climb Rate Clamps, Return-To-Home, and Arm Enable functions. It is recommended to use a radio controller with a three way switch for the Mode, Home and Arm Enable functions, and a knob or slider input for both the Velocity and Climb Rate Clamp functions.
FLIGHT BATTERY
ALTA can accommodate a variety of Lithium Polymer (LiPo) flight battery packs. Battery packs must be 6S, having a nominal voltage of 22.2 V. When running two packs, each pack must have a continuous discharge rating of 200 amps or greater, and a peak discharge rating of 400 amps or greater. When running a single pack, the pack must have a continuous discharge rating of 300 amps or greater, and a peak discharge rating of 600 amps or greater. For additional information on expected flight durations, refer to the Performance Section of the manual.
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SETTING UP ALTA
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UNFOLDING ALTA
ALTA features swan-neck booms that fold into a compact size for travel. They are secured in an open position for flight using over­center latches.
TO UNFOLD ALTA
1. Remove ALTA from case
2. Fold down all six boom retention clips
3. Open ALTA booms
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4. Snap shut all six boom latches until they “click”
5. Visually confirm all latches are seated properly
6. Remove prop protectors
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TO FOLD ALTA
1. Secure props with prop protectors
2. Unlatch all six booms
3. Close ALTA booms
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4. Fold up all six boom retention clips to secure booms
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RADIO INSTALLATION
RADIO CONTROLLER RECEIVER
ALTA requires the installation of a radio control system. S.Bus, S.Bus2, DSM2, DSMX, and PPM (including inverted PPM and Graupner) receiver types are supported.
Additionally, ALTA supports radio receiver diversity using S.Bus, S.Bus2, DSM2 and DSMX receivers. This means two receivers may be installed, and the SYNAPSE flight controller will automatically use the receiver with the best signal quality. Using two receivers requires the radio controller to be bound to both receivers.
Refer to the instructions provided with your radio controller to complete the binding process. For Spektrum/JR radios, a receiver is required to bind the satellites to a radio controller.
1. Locate the noted closeout panels used for receiver
installation (between booms 1 & 2 and 5 & 6)
2. Remove side closeout panel with radio wires using a 1.5mm hex driver
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