Franke F3D3S, F3D3, F3D3SP, F3D3P User Manual

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F3D3S–Single Lane F3D3SP–Single Lane
USER MANUAL
Original instructions
en
Single Lane/Dual Lane (with R404A or propane (R290) refrigerant)
FROZEN FRY DISPENSER F3D3S/F3D3/ F3D3SP/F3D3P
Franke Foodservice Systems
29.0 7. 2 0 15
2004/108/EC (EMC Directive) 2006/42/EC (Machinery Directive)
EMC: EN 55014-1:2007, EN 55014-2:2007 MD: EN 60204-1:2006, EN ISO 12100:2010
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Franke Foodservice Systems GmbH Jurastrasse 3 797 13 Bad Säckingen Germany Phone: +49 7761 5533 0 www.franke.de
19004639
R404a R290 (Propan) Single Lane Dual Lane Single Lane Dual Lane
718.390.599 718.387.897 718.390.030 718.387.300
718.390.792 7 18.390.740
718.390.03 1 718.390.586 718.390.032 7 18.390.587
718.390.793 7 18.390.741
718.390.062 718.390.839 7 18.392.147 718.390.796
This document reflects the technical status at the time of the revision.
We reserve the right to make technical changes.
Franke Foodservice Systems GmbH declares under its sole responsibility that this/these appliance(s) set forth in this declaration conform(s) to the regula­tions of these directives:
The conformity was tested using the harmonized EN standards:
Declaration of Conformity
User manual Item no.:
Revision date:
Frozen fry dispenser F3D3S/F3D3/ F3D3SP/F3D3P
en
Item no.:
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CONTENT
1 Safety ..................................................................................................................................4
1.1 Symbols from the user manual ...................................................................................4
1.2 Warning and prohibitory signs ................................................................................... 5
1.3 Proper use ................................................................................................................ 5
1.4 Safety instructions .................................................................................................... 6
2 Installation ..........................................................................................................................9
2.1 Technical data ........................................................................................................... 9
2.2 Removing the packaging box ..................................................................................... 11
2.3 Removing the pallet .................................................................................................. 12
2.4 Setting up the appliance ........................................................................................... 12
2.5 Changing the door hinge ........................................................................................... 13
2.6 Electrical connection ................................................................................................ 13
2.7 Final steps ................................................................................................................ 13
3 Appliance description ....................................................................................................... 15
3.1 Before starting up for the first time ........................................................................... 18
3.2 Daily procedure for starting up/switching on ............................................................ 19
3.3 Filling with fries ........................................................................................................ 21
3.4 Dispensing fries .......................................................................................................22
3.5 Daily procedure for decommissioning/switching off .................................................23
4 Cleaning ............................................................................................................................24
4.1 Defrosting ................................................................................................................24
4.2 Daily cleaning procedure ..........................................................................................25
5 Preventive maintenance ...................................................................................................26
5.1 Cleaning the filter .....................................................................................................26
5.2 Cleaning the condenser ribs .....................................................................................26
5.3 Customer service (electric components) .................................................................. 27
5.4 Customer service (cooling system)* .........................................................................28
6 Malfunctions/Troubleshooting ........................................................................................29
6.1 Error messages ........................................................................................................29
6.2 Malfunctions ............................................................................................................29
7 Decommissioning (storage/disposal) ..............................................................................32
7.1 S t orage ....................................................................................................................32
7.2 Disposal ...................................................................................................................32
* only F3D3SP/F3D3P
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!
!
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Frozen fry dispenser F3D3S/F3D3/ F3D3SP/F3D3P
en
IMPORTANT!
Before initial use, the instructions on operating safety, use and maintenance must be read care­fully and understood. Keep the user manual in the vicinity of the appliance for later reference.
SAFETY
. SYMBOLS FROM THE USER MANUAL
Additional information, tips and recommendations can be found here.
Important information can be found here.
NOTICE indicates a situation which, if not avoided, may result in damage to the appliance.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moder­ate injury.
WARNING indicates a potentially hazardous situa­tion which, if not avoided, may result in injury.
DANGER indicates a potentially hazardous situation which, if not avoided, may result in fatal or serious injury.
DANGER
WARNING
CAUTION
NOTICE
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!
Frozen fry dispenser F3D3S/F3D3/ F3D3SP/F3D3P
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IMPORTANT!
- The appliance must only be operated by trained personnel. Each operator of the appliance must have read and understood the user manual.
- Children and people with restricted physical, sensory or cognitive abilities must never be left alone with the appliance and must always be supervised.
- Adhere to the maintenance and cleaning intervals. Regular maintenance and cleaning pre­serves the operating safety and performance of the appliance.
- Give the user manual to the next owner if the appliance is sold or passed on to a new owner.
- The appliance is not suitable for storing frozen products (french fries) for extended periods; it is only intended as an intermediate storage location between the freezer room and the deep fr y er.
Warning of dangerous electric voltage
Warning of flammable materials
Maintenance and repair work by unauthorized persons is prohibited.
Access is prohibited to unauthorized persons
Fire, open flames and smoking is prohibited
General warning
. WARNING AND PROHIBITORY SIGNS
. PROPER USE
This is technical equipment that is only intended for use in the food service industry. The appliance may only be used for its intended purpose, i.e. for the intermediate storage and filling of frozen products (french fries). Any other use is considered inappropriate.
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- It may only be used for its intended purpose.
- The appliance is not suitable to be set up and used outdoors. It is intended for use in kitchens where it is protected against the weather, excessively high temperatures and humidity, and a corrosive atmosphere.
DANGER
Risk of fatal injury from electric shock!
- If the appliance is damaged or malfunctioning, disconnect it from the power supply before per­forming repair, maintenance or cleaning work.
- Adhere to the safety instructions on the appliance itself (see figure), such as on the power supply filter housing.
- Do not connect the appliance to the power supply if the connection cable is damaged. Have the damaged cable replaced with an equivalent cable by a qualified electrician. Do not put the appliance back into service beforehand.
- Never repair the appliance yourself.
- Have the necessary repairs carried out by a qualified specialist with original spare parts.
Moisture on the electrical components can lead to a short circuit and to serious or even fatal injury on contact.
- Never clean the appliance with a direct water jet, a sponge or a high-pressure water jet.
- Never connect the appliance to the power supply while the appliance is wet.
- Disconnect the appliance from the power supply immediately if the appliance becomes wet during operation.
. SAFETY INSTRUCTIONS
WARNING
Danger of fire!
The cooling circuit is filled with R290 (propane)*. Propane is highly flammable. The cooling coils are contained in the side walls. If the cooling coils are damaged, highly flammable propane will escape.
An analysis or repair of the cooling system is only allowed under certain conditions!
- Never repair the cooling system yourself!
- If you experience problems, contact the technical customer service. The appliance may only be repaired by a refrigeration technician under certain conditions!
- Read the chapter “Maintenance/repair”!
* only F3D3SP/F3D3P
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CAUTION
Risk of injury when unpacking!
A tilt indicator is mounted on the shipping box. It must show the correct display (see Fig.
01).
- Only unpack the appliance if the tilt indicator shows the correct display.
- Do not unpack the appliance if the tilt indicator display is incorrect. Contact technical cus­tomer service.
The straps on the shipping box are under tension. The wood of the pallet can splinter.
- Keep an adequate distance when cutting the straps.
- Wear gloves and goggles when unpacking.
The appliance is very heavy, top heavy and can easily tip. Therefore, the pallet is designed so the appliance can only be pushed forward off the pallet with the aid of 2 metal ramps.
- Do not unpack the appliance alone. The appliance should be unpacked by two or three people.
- Do not try to push the appliance off the pallet sideways or toward the rear.
CAUTION
Risk of injury!
The condenser ribs are sharp and can cause cutting injuries.
- Do not touch the condenser ribs while cleaning.
- Wear suitable gloves while cleaning.
The cooling lines can become very hot and cause burns.
- Do not touch the cooling lines while cleaning.
- Wear suitable gloves while cleaning.
CAUTION
Danger of molds, microbes and viruses!
If the appliance is inadequately cleaned, food residues will deposit on interior surfaces (especially in the hoppers) and on the wire racks.
- Adhere to the cleaning intervals.
- Read the “Cleaning” chapter.
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NOTICE
Appliance damage!
Rinsing with water that is too hot can deform the hopper(s).
- Clean the hopper(s) with lukewarm water only.
Components that are frozen together may damage the appliance.
- Never place wet components into the freezer.
- Carefully dry the components after cleaning.
Heavy objects may damage the basket wire racks and the drip pans.
- Only place frying baskets on the basket wire racks and drip pans when the baskets are empty.
NOTICE
Rust on stainless steel surfaces!
Abrasive cleaning agents and sharp objects cause iron residue that can rust.
- Do not use abrasive cleaning agents, steel wool, brushes, scrapers or other sharp objects for cleaning.
- Use cleaning fleece made of artificial fibers to remove stubborn dirt.
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X
Y1
Y3
Y2
Y4
Z4
Z3
Z1
Z2
Y1
Y3
Y2
Y4
X
Z1
Z2 Z3 Z4
Single Lane Dual Lane
* F3D3SP/F3D3P ** F3D3S/F3D3
Frozen fry dispenser F3D3S/F3D3/ F3D3SP/F3D3P
en
Model Single Lane Dual Lane
Noise emission
< 70dB (A) < 70dB (A)
Dimensions (mm)
Width X 558.5 714.3
Depth Y1* 689. 3 689. 3
Depth Y2* 814.1 814.1
Depth Y3** 655.8 655.8
Depth Y4** 781.1 78 1.1
Height Z1 1983.0 1983.0
Height Z2 723.0 723.0
Height Z3 940.0 940.0
Height Z4 320.1 320.1
Weight (kg)
Net -.- -.-
Shipping weight -.- -.-
Electrical connection (F3D3P/F3D3SP)
Voltage 230 V 230 V
Phases 1 Ph/L/N/PE 1 Ph/L/N/PE
Power 0.6 kW 0.6 kW
Frequency 50 Hz 50 Hz
Amperes 3.7 A 3.7 A
The appliance must be installed by qualified specialists according to the manufacturer's instruc­tions and building, food and electrical regulations. Locally applicable accident prevention regulations must be followed. If accident prevention regu­lations are not observed, the manufacturer is released from any liability.
INSTALLATION
. TECHNICAL DATA
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1 
718.390.599, 718.387.897,
718.390.030, 718.387.300,
718.390.792, 718.390.740
2 
718.390.031, 7 18.390.586,
718.390.032, 718.390.587,
718.390.793, 7 18.390.741
3 
718.390.062, 7 18.390.839,
718.392.147, 718.390.796
Frozen fry dispenser F3D3S/F3D3/ F3D3SP/F3D3P
en
* The dosing quantity calibration can be changed (instructions on calibrating the dosing quantity can be found in the Service Manual).
Model Single Lane Dual Lane
Electrical connection (F3D3/F3D3S)
Voltage 230 V 120 V 230 V 120 V
Phases 1 Ph/L/N/PE 1 Ph/L/N/PE
Power 1.3 kW 1.3 kW 1.3 kW 1.3 kW
Frequency
50 & 60 Hz
60 Hz
50 & 60 Hz
60 Hz
Amperes 5.5 A 11.0 A 5.5 A 11.0 A
Operating conditions and installation require­ments
Max. ambient temperature 33 °C 33 °C
Max. humidity 60 % 60 %
Minimum rear clearance 30mm 30mm
Minimum top clearance 100 mm 100 mm
Minimum side clearance None None
Energy consumption (24 h) (F3D3P/F3D3SP)
4.05 kWh 5.1 kW h
Energy consumption (24 h) (F3D3/F3D3S)
6.2 kWh 7.5 kWh
Cooling system
Closed system, cold wall construction
Refrigerant (F3D3P/F3D3SP)
R290 R290
Refrigerant (F3D3/F3D3S)
R404A R404A
Climate class
N N
Operating temperature
–18 °C to –23 °C –18 °C to –23 °C
French fry capacity
Up to 18kg Up to 26kg
Dispensing rate
Up to 350 baskets per hour
Up to 700 baskets per hour
Dispensing accuracy
Plus/minus 10% of the calibration weight for the large dosing quantity
Load size
1
[Small] 0.75 lb. (340 g) 0.75 lb. (340 g)
[Medium] 1.0 lb. (454 g) 1.0 lb. (454 g)
[Large] 1.5 lb. (680 g) 1.5 lb. (680 g)
Load size
2
[Small] 417 g 417 g
[Medium] 500 g 500 g
[Large] 625 g 625 g
Load size
3
[Small] 280 g 280 g
[Medium] 625 g 625 g
[Large] 833 g 833 g
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Fig. 03: Removing the accessories box.
Fig. 02: Lifting off the packaging box.
CAUTION
Risk of injury!
The straps on the shipping box are under tension. The wood of the pallet can splinter.
- Keep an adequate distance when cutting the straps.
- Wear gloves and goggles when unpacking.
- Cut the plastic straps with scissors.
- Lift off the packaging box (with 2 people, see Fig.
02).
- Cut the plastic straps of the accessories box with scissors (see Fig. 03).
The accessories box contains removable com­ponents. Do not discard.
Procedure:
The tilt indicator must show the correct display (see Fig. 01).
Fig. 01: Tilt indicator: Correct: The ap­pliance can be unpacked. Incorrect: The ap­pliance must not be unpacked; contact technical customer service.
CAUTION
Risk of injury!
A tilt indicator is mounted on the shipping box. The tilt indicator must show the correct display (see Fig. 01).
- Only unpack the appliance if the tilt indicator shows the correct display.
- Do not unpack the appliance if the tilt indicator display is incorrect. Contact technical cus­tomer service.
. REMOVING THE PACKAGING BOX
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