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718.387.300
R 290
ORIGINAL OPERATOR’S GUIDE
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Part no.:
Frozen Product Dispenser F3D3P
Operation instructions for F3D3P
Frozen product Dispenser F3D3P
Frozen product Dispenser F3D3P
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Copyright for these User Instructions remains the proper ty of Franke Foodservice Systems GmbH. These User Instructions are intended to be used
only by those operating the equipment and qualified personnel. They contain instructions, pictures and diagrams, which, in their entiret y or in part,
must not be copied, circulated, or be used for competition purposes without authorisation or disclosed to others. Any infringement could have criminal consequences.
TABLE OF CONTENTS
Franke says thank you ..................................................................................................................................................3
Environmentally friendly coolant ...................................................................................................................................4
1 Safety notes ................................................................................................................................................................4
1.1 General notes ...............................................................................................................................................................5
1.2 Intended use .................................................................................................................................................................5
1.3 Warning and Prohibition Signs .......................................................................................................................................5
2 General Description/Scope of delivery .........................................................................................................................6
3 Installation .................................................................................................................................................................... 7
3.1 Uncrate the Unit ...........................................................................................................................................................7
3.2 Remove Unit from Special Shipping Pallet ..................................................................................................................... 7
3.3 Position the Unit ...........................................................................................................................................................8
3.4 Connection notes .........................................................................................................................................................8
3.5 Hinge Location (right/left) ............................................................................................................................................9
3.6 Unpack Removable Components ..................................................................................................................................9
3.7 Wash & Sanitize ALL Removable Components ...............................................................................................................9
3.8 Drip-Dry Components .................................................................................................................................................. 9
3.9 Clean Non-Removable Components ............................................................................................................................10
4 Temperature Display ....................................................................................................................................................10
5 Commissioning/Switching on ......................................................................................................................................10
5.1 Operating instructions .................................................................................................................................................10
5.2 Dry All Parts ................................................................................................................................................................10
5.3 Assemble Unit ............................................................................................................................................................. 11
5.4 Bring Freezer Down to Operating Temperature .............................................................................................................12
6 Lane Control Panels .....................................................................................................................................................13
7 Dispensing Frozen Fries ...............................................................................................................................................14
8 Switching off (Store-Closing Procedure) .......................................................................................................................15
9 Preventive Maintenance ............................................................................................................................................... 17
9.1 Wash the Condenser Coil Filter .................................................................................................................................... 17
9.2 Clean the Condenser Coil ............................................................................................................................................ 17
10 Long periods of non-operation .....................................................................................................................................18
11 Basic Troubleshooting ..................................................................................................................................................18
11.1 Common Display Error Messages & Corrective Actions ................................................................................................18
11.2 Basic System Troubleshooting & Corrective Actions .....................................................................................................19
12 Dimensions, weight and volumes .................................................................................................................................21
13 Residual Risks .............................................................................................................................................................22
14 Spare parts .................................................................................................................................................................23
15 Dismantling, disposal ..................................................................................................................................................24
16 Electrical diagram .......................................................................................................................................................25
17 Declaration of Conformity ...........................................................................................................................................28
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Read these instructions through carefully and keep them safe for future reference.
FRANKE SAYS THANK YOU
Dear Customer,
We are delighted that you have chosen a product from Franke
Foodservice Systems. We would like to thank you for your trust
and assure you that we will continue to do everything in our
power to be the best partner for you.
As one of the world’s leading providers of comprehensive kitchen solutions, we support catering chains through efficient product developments and professional services. For over 35 years
we have stood for outstanding quality and maximum flexibility.
More than 27,000 kitchen projects and services that make your
daily work easier and more profitable confirm our success.
Direct contact with you is especially important to us. That’s why
our expert staff are happy to support you. Throughout the world.
We wish you lots of success with your new Frozen Product
Dispenser.
Your Franke Foodservice Systems Team
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Before using the equipment for the first time, please read through the notes on operating safety, use and maintenance
carefully, and carry out the procedures as described.
1 SAFETY NOTES
WARNING!
The equipment must not be cleaned with direct or high-pressure water jets.
IMPORTANT!
Before operating the equipment, you must read and understand the operating instructions in
their entirety.
The A-rated equivalent continuous sound pressure level for the work places of operating
personnel is below 70 dB (A)
ENVIRONMENTALLY FRIENDLY COOLANT
The Frozen Product Dispenser F3D3P was manufactured with the environmentally friendly coolant R 290. It has no harmful effect
on the ozone layer (ODP) and has a negligible greenhouse effect (GWP).
Since R 290 is available worldwide, it represents an alternative in the process of reducing CFC and HCFC usage.
The coolant R 290 (propane) is an environmentally friendly alternative to conventional coolants.
Propane (R 290) is a good coolant for this application. It has good energy properties; however there must special consideration given to the flammability.
WARNING!
An analysis or repair of the coolant system is expressly forbidden.
The cooling circuit is filled with R 290 (propane). ATTENTION: Propane is highly flammable!
In the event of problems, please contact the Franke hotline. The freezer will be picked up and
taken to the Franke factory for repair.
CAUTION!
If the unit power cord is damaged, the F3D3P must be unplugged immediately and the damaged
power cord replaced by a qualified electrician, before returning the freezer/dispenser to service.
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The unit must be installed by qualified personnel in accordance with the manufacturer’s instructions.
If there is a fault or malfunction, disconnect the unit from the power supply. Any necessary repairs must be carried out by qualified
technicians.
Only use original spare parts.
Non-compliance with these instructions could affect the safety of the unit, and as a result, the manufacturer’s guarantee
is no longer valid.
An analysis or repair of the coolant system is expressly forbidden.
1.1 GENERAL NOTES
This unit is a technical appliance that is intended exclusively for use during work.
The unit must only be used for the temporary frozen storage and batch dispensing of French fries at commercial restaurants only.
Any other use is deemed as inappropriate.
1.2 INTENDED USE
1.3 WARNING AND PROHIBITION SIGNS
The F3D3P Freezer/Dispenser may NOT be used for long term storage, only temporary storage of
frozen product between walk-in freezer and fry station. This unit may only be used for its intended
purpose.
The F3D3P Freezer/Dispenser is designed for installation and operation indoors, in a restaurant
kitchen area protected from weather, excessive heat, excessive humidity and corrosive salt air.
Hazard warning sign:
Warning of dangerous, flammable
materials
Hazard warning sign:
Warning of danger electricity
Prohibition sign:
Smoking and open flames forbidden
Prohibition sign:
No access for unauthorized persons
Prohibition sign:
No repair and maintenance work by
unauthorized persons
Hazard warning sign:
General Warning
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2 GENERAL DESCRIPTION/SCOPE OF DELIVERY
Main Power
ON Switch
Cabinet for Compressor
Name Plate
Condenser - Filter Access Panel
Dispenser Lane
Control Panels (2)
Frozen Fries
Hoppers (2)
Wire Rack (Hash Brown)
Rubber Fries Deflector
(2)
Manual Drum
Rotation Handles (2)
Removable Freezer
Bottom
Fries Dispensing Lanes
Bottom Storage
Basket Wire Rack
Bottom Plastic
Drip Pan
Empty Basket
Storage Areas
The F3D3P is designed for the short-term frozen storage of fries to maintain optimum frozen temperature and semi-automatic fryer
basket filling just prior to cooking. Dual dispensing lanes and storage hoppers provide high capacity for peak periods, plus a
built-in redundant or backup system and the ability to reduce capacity during off-peak periods. This space saving “narrow” model
provides extra storage under the dispensearea for up to four empty fr yer baskets.
Hazard
warning and
prohibition
signs
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3 INSTALLATION
3.1 UNCRATE THE UNIT
3.2 REMOVE UNIT FROM SPECIAL SHIPPING PALLET
This equipment must be installed by qualified personnel, in compliance with all manufacturer’s instructions and local building, food
safety and electric codes. It is imperative that the cooling unit is installed horizontally. Refrigeration compartment ventilation openings (louvered panels) must not be blocked and should be kept clear of obstructions.
The minimum top side clearance is 20 cm.
CAUTION!
The shipping carton and pallet have banding under tension, nails and possibly wood splinters.
When uncrating, wear gloves and eye protection to reduce the risk of injury.
CAUTION!
This unit is top-heavy (above 200 kg). Ask one or two people to help finish uncrating. Do not
attempt to finish uncrating alone or unit may tip over and cause serious injury or damage to
the unit.
CAUTION!
The crate is built to allow the unit to slide out from the front ONLY, using the two extending
metal ramps provided. Pushing toward the rear or sides may cause the unit to fall off the shipping pallet or tip over.
CAUTION!
This unit is top-heavy (above 200 kg). Ask one or two people to help
finish uncrating. Do not attempt to finish uncrating alone or unit may
tip over and cause serious injury or damage to the unit.
- Using heavy scissors or tin snips, cut the plastic banding that secures
the cardboard carton to the pallet base. Use caution, the plastic banding is under tension.
- Lift cardboard carton straight up and off the F3D3P unit. It is easier if
two people lift up and hold the carton when removing.
- Carefully remove or cut the tape that secures the flat cardboard box to
unit front and set it aside. This box contains loose component parts. DO
NOT DISCARD.
- If tilt sign will be bad, please contact with Franke Hotline.
Do not uncrate the unit
- With a person on each side of the unit, grasp the dispenser at the sides.
- Keeping the pallet base stationary, slide the unit toward the front. Use a gentle rocking motion
as needed.
- As you slide the unit forward, two metal ramps will extend and help you lower the unit to the
floor, without heavy lifting or the use of a forklift.
- When the front wheels are on the floor, keep pushing the unit forward until all four wheels are
off the shipping pallet and extended ramps.
Correct
Bad
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230 V
1 Ph/L/N/PE
0.6 kW
50 Hz
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CAUTION!
The pallet is built to allow the unit to roll off from the front ONLY, using two metal ramps.
Pushing toward the rear or sides may cause the unit to fall off pallet or tip over.
- Peel off the protective white plastic from all stainless steel surfaces.
Fry Bagging Station Fryers F3D3P-Dispenser
or
F3D3P-Dispenser Fryers Fry Bagging Station
3.3 POSITION THE UNIT
The F3D3P should be installed on a flat and level floor, which allows it to be rolled out for cleaning or rear service access. It
can be positioned on the right-hand or left-hand side of the fry station. The fry station line-up can be (from left-to-right):
Roll the unit into place and plug into a grounded 120-volt/60 Hz or 230-volt/50 Hz electric power outlet, per the unit data plate
requirements. A ten-foot (3 meter) power cord with voltage-specific plug is provided. Lock the two front caster brakes to secure
unit in position.
The equipment must be installed by qualified personnel, in accordance with the manufacturer’s
instructions.
The manufacturer accepts no liability whatsoever, if industrial safety standards are not observed.
Local, valid electrical installation and safety regulations must be observed.
Connection to the mains must be carried out in accordance with the relevant standards.
Before connecting to the mains, check that voltage and frequency given on the rating plate match the
values of the mains supply.
3.4 CONNECTION NOTES
Voltage
Phases
Power
Frequency
Electronic potential equalisation
The unit must be integrated into a potential equalisation system. The corresponding clamp is marked
with a label. This connection must comply with regulations and be tested for effectiveness.
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The F3D3P refrigerated compartment hinges should be on the side of the dispenser farthest from the fryers, to speed and simplify
loading. All F3D3P units ship from Franke with the hinges mounted on the right. You may need to remove the hinges and change the
door swing for easier access. (See Service Manual)
The F3D3P ships with some removable components installed in the freezer compartment and others in the accessories carton. (All
are illustrated in the diagram at the front of this booklet) The following components are in the in the freezer compartment:
- 1 Hash Brown Rack (Standard for US)
- 2 Hoppers (white plastic) with:
- 2 Rubber deflectors installed (orange)
- 1 Freezer bottom (thick orange plastic)
- 1 Wire formed basket guide
- 1 Lower basket storage drip tray (plastic)
- 1 Lower basket storage wire rack (metal)
Place all loose components in the sink; wash and sanitize each item.
Place components so that they can drip-dry.
Leave the hoppers on a flat, clean surface to drip-dry. Position them upside-down to help remove water from the drum. Do NOT
place on top of the sharp wall between sink bowls.
3.5 HINGE LOCATION (RIGHT/LEFT)
3.6 UNPACK REMOVABLE COMPONENTS
3.7 WASH & SANITIZE ALL REMOVABLE COMPONENTS
3.8 DRIP-DRY COMPONENTS
Optional Components – Typically Shipped separate:
- 1 Side basket storage rack (wire formed steel) with:
- 1 Side basket drip tray (black plastic, small)
To Order Contact: Franke Systems Representative
NOTE: Use only customer headquarters approved cleaning and sanitizing agents. Use only
warm water, not hot water, when cleaning the hoppers. Excessively hot water can cause
the hoppers to warp.
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4 TEMPERATURE DISPLAY
Using a clean, sanitized towel, wipe down the freezer’s interior, chute doors, and the dispense area to remove any remaining moisture. Make sure that all components that were removed for cleaning are completely dry before installing them.
- Persons may use the equipment after instruction only.
- All unit casters must be locked when unit is operating. Casters are provided for moving unit out of operating position for cleaning or maintenance only.
- Never put wet parts into the freezer. The parts could freeze together and cause damage to the machine.
5.1 OPERATING INSTRUCTIONS
5.2 DRY ALL PARTS
5 COMMISSIONING/SWITCHING ON
NOTE: Never put wet parts into the freezer. The parts could freeze together and cause damage
to the machine.
3.9 CLEAN NON-REMOVABLE COMPONENTS
Wipe down with a soft rag, sanitize and dry the freezer interior and the chute doors.
Tip: The chute doors are springloaded and hinged. You can gently push them open to fully clean the chute doors and hinged silicon
fries bucket.
Wipe down and sanitize the back and sides of the fry basket loading area and cross-bar supports. Close the freezer door.
The F3D3’s internal, programmable thermostat maintains the correct frozen
fries storage temperature range, which is: 0° to –10° F or -18 to -23°C. When
the main power switch is turned on, the left dispensing lane LCD display will
show current freezer temperature (upper-right) and begin tracking temperature pull-down to operating temperature.
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Install all removable components as follows:
- Position and press the freezer bottom into the cabinet, aligned over fries buckets and doors.
Make sure beveled face is down and facing back of freezer.
- Push the rubber deflectors, small edge first, into the slots cut in the side of the hopper.
- Place the fry hoppers in the freezer, making sure drive hub fully engages the drum.
(Tip: You may need to turn the drum slightly-- using the round turn handle on the front-while pushing the hopper in place, to fully engage the hub.)
- Place black plastic bottom drip pan on bottom frame just above casters.
- Place flat wire-form rack inside black plastic bottom drip pan.
- Place the stainless steel wire support (with basket guides) over the rear cross bar, then lower
over front crossn bar. (Bottom support guides should straddle the cross bars. Fry basket support should lay flat.
- Place hash browns rack on top of the fry hoppers, for use during breakfast hours.
5.3 ASSEMBLE UNIT
NOTE:
If not fully engaged, the hopper will not seat properly on the
center hanger and the freezer door will not close.)
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5.4 BRING FREEZER DOWN TO OPERATING TEMPERATURE
OPTIONAL COMPONENT ASSEMBLY (IF ORDERED):
- Hang the side basket storage rack onto supports on the cabinet’s side.
- Place the narrow plastic side drip tray at the bottom of the side basket storage rack.
Close the freezer door. Turn the main power switch (left and above left lane control panel)
ON. The switch will illuminate. Run the freezer at least 3 hours before loading any French
fries.
Then you could put products to device.
NOTE:
It can take more than 3 hours to reach the target freezer temperature (-18 °C bis -23 °C)
depending on kitchen temperature and humidity.
Then you could put products to device.
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6 LANE CONTROL PANELS
Each lane has a panel with these indicators or controls:
Lane POWER Touchpad (With 2 LED Iights) Turns individual lane ON and OFF:
- Press and Hold touch pad for 4 seconds to turn on. Lights will stay on.
- Press and Hold touch pad for 4 seconds to turn off. Lights will turn off.
NOTE: Do not turn ON until hopper is filled with fries.
Load READY Basket Graphic (With 7 Green LED lights):
When on, the lane is ready to dispense into a fry basket.
Attention/Warning Graphic (With 3 LED Lights at corners):
Communicates lane status:
- No lights – Unit status OK
- Lights ON – Low on frozen fries in hopper. Unit will continue to dispense.
- Lights Flashing – Error condition. See screen for error message.
LCD Message Display Screen
- Displays current freezer operating temperature
- Displays Error Messages and possible causes [See Error Messages – Corrective Actions in Section 7 ]
- Displays unit Setup & Diagnostic Programs with possible actions or decision options.
Program Decision or Action Touch Pads
Three touch pads evenly spaced under the Message Display Screen, which may display: Inc (increase) Dec (decrease) OK etc. Use the Action touch pad under the option (Inc/Dec/OK) to initiate that action.
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0.5 lb. [227 g]
1.0 lb. [454 g]
1.5 lb. [680 g]
0.69 lb. [312 g]
0.92 lb. [418 g]
1.38 lb. [625 g]
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7 DISPENSING FROZEN FRIES
1 Remove Hash Brown Rack (If present/used)
Once the freezer has reached or -18° C or lower, open the freezer door and remove the optional
hash brown storage rack from the top of the hoppers.
(Tip: Use this optional rack to store bagged hash browns in the freezer during breakfast hours.)
2 Check the Hoppers
Check that the hoppers are empty. Discard any fries left in the hoppers.
3 Open Frozen Fries Box & Individual Bags
Open the frozen fries case and gently remove one of the bags. Pull the bag’s top seam apart
completely. Be careful not to break or crush the fries.
4 Fill Hoppers
Place the bag at the top of the hopper inside the freezer. NOTE: To minimize fry breakage, orient
bag so that most fries align parallel to the hopper rotor or perpendicular to the dispenser front.
Gently pour the fries from the bag into the hopper. Repeat this process until full. Each hopper
can hold up to 30-36 lbs. or 14-17 kg. of fries.
5 Power ON Lanes
Press and hold the Lane POWER touch pad for four seconds until the lights illuminate. Turn on
both lanes.
6 Load Size (SMALL is the default)
To change the dispense LOAD SIZE default, press left Action touch pad (under word: Small).
Display will scroll: Small-Medium-Large-Small, etc. Nominal or average load sizes are:
NOTE: The first load dispensed is always the default [Small] size.
* Standard Load Size [calibration] can be adjusted. See Service Manual Section D3 – Load Cell Calibration.
7 Dispense Fries
When the system is ready, indicated by the seven green LED lights in basket graphic
and word: Ready on Message Screen, place the empty basket in the loading chute
under the lane bin and push basket against the load activation bump switch. While
dispensing, the display screen will read: Filling and show the basket fill progress as a
growing horizontal bar.
LOAD SIZE* FOR US CALI BRATION EU/INT. CALIBRATION
SMALL [KLEIN]
MEDIUM [MITTEL]
LARGE [GROSS]
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IMPORTANT!
Only dispense fries when you are ready to cook them. Never store a full basket in the
dispenser, on the basket rack or over a fryer. This will cause fries to rapidly thaw, which
can hurt fry quality.
8 Remove Loaded Basket
After filling, slide the basket out of the fill lane and immediately move it to the fryer.
8 SWITCHING OFF (STORE-CLOSING PROCEDURE)
9 Storing Empty Fries Baskets (Eight Baskets TOTAL)
Empty baskets can be stored until needed after they are removed from the fryer, on:
- the bottom basket storage rack (capacity four baskets),
- in the left side storage position
- each filling lane, if load bumper isn’t activated. (Total capacity is eight baskets.)
IMPORTANT!
Storage racks should only be used for empty fry baskets. Storing heavier items may damage the plastic
drip trays. Drip trays and storage racks are excluded from warranty coverage.
The F3D3P dispenser must be emptied, cleaned and defrosted every day.
TIP: You can get a head start on cleaning by turning off one lane at some point after the dinner rush, but before closing.
You can disassemble and clean the parts for this lane while still dispensing fries from the other lane.
1 Turn Lanes Off
Press and hold the lane POWER button for four seconds, until the green lights go off. Turn off both lanes.
2 Turn Main Power Off
Turn off the main power ON/OFF toggle switch. The switch light will go OFF.
3 Disassemble Unit (All parts are illustrated. See chapt. 2 General description/scope of delivery)
- Remove the hoppers from the freezer.
- Empty any remaining fries into a holding bin.
- Store the holding bin in the walk-in freezer.
TIP: Keep an eye on the hopper levels toward the end of the day, to minimize the amount of fries you will need
to store overnight.
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NOTE:
Never defrost the freezer by using mechanical devices or any other means to scrape the inside walls,
regardless of how much ice is present. The only proper method of defrosting is to turn the freezer off,
open the door and allow frost to melt.
PLEASE NOTE:
Use only customer headquarters approved cleaning and sanitizing agents, according to instructions.
Use only warm water, not hot water, when cleaning the hoppers. Excessively hot water can cause the
hopper to warp.
IMPORTANT!
Never put WET parts into the freezer. The parts could freeze together and damage the machine.
4. Wash and Sanitize Removable Components
Place all removed components in the sink; wash and sanitize.
5. Dr ip -Dr y Com pone nts
Place components so that they will drip-dry overnight. Leave the hoppers on a flat, clean surface to drip-dry. Position them
upside- down to help remove water from the drum. Do NOT place on top of the sharp wall between sink bowls.
6. Clean Non-Removable Components
Wait for all the frost to melt from the walls of the freezer. Then:
- Wipe down, sanitize and dry the freezer interior, including the loading chute and chute doors.
Tip: The chute doors are springloaded and hinged. You can gently push them open to fully clean the doors.
- Remove orange rubber deflectors from hoppers.
- Remove freezer bottom from cabinet.
- Remove wire metal basket lane guide from its cross-bar supports.
- Remove lower basket storage area wire rack.
- Leave the lower black plastic drip tray in place for now, to collect dripping water while the freezer defrosts.
- Leave freezer door open to allow frost to melt.
If Optional (Side) Fryer Basket Storage Rack is installed:
- Remove plastic side basket drip tray.
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NOTE:
For stores that operate on a 24-hour schedule, the freezer should be shut down for a minimum of 2-3
hours per day.
9 PREVENTIVE MAINTENANCE
WARNING!
Verify the freezer is disconnected from the power source before attempting any preventive
maintenance. Failure to disconnect the electric power could result in electric shock burns,
injuries or death.
CAUTION!
The fins on a condenser coil are very sharp, and some refrigeration lines can be very hot, resulting
in possible cuts and/or burns. Avoid contact with the fins and related refrigeration lines. Gloves are
recommended when accessing the internal components of any refrigerated equipment.
Per Preventive Maintenance Manual (PMM) recommendations, periodically open and remove the
front louvered panel, remove the filter then use a soft-bristled cleaning brush or vacuum cleaner
to gently remove dust and debris from in and around the coil. Replace filter (if clean) and close
the access panel.
9.1 WASH THE CONDENSER COIL FILTER
Per Preventive Maintenance Manual (PMM) recommendations, periodically, open and remove the
front louvered panel, to access the reusable condenser filter. Lift filter up and off supporting
frame. This filter can be washed in the sink or in a dishwasher. Make sure all dust and debris are
removed from the filter. Allow the filter to completely dry before replacing in unit.
- Remove the bottom plastic drip tray; wash and sanitize it in the sink.
- Wipe down, sanitize and dry the loading and basket storage area below freezer compartment, including: back panel, sides and
crossbar supports.
- Wipe down and sanitize the side basket hanger rack, if this option is installed.
- Close the freezer door.
Tipp: The chute doors are springloaded and hinged. You can gently push them open to fully clean the doors.
9.2 CLEAN THE CONDENSER COIL
1 x per month
1 x per month
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11 BASIC TROUBLESHOOTING
11.1 COMMON DISPLAY ERROR MESSAGES & CORRECTIVE ACTIONS
DISPLAY SCREEN ERROR MESSAGE CAUSE/ACTION
Low Product Warning
1. Add fries to hopper
or:
2. Continue dispensing until Error Message 4 appears.
Error 2 – No Bucket
1. Check assembly of rubber dispense bucket and loading doors.
2. Press flashing button under word: Reset.
Error 4 – Hopper Empty
1. Hopper is empty. Fill with fries
or
2. Check Hopper for a bridge of frozen fries.
3. Press flashing button under word: Reset.
Error 7 – Doors Stuck
1. Check rubber Hopper and doors for obstructions.
2. Press flashing button under word: Reset.
10 LONG PERIODS OF NON-OPERATION
Turn off the unit with the main switch or pull the plug out.
Remove all food from the unit, clean the interior and accessories.
Leave the doors and drawers slightly open so that the air can circulate properly.
Use a cloth to apply a thin protective layer of Vaseline oil on the metal surfaces, and air the interior regularly.
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11.2 BASIC SYSTEM TROUBLESHOOTING & CORRECTIVE ACTIONS
DISPLAY SCREEN ERROR MESSAGE CAUSE/ACTION
Error 1 – Load Cell Problem
1. Call Franke Technical Support.
PROBLEM POSSIBLE CAUSE WHAT TO DO?
Freezer won’t run
when main power is
turned ON.
Unit not plugged in. Verify unit is plugged in and main power switch is in ON position.
Wall outlet isn’t working or circuit
breaker has been tripped.
Plug freezer into another nearby outlet. Check circuit breaker to see if it has tripped.
Reset if necessary. If individual outlet is not working, use alternate and contact
licensed electrician to repair or replace outlet, as needed.
Freezer is running but
it won’t reach target
operating temperature
of -18° C.
Ice buildup on internal Evaporator
Coils
Verify freezer compartment has been recently defrosted following Store Closing
Procedures in Section 9. If ice buildup is present, remove all product and loose
components, defrost, reassemble, turn ON and allow sufficient time to reach target
temperature.
Condenser Coil Filter is dirty or
clogged with debris.
Remove and clean filter per Preventive Maintenance instructions in Section 9.
Condenser Coil is dirty or clogged
with debris.
Use a vacuum cleaner or soft brush to clean coils, per Preventative Maintenance
instructions in Section 10. If these steps do not fix problem, call Franke Service
Hotline
Individual lanes will not
turn on.
Main power is off.
Press power switch to “ON” position. Rocker switch will illuminate. Allow 3 hours for
cool- down before adding product.
Machine is unplugged.
Plug into 120VAC or 230V/50Hz outlet [per data plate] and turn on main power
switch.
Didn’t hold LANE ON/OFF touch
pad long enough.
Push and hold LANE ON/OFF touch pad for four seconds or until the two green
lights come on.
Freezer door will not
close properly.
One or both hoppers may not be
fully engaged in drive hub.
Push hoppers into freezer until center hanger tab protrudes in front of hopper. If
hopper is not engaged with drive hub, rotate the drum’s turn handle to allow
engagement.
Dispenser Drum is not
rotating.
The load chute is full. The dispense drum will only rotate when the load chute is empty.
The hopper is empty, “LOW
PRODUCT” warning appears and
“RESET’ lights are flashing.
Fill the hopper with fries and push the “RESET” button. Drum will start to rotate.
Fries have formed a “bridge” condition.
Shake hopper and re-distribute fries to break up the bridge. Be gentle, to avoid
breaking fries.
Lift Assembly will not
raise or lower.
Motor failure. Call Franke Ser vice Hotline
Green (Fr y basket)
“READY” lights don’t
come on.
Lane may be turned off. Press the On/Off “POWER” button to turn on lane.
Desired load size has not been
achieved.
See: Green “RESET” button lights are flashing steadily.
Page 20
20
03 / 2011Last revised: Technical modifications excepted!
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PROBLEM POSSIBLE CAUSE WHAT TO DO?
Green „RESET“ button
lights are flashing
steadily.
Fill cycle may have timed out
before proper weight was
achieved.
Press the “RESET” button to restart drum. Fill cycle will begin.
Frozen fries in the hopper have
formed a “bridge” over the drum.
Shake hopper and re-distribute fries to break up the bridge. Be gentle, to avoid
breaking fries.
Unit won’t dispense
and Err04 Error Mes sage has appeared in
display
Hopper is empty. Fill hopper with fries. Press the “RESET” button to restart drum. Fill cycle will begin.
A clump of fries may have bridged
the hopper above the hopper rotor.
Break up any solid clumps of fries. If necessary, remove these fry clumps and
replace with loose frozen fries. Press the “RESET” button.
Unit won’t dispense
and Err02 or Err07
Error Message has
appeared
Dispensing systems has failed to
tare because of problem with the
hopper, chute or door assembly.
Disassemble and reassemble removable lane components. Remove any stray fries
from hopper or chute. Press the “RESET” button
“LOW PRODUCT”
Message has appeared
in display.
Hopper is getting low on fries. Fill hopper with fries. Press the “RESET” button to restart drum. Fill cycle will begin.
Frozen fries in the hopper have
formed a void around the sensor.
Shake hopper and re-distribute fries to break up the void. Be gentle, to avoid breaking fries.
Lane is empty but
Err04 Error Message
did not appear.
Debris may be caught in the Low
Product sensor hole.
Remove any debris trapped in and around low product sensor.
Hopper may have shifted for ward
on hanger.
Push hopper into freezer as far as it will go.
Basket loads are
consistently light or
heavy.
Orange silicone baffle is not
installed in hopper.
Remove product from hopper and install Baffle into hopper slot.
Product has fallen into bottom
area around chute.
Remove product from chute area to allow free movement of chute.
Silicon rubber load chute is not
installed properly.
Make sure right side of rubber chute with slot is seated over door right door shaft.
Chute door will not
open
to allow product
dispense.
Green (load) READY lights are
not on.
Wait until ready lights come on, product will dispense.
Basket was not pushed against
basket bump switch at back of
dispensing area.
Slide the fry basket against the bumper switch in back of the dispense area.
Basket rack is not installed
correctly.
Install basket rack so front and back guides straddle the two cross support bars and
the rack is level and parallel with the floor.
“LOW PRODUCT” Message has
appeared in display.
Fill hopper with fries. Press the “RESET” button to restart drum. Fill cycle will begin.
Green “RESET” button lights are
flashing steadily.
See Green “RESET” button lights are flashing steadily on previous page.
Chute door will not
close after product
dispense.
Product may be caught in chute
door.
Clear obstruction to allow chute doors to close.
Chute door return spring may
have broken.
If doors can be closed by hand but will not stay closed, call Franke Ser vice Hotline
Chute door sensor may have
failed.
If doors cannot be closed by hand, call Franke Service Hotline
Unable to change load
size using control
panel.
Fill process has not completed.
When the green load ready lights are on and “RE ADY” is on display, load size can be
changed.
The unit is double dispensing into a basket.
If a basket is staged in the
dispense position. If the basket
handle is then bumped, causing
the basket sensor to reset, a
second load of fries will be
dispensed.
Do not stage the basket in the dispense area at any time. Only dispense fries when
ready to place them in the fryer. Dispensing ahead of time allows fries to thaw,
affecting product quality. Use empty fr y basket storage to lef t of filling lane or at
bottom of unit.
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03 / 2011
714.3
656.1
838.3
1982.8
635.0
940.0
318.8
237.0
258.0
X
Y1
Y2
Z1
Z2
Z3
Z4
MM
KG
230 V
1 Ph/L/N/PE
0.6 kW
50 Hz
Y1
Y2
X
Z1
Z2 Z3 Z4
Last revised: Technical modifications excepted!
en
33 °C
60 %
none
30 mm
100 mm
12 DIMENSIONS, WEIGHT AND VOLUMES
DIMENSIONS
WEIGHT
Net
Shipp. weight
KEY PERFORMANCE SPEC IFICATIONS
OPERATIN G CONDITIONS & IN STALLATION REQUIR EMENTS
ELECTRIC/UTILITY REQUIREMENTS
Fries Capacity
Dispensing Rate
Dispense Accuracy
Fry Basket Storage
Refrigeration/Type
Agency Listings:
Max. Room Temp.
Max. Room Humidity
Min. Side Clearance
Min. Rear Clearance
Min. Front Clearance
up to 32 kg (2 x 16 kg)
up to 700 baskets per hour
Plus/minus 10% by weight of large load
8 total: 2 in, 2 adjacent to & 4 below lane dispense areas
Self-contained, cold wall construction, using R-290 Refrigerant
CE & BG
Voltage
Phases
Power
Frequency
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13 RESIDUAL RISKS
RESIDUAL RISK SAFEGUARDING
Risk stemmed from direct contact with electrically live par ts Wire insulation, grounding, moving par t covering, electric hazard points picto-
grams
Risk stemmed from indirect contact with electrically live parts (due
to it’s damage)
Wire insulation, grounding, moving part covering, electric hazard points pictograms, electric potentials compensation
Risk stemmed from fire or blast Introducing ventilation channels, sealed machinery/electrical devices
compartments, refrigeration hardware Ex (if need), ventilated compressor
compartment, warning labels, all necessery informations in manual
Biohazards as mould or microbes and viruses Complete information about daily cleaning rutine in product ’s manual, signs
Page 23
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03 / 2011
M(1:7)
N ( 1:7 )
P ( 1:7 )
R ( 1:7 )
T ( 1:7 )
U ( 1:7 )
M(1:7
)
(
)
V ( 1:7 )
M
N
P
R
T
U
V
2.3.3.1
2.3.15
2.3.2
2.3.1
2.3.1
3.5
3.3
1.13
1.14
1.12
2.1.4.1.1
2.1.4.1.1
2.1.1.1
2.1.4.6
2.1.4.5.1
2.1.4.5.2
2.1.2
2.1.3
1.9
1.2.21
1.2.9
1.16
1.2.3
1.2.6
1.2.40
1.2.39
1.2.4
1.2.8.4
1.2.9
1.2.2.8
1.5.1
1.6
1.2.2.4
1.11
1.15
1.1.1
1.8
1.4.1
1.10
2.3
3.1
2.4.1
2.6
2.5
1.7.1
1.3.1
1.3.3
7
5
1.5.5
2.2
1.22
1.2
10
1.1
1.3.1
1.7.1
1.11
1.15
1.22
2.1.1
2.1.4.1.1
2.3
2.5
2.6
3.1
8
8.1
9
10
19002 723
19002 750
18004119
19000784
19000786
19003700
385.151
19003054
1526920
19000746
562501
19002 743
18001528
19000893
1518218
1525967
8.1
9
Last revised: Technical modifications excepted!
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14 SPARE PARTS
DESCRIPTION
Bottom, Removable
Door gasket
Frozen fries hopper
Drip tray lower, black, ABS
Bottom storage basket wire rack
Upper Lane Tray Wireform
On-Off switch
Overlay F3D3P Membrane switch
Condensing unit SC18CNX.2 / R290
Casters no brake (Ø 100 mm)
Casters with brake (Ø 100 mm)
Filter, Condenser 618 x 165
Wire rack assembly (for hash brown)
Wire rack (for hash brown)
Plug CEE 230V/16A/3P/6H (1L+N+PE) IP67
Warning Label - R290
POS. PART N O.
Page 24
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Linde AG
Werksgruppe Technische Gase
Seitnerstrasse 70
82049 Höllriegelskreuth
Deutschland
Tel. +49(0)89 -744 6-0
Last revised: Technical modifications excepted!
en
The refrigerant in the unit is R290. Please refer to the manufacturer’s data sheet for information on how to handle the
refrigerant.
If you require further information on this product, please contact the manufacturer.
DISPOSAL OF OLD ELECTRICAL EQUIPMENT
The customer accepts the responsibility of disposing of the goods delivered to them, at the end of the
life of the product, at their own cost, in accordance with the legal regulations. The customer indemnifies Franke from the obligations, according to § 10 paragraph 2 ElektroG (manufacturer’s obligation to
take returns) and other claims on a third party in this context. Franke’s claim to acceptance/release
through the customer does not release over time and after use, this is ended with the proper disposal
by the customer. If the customer passes the goods onto a third party, the customer is obligated to
guarantee the disposal obligation at the end of the product life. In the case that the customer wants
Franke to take on the product disposal, Franke GmbH will give the customer a quotation for taking
the goods back and disposing of them, at the time of the disposal. Costs for transport and disposal
will be invoiced to the customer.
15 DISMANTLING, DISPOSAL
Before dismantling the equipment, all food remains must be removed and the equipment must be thoroughly cleaned.
Dismantling of the equipment must be carried out by qualified personnel, in accordance with the manufacturer’s instructions, please observe local safety regulations.
Dispose of the equipment in accordance with local regulations. It is essential that you observe the regulations and laws
for disposing of environmentally-unfriendly materials. You must carry out detailed research on their disposal, such materials are, for example, refrigerants or plastics.
WARNING!
Danger of electric shock!
CAUTION!
Release of refrigerant into the atmosphere is strictly prohibited! The cooling circuit is
filled with R 290 (propane). ATTENTION: Propane is highly flammable!
CAUTION!
The device is very heavy and top-heavy (above 200 kg). Use appropriate aids for disassembly.
Page 25
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1
23 45 67 8
12345678
A
B
C
D
E
F
A
B
C
D
E
F
von
Blatt
Bl.
Datum
Bearb.
Gepr.
NormNameÄnderungZustand Datum
Urspr.
Ers. f. Ers. d.
McD
S1
1
Bez. Bezeichnung
X3
Projekt:
Plug CEE 230V/16A
IC
Main Switch 230V/16A
M5
Condensing unit SC18CNX.2 R290
G1/2
Power supply 24V
K1
A1
A2
-K1
Controler board
COMP RELAY
24V
Freezer F3D3
See page 2.
Relay 24V
Page 2, path 4E
FOR 24V CIRCUITS
Refrigerant R290 : 145g
12.10.2010
L1
.
N1
.
-
+
2
230V
24V
2.5A
-G1
-
+
2
230V
24V
2.5A
-G2
--3
Botto
mh
eat
er
230V/
22W
-E2
Door heate
r
230V
/25
W
-E1
1A
4B
5B
2A
-S1
PENL1
-X1
earth bond
front cover
3*1,5
Power cord
earth bond
to chassis
Net filter
Typ B84112-B-B110
Z1
CEE Plug 230V/16A/L+N+PE/6h/IP67
Max. power consumption 230V/600W
1121
1424
L
N
P
1
4
-S5
3
2
-M5
PE
M
1AC
PE
-M5/1
=>See page 3 or wiring diagram #1527877.
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16 ELECTRICAL DIAGR AM
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A
B
C
D
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F
A
B
C
D
E
F
von
Blatt
Bl.
Datum
Bearb.
Gepr.
NormNameÄnderungZustand Datum
Urspr.
Ers. f. Ers. d.
McD
Projekt:
IC
Freezer F3D3
2
LOAD
CELL
MTR
LIFT
MTR
DOOR
SENSOR
BASKET
DRUM
MTR
SENSOR
DOOR OPEN
SENSOR
LOW PRODUCT
24VDC CIRCUIT SCHEMATIC
WITH LON WORKS OPTION
RELAY
COMPR
POWER LINE
LONWORKS
SENSOR
TEMP
GATEWAY
MEMBRANE SWITCH
LOAD
CELLSE
NSORS
LP
SENSO
R24VMOT
ORS
B
-B
IN
TERCONNEC
TRELA
Y
TEMP
PROB
E
DISPLAY
MEMBRANE
SWITCH
CONTROL BOARD
Power
Supply
24VDC
"Siemens"
#6EP1
332-1SH42"
NL1
+-
LOAD
CELL
MTR
LIFT
MTR
DOOR
SENSOR
BASKET
DRUM
MTR
SENSOR
DOOR OPEN
SENSOR
LOW PRODUCT
LOAD
CEL
L
SENSOR
S
L
P
S
ENS
OR
24
V
MOTOR
S
B-B
IN
TERCONNEC
TRELA
Y
TEMP
PROB
E
DISPLAY
MEMBRANE
SW ITCH
CONTROL BOARD
NL1
+-
OPTIONAL
NOTES:
1. TO ACTIVATE
REFRIGERATION
CONTROL FUNCTION,
INSTALL TEMP
SENSOR &
COMPRESSOR RELAY
INTO MASTER
CONTROLLER BOARD.2.BOARD-TO-BOARD
INTERCONNECT CABLE
MUST HAVE MASTER
END [WITH
LONWORKS CABLE]
PLUGGED INTO
MASTER CONTROLLER
BOARD.
FUSE,4A FUSE,4A
FUSE -
OPTIONAL
W/SIEMENS,
REQUIRED
W/COSEL
W/SIEMENS,
REQUIRED
W/COSEL
Power
Supply
24VDC
"Siemens"
#6EP1
332-1SH42"
MEMBRANE SWITCH
Page 1, path 5B
12.10.2010
--3
G1 G2
E3/L E3/R
M1/L
M2/L
M3/L
B1/L
B2
S2/L
K1
S3/L
B3/L
M1/R
M2/R
M3/R
B1/R
S2/R
S3/R
B3/R
X2
OPTIONAL
FUSE -
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D
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F
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Blatt
Bl.
Datum
Bearb.
Gepr.
NormNameÄnderungZustand Datum
Urspr.
Ers. f. Ers. d.
McD
Projekt:
IC
Freezer F3D3
12.10.2010
3
--3
725.113.700-g-
Y:\MCD\Kühl\F3D\F3D3\725.113.700-g-
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Mikolaj Liskin
Franke Foodservice Systems Poland Sp. z o.o.
ul. Polnocna 11
81029 Gdynia
Poland
Switchboard: +48 58 6609 100
Direct phone: +48 58 6609 146
Direct fax: +48 58 6609 149
Email: Mikolaj.Liskin@Franke.com
Last revised: Technical modifications excepted!
en
17 DECLARATION OF CONFORMITY
Responsable for Declaration of Conformity:
Page 29
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Last revised: Technical modifications excepted!
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Last revised: Technical modifications excepted!
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Last revised: Technical modifications excepted!
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Page 32
G:\FCE _Eng ineering\An leitu ng\MCD\F3D\F 3D3- R290\Anlei tung
F3D3P_R2 90.indd 03.03.201 1
GERMANY
Franke Foodservice Systems GmbH
Jurastrasse 3
797 13 Bad Säckingen
Germany
Phone: +49 7761 5533 0
Fax: +49 7761 5533 8700
FRANCE
Franke Foodservice Systems GmbH
France
Phone: 0033 (0) 626 35 11 58
Fax: 0049 (0) 7761 55 33 93 83
Email: thierry.krukar@franke.com
POLAND
Franke Foodservice Systems
Poland Sp. z o. o.
ul. Polnocna 11
81-029 Gdynia
Poland
Phone: +48 58 6609100
Fax: +48 58 6609119
ITALY
Franke Foodservice Systems GmbH
Italy
Phone 1: 0039 345 76 60 050
Phone 2: 0039 347 34 06 220
Fax: 0049 7761 5533 8700
Email: carlo.recchia@franke.com
Email: alessandro.figus@franke.com
SPAIN
Franke Foodservice Systems GmbH
Rodríguez San Pedro, 2, 6º
Edificio Inter - Oficina 603
28015 Madrid
Spain
Direct phone: +34 91 367 63 64
Direct fax: +34 91 406 13 78
UNITED KINGDOM
Franke Foodservice Systems GmbH
Unit 2A Broom Business Park
Bridge Way
Chesterfield
S419QG
UK
Phone: +44(0)1246 264 280
Fax: +44(0)1246 264 288
en
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