Franke F3D3 Operators Manual

F3D3 Dual and Single Lane Versions Frozen French Fry Dispenser

Service Manual

F3D3 Series Service Manual Table of Contents/Section 1.1

Section No. Content/Service Operation Issued/Updated

1.1 Table of Contents 11-13-12

1.1.1 Model Identification Guide 5-30-12

1.2.1 Franke Warranty Coverage 5-30-12

1.2.2 Franke Service Contact Information 5-30-12

1.3 F3D3 Series Trouble Shooting Guide 6-6-12

1.4 Display Error Message Guide 5-21-12

1.5 F3D3 Series Parts List & Component Diagrams

1.6 F3D3 Series Electric Schematics 5-24-12

1.7 Control P anel Quick-Guide 5-21-12

Setup, Diagnostic & Programming Instructions

1.8 Customer Level Access Instructions 5-30-12

1.9 Load Cell Calibration Instructions 5-30-12

1.10 Factory Level 1 Setup Access Instructions 5-30-12

1.11 Factory Level 3 Operating Parameter Access & Version Guide 11-13-12

1.11.1 Factory Level 3 Parameter Programming for BL 2.00 11-13-12

1.11.2 Factory Level 3 Parameter Prog r am ming for H47C1 11-13-12

1.11.3 Factory Level 3 Parameter Programming for H46P9 11-13-12

1.11.4 Factory Level 3 Display Menu for H46N ONLY 11-13-12

Part Replacement (See Section 4 for Refrigeration Repairs)

2.1 General Service Instructions, Warnings & Tools 5-24-12

2.2 Freezer Door Gasket Replacement 5-21-12

2.3 Automation Assemble [Complete] Replacement 5-22-12

2.4 Door Lift Slide Replacement 5-22-12

2.5 Drum Rotor Motor Replacement 5-22-12

2.6 Drum Rotor/Motor Block & Drive Shaft Replacement

2.7 Door Lift Motor Replacement 5-22-12

2.8 Door [Open] Motor Repl ace me nt 5-22-12

2.9 Product Door & Fi l l B uck et Ass e mbl y Replacement 5-22-12

2.10 Load Cell Replacement 5-30-12

2.11 Door-Closing Spring Replacement 5-22-12

2.12 Low Product Sensor Replacement 5-22-12

2.13 Basket Fill Plunger Switch Replacement 11-13-12

2.14 Door-Open Sensor R epl ace me nt 5-22-12

2.15 Touch Pad Controls Assembly Replacement 5-29-12

2.16 Main Power ON/OFF Switch Replacement 5-22-12

2.17 Temperature Controller Sensor Cable Replacement 5-22-12

2.18 24-Volt Power Supply Replacement 5-22-12

2.19 Compressor Relay Replacement (DIN Mounted) 5-22-12

2.20 Main PC Control Boar d Replacement 5-30-12

F3D3 Series Service Manual Table of Contents/Section 1.1

Section No. Content/Service Operation Issued/Updated

Part Replacement...Continued

2.21 Main Control Board Chip Replacement 5-29-12

2.22 Door Frame & Freezer Bottom Heater Replacement 5-23-12

2.23 Power Cord Replacement 5-23-12

2.24 Hopper Rotor Replacement 5-23-12

Part or Component Adjustments

3.1 Low Product Sensor Sensitivity Adjustment 5-23-12

3.2 Reverse Door Hinges/Door Swing 5-23-12

3.3 Adjusting Automation Assembly Alignment 5-23-12

3.4 Drum Rotor Motor Adjustment [When making noises] 5-23-12

3.5 Fry Hopper Hanger Alignment 5-23-12

3.6 Activate Backup Temp. Display – Two Lane Models ONLY 5-23-12

Refrigeration System Repair & Replacement

4.0 Propane Refrigeration System SERVICE RESTRICTION 5-23-12

4.1 Basic [Operator] Refrigerator Maintenance 5-23-12

4.2 Replace Condenser F an Mot or 5-24-12

4.3 Replace Start Relay & Replace Start Capacitor 5-24-12

4.4 Check System Pressure & Electronic Leak Detection 5-24-12

4.4.1 Checking for Leaks with Nitrogen Pressure 11-13-12

4.4.2 Cold Wall Evaporator Leak Detection 11-13-12

4.5 Repair Sy stem [R e fri g er ant] Leak 5-24-12

4.6 Replace Thermostatic Expansion Valve & Filter 5-24-12

4.7 Condenser Unit Replacement 5-24-12 Service Bulletins

none

Rev. 2 11-13-12

F3D3 Series Service Manual Model Identification 1.1.1

Model F3D3

Model F3D3S

Lanes & Controls:

Two Lanes

Lanes & Controls:

Single Lane

Unit Width:

711 mm (28”)

Unit Width:

559 mm (22”)

Refrigerant Type

R-404A

Refrigerant Type

R-404A

Model F3D3P

Model F3D3SP

Lanes & Controls:

Two Lanes

Lanes & Controls:

Single Lane

Unit Width:

711 mm (28”)

Unit Width:

559 mm (22”)

Refrigerant Type

R-290 PROPANE

Refrigerant Type

R-290 PROPANE

Model Identification Guide

(Shown Hinged-Left)

(Shown Hinged-Right)

(Shown Hinged-Left)

(Shown Hinged-Right)

F3D3 Series Service Manual Factory Level 1 Setup Access / 1.10

To Access Factory Level 1 Setup Parameters:

Step

Action Required

Resulting Display

1

From Standby condition use 3rd touchpad to enter: 3 3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

2

Press touchpad 2 = Fact(ory)

Factory Access Level

Lev1 Lev3 Exit

Press touchpad 1 = Lev1

Low Level Reset ?

Yes No Exit

4

Press touchpad 1 = Yes

Setup = US

Inc Dec Exit

Press touchpad 1 = Inc [to scroll through]:

to go back up list.]

Setup = Europe or

Inc Dec OK

When you press touchpad 3 = OK, screen

* Setting Country * * Specific Params * then:

Setup Complete Config = US [setup chosen] then:

Calibrate Menu

OK Exit

7A or

Press touchpad 3 = Exit

Shut [appears then screen goes blank]

Press touchpad 1 = OK [to initiate calibration]

Calibrate Menu

OK Exit

8

Press touchpad 1 = OK

NOTE: See SM Section LCC

NOTE: All programming is done using the

1

2

3

Setup Access & Resetting

F3D3 Series Fries Dispensers have easy access to Factory-Level (1) setup and resetting, using the lane operator interface touch panel & display. To access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON.

3) Lane power must be OFF. Display will show current freezer temperature.

three choice buttons labeled: 1, 2 and 3 above.

3

5

6

7B

Press touchpad 2 = Dec [to go back up list]: NOTE: If you press 1 = Inc on Setup =

APMEA, nothing changes. [Press 2 = Dec -

goes to:

Restores all NUM [numbers]

[or actual setup]

Setup = Japan or Setup = Latin AM

[America] or

Setup = Canada or Setup = APMEA

Begin ?

Loadcell = 00XX [Tar Value] All Clear ?

for Load Cell Calibration Ins tr uctions.

Rev. 1 6/2012

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11

For To Access Factory Level 3 Parameters:

Step

Action Required

Resulting Display

1

From Standby condition use 3rd touchpad to enter: 3 3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

2

Press touchpad 2 = Fact(ory)

Factory Access Level

Press touchpad 2 = Lev3

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to next

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to next

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to last

Password ??

Inc OK Exit

Press touchpad 1 = Inc once, to raise to 1, then:

Password ??

Inc OK Exit

Press touchpad 2 = OK

Language [first Parameter]

++ -- ->

Software Version BL 2.00; APP 2.12a

On Lane Display

Parameter Table 1.11.1

Software Version: H47C1

On Chip Label*

Parameter Table 1.11.2

Software Version: H46P9

On Chip Label*

Parameter Table 1.11.3

NOTE: All programming is done using the three

1

3

Parameter Access & Software Version

F3D3 Series Fries Dispensers provide easy access to Factory Level operating and service diagnostic parameters using the front operator interface touch panel & display. To access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON*.

3) Lane power must be OFF. Display will be blank or show current freezer temperature, depending on the model and lane.

choice buttons labeled: 1, 2 and 3 above.

Lev1 Lev3 Exit

2

3

4A

4B

4C

digit]

digit], then :

4D

5

For F3D3 Software Versi on To ID Version: Use Table:

∗ NOTE: The chip version is also displayed briefly during the

startup sequence ( a fter Calibration Valu es) , when the Main

POWER-ON switch is first turned ON. It appears as: Firmware = H47C1, etc. on the second line.

Rev. 1 11/2012

Enter Password 0 _ _ _

Enter Password 0 0 _ _

Enter Password 0 0 0 _

Enter Password 0 0 0 0

Enter Password 0 0 0 1

P01 = English

F3D3 Series Service Manual - Factory Lev3 Parameter Access / 1.11.1

To Access Factory Level 3 Parameters:

Step

Action Required

Resulting Display

1

From Standby condition use 3rd touchpad to enter: 3 3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

2

Press touchpad 2 = Fact(ory)

Factory Access Level

Lev1 Lev3 Exit

Press touchpad 2 = Lev3

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 1 = Inc once, to raise to 1,

Password ??

Inc OK Exit

Press touchpad 2 = OK

Language [first Parameter]

++ -- ->

See Parameter Spreadsheet for P-numbers, functions & default settings.

NOTE Software Codes and exceptions that apply.

Notes:

Command Key: ++ to scroll up; -- to scroll down; -> to move flashing underscore __ under next value; == to accept or OK value or setting

P02

Example:

Press 1 = ++ to increase temp. value [-0004] Press 3 = == to accept (new) setting

Set Point [Refrig er at or t em p.]

++ -- ==

NOTE: All programming is done using the

1

2

3

Parameter Access & Programming

F3D3 Series Fries Dispensers provide easy access to Factory Level operating and service diagnostic parameters using the front operator interface touch panel & display. To access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON.

3) Lane power must be OFF. Display will be blank or show current freezer temperature, depending on the lane.

three choice buttons labeled: 1, 2 and 3 above.

3

4A

4B

4C

4D

5

next digit]

last digit], then:

then:

Enter Password 0 _ _ _

Enter Password 0 0 _ _

Enter Password 0 0 0 _

Enter Password 0 0 0 0

Enter Password 0 0 0 1

P01 = English

Set Point

Press 2 = -- to decrease temp. value [- 0006 ]

P02 = -0005 F

Rev. 1 6/2012

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11.1

Parameter

Range

Unit3)

Default

Notes

Country Exceptions

No.

Name

Low

High

US

EU

JP

LA

CN

AP

EU-B

US-

GM

CAN-

GM

Other

-GM

EU-Y

P01

Language

1 5

1

1=English, 2=Deutsch, 5=French/English (Canada)

1 1 1 1 5 1 1 1 5 1 1

P02

Set Point

-50

20

Deg F

-5

Temperature set point

P03

Offset

P04

Point

-100

50

Deg F

40

alarm (LON Models only)

P05

High Alarm (Start Up) Delay

1

300

minutes

100

signal, until message appears

P06

High Alarm Dwell

1

300

minutes

60

Temperature must remain (dwell) for this time

P07

Hysteresis

0.5 5 Deg F

1.0

Used in temperature control

P09

Time

1

200

seconds

120

must be off before restarting.

P10

Down Shift LM

1

20=off

minutes

4

large to medium. 20 = Off

4 7 4 4 4 4 Off

Off

10

P11

Down Shift M1S

1

(20= off)

minutes

20 (off)

from medium to small. 20 = Off

Off 3 Off

Off

5

Off 7 Off

Off

10

P13

Thres(hold)

10

1500 750

counts/amp of motor current.

P14

Thres(hold)

10

1500 750

counts/amp of motor current.

Lift (Motor)

P16

Basket In Time

10

1500

mS

150

to trigger a dispense cycle

150

350

150

Factory Level 3 - Parameter Guide – Page 1

[For Latest Models with BL 2.00; APP 2.12a Chip Software1)]

Factory

3=Espanola, 4=Francais,

-30 30 Deg F 8 Temperature offset from sensor

High Alarm Set

Temperature that triggers a high

GM Exceptions

P12

P15

Compressor Off

Down Shift M2S Drum (Motor) Torq(ue)

Door (Motor) Torq(ue)

Torq(ue) Thres(hold)

(M)

(S)

19

1

10 1500 750

19

(20= off)

(M)

(M )

(M)

minutes 20 (off)

Time to wait after high alarm

Minimum time the compressor

Time for a size downshift from

Time for an initial size downshift

Time for subsequent size downshift from medium to small. 20 = Off

Motor stops if threshold exceeded. Approx 250

Motor stops if threshold exceeded. Approx 250 counts/motor current.

Time the basket must remain in

NOTES: 1) No Main Board Chip Label. Software Vers(ion): BL 2.00; APP 2.12a appears on Lane Display.

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11.1

Range

Unit3)

Default

Notes

Country Exceptions2)

No.

Name

Low

High

US

EU

JP

LA

CN

AP

EU-B

GM

-GM

EU-Y

P17

Basket Out Time

10

1500

mS

50

out before enabling dispense

P18

Enable

Off

On On

being displayed.

P19

Enable

Off

On Off

slower) dispense for Japan.

Off

On

Off

P21

Large Fill Pct

P22

Medium Fill Pct

50

100

%

89

Reserved - Do not adjust.

P26

Toggle Rate

1 4

3

2 = Slow, 3 = Med, 4 = Fast)

P27

Display Units

C F

F

Temperature Display Units Celsius or Fahrenheit

F C C C C C C F C

C

P28

Backdoor Type

English

Numeric

English

Displays numeric codes with English or numeric codes only

Medium (Load)

75

P30

Factor

25

100 % 50

of large load

50

67

50

34

P31

Part Number

15 characters maximum. 1st must be 0-9 or F. 2nd must be 0-9, S, ‘.’ or ‘-‘. All others: 0-9, ‘-‘ or ‘.’

P32

Serial Number

P99

Factory Level 3 - Parameter Guide – Page 2

[For Latest Models with BL 2.00; APP 2.12a Chip Software1)]

Factory

Time the basket must remain

GM Exceptions

US-

CAN-

Other

P23

P29

Low Product

Hi Accuracy

Small Fill Pct Dual Language

Factor Small (Load)

Exit

50 100 % 90 Reserved - Do not adjust.

50 100 % 88 Reserved - Do not adjust.

25 100 % 67

15 characters maximum. All characters: 0-9 or ‘-‘

Prevents Low Product Warning

Enables high accuracy (but

If Dual Language is enabled, this sets toggle rate: (1 = Off,

Weight of medium load as percent of large load

Weight of small load as percent

Exits Level 3, if Entered

67 67 67 67 67 67 80 67 67 67

NOTES: 1) No Main Board Chip Label. Software Vers(ion): BL 2.00; APP 2.12a appears on Lane Display. [How is this called up?]

2) Country Exceptions Abbreviations: US = North America; EU = Europe; JP = Japan; LA = Latin America (South & Central); CN = Canada; AP = Asia, Pacific, Middle East & Australia

3) Unit Abbreviation: mS = Milliseconds

F3D3 Series Service Manual - Factory Lev3 Parameter Access / 1.11.2

To Access Factory Level 3 Parameters:

Step

Action Required

Resulting Display

1

From Standby condition use 3rd touchpad to enter: 3 3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

2

Press touchpad 2 = Fact(ory)

Factory Access Level

Lev1 Lev3 Exit

Press touchpad 2 = Lev3

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 1 = Inc once, to raise to 1,

Password ??

Inc OK Exit

Press touchpad 2 = OK

Language [first Parameter]

++ -- ->

See Parameter Spreadsheet for P-numbers, functions & default settings.

NOTE Software Codes and exceptions that apply.

Notes:

Command Key: ++ to scroll up; -- to scroll down; -> to move flashing underscore __ under next value; == to accept or OK value or setting

P02

Example:

Press 1 = ++ to increase temp. value [-0004] Press 3 = == to accept (new) setting

Set Point [Refrig er at or t em p.]

++ -- ==

NOTE: All programming is done using the

1

2

3

Parameter Access & Programming

F3D3 Series Fries Dispensers provide easy access to Factory Level operating and service diagnostic parameters using the front operator interface touch panel & display. To access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON.

3) Lane power must be OFF. Display will be blank or show current freezer temperature, depending on the lane.

three choice buttons labeled: 1, 2 and 3 above.

3

4A

4B

4C

4D

5

next digit]

last digit], then:

then:

Enter Password 0 _ _ _

Enter Password 0 0 _ _

Enter Password 0 0 0 _

Enter Password 0 0 0 0

Enter Password 0 0 0 1

P01 = English

Set Point

Press 2 = -- to decrease temp. value [- 0006 ]

P02 = -0005 F

Rev. 1 11/2012

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11.2

Parameter

Range

Unit3)

Default

Notes

Country Exceptions

No.

Name

Low

High

US

EU

JP

LA

CN

AP

EU-B

US-GM

CAN-

GM

Other-

GM

P01

Language

1 5

1

1=English, 2=Deutsch, 5=French/English (Canada)

1 1 1 1 5 1 1 1 5

1

P02

Set Point

-50

20

Deg F

-5

Temperature set point

P03

Offset

P04

Point

-100

50

Deg F

40

alarm (LON Models only)

P05

High Alarm (Sta r t Up) Delay

1

300

minutes

100

signal, until message appears

P06

High Alarm Dwell

1

300

minutes

60

Temperature must remain (dwell) for this time

P07

Hysteresis

0.5 5 Deg F

1.0

Used in temperature control

P08

Ticks / Sec

1

100 60

keeping.

P09

Time

1

200

seconds

120

must be off before restarting.

P10

Down Shift LM

1

20=off

minutes

4

large to medium. 20 = Off

4 7 4 4 4 4 20

20

P11

Down Shift M1S

1

(20= off)

minutes

20 (off)

from medium to small. 20 = Off

20 3 20

20

P12

Down Shift M2S

1

(20= off)

minutes

20 (off)

20 = Off

20 7 20

20

P13

Thres(hold)

10

1500 750

counts/amp of motor current.

P14

Thres(hold)

10

1500 750

counts/amp of motor current.

P15

Lift (Motor) Thres(hold)

10

1500 750

counts/motor current.

Factory Level 3 - Parameter Guide – Page 1

[For Models with firmware version F3D3 Main H47C1 ONLY

Factory

3=Espanola, 4=Francais,

-30 30 Deg F 8 Temperature offset from sensor

High Alarm Set

Temperature that triggers a high

1)

]

GM Exceptions

Compressor Off

Drum (Motor) Torq(ue)

Door (Motor) Torq(ue)

Torq(ue)

19

(M)

(S)

(M)

(M )

(M)

Time to wait after high alarm

Used to correct onboard time

Minimum time the compressor

Time for a size downshift from

Time for an initial size downshift

Time for subsequent size downshift from medium to small.

Motor stops if threshold exceeded. Approx 250

NOTES: 1) Software version is printed on label on Main Control Board Chip.

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11.2

Range

Unit3)

Default

Notes

Country Exceptions2)

No.

Name

Low

High

US

EU

JP

LA

CN

AP

EU-B

US-GM

GM

P16

Basket In Time

10

1500

mS

150

to trigger a dispense cycle

150

350

150

P17

Basket Out Time

P18

Enable

Off

On Off

slower) dispense for Japan.

Off

On

Off

P20

Enable

Off

On Off

calibration. (Off or On)

P21

Large Fill Pct

P22

Medium Fill Pct

50

100

%

89

Reserved - Do not adjust.

Small Fill Pct

50

100 % 88

Reserved - Do not adjust.

P26

Toggle Rate

1 4

3

2 = Slow, 3 = Med, 4 = Fast)

P27

Display Units

C F

F

Temperature Display Units Celsius or Fahrenheit

F C C C C C C F C

C

P28

Backdoor Type

English

Numeric

English

Displays numeric codes with English or numeric codes only

P29

Medium (Load) Factor

67

80

67

P30

Factor

25

100 % 50

of large load

50

67

50

P31

Part Number

15 characters maximum. 1st must be 0-9 or F. 2nd must be 0-9, S, ‘.’ or ‘-‘. All others: 0-9, ‘-‘ or ‘.’

P32

Serial Number

15 characters maximum. All character s : 0-9 or ‘-‘

Exits Level 3, if Entered

P19

P23

Low Product

Hi Accuracy

Large Load

Dual Language

Factory Level 3 - Parameter Guide – Page 2

[For Models with firmware version F3D3 Main H47C1 ONLY

Factory

Time the basket must remain in

10 1500 mS 50

Off On On

50 100 % 90 Reserved - Do not adjust.

Time the basket must remain out before enabling dispense

Prevents Low Product Warning being displayed.

Enables high accuracy (but

Enables use of 1Kg load for

If Dual Language is enabled, this sets toggle rate: (1 = Off,

1)

]

GM Exceptions

CAN-

Other-

Weight of medium load as percent of large load

Weight of small load as percent

P99

Small (Load)

Exit

25 100 % 67

NOTES: 1) Software version is printed on label on Main Control Board Chip.

2) Country Exceptions Abbreviations: US = North America; EU = Europe; JP = Japan; LA = Latin America (South & Central); CN = Canada; AP = Asia, Pacific, Middle East & Australia

3) Unit Abbreviation: mS = Milliseconds

F3D3 Series Service Manual - Factory Lev3 Parameter Access / 1.11.3

To Access Factory Level 3 Parameters:

Step

Action Required

Resulting Display

1

From Standby condition use 3rd touchpad to enter: 3 3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

2

Press touchpad 2 = Fact(ory)

Factory Access Level

Lev1 Lev3 Exit

Press touchpad 2 = Lev3

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 1 = Inc once, to raise to 1,

Password ??

Inc OK Exit

Press touchpad 2 = OK

Language [first Parameter]

++ -- ->

See Parameter Spreadsheet for P-numbers, functions & default settings.

NOTE Software Codes and exceptions that apply.

Notes:

Command Key: ++ to scroll up; -- to scroll down; -> to move flashing underscore __ under next value; == to accept or OK value or setting

P02

Example:

Press 1 = ++ to increase temp. value [-0004] Press 3 = == to accept (new) setting

Set Point [Refrig er at or t em p.]

++ -- ==

NOTE: All programming is done using the

1

2

3

Parameter Access & Programming

F3D3 Series Fries Dispensers provide easy access to Factory Level operating and service diagnostic parameters using the front operator interface touch panel & display. To access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON.

3) Lane power must be OFF. Display will be blank or show current freezer temperature, depending on the lane.

three choice buttons labeled: 1, 2 and 3 above.

3

4A

4B

4C

4D

5

next digit]

last digit], then:

then:

Enter Password 0 _ _ _

Enter Password 0 0 _ _

Enter Password 0 0 0 _

Enter Password 0 0 0 0

Enter Password 0 0 0 1

P01 = English

Set Point

Press 2 = -- to decrease temp. value [- 0006 ]

P02 = -0005 F

Rev. 1 11/2012

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11.3

Parameter

Range

Unit3)

Default

Notes

Country Exceptions

No.

Name

Low

High

US

EU

JP

LA

CN

AP

P01

Language

1 5

1

1=English, 2=Deutsch, 5=French/English (Canada)

1 1 1 1 5

1

P02

Set Point

-50

20

Deg F

-5

Temperature set point

P03

Offset

-30

30

Deg F

0

Temperature offset from sensor

P04

High Alarm Set Point

-100

50

Deg F

40

alarm (LON Models only)

P05

High Alarm (Sta r t Up) Delay

1

300

minutes

100

signal, until message appears

P06

High Alarm Dwell

1

300

minutes

60

for this time

P07

Hysteresis

0.5 5 Deg F

1.0

Used in temperature control

P08

Ticks / Sec

1

100 60

Used to correct onboard time keeping.

P09

Time

1

200

seconds

120

must be off before restarting.

P10

Down Shift LM

1

20=off

minutes

4

large to medium. 20 = Off

4 7 4 4 4

4

P11

Down Shift M1S

1

(20= off)

minutes

20 (off)

from medium to small. 20 = Off

20 3 20

20

P12

Down Shift M2S

1

(20= off)

minutes

20 (off)

from medium to small. 20 = Off

20 7 20

20

P13

Drum (Motor) Thres(hold)

10

1500 750

current.

P14

Thres(hold)

10

1500 750

current.

P15

Thres(hold)

10

1500 750

Approx 250 counts/motor current.

NOTES: 1) Software version is printed on label on Main Control Board Chip.

Factory Level 3 - Parameter Guide – Page 1

[For Models with firmware version F3D3 Main H46P9 ONLY

Factory

3=Espanola, 4=Francais,

Temperature that triggers a high

1)

]

Compressor Off

Torq(ue)

Door (Motor) Torq(ue)

Lift (Motor) Torq(ue)

19

(M)

(S)

(M)

(M )

(M)

Time to wait after high alarm

Temperature must remain (dwell)

Minimum time the compressor

Time for a size downshift from

Time for an initial size downshift

Time for subsequent size downshift

Motor stops if threshold exceeded. Approx 250 counts/amp of motor

Motor stops if threshold exceeded.

2) Country Exceptions Abbreviations: US = North America; EU = Europe; JP = Japan; LA = Latin America (South & Central); CN = Canada; AP = Asia, Pacific, Middle East & Australia

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11.3

Parameter

Range

Unit3)

Default

Notes

Country Exceptions2)

No.

Name

Low

High

US

EU

JP

LA

CN

AP

P16

Basket In Time

10

1500

mS

150

to trigger a dispense cycle

150

350

150

P17

Basket Out Time

10

1500

mS

50

Time the basket must remain out before enabling dispense

P18

Enable

Off

On On

being displayed.

P19

Enable

Off

On Off

slower) dispense for Japan.

Off

On

Off

P20

Enable

Off

On Off

calibration. (Off or On)

P21

Large Fill Pct

50

100 % 90

Reserved - Do not adjust.

P22

Medium Fill Pct

50

100

%

89

Reserved - Do not adjust.

P23

Small Fill Pct

50

100 % 88

Reserved - Do not adjust.

P26

Toggle Rate

1 4

3

If Dual Language is enabled, this Slow, 3 = Med, 4 = Fast)

P27

Display Units

C F

F

Celsius or Fahrenheit

F C C C C

C

P28

Backdoor Type

English

Numeric

English

English or numeric codes only

P99

Exit

Exits Level 3, if Entered

Low Product

Hi Accuracy

Large Load

Dual Language

Factory Level 3 - Parameter Guide – Page 2

[For Models with firmware version F3D3 Main H46P9 ONLY

Factory

Time the basket must remain in

Prevents Low Product Warning

Enables high accuracy (but

Enables use of 1Kg load for

sets toggle rate: (1 = Off, 2 =

Temperature Display Units

Displays numeric codes with

1)

]

NOTES: 1) Software version is printed on label on Main Control Board Chip.

2) Country Exceptions Abbreviations: US = North America; EU = Europe; JP = Japan; LA = Latin America (South & Central); CN = Canada; AP = Asia, Pacific, Middle East & Australia

3) Unit Abbreviation: mS = Milliseconds

F3D3 Series Service Manual - Display Menu for H46N Firmware/ 1.11.4

To Access Factory Level 3 Parameters:

Step

Action Required

Resulting Display

1

From Standby condition use 3rd touchpad to enter: 3 3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

2

Press touchpad 2 = Fact(ory)

Factory Access Level

Lev1 Lev3 Exit

Press touchpad 2 = Lev3

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 1 = Inc once, to raise to 1,

Password ??

Inc OK Exit

5

Press touchpad 2 = OK

Special Mode Select

(Go to Page 2)

NOTE: All programming is done using the

1

2

3

Parameter Access & Programming

The original F3D3 Models (with H46N Firmware) were programmed with Factory Level operating and service diagnostic parameters that required sequential boredown through multiple l evels, to check or make any changes. Using the front operator interface touch panel & display to access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON.

3) Lane power must be OFF. Display will be blank or show current freezer temperature, depending on the lane.

three choice buttons labeled: 1, 2 and 3 above.

3

4A

4B

4C

4D

next digit]

last digit], then:

then:

Enter Password 0 _ _ _

Enter Password 0 0 _ _

Enter Password 0 0 0 _

Enter Password 0 0 0 0

Enter Password 0 0 0 1

Follow Flow Chart Diagr am on pa ges 2-12 to access Parameters.

Rev. 1 11/2012

(Go to P age 3)

Page 2

For Models with Firmware F3D3 Main Version: H46N ONLY

F3D3 Series Service Manual Display Menu for H46N Firmware/ 1.11.4

(From Page 2)

(Go to Pag e 4)

Page 3

For Models with Firmware F3D3 Main Version: H46N ONLY

F3D3 Series Service Manual Display Menu for H46N Firmware/ 1.11.4

(From Page 3)

(Go to Page 5)

Page 4

For Models with Firmware F3D3 Main Version: H46N ONLY

F3D3 Series Service Manual Display Menu for H46N Firmware/ 1.11.4

(From page 4)

(Go to P age 6)

Page 5

For Models with Firmware F3D3 Main Version: H46N ONLY

F3D3 Series Service Manual Display Menu for H46N Firmware/ 1.11.4

(Go to P age 7)

Page 6

For Models with Firmware F3D3 Main Version: H46N ONLY

(From page 5)

F3D3 Series Service Manual Display Menu for H46N Firmware/ 1.11.4

(From page 6)

(Go to P age 8)

Page 7

For Models with Firmware F3D3 Main Version: H46N ONLY

F3D3 Series Service Manual Display Menu for H46N Firmware/ 1.11.4

(Go to P age 9)

Page 8

For Models with Firmware F3D3 Main Version: H46N ONLY

(From Page 7)

F3D3 Series Service Manual Display Menu for H46N Firmware/ 1.11.4

(Go to p age 10)

Page 9

For Models with Firmware F3D3 Main Version: H46N ONLY

(From Page 8)

F3D3 Series Service Manual Display Menu for H46N Firmware/ 1.11.4

(Go to P age 11)

Page 10

For Models with Firmware F3D3 Main Version: H46N ONLY

(From Page 9)

F3D3 Series Service Manual Display Menu for H46N Firmware/ 1.11.4

Page 11

For Models with Firmware F3D3 Main Version: H46N ONLY

(From Page 10)

(Go to Page 12)

F3D3 Series Service Manual Display Menu for H46N Firmware/ 1.11.4

Page 12

For Models with Firmware F3D3 Main Version: H46N ONLY

(From page 11)

F3D3 Series Service Manual - Factory Lev3 Parameter Access / 1.11A

To Access Factory Level 3 Parameters:

Step

Action Required

Resulting Display

1

From Standby condition use 3rd touchpad to enter: 3 3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

2

Press touchpad 2 = Fact(ory)

Factory Access Level

Lev1 Lev3 Exit

Press touchpad 2 = Lev3

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

Password ??

Inc OK Exit

Press touchpad 1 = Inc once, to raise to 1,

Password ??

Inc OK Exit

Press touchpad 2 = OK

Language [first Parameter]

++ -- ->

See Parameter Spreadsheet for P-numbers, functions & default settings.

NOTE Software Codes and exceptions that apply.

Notes:

Command Key: ++ to scroll up; -- to scroll down; -> to move flashing underscore __ under next value; == to accept or OK value or setting

P02

Example:

Press 1 = ++ to increase temp. value [-0004] Press 3 = == to accept (new) setting

Set Point [Refrig er at or t em p.]

++ -- ==

NOTE: All programming is done using the

1

2

3

Parameter Access & Programming

F3D3 Series Fries Dispensers provide easy access to Factory Level operating and service diagnostic parameters using the front operator interface touch panel & display. To access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON.

3) Lane power must be OFF. Display will be blank or show current freezer temperature, depending on the lane.

three choice buttons labeled: 1, 2 and 3 above.

3

4A

4B

4C

4D

5

next digit]

last digit], then:

then:

Enter Password 0 _ _ _

Enter Password 0 0 _ _

Enter Password 0 0 0 _

Enter Password 0 0 0 0

Enter Password 0 0 0 1

P01 = English

Set Point

Press 2 = -- to decrease temp. value [- 0006 ]

P02 = -0005 F

Rev. 1 6/2012

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11A

Parameter

Range

Unit3)

Default

Notes

Country Exceptions

No.

Name

Low

High

US

EU

JP

LA

CN

AP

EU-B

US-

GM

CAN-

GM

Other

-GM

EU-Y

P01

Language

1 5

1

1=English, 2=Deutsch, 5=French/English (Canada)

1 1 1 1 5 1 1 1 5 1 1

P02

Set Point

-50

20

Deg F

-5

Temperature set point

P03

Offset

P04

Point

-100

50

Deg F

40

alarm (LON Models only)

P05

High Alarm (Start Up) Delay

1

300

minutes

100

signal, until message appears

P06

High Alarm Dwell

1

300

minutes

60

Temperature must remain (dwell) for this time

P07

Hysteresis

0.5 5 Deg F

1.0

Used in temperature control

P09

Time

1

200

seconds

120

must be off before restarting.

P10

Down Shift LM

1

20=off

minutes

4

large to medium. 20 = Off

4 7 4 4 4 4 Off

Off

10

P11

Down Shift M1S

1

(20= off)

minutes

20 (off)

from medium to small. 20 = Off

Off 3 Off

Off

5

Off 7 Off

Off

10

P13

Thres(hold)

10

1500 750

counts/amp of motor current.

P14

Thres(hold)

10

1500 750

counts/amp of motor current.

Lift (Motor)

P16

Basket In Time

10

1500

mS

150

to trigger a dispense cycle

150

350

150

Factory Level 3 - Parameter Guide – Page 1

[For Latest Models with BL 2.00; APP 2.12a Chip Software1)]

Factory

3=Espanola, 4=Francais,

-30 30 Deg F 8 Temperature offset from sensor

High Alarm Set

Temperature that triggers a high

GM Exceptions

P12

P15

Compressor Off

Down Shift M2S Drum (Motor) Torq(ue)

Door (Motor) Torq(ue)

Torq(ue) Thres(hold)

(M)

(S)

19

1

10 1500 750

19

(20= off)

(M)

(M )

(M)

minutes 20 (off)

Time to wait after high alarm

Minimum time the compressor

Time for a size downshift from

Time for an initial size downshift

Time for subsequent size downshift from medium to small. 20 = Off

Motor stops if threshold exceeded. Approx 250

Motor stops if threshold exceeded. Approx 250 counts/motor current.

Time the basket must remain in

NOTES: 1) No Main Board Chip Label. Software Vers(ion): BL 2.00; APP 2.12a appears on Lane Display.

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11A

Range

Unit3)

Default

Notes

Country Exceptions2)

No.

Name

Low

High

US

EU

JP

LA

CN

AP

EU-B

GM

-GM

EU-Y

P17

Basket Out Time

10

1500

mS

50

out before enabling dispense

P18

Enable

Off

On On

being displayed.

P19

Enable

Off

On Off

slower) dispense for Japan.

Off

On

Off

P21

Large Fill Pct

P22

Medium Fill Pct

50

100

%

89

Reserved - Do not adjust.

P26

Toggle Rate

1 4

3

2 = Slow, 3 = Med, 4 = Fast)

P27

Display Units

C F

F

Temperature Display Units Celsius or Fahrenheit

F C C C C C C F C

C

P28

Backdoor Type

English

Numeric

English

Displays numeric codes with English or numeric codes only

Medium (Load)

75

P30

Factor

25

100 % 50

of large load

50

67

50

34

P31

Part Number

15 characters maximum. 1st must be 0-9 or F. 2nd must be 0-9, S, ‘.’ or ‘-‘. All others: 0-9, ‘-‘ or ‘.’

P32

Serial Number

P99

Factory Level 3 - Parameter Guide – Page 2

[For Latest Models with BL 2.00; APP 2.12a Chip Software1)]

Factory

Time the basket must remain

GM Exceptions

US-

CAN-

Other

P23

P29

Low Product

Hi Accuracy

Small Fill Pct Dual Language

Factor Small (Load)

Exit

50 100 % 90 Reserved - Do not adjust.

50 100 % 88 Reserved - Do not adjust.

25 100 % 67

15 characters maximum. All characters: 0-9 or ‘-‘

Prevents Low Product Warning

Enables high accuracy (but

If Dual Language is enabled, this sets toggle rate: (1 = Off,

Weight of medium load as percent of large load

Weight of small load as percent

Exits Level 3, if Entered

67 67 67 67 67 67 80 67 67 67

NOTES: 1) No Main Board Chip Label. Software Vers(ion): BL 2.00; APP 2.12a appears on Lane Display. [How is this called up?]

2) Country Exceptions Abbreviations: US = North America; EU = Europe; JP = Japan; LA = Latin America (South & Central); CN = Canada; AP = Asia, Pacific, Middle East & Australia

3) Unit Abbreviation: mS = Milliseconds

F3D3 Series Service Manual Warranty/Section 1.2.1

Franke New Equipment Limited Warranty

Franke Foodservice Systems provides new equipment parts and labor warranties to the original purchaser, which are equal to or exceed typical foodservice equipment m anufacturers. Special (extended) warranty coverage may be negotiated with the customer. Extended compressor warranties may also apply.

To determine if a Franke Frozen French Fry Dispenser is “in warranty”, contact: Franke Technical Services at the numbers listed in Section 1.2.2 - Service Commitment & Contact Information. Be prepared to provide the Model and Serial Number from the Manufacturers Data Plate located under the louvered condenser filter access panel (F3D3 & F3D3S) or the upper right side of the freezer on (F3D3P & F3D3PS) propane models.

On F3D3 & F3D3S Models On F3D3P & F3D3SP Models

Warranty Exclusions: Certain Franke parts that are expendable by nature and need to be replaced frequently may not be cov er ed. In addition, Franke is not liable for repairs or damages due to improper operation, attempted repairs or installation by unauthorized persons, alterations, poor water quality, owner/operator abuse, fire, flood or acts of God. Fry basket storage racks and drip trays are not covered by this warranty.

In Addition, this warranty may be voided in the case of:

• Failure to follow Franke instructions for use, care or maintenance

• Removal, alteration or defacing of the Franke-affixed serial number

• Service by a non-authorized service company

Warranty coverage is conditional upon Franke receiving notice of any defect subject to warranty within thirty (30) days of its original discovery by the Buyer.

Rev. 1. 6/2012

F3D3 Series Service Manual Service Commitment/Section 1.2.2

Contact Information - Americas:

Contact Information- Europe:

Contact Information- Asia, Pacific, Middle East & Africa:

The Franke Ser vice Commitment

Franke Foodservice Systems’ Technical Support Department and its third-party Service Network are committed to meeting the unique service needs of restaurant operators worldwide. Accordingly, we strive to provide the following response times to service requests for Franke-manufactured equipment:

1. Provide contact with the customer:

– Within 30 minutes of request for service during normal business hours – Within 90 minutes after normal business hours (including weekends)

2. Perform service visit:

– The same day for emergency service* – Within 24 hours for standard service

3. Target a 90% “first trip” fix rate

4. Provide 90-day warranty on the service performed

*An “emergency” is defined as an equipment operating condition that poses an immediate risk to the safety of restaurant workers or customers.

This response time breakdown applies throughout the week and weekend. Due to varying customer locations, and varying service agent locations and schedules, response rates may occasionally be extended. In these situations, Franke Technical Support will work directly with the customer to find mutually acceptable options. Franke reserves the right to use service agents outside of the Service Network, as needed.

Franke Technical Services

Franke Foodservice Systems 800 Aviation Parkway Smyrna, TN 37167 United States of America

1-800-5FRANKE (1-800-537-2653); select 5

or

visit: FS-TS.US@Franke.com

Franke Technical Services

Franke Foodservice Systems China Co. Ltd.

318 Yinglang Industrial Zone Shaping Town, Heshan City Guangdong Provence, PRC – Postal Code: 5 297 00 Phone: +86 750 841 8476 Fax: +86 750 841 5845

Franke Technical Services

Franke Foodservice Systems GmbH Jurastrasse 3 79713 Bad Saeckingen Germany Switchboard: +49 7761 52 400 Fax: +49 7761 52 408

Rev. 1. 6/2012

F3D3 Series Service Manual Troubleshooting Guide / Section 1.3

Use the following Sequence of Operation Questions to help diagnose common service problems.

The Question!

Answer!

What To Check or Do

1. Can the unit be

Check Breaker. OK? Yes = Continue  No = Call electrician

Power Outlet OK? Yes = Continue  No = Call electrician

Power Cord OK? Yes = Continue  No = Replace Power Cord per Section 2.23

Check power at Power Switch. OK? Yes = Continue to Question 2 No = Replace Power-ON Switch per Section 2.16

Yes!

 Go to Question 2!

2. Do the Lane

No power to one lane only? “Push & Hold” touch pad for 4 seconds Check 24-Volt AC Power Supply; OK? Yes = Continue  No =

= Replace Operator Touchpad Panel per Section 2.15

PC Control Board OK? Yes = Continue No = Replace Control Board per Section 2.20

Yes!

Go to Question 3!

3. Does the

Section 3.6

Section 2.17

Yes!

 Go to Question 4!

4. Does the

Is Compressor plugged into terminal box? Yes = Continue  No = Plug it in! Verify Compressor starts.

Check Compressor Relay. OK? Yes = Continue  No = Replace Relay per Section 4.3

Check Compressor Capacitor. OK? Yes = Continue  No = Replace Capacitor per Section 4.3

Check refrigeration system for leak per Sections: 4.4, 4.4A &

4.4B. Yes = Repair leak per Section 4.5. No = Continue 

Check Compressor. OK? Yes = Continue  No = Replace

Yes!

 Go to Question 5!

5. Does the

Check for French fries in hopper? Yes = Continue  No = Add fries to Hopper and attempt to dispense again.

Check for fries bridge inside Hopper? Yes = Clear/disrupt fries bridge and attempt to dispense again. No = Continue 

Is Drum Rotor binding inside Hopper? No = Continue  Yes = Alignment per Section 3.5

Check Drum Rotor Motor. Does it rotate freely? Yes = Continue  No = Replace Drum Rotor Motor per Section 2.5

turned ON?

controls light up?

compartment temperature appear in left lane display?

NO!

(required) to turn on each lane. Is word Ready in displays? Yes = Test & return unit to service; No = Continue

Replace Power Supply for that lane per Section 2.20 Ribbon Cable OK? Yes = Continue No = Replace Ribbon Cable

– Contact Franke Technical Support for P/N & Instructions Operator’s Touchpad Panel OK? Yes = Return unit to service No



For two lane (F3D3 or F3D3P) Models, See Temperature Display jumper re-cabling instructions

For single lane (F3D3S or F3D3SP) Models, Check Temperature Controller Sensor Cable; OK? Yes = Continue No = Replace Sensor Cable per

for Backup

Refrigeration System start in two minutes or less?

Warning: For F3D3P &

F3D3SP Propane Models, attempt NO Condenser System Service! Call Franke.

Machine try to dispense a load of fries?

NO!

Condenser Unit per Section 4.7

Yes!

Adjust Drum Rotor Motor per Section 3.4 or Adjust Fry Hopper

F3D3 Series Service Manual Troubleshooting Guide / Section 1.3

NO!

The Question!

Answer!

What To Check or Do

6. Can you simulate

the door?

Check Load Cell calibration per Section 1.9 instructions. OK? Yes

Yes!

 Go to Question 7!

7. Can you

Does Control Panel indicate Load Ready? Yes = Continue  No =

Yes = Continue  No = reassemble Hopper, Drum & Baffle

Check wiring harness from Bump Switch to PC Control Board OK? Franke Technical Support for P/N & Instructions

Check Bump Switch. OK? Yes = Continue  No = Replace Basket Fill Plunger Switch per Section 2.13

Yes!

The darn thing works. Don’t bother us!



Go to Question 6!

a load by pulling down on the product door frame while it is running

dispense a load by pushing the bump switch?

NO!

= Continue  No = Replace Load Cell per Section 2.10

Press and hold LANE OFF/ON button for four seconds. Did Ready appear in display and basket lights come on within 20 seconds?

Yes =Continue  No = connect or replace harness. Contact

Rev. 1 6/2012

F3D3 Series Service Manual Error Message Guide / Section 1.4

Error Code

Display Window Message

Error Description

Action Required

Ready Small

Low Product Warning

Add fries to hopper.

01

Err01

Reset

Tare Time Out

See Advanced Troubleshooting

02

Err02

Reset

No Bucket

Check rubber dispense bucket

03

Err03

Reset

Drum Torque Error in Pre-

Empty fries from Hopper and refill.

04A

Err04

Reset

Fill Time Out (with Low

Add fries to hopper.

04B

Err04

Reset

05

Err05

Reset

Drum Torque Error in

Empty fries from Hopper. Test

06

Err06

Reset

Lift Torque Error

All F3D3 Series Frozen French Fries Dispensers have lane control panels that display unit status and common Error Messages. The following table lists all Error Messages and the lane condition or action required to correct the problem.

---

Low Fry Level

Load Cell Error Call for Service

No Bucket Recheck Assembly

Drum Stuck Empty Hopper & Refill

Hopper Empty Add Fries

Fry Bridge Clear Fry Bridge

Pulse Mode

Product Warning ON*)

Fill Time Out (with Low Product Warning OFF*)

Continue dispensing until Err04A Message appears.

Section 1.3. See Load Cell Calibration Section LCC.

and loading doors. Press Reset (bottom-right) touchpad to reset.

Press Reset (bottom-right) touchpad to reset.

Clear any fry bridge in hopper. Press Reset (bottom-right) touchpad to reset.

Drum Stuck Empty Hopper

Bucket Lift Error Call for Service

* When Hopper Level is below Low Product Sensor, display flashes “Low Fry Level” and three LEDs around ‘!’ warning triangle illuminate.

Pulse Mode

rotation of drum. Press Reset (bottom-right) touchpad to reset.

F3D3 Series Service Manual Error Message Guide / Section 1.4

Continued…

Error Code

Display Window Message

Error Description

Action Required

07-1

Err07-1

Reset

Sensor Unplugged

Check door-open sensor. If

07-2

Err07-2

Reset

Door Torque Error in

Clear dispense area.

07-3

Err07-3

Door Motor Unplugged

Check 24-volt power to door motor

replace motor.

08

Err08

Reset

Door Torque Error in

Call for Service.

09

Err09

Reset

Complete PN/SN

Enter PN/SN (part number/serial

Doors Stuck Clear Dispense Area

Doors Stuck Clear Dispense Area Reset

Doors Stuck Call for Service

Forward (Open) Direction

Reverse (Close) Direction

unplugged, plug it in. If faulty, replace sensor.

Press Reset (bottom-right) touchpad to reset.

or run Motor Test. (See SM Section CLPA – Customer Level Programming Access) If faulty,

Check door open motor for obstruction.

For Special Models with LON Works Smart Kitchen Package ONLY!

Missing PN/SN Enter PN/SN

information not available for LON communications.

number) information, per LON Installation Instructions

F3D3 Series Service Manual Error Message Guide / Section 1.4

Issued 4/2011

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

1

1 ea.

Back Panel (Service Access)

18005391

2

1 ea.

Side Access Panel

19003067

3

1 ea.

Removable Air Inlet (Filter Access Panel)

19003751

4

1 ea.

Condenser Filter

19003756

5

2 ea.

Swivel Caster (front) with Brake

562501

6

2 ea.

Swivel Caster (rear)

19000746

7

1 ea.

Cord Set

19000801

19000826

Access Panels, Filter & Casters (Single Lane Only)

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

8

1 ea.

Condensing Unit w/cordset

19003221

19003222

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

9

2 ea.

End Rail (Hopper side support)

18003324

10

1 ea.

Bucket, Silicone (fries)

19002725

11

1 ea.

Hopper & Rotor Assembly

12

1 ea.

Baffle, Rubber (for Hopper)

19000247

13

1 ea.

Removable Bottom (red silicone rubber)

19003754

14

1 ea.

Wire-form Drip Tray (dispense lane guide)

19004013

15

1 ea.

Wire Rack, Bottom Fry Basket Support

19003757

Freezer & Dispensing Loose Component Parts (Single Lane Only)

18004870 18004870

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

16

1 ea.

Bottom Drip Tray

19003753

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

17

1 ea.

Freezer Door Assembly

18004866

18

1 ea.

Gasket, Freezer Door Case

19003748

19

1 ea.

Door Hinge, Top (RH)/Bottom (LH)

18002224

20

2 ea.

Door Bushing, Bronze

3700894

21

4 ea.

Screw, Flanged

19003057

Freezer Door Parts (Single Lane Only)

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

22

1 ea.

Door Hinge, Bottom (RH)/Top ( LH)

18002225

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

23

1 ea.

Rotor Drive Sub-Assembly

18003285

24

1 ea.

Rotor Motor, Gear Reduction

19002708

25

1 ea.

Retaining Ring, External

19000238

26

1 ea.

Washer, Sensor Retaining

17002997

27

1 ea.

Product (present) Sensor

19000384

Hopper Rotor Drive & Product Sensor (All F3D3 Versions)

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

28

1 ea.

Sleeve, Product Sensor

19000383

29

1 ea.

Heat Wire, 1760 mm, 3 watts/ft.

19003973

19003975

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

30

1 ea.

Touch Pad Overlay

31

1 ea.

Backing Plate, Touch Pad Overlay

19003901

32

1 ea.

PCB Controller (Master Control Board)

19003899

33

6 ea.

Standoff, Overlay Mounting (M4 x 18)

19002776

34

4 ea.

Screw, Overlay Mounting (M4 x 8)

19002745

35

1 ea.

Rocker Switch, Main Power-ON/OFF

385.151

36

1 ea.

Front Bezel, Control Panel, w/studs

19004012

Control Panel & Master Board (All F3D3 Versions)

19003900 19003900

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

37

4 ea.

Screws, Front Bezel Mounting

19003058

38

1 ea.

Heat Wire, 2860 mm, 3 watts/ft.

19003972

19003974

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

39

1 ea.

DIN Rail Mounting Bracket

17017004

40

4 ea.

Screw, DIN Rail Mounting Bracket

3118101

41

1 ea.

DIN Rail (35 x 230 mm)

19000366

42

2 ea.

Screw, DIN Rain Mounting (to Bracket)

19002869

43

1 ea.

Power Supply, 24V DC SIEMENS

44

1 ea.

Relay, 30A/24V DC DPST - Schneider

19003558

45

2 ea.

Terminal Block Module

3588201

46

3 ea.

Terminal Block Module

3588202

DIN Rail & Mounted Electric Components (Electrical Components All F3D3 Versions)

19003762 19003762

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

47

1 ea.

Terminal Block Module

3588203

48

2 ea.

End Stop Terminal Blocks

3588206

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

49

1 ea.

Door Lift Assembly

18003834

50

4 ea.

Flat Washer, Stainless Steel (M6)

19001569

51

4 ea.

Lock Washer , Stainless Steel (M6)

19001570

52

4 ea.

Nut , Stainless Steel (M6)

19000492

60*

1 ea.

Spring, Extension

19000213

61

1 ea.

Bushing, Bronze (9.4 mm long)

62

1 ea.

Bushing, Bronze (6.3 mm long)

19003680

63

1 ea.

Bushing, Plastic (5.6 mm)

19003682

64

1 ea.

Cotter Pin, Brass

19002985

Automation Assembly & Door Spring Sub-Assembly (All F3D3 Versions)

19003681 19003681

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

65

1 ea.

Screw, Stainless Steel (M5x8)

19001582

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

53

1 ea.

Load Cell

54

1 ea.

Load Cell Base

19000187

55

1 ea.

Stop Bolt, Load Cell

19002767

56

1 ea.

Nut, Stop Bolt, Stainless Steel (M6)

19001576

57

2 ea.

Screw, Cell-to-Base (M6x50)

19001564

58

4 ea.

Lock Washers (M6)

19001570

* Break in Key No. sequence is intentional. See Page 8 for Key Nos. 53-59.

Load Cell Assembly (All F3D3 Versions)

19002732 19002732

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

59

2 ea.

Screw, Load Cell Mounting (M6x40)

19001580

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

66

1 ea.

Arm Cam with Internal Flag

18001855

67

2 ea.

Motor (for Door Open & Lift Motor)

19002708

68

1 ea.

Optical Sensor with Mounting Bracket

18002665

69

8 ea.

Lock Washer #10

5046

70

6 ea.

Screw, Motor Mounting - M5 40 mm long

19002765

Door Open & Lift Motors (All F3D3 Versions)

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

71

2 ea.

Screw, Motor Mounting – M5 35 mm long

19002766

72

1 ea.

Door Lift Shaft

19000198

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

10

1 ea.

Bucket, Silicone (fries)

19002725

73

2 ea.

Doors, Product Dispensing w/screws

19003534

Dispense Doors & Bucket (All F3D3 Versions)

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

Part Numbers

Key No.

Quantity

Description

120-Volt/60 Hz

230-Volt/50 Hz

74

1 ea.

Right Dispense Door Shaft

19002738

75

1 ea.

Left Dispense Door Shaft

19002737

76

6 ea.

Retaining Ring, external ½”

19000215

77

2 ea.

Seal, Door Shaft

19000891

78

2 ea.

Block , Door Rotation

19000193

79

1 ea.

Link, Door Actuator

19000194

80

2 ea.

Clevis Pin (4.55 x 38.1)

19000210

81

1 ea.

Clevis Pin (6.35 x 50.8)

19000211

82

1 ea.

Clevis Pin (6.35 x 38.1)

19000212

Door Shafts & Shaft Linkage (All F3D3 Versions)

F3D3 Series Service Manual Parts List & Component Diagrams / Section 1.5

83

2 ea.

Spacer

19000214

84

1 ea.

Cotter Pin, Ring Locking

19000170

Rev. 1 6/2011

F3D3 Series Service Manual El ec tric Sche m atics / Section 1.6

120-Volt Wiring Diagram

F3D3 Series Service Manual El ec tric Sche m atics / Section 1.6

230-Volt Wiring Diagram

F3D3 Series Service Manual El ec tric Sche m atics / Section 1.6

24-Volt Wiring Diagram (All F3D3S Models)

(Also Covers Dual Lane F3D3 Models)

F3D3 Series Service Manual El ec tric Sche m atics / Section 1.6

Danfoss Condensing Unit

Model LCHC0065RC____B Electric Schematic

Rev.1 7/2011

F3D3 Series Service Manual Control Panel Guide / Section 1.7

 

  

3 2 1

5 6 7

4

Control Panel Function QUICK-Guide:

Note: Newer lane control overlays are black.

F3D3 Series lane control panel overlays have the following touch pads, indicator lights and display:

1 . Lane POWER Touch Pad (With green right & lef t LED Lights)

Press to turn individual lane ON or OFF:

Press and Hold touch pad for 4 seconds to turn on. Lights will stay on. Press and Hold touch pad for 4 seconds to turn off. Lights will turn off.

NOTE: Do not turn ON until hopper is filled with fries.

2 . Load READY Graphic (With 7 Green LED lights inside basket icon):

When lights are on, the lane is ready to dispense into a fry basket.

3 . Attention/Warning Graphic (With 3 LED Lights at corners):

This symbol communicates lane status:

No lights on – Unit status OK Lights ON – Getting low on frozen fries in hopper, but unit will continue to dispense. Lights Flashing – Error conditi on. See display (4) for error message & SM Section 1.4.

4 . Message Display Window

Displays current freezer operating temperature (in upper-right corner of left display) Displays Error Messages (Err04, etc.)and possible causes and remedies Displays unit Setup & Diagnostic Programs with possible actions or decision options.

5-7 Program Decision or Action Touch Pads

Three touch pads are evenly spaced under the Display Screen, which displays options: Inc (increase) Dec (decrease) OK etc. Use the Action  touch pad under the option (Inc/Dec/OK) to initiate that action.

Rev.1 6/2012

F3D3 Series Service Manual Customer Level Programming / 1.8

To Access Customer Leve l Program ming Functions:

Step

Action Required

Resulting Display

1

From Standby condition use 3rd touchpad and enter: 3-3-3-3. [Entry code]

Special Mode Select

Cust Fact Exit

Press touchpad 1 = Cust[omer]

See Page 2 Table for language options.

Customer Access

Prev OK Next

Press touchpad 2 = OK [To change language]

Customer Access

Prev OK Next

Press touchpad 2 = OK [To change set temp]

Customer Access

Prev OK Next

Press touchpad 2 = OK [To calibrate load cell]

Customer Access

Prev OK Next

Press touchpad 2 = OK [To test motors]

Customer Access

Prev OK Next

Press touchpad 2 = OK [To view statistics]

Customer Access

Prev OK Next

3F

Press touchpad 2 = OK [To exit] or Press touchpad 3 = Next [Goes back to Set Language]

See Page 2 Customer Function Guide for Sub-Menus & Options

NOTE: All programming is done using the

1

2

3

Customer Level Access

All F3D3 Series Fries Dispensers provide easy access to Customer-Level operating and diagnostic parameters, using the lane operator-interface touch panels & displays. For customer-level programming access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON.

3) Lane power must be OFF. Display will show current freezer temperature.

three choice buttons labeled: 1, 2 and 3 above.

2

3A

3B

3C

3D

3E

or Press touchpad 3 = Next [See next function]

Set Language ?

Set Temp Cntrl ? [Control]

Calibrate ?

Test Motors ?

View Statistics ?

Exit ?

Rev. 1 6/2012

F3D3 Series Service Manual Customer Level Programming / 1.8

Customer Level Functions

Sub-Menu Functions

Display Values

Notes

Customer Access

Lang = English

Press: OK Change or Exit

Lang = Deutsch

Press: OK Change or Exit

Lang = Espanol

Press: OK Change or Exit

Lang = Francais

Press: OK Change or Exit

Lang = Fr-Eng

Toggles between English-French-English, etc.

Customer Access

Set Point ?

Yes Exit

SetPt = -05F

Inc Dec OK

-05 F is the default temperature Press 1 = Inc – To increase one degree, etc

Units ?

Yes Exit

Select Units

Cent Fahr

US default is Fahr [Fahrenheit] All others default is Cent [Centigrade]

Customer Access

Calibrate Menu

OK Exit

* Two-digit Load Cell TAR (no-load) value. Will

Customer Access

Drum Motor ?

Drum Motor

Run Reset Next

T = Motor Torque; P = Peak Torque

Press 3 = Next - to go to Lift Motor Test

Lift Motor ?

Lift Motor

Run Reset Next

L = Live Load Cell value; T = Motor Torque

Press 3 = Next - to go to Door Motor Tests

Door Motor ?

Door Motor

Run Reset Exit

T = Motor Torque; P = Peak Torque

Press 3 = Exit - to repeat Motor Tests

Customer Access

Disp Cyc = 0000000 Next

Reports the number of dispense cycles and

Small Cyc = 0000000

Prev Next

Reports the number of Small, Medium and Large

Drum TQ = 0000 F. TO=0000

Prev Next

Reports Drum, Lift and Door Motor over-torque

Zero (Z) = 00000

Prev Exit

Reports Load Cell Calibration values:

P (Pre-Load) Default is 2900

Set Language ?

Prev OK Next

Set Temp Cntrl (Control) ? Prev OK Next

Calibrate ?

Prev OK Next

Test Motors ?

Prev OK Next

View Statistics ?

Prev OK Next

Begin ?

OK Exit

OK Next

Cal Cyc = 00000

Medium Cyc = 0000000 Large Cyc = 0000000

Lft TQ = 0000 L. TO=0000 Dor TQ = 0000 D. TO 0000

Load Cell = 0000* All Clear?

T = 0000 P = 0000

L = 0000 T = 0000

T = 0000 P = 0000

cycle within a narrow range.

Press 1 = Run - To run Drum Motor Press 2 = Reset - T o zero P value

Press 1 = Run - To run the Lift Motor Press 2 = Reset - T o zero T value

Press 1 = Run - To run Lift Motor Press 2 = Reset - T o zero P value

calibration cycles

loads dispensed

events; plus fill time-outs (F. TO), lift time-outs (L. TO) and door time-outs (D. TO)

Large (C) = 00000 Pre (P) = 00000

Z Default is 40 C Default is 326

F3D3 Series Service Manual Load Cell Calibration / Section 1.9

Step

Action Required

Resulting Display

5

From Standby condition press touchpads: 3-3-3-3. [Entry code]

Special Mode Select

Cust Fact Exit

6

Press touchpad 1 = Cust

Lev2 – Customer Access

Prev OK Next

7 Press touchpad 3 = Next

Lev2 – Customer Access

Prev OK Next

8

Press touchpad 3 = Next

Lev2 – Customer Access

Prev OK Next

9

Press touchpad 2 = OK

Lev2 – Customer Access

OK Exit

Press touchpad 1 = OK

Lev2 – Customer Access

OK Exit

Press touchpad 1 = OK

Lev2 – Customer Access Zero = XXXX

Lev2 – Customer Access Preload = XXXX

Lev2 – Customer Access

OK

Add Large Weight = 1.5 lb / 680 gm to

Lev2 – Customer Access Large = XXXX

Lev2 – Customer Access

Recal Accept

1 2 3

NOTE: All programming is done using the

LCC - Load Cell Calibrati on

NOTE: A Load Cell is used to weigh and

portion frozen French f ri es . They ship from the factory calibrated, but load cell replacement or repair of the automation assembly require rec ali br ati on, to ens ur e accurate dispense weights. Follow this procedure to calibrate a load cell.

1) Leave unit plugged in.

2) Product hopper should be removed and any remaining fries removed from rubber bucket before proceeding.

3) Turn Main Power Switch ON.

4) Press Lane Power-ON touchpad and wai t for display to show: Ready.

three choice buttons labeled: 1, 2 and 3 above.

10

11

Set Language ?

Set Temp Control ?

Calibrate ?

Calibrate Now ?

Load Cell = XXXX All Clear?

12

product loading bucket... then Press touchpad 1 = OK

Add Large Wt [Weight]

Z = XXXX C = XXXX P = XXXX

F3D3 Series Service Manual Load Cell Calibration / Section 1.9

Press 1 = Recal [if error occurs during

[Returns to screen shown in

Press 2 = Accept

Lev2 – Customer Access

Prev OK Next

Press touchpad 3 = Next

Lev2 – Customer Access

Prev OK Next

15

Press touchpad 2 = OK [to Exit]

Shut… [appears briefly, then display goes blank]

TIP: If a calibrated 1.5

D3 Load Cell Calibrati on Continued:

13

Calibration Procedure]…or

Step 6 on page 1]

Accepted !!

13A

Test Motors ?

14

Exit Lev2 ?

16) Remove calibration weight from the Product Loading Bucket.

17) Reinstall Product Hopper in freezer and fill it with 2 bags of frozen fries.

18) Power up the Lane being calibrated. Check LCD display to insure “Ready” is shown for Lane being refilled with fries.

19) Dispense several loads from this lane at each size: Small, Medium and Large, to verify calibration procedure has been completed successfully.

NOTES & Tips:

1. A US Calibration Weight 1.5 lb [680 gm] is available through Franke Techni c al Suppor t Gr oup .

2. If a US Calibration Weight is not available, use six frozen 4:1 hamburger patties. Place them in a clean bag or on aluminum foil. IMPORTANT: If hamburger patties are used, clean and sanitize the Product Chute to avoid any chance of cross contamination.

pound/680 gram weight is not available, use six 4:1 frozen hamburger patties. Clean Product Bucket after calibration.

Rev. 1 6/2012

F3D3 Series Service Manual - General Service Instructions / Section 2.1

WARNING!

2.1 I nt roduction To F3D3 Series Field Service

The Basics:

1) Technicians should be authorized to work on Franke Equipment and be qualified to diagnose and repair refrigeration equipment.

2) The F3D3 Series Freezer/Dispensers operate on 120VAC/60Hz or 230VAC/50Hz power and are provide with a grounded plug and 3-meter [10 foot] power cord.

Unplug unit from power source whenever servicing electrical components or removing the rear service access panel. Failure to unplug this unit may result in electric shock, burns or death.

3) F3D3/S Models refrigeration systems are charged with ozone-safe R404A refrigerant. Only use R404A refrigerant when recharging this unit.

4) F3D3P/SP Models refrigeration systems are charged with R290 Propane refrigerant. It is strictly forbidden

to test or repair the F3D3P Refrigeration System.

PROPANE IS HIGHLY FLAMMABLE. In the event of refrigeration system problems, contact Franke Technical Support. If necessary, the F3D3P Fries Freezer

5) Always verify proper removable component assembly, proper unit cleaning and correct use of controls by unit operators, before replacing or repairing components.

6) The F3D3 Series Compressor Package is top mounted; and may require use of a sturdy ladder to access components, check for leaks or replace compressor.

Dispenser will be picked up and taken to a Franke authorized facility for repair.

F3D3/S Unit Data Plates

F3D3/S Unit Serial Number is located on data sticker mounted left of condenser coil. Lift off vented panel & remove filter.

F3D3P/SP Unit Data Plate

F3D3P Unit Serial Number is located on data sticker mounted top-left on right side panel.

Rear Service Access Panel

After removing the four Phillips screws, lift panel up and out to provide access to rear-mounted components.

Right Service Access Panel

Service start relay & capacitor via right-side access panel

F3D3 Series Service Manual - General Service Instructions / Section 2.1

Tools Required:

 Plastic Wire Ties

Suggested [On-Truck] Repair Parts: We suggest the following to ensure first-trip fix of F3D3 Units:

120V/60Hz 230V/50Hz Description Quantity

19003748 19003748 Freezer Door Gasket 1 19002708 19002708 Drum/Door-Lift/Door-Open Motors 2 19002732 19002732 Load Cell 1 19000192 19000192 Door-Open Sensor 1 19003900 19003900 Operator Touch Pad Control Panel 1

385.151 385.151 Main Power Switch 1

19003762 19003762 Siemens 24-Volt Power Supply 1 19003424 19003899 F3D3S Main Control Board 2 19000384 19000384 Low Product Sensor 1 19003042 19003042 SPST Sensor/ Actua tor Set 2 18003285 18003285 Kit, Dr ive Sh aft Rotor Repair 2 18004999 18004999 Kit, Spring & Link Repair 2 19003534 18003534 Product Door 2 19000247 19000247 Product Baffle 2 19001253 19001086 Condenser Fan Motor 1 19001082 19001080 Start Relay 2 19001085 19001254 Motor Start Capacitor 2 19001190 19001190 Thermostatic Expansion Valve 1 19003221 19003222 Condenser/Compressor 1 19000801 19000826 Cord Set [10-foot] 1 19003756 19003756 Condenser Air Filter 1

NOTE: Part numbers are subject to change, as product improvements are impleme nted.

When In Doubt…

Call the Franke Technical Suppor t G r oup for y our area.

[For Mechanical Systems Repair]

 10 mm [3/8”] flat screwdriver  6-7 mm [¼”] flat screwdriver  2 mm [1/16” ] flat screwdriver  Small & Medium Phillips screwdrivers  3 mm [1/8”] Allen/hex wrench  4 mm [5/32”] Allen/hex wrench  5 mm [3/16”] Allen/hex wrench  13 mm Allen/hex wrench  9 mm wrench or socket  11 mm [7/16”] box/socket wrench  Razor knife  Needle nose pliers  ‘C’ ring pliers  Small wire cutters  Rubber mallet  Feeler or Gap Gauge



F3D3 Series Service Manual Parts Replacement / Section 2.10

2.10 Load Cell Replacement

[See Section 1.5 for Part Num ber ]

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove the screws securing rear service access panel. Lift panel up and off.

4) From front of unit - remove the four Phillips screws [two left side, two right side] securing front controls bezel.

5) Use Phillips screwdriver to remove the four screws that secure control panel to mounting posts. You can allow panel to (gently) hang from the ribbon cable.

6) Locate the Load Cell Cable connector lead on Lane Control Board. This five-wire connector is positioned topleft and identified on the broad. Depress retainer and pull off connector. [See arrow - Photo 3]

7) Tie or tape a string or fish tape to that cable connector.

8) From back of unit – cut any wire harness ties that bundle Load Cell Cable and pull control panel end out & through flexible plastic wiring conduit in condenser compartment.

9) Using a 5 mm [3/16”] Allen/hex wrench, remove the two Load Cell bracket screws and remove assembly.

10) Using that same wrench, separate the Load Cell from its Mounting Bracket by removing the right-side screw.

11) Re-attach the new Load Cell to the old bracket with the mounting screws just removed. IMPORTANT – when mounted on assembly, there must be clearance between the back of the load cell and assembly mounting plate.

12) Remount the Load Cell Assembly and tighten the mounting screw using your 5 mm [3/16”] Allen wrench. NOTE: Make sure arrow on upper-left end points down.

13) IMPORTANT – After installation, check the gap of the load cell [weighs basket contents] by inserting a .5 mm [.020”] feeler or gap gauge between set post on left [open] side of load cell. [See Photo 6, on page 2]

14) If load cell gap is larger or smaller than .5 mm, use a 10 mm [3/8”] open-end w renc h to carefully adjust gap-set nut located below left side of load cell.

15) From front of unit - use your fish line/tape to pull the Load Cell cable lead back up to the Main Control Board.

16) Re-attach terminal to Lane Control board. Make sure five-wire terminal snaps in place.

17) Whi l e in front - reattach the control panel to its mounting posts using the four Phill i ps scr ews removed earlier.

18) Reposition front control bezel and secure with four Phillips screws removed earlier.

Continued…

[Photo 1 - Model F3D3S]

Remove four screws that secure front controls bezel.

[Photo 2]

Remove four control touch panel

mounting screws. Allow panel to hang from ribbon connector.

[Photo 3]

Disconnect Load Cell terminal from Lane Control Board.

[Photo 4] - From back of unit

Remove the two Load Cell Bracket mounting screws.

Touch panel removed

F3D3 Series Service Manual Parts Replacement / Section 2.10

Tools Required:

Fish tape or string

[Photo 5]

2.10 Load Cell Replacement Continued…

19) Re-route and bundle cable replacing any plastic wire ties that were cut.

20) Plug in unit power cord to power supply.

Test the replacem ent Loa d Cel l as fol lows:

21) Turn on main power switch & pressing LANE-POWER touch pad on control overlay.

22) If word: Ready is in display and basket graphic lights are on, position empty fry basket under hopper and press it against basket bumper switch to initiate fry loading cycle.

23) If Lane properly dispenses fries, it is working properly.

24) NOTE: It may be necessary to recalibrate load cell using procedure provided with replacement unit. [or See SM Section 1.9 – Load Cell Calibration]

25) Re-hang and secure rear service access panel and return Dispenser to normal operating location.



 Small & Medium Phillips screwdrivers  5 mm [3/16”] Allen/Hex Wrench  10 mm [3/8”] open end wrench

 Feeler or gap gauge



Separate Load Cell from the mounting bracket by removing screw on right side of assembly.

[Photo 6]

After replacing Load Cell Assembly, check the gap on the load cell using a .50 mm [.020] feeler or gap gauge.

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.11

2.11 Door-Closing Spring Replacement

[Photo 1] - From rear of unit

[Kit Part No. 19003794]

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove screws securing rear service access panel. Lift panel up and out.

4) Locate broken or weak/extended Door-Closing Spring.

5) Straighten and remove the cotter pin that secures the spring (with bronze or plastic bushing) to the (left) Door Rotation Block Pin.

6) Remove and discard partial, extended or broken spring.

7) Using a 3 mm [1/8”] Allen wrench, remove the right side spring mounting screw and discard remainder of spring and white plastic bushing.

8) Check replacement spring to see if bronze bushings are pressed into spring end loops. If they have fallen out, insert long [9.4 mm] and short [6.3 mm] bronze bushings in spring loops per Photos 3 and 4.

9) Insert new white plastic bushing over right Door Rotation Shaft.

10) Install the new Door Spring by sliding end with short [6.3 mm] bushing over the right Door Rotation Block Pin, replacing the right side retaining screw and tightening with the 3 mm [1/8”] Allen wrench. See Photos 2 and 3.

11) Carefully extend spring to the left Door Rotation Block Pin and slide the 9.3 mm end/bushing over the pin. Insert cotter pin through hole in pin and bend cotter pin legs around pin. See Photo 4.

Test the replacement D oor-Closing Spring by:

12) Remove Fry Hopper and insulated freez er bottom.

13) Hinge silicone rubber hopper up and off right door shaft.

14) Manually rotate product doors down, against spring tension. Ensure both doors open in unison and rotate 90 degrees down to full open.

15) Hinge down rubber fries bucket and snap over right door shaft.

16) Plug in unit power cord to power supply.

17) Turn on main power switch & press LANE-POWER touch pad on lane control overlay.

18) If word: Ready is in display and ready lights are on in basket graphic, position empty fry basket under hopper and press against basket bumper switch to activate fry load cycle.

Continued…

Straighten & remove the cotter pin from left side door rotation block pin & slide bushing off pin.

[Photo 2]

Use a 3 mm [1/8”] hex-wrench to remove and later tighten right side spring retaining screw.

[Photo 3] Left-Short Bushing

Ensure bushings are properly installed in spring ends.

[Photo 4] Right-Long Bushing

Ensure cotter pin legs are bent around pin.

F3D3 Series Service Manual Parts Replacement / Section 2.11

Key

Qty.

Part No.

Description

1 1 19000213

Spring, Extension 13 mm OD

2 1 19003682

Bushing, Plastic

3 1 19003681

Bushing, Bronze – 9.4 mm

4 1 19003680

Bushing, Bronze – 6.3 mm

5 1 19002985

Cotter Pin, Brass

Tools Required:

2.12 Door-Closing Spring Replacement

[Photo 5] - From front

[Kit Part No. 19003794] Continued…

19) If unit properly dispenses fries, replacement spring is working properly.

20) Re-hang and secure rear service access panel and return Dispenser to normal operating position

Test new spring by manually opening product doors against spring tension.

Replacement Spring Kit

[P/N: 19003794]



 Medium Phillips screwdriver  8 mm [5/16”] box wrench or

socket

 3 mm [1/8”] Allen/Hex Wrench  Needle-nose pliers

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.12

Tools Required:

2.12 Low Product Sensor Replacement

[See Section 1.5 for Part Num ber ]

1) Roll the unit out to access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove screws securing rear service access panel. Lift panel up and out.

4) Disconnect Low Product Sensor cable from harness.

5) Use a ‘C’ Ring pliers to remove the external ‘C’ Ring retainer from the Low Product Sensor Sleeve.

6) Remove the retaining washer with its bent tab retainer.

7) The Low Product Sensor slides out of the outer sleeve. NOTE: May need to be unscrewed (counterclockwise) to break sealant (front of the sensor ) fro m outer sl eeve.

8) Take new Low Product Sensor and apply a small am ount of silicone sealant to the nose then slide it back into the plastic sensor sleeve. NOTE: This may require a helper to hold sleeve from inside freezer.

9) Replace the retaining washer over the sensor sleeve, with the bent tab in the slot on the plastic sleeve.

10) Re-insert the external ‘C’ Ring.

11) Reattach the Low Product Sensor cable to the harness.

12) Plug in unit power cord to power supply.

Adjust Low Product Sensor Sensitivity by:

13) Position the empty hopper in the freezer compartment.

14) Switch ON main power and press LANE-POWER touch pad on control overlay . Tip: Enlist help to view front panel overlay while you adjust sensor.

15) Open the small plastic plug on the back of the sensor with your fingertips or the small plastic screwdriver.

16) Using the small plastic screwdriver provided, slowly turn the adjustment screw on the sensor clockwise until the word: Low Product appears in lane touchpad display, then back that screw counterclockwise until that Low Product display warning goes OFF.

Test the Low Product Sensor by:

17) Fill hopper with fries to a level above Low Product Sensor or place your hand over sensor. If Low Product warning appears in display, repeat Sensor Sensitivity adjustment described in Step 16.

18) If this sensor adjustment corrects problem, replace small plastic plug in back of Low Product Sensor. NOTE: This plug must be closed to avoid water getting into sensor.

19) Re-hang and secure rear service access panel and return Dispenser to normal operating position.

[Photo 1]

Disconnect Low Product Sensor from harness terminal.

[Photo 2]

Remove the ’C’ Ring & retaining ring and pull out the sensor.

[Photo 3] Adjust Sensitivity:

After removing the small plastic plug, use the plastic 2 mm [1/16”] screwdriver provided to adjust sensor sensitivity.



 Medium Phillips

screwdriver

 2 mm [1/16”] flat blade

screwdriver [Provided]

 ‘C’ ring pliers

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.13

Tools Required:

2.13 Basket-Fill Bump Switch Replacement

[Photo 1] – From unit front

[See Section 1.5 for Par t Num ber ]

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove screws securing rear service access panel. Lift panel up and out.

4) Disconnect Basket-Fill Bump Switch cable where it connects to wiring harness, just below the load cell and lower motor(s). See Photo 2.

5) Use your Phillips screwdriver to remove the single screw that secures switch to dispense area back panel. It is just below-left of the load cell. See Photo 3.

6) From front of unit – turn bump-switch by hand clockwise 1/8th turn and pull out switch. Pull wire lead and terminal through hole in panel.

7) Insert new Basket-Fill Bump Switch connector and lead though center hole in panel.

8) Insert the switch locks through slots in panel and turn counterclockwise, to lock switch in place. Verify screw hole is in 6:00 o’clock position.

9) From back of unit – secure switch to backwall using Phillips screw removed earlier.

10) Reattach the switch wire lead to the wiring harness.

11) Plug in unit power cord to power supply.

Test the new Basket-Fill Switch by:

12) Filling the Lane Hopper with Fries to a level past the Low Product Sensor.

13) Turn ON main power switch and press LANE-POWER touch pad on front control overlay.

14) When word: Ready is i n display and basket graphic lights are on, insert empty fry basket in fill chute and press against bump switch to initiate fries dispensing. If fries are dispensed, Bas ket-Fill Switch is functioning properly.

15) Re-hang and secure rear service access panel and return Dispenser to normal operating position.



 Medium Phillips screwdriver

Rev. 1 11/2012

Black plastic bump switches in each fill lane initiate the fill cycle.

[Photo 2] – From back of unit

Disconnect switch lead from harness.

[Photo 3

Remove Phillips-head screw just below load cell to release switch.

[Photo 4] – From unit front

From front turn switch clockwise to remove switch from backwall.

]

F3D3 Series Service Manual Parts Replacement / Section 2.14

Tools Required:

2.14 Door-Open Sensor Replacement

[See Section 1.5 for Part Number]

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove the screws securing rear service access panel. Lift panel up and out.

4) Disconnect Door-Open Sensor cable lead from the wiring harness. [See Photo 1]

5) Using the 4 mm [5/32”] Allen/hex wrench, remove the top two [Door Open] motor mounting screws only.

6) Remove the Door Open Sensor & Bracket from the motor assembly. Slide the sens or br ac ket to t he ri g ht, clearing the sensor flag or fin.

7) Use small Phillips screwdriver (and pliers, as needed) to remove sensor from the bracket. There are two screws.

8) Position new Door Open Sensor on the mounting bracket and attach using the two screws just removed.

9) Position new sensor and bracket over motor mounting holes. Ensure actuating flag is spaced midway within sensor slot.

10) Replace and tighten the two upper motor mounting screws using the 4 mm [5/32”] Allen/hex wrench.

11) Reattach the new Door Open Sensor cable lead to the wiring harness.

Test the replacement D oor-Open Sensor as follows:

12) Plug in unit power cord to power supply.

13) Turn on main power switch and press LANE-POWER touch pad on control overlay.

14) If word: Ready is in display and ready lights are on in basket graphic, position empty fry basket under hopper and press against the basket bump-switch to initiate fry loading cycle.

15) I f Lane pr op er l y dispenses fries, replacement Door-Open Sensor and dispensing assembly is working properly.

16) Re-hang and secure rear service access panel and return Dispenser to normal operating position.

 Small & Medium Phillips screwdrivers  Small pliers  4 mm [5/32”] Allen/Hex Wrench



[Photo 1]

Disconnect sensor lead from Main Wiring Harness.

[Photo 2]

Use 4 mm [5.32”] Allen/hex wrench to remove upper [Basket Lift] motor mounting screws.

[Photo 3]

Use Phillips screwdriver and small pliers to remove sensor from bracket.

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.15

Tools Required:

2.15 Touch Pad Lane Controls Re placement

[See Section 1.5 for Part Number]

[Photo 1] F3D3S Shown

1) Disconnect power at outlet. [Pull plug.]

2) Use a medium Phillips sc r ewdriver to remove the four (two-left, two-right) control panel mounting screws.

3) Pull panel cover/bezel up then straight out. It can hang from the switch leads and ribb on har ness.

4) Use that screwdriver to remove the four screws that secure control overlay Plexi-panel to mounting posts.

5) Tilt overlay panel down and disconnect the ribbon harness at the main control broad terminal. IMPORTANT: The ribbon harness is fragile. Use care when removing and installing.

6) Remove packaging from new Plexi-mounted control panel overlay and attach its ribbon harness to main control board terminal. [See Photo 4]

7) Align four panel mounting holes with the standoff mounting posts on the main control board; and attach with the four Phillips screws provided. Position cover/bezel over lane touch pad, slide on and align with left and right side mounting holes.

8) Secure cover/bezel with the four screws removed earlier.

9) Plug in unit power cord to power supply.

Test the new Lane Touch Pad Controls by:

10) Fill that lane hopper with fries to a level above the Low Product Sensor.

11) Switch ON main power switch on the front control panel and press lane power-ON touch pad on new control overlay.

12) When word: Ready is in display and ready lights are on in basket graphic, position empty fries basket under hopper and press against the basket bump-switch to initiate fries loading cycle.

13) If unit properly dispenses fries, the new Touch Pad Controls are functioning properly.

14) Return Dispenser to normal operating position.

 Small & Medium Phillips screwdrivers



Rev. 1 6/2012

Remove four front control panel cover/bezel screws.

[Photo 2

Pull front cover/bezel up-thenout. Can hang from s witc h l eads

]

[Photo 3]

Remove the four Plex-panel mounting screws.

[Photo 4]

Detach panel ribbon harness from main control board.

F3D3 Series Service Manual Parts Replacement / Section 2.16

Voltage/Model:

120-volt

230-volt

For Switch Terminals:

1A & 2A

Attach Wire Color:

black

brown

For Switch Terminals:

4B & 5B

Attach Wire Color:

white

blue

Tools Required:

2.16 Main Power ON/OFF Switch Repla cem e nt

[See Section 1.5 for Part Number]

1) Disconnect power at outlet. [Pull plug.]

2) Use a flat blade screwdriver to pry under top and bottom of power ON/OFF switch bezel. Try to depress and release the plastic locking tabs. [See Photo 1]

3) When free, pull out switch to extent o f harnes s and remove the four harness wire terminals. On 120-volt units: two are black and two are white. On 230-volt units: two are brown and two are blue (neutral). Note switch terminal positions.

4) Remove new Power ON/OFF Switch from packaging and attached two hot (black or brown) and two neutral (white or blue) harness leads to switch terminals marked 1A & 2A and 4B & 5B, respectively. Make sure harness terminals fully seat on switch bayonet connections.

5) Take switch and gently push harness wires back through hole, then push switch through that front panel opening until the top and botto m clips lock it in place. Switch bezel should be flush with the front panel.

6) Plug in unit power cord to power supply.

Test the new Power ON/OFF Switch by:

7) Switch ON the Main Power Switch. The integrated [red] pilot light should come on and you should hear the compressor come on, after a short delay.

8) Press the LANE POWER touch pad. If panel lights come on, the Main Power Switch is functioning properly.

9) Return Dispenser to normal operating position, if it was moved in the process.

(Verify Terminal Marking & Wire Color – ALL Models)

[Photo 1] To Remove:

Insert flat screwdriver to release top & bottom locking tabs.

[Photo 2]

Pull switch out to access terminals.

[Photo 3]

Remove harness connections from four switch terminals.

[Photo 4] For Assembly:

 6 mm [¼”] flat blade screwdriver  Needle nose pliers



Rev. 1 6/2012

Push in new switch until locking tabs engage & bezel is flush.

F3D3 Series Service Manual Parts Replacement / Section 2.17

2.17 Freezer Temperature S ens or Ca ble

Replacement

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove Phillips screws securing rear service access panel. Lift panel up and out.

4) From front of unit - remove the four Phillips screws [two left side, two right side] securing front controls bezel.

5) Locate the Temperature Sensor Cable connector on lane Master Control Board.

6) The two-wire sensor connector is positioned bottom-right and labeled: TEMP PROBE. Depress retainer and pull off connector. [See Photo 2]

7) Tie a string or fish tape to the connector end of the cable.

8) From inside freezer – remove hopper and locate white plastic bracket centered at top of rear wall. [See Photo 3]

9) Use an 8 mm socket to remove the two sensor bracket mounting bolts.

10) Slide sensor out of slot in sensor bracket.

11) From rear of unit - identify sensor cable penetration point into the freezer compartment. It is centered above the Power Supply. See Photo 6.

12) Follow the sensor cable as it comes out of the large flexible plastic harness tubing. Cut any plastic ties used to bundle sensor cable between tubing and sensor.

13) Remove the soft putty sealant and gently pull faulty sensor/cable out through hole.

14) Remove any packaging from new sensor and cable. Unroll the cable.

15) Attach connector end of new cable to string or fish tape.

16) From front of unit – gently pull the string then the sensor cable out from panel chase hole left of main control board.

17) Route sensor cable behind main control broad to right side then attach the cable connector to TEMP PROBE terminal.

18) Reposition front control bezel and secure with four Phillips screws removed earlier.

19) From rear of unit – insert probe through cabinet penetration.

20) From insid e freezer – insert temperature sensor into slot machined in white plastic mounting bracket.

21) Secure sensor bracket flush to back of freezer using the two 8 mm bolts removed earlier.

22) R epl ace hopper in freezer.

[See Section 1.5 for Part Number]

Continued…

[Photo 1] F3D3S Model

Remove the four side-mounting screws & pull off front bezel.

[Photo 2]

Remove connector from TEMP PROBE Control Board terminal.

[Photo 3] – Inside freezer

Remove two screws that secure temp. sensor to rear freezer wall.

[Photo 4] Back of brack et

Sensor slides into slot in mounting bracket.

F3D3 Series Service Manual Parts Replacement / Section 2.17

Tools Required:

[Photo 5] Unit front

2.17 Freezer Temperature S ens or Ca ble

Replacement Continued…

23) From rear - replace insulating putty around freezer compartment penetration.

24) Using plastic wire ties, route and secure sensor cable in low-voltage harness, as needed.

Test the new Sensor Replacement Cable by:

25) Plug in unit power cord to power supply.

26) Turn on main power switch.

27) Freezer compartment temperature should appear in upper-right corner of display.

28) Allow compressor to draw down unit to its normal operating temperature range, which should be -18 to 23° C [0 to -10° F]. A cool down time of 1-1/2 to two hours is normal.

29) If unit functions normally, position and secure rear service access panel and return fries dispenser to normal operating position.



 Medium Phillips screwdriver  8 mm socket & wrench  Plastic wire ties

 Electric tape  Stri ng or fis h tape

Pull sensor connector through plastic chase using fish & route under control broad to connect.

[Photo 6] – From back

Remove putty from penetration in freezer back panel to free & pull out sensor.

[Photo 7] To Test

When main power switch is ON the current compartment temp. appears in upper-right of display.

Rev 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.18

2.18 24-Volt Power Supply Replaceme nt

[1 ea. on F3D3S & F3D3SP; 2 ea. on F3D3 & F3D3P]

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull power cord plug.]

3) Remove Phillips screws securing rear service access panel. Lift panel up and out.

4) Use a medium Phillips screwdriver to remove the four (two-left, two-right) front control panel mounting screws.

5) Pull panel cover/bezel straight out and allow it to hang from power switch leads.

6) Locate 24-volt white plastic connector on left side of main control board, which is behind the standoff Plexipanel mounted touchpad. It is labeled: 24v. Release the locking tab and remove connector.

7) From rear of unit - locate the DIN rail mounted 24-volt power supply(ies).

8) Use a 3 mm [1/8”] flat blade screwdriver to disconnect the black & white [or brown & blue] high voltage wires.

9) Using that same screwdriver, disconnect the smaller gauge 24-volt red and black leads from power supply, plus the green/yellow ground wire. NOTE: Propane [P] models don’t have a green/yellow ground wire here.

10) Using a ¼” [6-7 mm] flat blade screwdriver, depress or lever downward the plastic release tab, which is located below and in the center of the power supply. This will release the power supply from the bottom of DIN rail and allow you to remove the power supply. [See Photo 5, page 2]

11) Take new 24-volt power supply [P/N: 19003762] and position rear slot over upper edge of DIN rail and snap it down and into place. Make sure it is firmly seated.

12) Reconnect red and black leads on braided harness to the new power supply. Red = positive, Black = negative. Attach the green/yellow ground wire to negative (-) terminal. [No ground here on Propane Models.]

13) Reconnect high voltage wires: Black or Brown to L1, White or Blue to N.

14) F r om unit front – attach 24-volt white connector to main control board (labeled 24v).

15) Position front cover/bezel over lane touch pads and align with left and right side mounting holes.

16) Secure cover/bezel with the four screws removed earlier.

17) Plug in power cord to power supply.

Test the new 24-volt Power Supply by:

18) Switch ON Main Power Switch at the front control panel.

Continued…

[Photo 1] A F3D3S Model

Remove four front control panel cover/bezel screws.

[Photo 2]

Disconnect 24-volt power lead at Main Control Board [24v].

[Photo 3] – From rear

The 24-Volt Power Su pp ly is DIN rail mounted on back of unit.

[Photo 4]

Use small screwdriver to release high & low voltage wires from Power Supply.

F3D3 Series Service Manual Parts Replacement / Section 2.18

Tools Required:

2.18 24-Volt Power Supply Replaceme nt

[Photo 5

]

Continued…

19) A small green LED will light on the power supply, indicating it is functioning properly. [You will also hear the compressor come on to begin freezer compartment chilling.]

20) Return Dispenser to normal operating position and lock front casters.

 Medium Phillips screwdriver  2-3 mm [1/8”] flat blade screwdriver  6-7 mm [1/4”] flat blade screwdriver



Use a flat blade screwdriver to depress the tab below the power supply bottom, to release it from the DIN mounting rail.

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.19

Tools Required:

2.19 Control Rela y Replacement

[See Section 1.5 for Part Num ber ]

1) Unlock front casters and roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove Phillips screws securing rear service access panel. Lift panel up and out.

4) Locate the DIN rail mounted 24-volt power supply and terminal block. The Control Relay mounts just right of the terminal block.

5) Use pliers to remove the wire terminals:

F3D3/S F3D3P/S Models Models 4-wires 6-wires (2 capped)

6) Release relay by pushing up on bottom, then tilt top off upper DIN rail flange.

7) Remove new Control Relay from any packaging.

8) Orient relay with four terminals on top, position rear slot over upper edge of DIN rail and snap it down and into place. Make sure it is firmly seated.

9) Reconnect the four wire terminals per terminal positions described in Step 5 and shown in inset photo at right:

10) Plug in unit power cord to power supply.

Test the new Control Relay by:

11) Switch ON Main Power Switch.

12) After a short time you should hear the compressor come on to begin freezer compartment chilling.

13) Replace and secure rear service access panel, return Dispenser to normal operating pos it ion and lock front casters.

 Medium Phillips screwdriver  6-7 mm [1/4”] flat blade screwdriver  Needle nose pliers



Rev. 1 6/2012

[Photo 1]

Remove four screws & lift off rear service access panel.

[Photo 2] A F3D3S Model

Relay is mounted right of DIN rail-mounted terminal block.

[Photo 3

Remove wire terminals from Control Relay.

]

[Photo 4]

Push up on bottom of relay, angle top off upper rail flange to release.

F3D3 Series Service Manual Parts Replacement / Section 2.2

Tools Required:

2.2 Freezer Door Gasket Replacement

[See Section 1.5 for Part Num ber ]

1) F3D3 Series Dispensers should be OFF and the freezer compartment fully defr ost ed befor e pr oceeding.

2) Open freezer door and inspect the one-piece magneti c door gasket. If the gasket is torn or crushed so that it doesn’t completely seal around the door perimeter, it should be replaced.

3) Remove top door hinge using a 9 mm box wrench or socket to remove the two M6 bolts, while supporting the weight of the door.

4) Lift door off bottom hinge pin and place it on a non-mar surface, with the gasket side facing up.

5) Carefully remove the one-piece gask et fro m t he slotted plastic extrusion in the freezer door. [NOTE: Plastic extrusion can be easily damaged. Using a razor knife to separate the old gasket from its retaining tailpiece may facilitate this procedure. Carefully remove the separated tailpiece from the slot by pulli ng tow ar d each cor ner using a small needle-nose pliers. [See Photos 2 and 3]

6) Take the new gasket and insert the tailpiece into the gasket-mounting slot. Align the corners and start at the top of the door. Continue around the door perimeter until completely seated. [Tip: Place the door on a cushioned surface and carefully hammer the new gasket tailpiece into the slot around the door perimeter.]

7) Re-install freezer door on bottom hinge with bushing, then mount the upper hinge. Be careful to align and square the door before tightening the two hinge mounting bolts.

Test the replacement of the Freezer Door Gasket by:

8) Close the door and visually check the door seal and fit.

9) Turn on main power switch. Allow compressor to draw down Freezer Compartment temperature. Check with your hand around the full door perimeter for any leaks of cold air.

 9 mm wrench or socket  Razor knife  Needle-nose pliers  Rubber mallet



Rev. 1 6/2012

[Photo 1]

The freezer door is equipped with a one-piece magnetic door seal.

[Photo 2]

To speed replacement, just cut away the old door gasket from its tail piece.

[Photo 3]

Use needle nose pliers to pull gasket tailpiece from slot.

[Photo 4]

Align gasket tailpiece with door slot and hammer carefully into place around door perimeter.

F3D3 Series Service Manual Parts Replacement / Section 2.20

2.20 Main Control Board Replace m e nt

[See Section 1.5 for Part Number]

[Photo 1] Model F3D3S

1) Disconnect power at outlet. [Pull plug.]

2) Use a medium Phillips screwdriver to remove the four (two-left, two-right) front control panel mounting screws.

3) Pull panel cover/bezel up then out. It can hang from the power switch wires.

4) Use Phillips screwdriver to remove the four M5 screws that mount the control overlay Plexi-panel to the standoff posts on Main Control Board.

5) Disconnect overlay panel ribbon harness from bottomright terminal on main control board, and set panel aside . IMPORTANT: The ribbon harness is fragile. Use care when disconnecting and connecting. See Photo 4.

6) Disconnect the remaining terminal connectors that plug into the Main Control Board, which are marked:

Left side, from top down:

LOAD CELL [Black – 5-pin connector] SENSORS [Black – 6-pin connector] LP SENSOR [Black – 4-pin connector] 24V (Volt) [White – 2-pin connector] MOTORS [Black – 7-pin connector]

Right side, from top down:

B-B / LON [Black 12-pin connector] RELAY [Black 3-pin connector] TEMP PROBE [Black 2-pin connector]

7) Use a 6 mm [1/4”] nut dri ver to remove the six board mounting-post screws.

8) Take new Main Control Board from its protective package, position and align with the six mounting holes.

9) Using the 6 mm [1/4”] nut driver, replace the six board mounting-post screws. IMPORTANT: Do not overtighten these screws!

10) Reattach all left and right side harness and cable connections. Make sure terminals are fully engaged.

11) Attach touch panel overlay ribbon cable to main board.

12) Position control over l ay Plexi-panel over standoff mounting posts and secure with four M5 screws removed earlier.

13) Position front cover/bezel over lane touch pads and align with left and right side mounting holes.

14) Secure cover/bezel with the four screws removed earlier.

Continued…

Remove four front control panel cover/bezel screws.

[Photo 2]

Pull front cover/bezel up-thenout. Can hang from s wit c h w ire s

[Photo 3]

Remove four touch-panel postmounting screws.

[Photo 4]

Disconnect the touchpad ov erlay ribbon harness from control board.

F3D3 Series Service Manual Parts Replacement / Section 2.20

Tools Required:

NOTE: Load Cell Calibration is required when the Main

2.20 Main Control Board Replace m e nt

Continued…

15) Plug in unit power cord to power supply.

Control Board is replaced. See Sect ion 1.9 Load Cell

Calibration instructions.

Test the new Main Control Board by:

16) Switch ON the Main Power Switch.

17) Press LANE-P OWER touch pad for that Lane.

18) If word: Ready appears in display and basket graphic lights come on, insert an empty fry basket under hopper and press against bump-switch, to initiate fries dispensing.

19) If Lane properly dispenses fries, it is working properly.

20) If Dispenser was moved to access power cord plug, return it to normal operating position and lock front casters.



 Medium Phillips screwdriver  6 mm [1/4”] nut driver

Rev. 1 6/2012

[Photo 5]

Remove all terminal connections from main control board.

[Photo 6]

Use 6 mm [¼”] nut driver to remove board from mounting posts.

[Photo 7]

Lift off main control broad.

F3D3 Series Service Manual Parts Replacement / Section 2.21

NOTE: Load Cell Calibration is required when the

2.21 Control Board PC Chip Replacement

[See Section 1.5 for Part Num ber ]

1) Disconnect power at outlet. [Pull plug.]

2) Use a medium Phillips screwdriver to remove the four (two-left, two-right) front control panel mounting screws.

3) Pull panel cover/bezel up then out. It can hang from the power switch wires.

4) Use your Phillips screwdriver to remove the four M5 screws that mount the control overlay Plexi-panel to the standoff posts on its Main Control Board.

5) Allow overlay panel to hang from ribbon connection. IMPORTANT: The ribbon harness is fragile. Use care when handling.

6) Locate main Process Controller (PC) Chip on control board, just left of LCD display.

7) Use a plastic chip replacement screwdriver or the blade of a small pocket knife to gently pry the chip from the multi-pin chip saddle. When loose, pull the chip straight out. See Photo 6, on page 2. Tip: Open freezer door.

8) Remove any protective packaging from the replacement chip and position it with the small notch aligned with the notch on the chip saddle. Gently align chip pins with saddle terminal holes and use gentle pressure to insert chip. Tip: Align left set of pins with the left saddle holes, then the right set of pins with the right set of holes in the saddle. Then carefully press the chip into place until it is fully seated. IMPORTANT: If you feel resistance, do not force in chip pins. They are fragile and will bend.

9) Position touchpad panel over standoff mounting posts and secure with four M5 screws removed earlier.

10) Position front cover/bezel over lane touch pad and align with left and right side mounting holes.

11) Secure cover/bezel with the four screws removed earlier.

12) Plug in unit power cord to power supply.

Control Board PC Chip is replaced. See Sectio n LCC for Load Cell Calibration instructions.

Continued…

[Photo 1] F3D3S Model

Remove four front control panel cover/bezel screws.

[Photo 2]

Pull front cover/bezel up-thenout. Can hang from s wit c h wir e s

[Photo 3]

Remove four touch-panel postmounting screws.

[Photo 4]

Allow touchpad to hang from overlay ribbon harness.

F3D3 Series Service Manual Parts Replacement / Section 2.21

Tools Required:

IMPORTANT: Follow any PC Chip test or diagnostic

[Photo 5]

2.21 Control Board PC Chip Replacement

Continued…

Test the new Main Control Board PC Chip by:

13) Switch ON Main Power Switch.

14) Press LANE-P OWER touch pad for that Lane.

15) If word: Ready appears in display and basket graphic lights come on, insert an empty fry basket under hopper and press against bump-switch, to initiate fries dispensing.

16) If Lane properly dispenses fries, it is working properly.

Locate the main PC chip left of LCD display.

[Photo 6]

procedures that accompany the new chip.

17) If Dispenser was moved to access power cord plug, return it to normal operating position and lock front casters.



 Medium Phillips screwdriver  Small plastic chip removal screwdriver or

small pocket knife

Rev. 1 6/2012

Use a small knife blade to gently pry chip pins from chip saddle.

[Photo 7] When installing chip

Align notch in chip with notch in saddle. Align chip pins with holes & apply gentle pressure.

F3D3 Series Service Manual Parts Replacement / Section 2.22

2.22 Cable Heaters Replacement

NOTE: This freezer is equipped with two flexible cable-type

heaters that warm the front door frame and freezer bottom perimeter, to help prevent ice buildup. Both are replaceable.

• Door Perimeter Cable Heater - [See Section 1.5 for Part

Number] This asymmetric heater enters and exits the

freezer door perimeter insulation void through a 10 mm [3/8”] copper tubing loop, with ends located behind left penetration in panel behind front control overlay. (See Photo 4)

• Freezer Base Perimeter Cable Heater – [See Section

1.5 for Part Number] This symmetrical heater enters the

freezer bottom perimeter insulation through a similar 10 mm [3/8”] copper tubing loop, with ends located lower-right in rear mechanical systems compartment. (See Photo 6)

1) Pull out unit to gain access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove Phillips screws securing rear service access panel. Lift panel up and out.

4) Locate the terminal block mounted on the DIN rail right of the two 24-volt power supplies.

5) Use a small flat blade screwdriver to disconnect the two appropriate heater w ires fro m that terminal block. Note or mark those terminal locations.

To replace Door Perimeter Heater:

6) Use a medium Phil l i ps s cr ewdriver to remove the four

(two-left, two-right) front control panel mounting screws.

7) Pull panel cover/bezel up then out. It can hang from the

power switch wires. NOTE: You many need a ladder or sturdy work platform to see, access and pull this heater cable from above.

8) From rear of unit - free black and white (or brown and

blue) heater wires from harness by cutting wire ties.

9) Securely tie or attach string or a fish tape to both wires.

10) From unit front (and above) – pull both heater wires out of

flexible plastic wire chase/tubing.

11) Untie your string or fish tape but leave it running through

wire chase tubing.

12) Obtain new Door Perimeter Cable Heater and remove

any protective packaging and uncoil the cable and wire leads.

Continued…

[Photo 1] For Either Heater

Remove four screws and lift off rear service access panel.

[Photo 2] For Either Heater

Disconnect heater wires from terminal block right of power supplies. Note or mark positions.

[Photo 3] – For Door Heater

Remove four front control panel cover/bezel screws & pull off.

[Photo 4]

Door heater copper tubing loop is located behind control panel.

– From front

F3D3 Series Service Manual Parts Replacement / Section 2.22

Tools Required:

 AMP Me ter

[Photo 5] - From above

2.22 Cable Heaters Replacement…Continued

14) Attach one end of new cable heater to bad cable heater

either: black-to-white wire or white-to-black (or brown-toblue or blue-to-brown) wire.

15) Pull opposite end of old heater (from attachment) out of

copper tubing, drawing new heater down into tubing run.

16) When new heater is full inserted within tubing run, detach

old heater and discard.

17) Take both wire ends of new heater and secure to your

string or fish tape.

18) From rear of unit – pull your string or fish tape until both

heater wires route to and reach the terminal block.

19) Remove string/fish tape and attach heater black/white

leads to terminal bl ock .

20) Use plastic ties to route and bundle wire heater leads.

To Replace Freezer Base Perimeter Heater:

6) From back of unit - locate Base Heater copper tubing

ends right of right lane hopper rotor motor. [See Photo 6]

7) Free the two white Base Heater wires from harness by

cutting any plastic wire ties.

8) Obtain new Freezer Base Heater [P/N: 19003973 (120V)

or 19003975 (230V)], remove any protective packaging and uncoil the cable.

9) Use electric tape to neatly secure either wire-end of new

heater cable to the old heater cable.

10) Carefully pull the old heater out of the copper tubing,

while feeding the new cable into the tubing. IMPORTANT: Do not allow the new cable heater to kink.

11) When the new cable lead appears, remove the tape that

connects the old heater cable and discard.

12) Center the new heater within the copper tubing run and

extend wire leads up to terminal block.

13) Attach both white heater leads to terminal block per

electric schematic in SM Section 1.6.

14) Use plastic ties to route and bundle wire heater leads.

Test Either New Cable Heater by:

1) Plug in unit to the power source.

2) Check the cable heater wires with your AMP Meter. It

should be pulling .22 to .3 AMPs.

3) If reading is OK, replace and secure rear access panel; [If

replacing Door Perimeter Heater, replace and secure front control bezel/c ov er ]; and return F3D3S to normal operating position.

Use string or fish to pull heater wires through from terminal. Use old heater to pull new heater though copper loop.

[Photo 6] For Bottom Heater

Use old heater to pull new heater though copper loop.



 Medium Phillips screwdriver  Small flat blade screwdriver  2 meters of string or fish tape  Electric tape

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.23

2.23 Power Cord Replacement:

[See Section 1.5 for Part Number]

1) Unlock casters and pull out freezer to disconnect power at outlet. [Pull plug.]

2) Use a medium Phillips screwdriver to remove the four (two-left, two-right) front control panel mounting screws.

3) Pull panel cover/bezel up then out.

4) Locate the main Power-ON Switch mounted far-left on the panel cover and remove the hot and neutral leads from the power cord. Tip: Panel bezel can hang from the remaining leads.

5) Locate main ground post through left round cutout in back panel. [See Photos 2 & 3]

6) Remove the 10 mm [3/8”] nut and washer to power cord power ground. NOTE: On F3D3S/P/SP Models, power cord ground is the first-on (last off) of three grounds, each secured to post with their own nut.

7) From rear of unit – use channel locks or pliers to loosen power cord strain-relief nut that secures it to bottom of condenser compartm ent.

8) From below condenser compartment bottom, pull pow er cord out of flexible plastic harness tubing/chase.

9) From above the condenser compartm ent bottom, continue pulling that cord out of grommet and free of compartment bottom.

10) Remove any packaging from new Power Cord and uncoil it as needed.

11) From wire terminal end of power cord, slide on strain relief nut.

12) Pus h w ir e end of pow er cord down through grommet in condenser compartm ent bottom, leaving 3 meters of cord (with plug) extending beyond back of unit.

13) Tip: Fold over and tape the three end/attachment wires to the insulated cord section. Insert wire end of power cord up into right flexible plastic harness tubing. Feed in cord until it end exits near front panel and power switch.

14) F r om unit front - remove tape from black, white and green/yellow wire leads and pull out enough cord to reach Power-ON Switch.

15) Attach black (120-volt) or brown/black (230-volt) lead to terminal 1A and white (120-volt) or blue (230-volt) lead to terminal 4B on Power-ON Switch.

16) Attach ground wire ring terminal to ground post using its own washer and nut. Ensure connection is tight.

17) Reposition front control bezel and secure with four Phillips screws removed earlier.

Continued…

[Photo 1] F3D3S shown

Remove four front control panel cover/bezel screws.

[Photo 2]

Remove black & white cord leads from Power Switch.

[Photo 3]

Remove top ground connection from main front ground post.

[Photo 4] – From rear of unit

Loosen and remove power cord strain relief nut.

F3D3 Series Service Manual Parts Replacement / Section 2.23

Tools Required:

[Photo 5]

2.23 Power Cord Replacement…Continued

18) From rear of unit – slide strain relief down on to threaded grommet and tighten to secure power cord.

19) Position and secure rear service access panel and return Dispenser to normal operating position.

Test Operation of new Power Cord:

22) Plug new power cord into power source.

23) Turn ON main power switch. Pilot light should come on, and after a delay, the compressor should start and run.



 Medium Phillips screwdriver  Pliers or channel locks  10 mm [3/8”] wrench  Electric tape

Pull out power cord from right plastic tubing then up through grommet in condenser compartment bottom.

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.24

Tools Required:

2.24 Hopper Rotor Replacement

[See Section 1.5 for Part Num ber ]

1) The Dispenser should be OFF and the freezer compartment fully defr ost ed befor e pr oceeding.

2) Open freezer door and remove the Hopper.

3) Remove the orange rubber deflector (baffle) from slot cut in right side of hopper.

4) Place hopper on its side, with the bottom rectangular opening for the rotor facing up.

5) Inspect rotor for damage or excessive wear. If the rotor does not turn easily by hand, it may need to be replaced.

6) The rotor front can be identified by the manual rotor handle molded into the rotation axle. The back support axle doesn’t have this handle.

7) Remove the old rotor by gently prying out the plastic Hopper side closest to the manual rotation handle. When that handle clears the hole in the Hopper, pry out the rear side of hopper so that hub clears that hole. NOTE: the hopper plastic is thick and rigid. Take your time to avoid damaging the hopper.

8) Pull up and carefully remove the rotor from the hopper.

9) Install the new Rotor by reversing this process. Make sure the rotor end with the manual rotation handle faces the front (with V-cut) of the Fry Hopper.

10) Test the replacement Rotor by:

11) Manually turn or spin the Rotor Handle. The rotor should revolve easily, with little resistance.

12) Replace rubber deflector in cutout in right side of hopper.

13) Replace the Hopper in the freezer compartment and return the unit to service.



 Large Flat Screwdriver

or small flat pry bar

[Photo 1] F3D3S shown

A finned rotor is mounted inside Hopper to gently move fries to the dispensing area.

[Photo 2]

Remove the orange rubber deflector from right side of hopper.

[Photo 3] Left side of hopper

When removing the Rotor, use a large screwdriver or flat pry bar to gently lever the sides of the Hopper enough to free the rotor hubs.

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.3

2.3 Automation Assembly Replacement

[Photo 1] From rear

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove the screws securing rear service access panel. Lift panel up and off.

4) Disconnect motor harness power connections from the Door Open and Door Lift Motors.

5) Disconnect both Basket [Present] and Door Open Sensor leads at the Main Wiring Harness.

6) Remove the Hopper and plastic freezer bottom from the refrigeration compartment to provide access to the product dispensing doors.

7) Straighten, remove and save the cotter pin that secures the spring (with bushing) to the (left) Door Rotation Block Pin. Carefully release tension on spring, slide off bronze end bushing and allow spring to hang from the right side spring mounting screw.

8) Hinge rubber hopper up and out-of-the way, then rotate doors down to expose the shaft mounting screws.

9) Using a 3 mm [1/8”] Allen/hex wrench, remove the three screws that attach each door to its pivot shaft.

10) Distort and slide the rubber hopper off the door shaft.

11) Remove the rubber seal and hole cover fro m both door shafts.

12) Using a 10 mm box wrench or socket/wrench, remove the four [M6] Automation Assembly mounting nuts from the side mounting channels.

13) Carefully remove the complete Automation Assembly, including door shafts, from the unit.

14) Install new Automation Assembly [P/N 18003834]. Replace and tighten the mounting nuts using your 10 mm wrench. [Tip: Don’t fully tighten. Some mounting adjustment may be required. See SM Section 3.1]

15) Reinstall hole covers, gaskets, rubber hopper and doors on door shafts.

16) From rear of unit – extend spring to the Door Rotation Block Pin and slide end/bushing over the pin. Insert cotter pin through hole in pin and bend cotter pin legs around pin. Make sure bronze bushing remains in place.

17) Install freezer bottom for next adjustment.

18) Adjust Door Lift Assembly by minimal tightening the M6 bolts and then manually positioning the Door Lift Assembly front-to-back, so that the door frame is centered in the rectangular opening of freezer bottom.

…Continued

Disconnect black & red power leads from both motors.

[Photo 2] From rear

Disconnect the sensor leads from the Main Wiring Harness.

[Photo 3] From rear

Remove the cotter pin retainer from left side door rotation block pin & relieve spring tension.

[Photo 4] From front

Hinge up rubber hopper, open load doors and remove three shaft-mounting screws on each.

F3D3 Series Service Manual Parts Replacement / Section 2.3

Tools Required:

[Photo 5] From front

2.3 Automation Assembly Replacement

Continued…

[See Section 1.5 for Part Number]

19) With dispense doors in CLOSED position, adjust height of Door Lift Assembly so that rubber hopper just “kisses” the freezer bottom, to form a seal. [NOTE: Care should be taken to keep rubber hopper level and centered in rectangular opening.]

20) Tighten all M6 [10 mm] bolts securely and recheck rubber hopper-to-bottom “kiss” seal for uniform fit.

21) Reattach power service wires to both motors [Red = positive, black = negative] and sensor leads to Main Wiring Harness.

22) Plug in unit power cord to power supply.

Test Automation Assembly operation by:

23) Turn on main power switch and press LANE-POWER touch pad on control overlay.

24) If word: Ready is in display and ready lights are on in basket graphic, position empty fry basket under hopper and press against basket bumper switch to activate a fry loading cycle.

25) If Lane dispenses fries, it is working properly.

26) Re-hang service access panel, replace screws and return Disperser to normal operating location.



 Medium Phillips screwdriver  3 mm [1/8”] Allen wrench  10 mm box or socket wrench  Needle-nose pliers

To remove, distort rubber hopper to clear freezer front bottom channel and pull off door shaft.

[Photo 6] From rear

Remove the four Automation Assembly mounting bolts.

[Photo 7] To Test

If Ready appears on display and green basket lights are on, place basket in loading lane and push against bumper switch.

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.4

Tools Required:

2.4 Door Li f t Sli de Repl a c e m e nt

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove the screws securing rear service access panel. Lift panel up and off.

4) Detach the Black and Red electric power connections from the Slide Lift and Door Open Motors.

5) Straighten, remove and save the cotter pin that secures the spring (with bushing) to the (left) Door Rotation Block Pin. Carefully release tension on spring, slide off bronze end bushing and allow spring to hang from the right side spring mounting screw.

6) Remove the retaining clip from the right side of the white plastic Door Cam Link. Remove that link.

7) From the front side - hinge up silicon rubber fries bucket, then rotate product doors down to expose the shaft mounting screws on both doors.

8) Using a 3 mm [1/8”] Allen/hex wrench, remove the three screws that attach each door to its pivot shaft.

9) Slide the rubber fries bucket off the left door shaft.

10) Remove the rubber seal cover from both Door Shafts.

11) Using a 4 mm [5/32”] Allen/hex wrench, remove the four Door Open Motor mounting screws. Removing the two top screws will separate the Door Open Sensor & Bracket from the motor assembly. It can hang down from cable. [NOTE: Top screws are 5 mm longer than bottom screws and should be kept separate until reinstalled.]

12) Using the 4 mm [5/32”] Allen/hex wrench, remove the four Door Lift Motor mounting screws. [Bottom motor]

13) Carefully remove the motor and gearbox assembly from the machined aluminu m Door Sl ide Lift Assembly.

14) Remove the Door Lift Shaft from the Slide Bearing Assembly.

15) Using a 6 mm [¼”] Allen/hex wrench, remove the four Door Lift Slide mounting bolts.

16) Pull Door Lift Slide sub-assembly [with shafts] out of cabinet and place on a convenient work surface.

17) Using a ’C’ ring pliers, remove both retaining rings on the freezer side of each door mounting shaft. [IMPORTANT: Back retaining ring on each shaft should stay in place.]

18) Using a rubber mallet, tap door shafts out of Door Lift Slide bearings.

19) Take the replacement Door Lift Slide and use your rubber mallet to tap door shafts back into place.

20) Replace the two ‘C’ Rings on each shaft.

…Continued

[Photo 1] From Rear

Remove the cotter pin retainer from left side door rotation block pin then relieve spring tension.

[Photo 2] From front

Hinge up rubber hopper, open load doors and remove three shaft-mounting screws on each.

[Photo 3] From rear

Remove the four motor mounting screws from the Door Lift Motor.



 Medium Phillips

screwdriver

.

 3 mm [1/8”], 4 mm [5/32”]

& 6 mm [¼”] Allen/hex wrenches

 ‘C’ ring pliers  Rubber mallet  Needle-nose pliers

F3D3 Series Service Manual Parts Replacement / Section 2.4

2.4 Door Lift Slide Replacement…Continued

[See Section 1.5 for Part Number ]

21) Reposition the sub-assembly back though the cabinet penetrations.

22) Align the assembly and reinstall the four mounting bolts.

23) Reinstall hole covers, gaskets, fries bucket and doors on door shafts.

24) Install Door Open Motor assembly starting with the two bottom [shorter] mounting screws. Remount Door Open Sensor & bracket using the two upper [longer] motor mount screws.

25) Reconnect the two motor electric power connections: [Red = positive; Black = negative].

26) Replace plastic Door Cam Link, with Stop Screw to the right side and attach retainer clip to right side Door Rotation Block pin.

28) From rear of unit – extend spring to the Door Rotation Block Pin and slide end/bushing over the pin. Insert cotter pin through hole in pin and bend cotter pin legs around pin. Make sure bronze bushing remains in place.

29) Position Door Lift Shaft in the Slide Bearing Assembly.

30) Reinstall the Door Lift Motor Asse mbly. Make sure the gear box output shaft fits into the slot in the lift cam.

31) R epl ace and tighten the four motor mounti ng s cr ews using your 4 mm [5/32”] Allen wrench.

32) IMPORTANT - Check the gap of the load cell [weighs basket contents] under the motor by inserting a .50 mm [.020”] feeler or gap gauge between set post on left [open] side of load cell. [See Photo 6]

33) If load cell gap is larger or smaller than .50 mm/.020”, adjust gap set nut located below left side of load cell.

34) Attach power service wires to Door Lift Motor. [Red to positive, Black to negative]

Test the replacement D oor Sli de Lift as follows:

27) Plug in unit power cord to power supply.

28) Turn on main power switch and press LANE-POWER touch pad on front control overlay.

29) If word: Ready is in display and basket graphic lights are on, position empty fry basket under hopper and press against basket bumper switch to initiate fry loading. If Lane properly dispenses fries, the Automation Assembly is working properly.

30) Re-hang and secure rear service access panel and return Dispenser to normal operating location.

[Photo 4] For Assembly:

Ensure door lift motor drive aligns with the slot in the slide plate counter bore.

[Photo 5]

Insert & tighten the four (door lift) motor mounting screws.

[Photo 6]

After replacing this motor, check the gap on the load cell using a .50 mm [.020] feeler or gap gauge.

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.5

Tools Required:

2.5 Dr um Rot or Motor Replacement

[See Section 1.5 for Part Num ber ]

1) Roll unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove screws securing rear service access panel. Lift panel up and off.

4) NOTE: The Drum Rotor M otor is the upper motor mounted on white insulating material. Disconnect both motor harness power connections.

5) Using a 4 mm [5/32”] Allen Wrench, remove the four motor mounting screws.

6) Remove motor by pulling straight out. Motor Rotor Block will remain in place.

7) Install new Drum Rotor Motor [P/N 19002708]. Ensure motor gear case drive shaft engages rectangular slot in plastic Rotor Drive Shaft.

8) Replace and tighten the four motor mounting scr ews using your 4 mm [5/32”] Allen Wrench.

9) Reattach power leads to motor: [Red to positive, Black to negative]

10) Reconnect unit to power supply.

Test for proper motor oper ation by:

11) Turning ON main power switch & pressing LANEPOWER touch pad on front control overlay.

12) If word: Ready is in display and basket graphic lights are on, position empty fry basket in fill chute and press against basket bumper switch to initiate fries loading.

13) If unit dispenses fries [i f pres e nt] or i f rotors t u r n smoothly in an attempt to dispense fries, the motor is working properly.

14) Re-hang and secure rear service access panel and return Dispenser to normal operating position.

[Photo 1]

Disconnect red & black motor power leads.

[Photo 2]

Remove the four motor mounting screws.



 Medium Phillips

screwdriver

 4 mm [5/32”] Allen/hex

Wrench

 Needle nose pliers

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.6

2.6 Drum Rotor/Motor Block Replacement

[See

1) Roll unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove screws securing rear service access panel. Lift panel up and off.

4) Disconnect both motor harness power connections.

5) Using a 4 mm [5/32”] Allen Wrench, remov e and discard the four motor mounting scr ew s.

6) Remove motor by pulling straight out. Motor rotor block will remain in place.

7) From front of unit - open freezer door and remove the fries hopper to provide more work room.

8) Using a flat blade screwdriver, pry off and discard the existing rubber shaft seal.

9) Using an 11 mm [7/16”] socket or box wrench, remove and discard the four block mounti ng bolts .

10) From rear of unit - remove and discard the old rotor block and shaft assembly.

11) Assemble new block and shaft assembly. NOTE: Motor notched end of shaft goes in block firs t. [See Photo 6]

12) Insert rotor block with shaft in freezer wall cutout.

13) From front of unit - insert and tighten the four M6 mounting bolts using 10 mm socket. [NOTE: If needed, have someone brace or hold the block from back of unit.]

14) If foam gasket is damaged, pull or scrape off old gasket and replace with new one from Kit. Remove paper from adhesive back, slide gasket over protruding block and stick to unit back panel. Gasket should be snug against contoured block. [See Kit Diagram on page 2]

15) Take new rubber shaft seal from kit and push over flattened hopper/rotor side of shaft until it seats in slot and is tight against rear of freezer compartment.

16) From rear of unit - install the Drum Rotor Motor using a 4 mm [5/32”] Allen Wrench and the four new bolts provided. Ensure motor gear case drive shaft engages rectangular slot in plastic Rotor Drive Shaft.

17) Reattach electric power leads to motor terminals: [Red to positive, Black to negative]

18) R etur n fri es hopper to operating positi on insi d e freezer.

19) Reconnect unit to power supply.

Test for proper motor/shaft/rotor operation by:

20) Turning ON main power switch & pressing LANEPOWER touch pad on front control overlay.

Kit Contents – See Page 2]

Continued…

[Photo 1] From rear

Disconnect both rotor motor power leads.

[Photo 2] From rear

Remove the four motor mounting screws.

[Photo 3] From unit front

Remove and discard the four block mounting bolts.

[Photo 4] From unit front

Cut or pry off old shaft gasket and discard.

F3D3 Series Service Manual Parts Replacement / Section 2.6

Tools Required:

[Photo 5] – From rear

2.6 Drum Rotor/Motor Block Repl a cem e nt

Continued

21) If word Ready is in display and ready lights are on in basket graphic, position empty fry basket under hopper and press against basket bumper switch to start fries loading cycle.

22) If lane dispenses fries [if present] or if rotor turns smoothly in an attempt to dispense fries, the motor, rotor

Remove old rotor block and shaft and discard.

block and shaft are working properly.

23) Re-hang and secure rear service access panel and

[Photo 6] From rear

return Dispenser to normal operating location.

Replacement Kit Contents:

Key Quantity Description:

8 1 Motor Rotor Block 7 1 Rotor Drive Shaft 6 4 M6x12 Hex Head Screw [Block Mount] 5 4 M5x45 SHCS Screw [For Motor] 4 1 Foam Tape Gasket [3M]

Insert new rotor/motor shaft in contoured rotor block.

[Photo 7] From rear

3 1 Rubber Shaft Seal [38 mm diameter]

Insert new contoured block & shaft into mounting position .

[Photo 8] From unit front

Mount new block using four bolts provided. Press seal over shaft & tight against freezer wall.

Rev. 1 6/2012

 10 mm [3/8”] & 11 mm [7/16”] socket or wrench  10 mm [3/8” ] flat blade screwdriver  Medium Phillips screwdriver  4 mm [5/32”] Allen Wrench



F3D3 Series Service Manual Parts Replacement / Section 2.7

Tools Required:

2.7 Door Lift Motor Replacement

[See Section 1.5 for Part Num ber ]

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull power cord plug.]

3) Remove screws securing rear service access panel. Lift panel up and off.

4) Disconnect motor harness power connections from the [lower] Door Lift Motor.

5) Using a 4 mm [5/32”] Allen/hex wrench, remove the four motor mounting screws. [They are all the same length.]

6) Carefully remove the motor and gearbox assembly from the machined aluminum Slide Bearing Assembly.

7) Install the new Door Lift Motor Assembly. Make sure the gear box output shaft fits into the slot in the lift cam.

8) Replace and tighten the four mounting screws using your 4 mm [5/32”] Allen wrench.

9) IMPORTANT: Check the gap of the load cell [weig hs basket contents] under the motor by inserting a .50 mm [.020”] feeler or gap gauge between set-post on left [open] side of load cell. [See Photo 3]

10) If load cell gap is larger or smaller than .50 mm [.020”] , carefully adjust gap set nut, which is located below the left side of load cell. Use the 10 mm [3/8”] box wrench.

11) Attach power service wires to new Door Lift Motor. [Red to positive, Black to negative]

12) Plug in unit power cord to power supply.

Test the replacement Door Lift Motor as follows:

13) Turn on main power switch and press the LANE-POWER touch pad on control overlay.

14) If word: Ready is in display and basket graphic lights are on, position empty fry basket under hopper and press against basket bumper switch to initiate fry loading cycle.

15) I f Lane pr op er l y dispenses fries, motor is working properly.

16) Re-hang and secure rear service access panel and return Dispenser to normal operating location.

 Medium Phillips Screwdriver  10 mm [3/8”] box wrench  4 mm [5/32”] Allen/Hex Wrench

 Feeler or Gap Gauge



[Photo 1]

Disconnect power leads from [lower] Door Lift Motor.

[Photo 2]

Remove the four motor mounting screws.

[Photo 3]

After replacing motor, check the gap on the load cell using a .50 mm [.020”] feeler or gap gauge.

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.8

Tools Required:

2.8 Door (Open) Motor Replacement

[See Section 1.5 for Part Num ber ]

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove the Phillips screws securing rear service access panel. Lift panel up and off.

4) Straighten, remove and save the cotter pin that secures the spring (with bushing) to the (left) Door Rotation Block Pin. Carefully release tension on spring, slide off bronze end bushing and allow spring to hang from the right side spring mounting screw.

5) Remove the retaining clip from the right side of the white plastic Door Cam Link. Remove that link. [You don’t need to remove the small plastic shaft spacers.]

6) Using the 4 mm [5/32”] Allen/hex wrench, remove the four motor mounting screws, beginning with the two TOP screws. [NOTE: Top screws are 5 mm longer than bottom screws and should be kept separate.]

7) Removing the longer top screws will separate the Door Open Sensor & Bracket from the motor ass e mbly.

8) Detach the two motor electric power connections.

9) Install new motor assembly starting with the two [shorter] bottom mounting screws.

10) Remount Door Open Sensor & Bracket using the two [longer] upper motor mount screws.

11) Reconnect the two motor electric power connections: [Red to positive; Black to negative].

12) Replace white plastic Door Cam Link, with Stop Screw to the right side. [NOTE: Make sure bushings and spacers are on both left and right cam pins, before replacing link.]

13) Attach retainer clip to Door Rotation Block pin.

14) From rear of unit – extend spring to the Door Rotation Block Pin and slide end/bushing over the pin. Insert cotter pin through hole in pin and bend cotter pin legs around pin. Make sure bronze bushing remains in place.

Test the replacement Door [Open] Motor as follows:

15) Plug in unit power cord to power supply.

16) Turn on main power switch and press the LANE-POWER touch pad on front control overlay.

17) If word: Ready is in display and basket graphic lights are on, position empty fry basket under hopper and press against basket bumper switch to initiate fry loading cycle.

18) If Lane properly dispenses fries, replacement Motor and dispensing assembly is working properly.

19) Re-hang and secure rear service access panel and return Dispenser to normal operating position.

[Photo 1]

Remove the cotter pin retainer from left side door rotation block pin then relieve spring tension.

[Photo 2]

Remove the two upper motor mounting screws first.

[Photo 3] For Assembly:

Ensure motor drive aligns with the slot in the slide plate counter bore.



 Medium Phillips

Screwdriver

 8 mm [5/16”] box wrench  4 mm [5/32”] Allen/Hex

wrench

 Needle-nose pliers

Rev. 1 6/2012

F3D3 Series Service Manual Parts Replacement / Section 2.9

2.9 Product Door & Bucket Replacement

[Photo 1] – From rear

[See Section 1.5 for Part Num ber ]

1) Roll the unit out to allow access to rear service panel.

2) Disconnect power at outlet. [Pull plug.]

3) Remove the screws securing rear service access panel. Lift panel up and off.

4) Straighten, remove and save the cotter pin that secures the spring (with bushing) to the (left) Door Rotation Block Pin. Carefully release tension on spring, slide off bronze end bushing and allow spring to hang from the right side spring mounting screw.

5) Remove the hopper and plastic freezer bottom from the refrigeration compartment to provide access to the product dispensing doors. [See Photo 2]

For Replacement of Product Doors:

6) Hinge silicone rubber bucket up and off right door shaft.

7) Rotate product doors down to expose the shaft mounting screws on both doors. [See Photo 4]

8) Using a 3 mm [1/8”] Allen/hex wrench, remove the three screws that attach each door to its pivot shaft.

9) If rubber fries bucket is OK, attach new doors [two ea. P/N: 19003534] to shafts using socket-head screws removed previously. NOTE: Both doors are the same and are rotated 180-degrees, for left or right installation – but there is a top and bottom. The ‘V’ groove should face the floor on both right and left door.

For Replacement of Product Bucket ONLY:

10) Hinge silicone rubber bucket up and off right door shaft.

11) Using a 3 mm [1/8”] Allen/hex wrench, remove the three screws that attach the left side door only.

12) D efor m and sli de the r ubb er fri es buck et off the right/left door shaft.

13) Install the new rubber fries bucket [P/N: 19002725].

14) R epl ace t he left door using the three M5 x 20 sockethead screws just removed.

With either Replacement:

15) Hinge rubber fries bucket down and snap over right door shaft. Bucket and doors should be square, without any gaps. [See Photo 2]

Remove the cotter pin retainer from left side door rotation block pin then relieve spring tension.

[Photo 2] – From unit front

Remove fries bin & freezer bottom to access bucket & doors.

[Photo 3]

Hinge bucket up & off right door mounting shaft.

[Photo 4] – To remove door:

Rotate door down & remove three mounting screws using 3 mm [1/8”] hex wrench.

F3D3 Series Service Manual Parts Replacement / Section 2.9

Tools Required:

2.9 Product Door & Bucket Re placement

[Photo 5] To remove bucket:

Continued…

16) Replace insulated plastic freezer bottom.

17) From rear of unit – extend spring to the Door Rotation Block Pin and slide end/bushing over the pin. Insert cotter pin through hole in pin and bend cotter pin legs around pin. Make sure bronze spring bushing remains in place.

18) Re-hang and secure rear service access panel.

19) Plug in unit power cord to power supply.

Test Fries Dispense Doors by:

20) Turn on main power switch and press lane power touch pad on control overlay .

21) If word: Ready is in display and ready lights are on in basket graphic, position an empty fry basket under hopper and press against basket bumper switch to activate fry loading cycle.

22) If lane dispenses fries [if present] or if doors open smoothly in an attempt to dispense fries, the unit is working properly.

23) Return Disperser to normal oper ati ng location.

 Medium Phillips screwdriver  8 mm [5/16”] box wrench or socket  3 mm [1/8”] Allen/hex wrench  Needle-nose pliers



Distort rubber bucket to clear freezer front bottom channel and pull off left door shaft.

[Photo 6] - To Test

If Ready appears on display and green basket lights are on, place basket in loading lane and push against bumper switch.

Rev. 1 6/2012

F3D3 Series Service Manual Component Adjustments / Section 3.1

Tools Required:

3.1 Low Product Sensor Adjustment

[See Section 1.5 for Part Num ber ]

Problem: False Low Product Warning on Control Panel

display, when product is present. [First, ensure product is present and there isn’t a bridge or void in Hopper near the sensor.]

1) Thoroughly wash hands. With a clean hand, scoop fries completely away f rom the Low Product Sensor. [You may have to remove some fries to get below the sensor.]

2) Roll the unit out to allow access to rear service panel.

3) Leave unit connected to power source. Adjustments will be made to the 24-Volt control system only.

4) Remove the screws that secure the rear service panel. Lift panel up and out.

5) Locate the Low Product Sensor mounted through the refrigeration compartment, just left-of-center above Rotor Motor.

6) Locate the small rubber tethered plug on that sensor. You should be able to remove it by hand.

7) Using a small 2 mm [1/16”] flat bladed screwdriver to slowly turn the adjustment screw clockwise until the low product LED light on back of sensor comes ON, then back that screw counterclockwise until the LED light goes OFF.

8) Test Low Product Sensor Sensitivity as follows:

9) Check Front Panel, the [!] warning lights will be on and words: Low Product Warning should be in display.

10) With a clean hand, scoop fries so that they surround the sensor (or add fries to hopper if necessary). The [!] lights and warning text should turn off. Scoop the fri es aw ay, and the lights and warning should come back ON. If the lights and warning stays on, turn the sensor adjustment screw slightly counterclockwise and test again. Repeat until the light and text warning turns on and off correctly.

11) If repeated attempts to adjust Low Product Sensor fail to correct problem, see Part Replacement Section 2.12 and replace faulty or suspect sensor.

12) If sensor adjustment corrects problem, replace small plastic plug in back of Low Product Sensor. IMPORTANT: That plug seals out moisture.

13) Position and secure rear service access panel and return Dispenser to normal operating position.

[Photo 1] – Rear of F3D3S

A low product sensor is just leftof-center above rotor motor.

[Photo 2] – From rear of unit

After removing the small plastic plug, use a 2 mm [1/16”] screwdriver to adjust sensitivity.

[Photo 3]

Three LCDs at corners of warning triangle come on and text warning appears in display, when fries [or test object] are below sensor level in Hopper.



 Medium Phillips screwdriver  2 mm [1/16”] flat blade

screwdriver

Rev. 1 6/2012

F3D3 Series Service Manual Component Adjustments / Section 3.2

Tools Required:

NOTE: Dispensers shipped to EU countries are hinged

3.2 Reverse Door Hinges/Door Swing

[Photo 1] F3D3S Shown

Problem: The freezer/dispenser ships from the factory hinged-right [in US, hinged left in EU], so the freezer door opens and swings right. This configuration works best when unit is positioned to the right of the fryer battery. If the unit is to be positioned to the left of the fryers, the door hinges should be reversed, so it opens left.

1) Dispenser should be OFF and the freezer compart ment fully defrosted before proceeding.

2) Open the freezer door to access upper and lower mounting hinge bracke ts.

3) Using an 8 mm [5/16”] wrench or socket, loosen and remove the two up per hi ng e brac ke t -mounting bolts, while supporting the weight of the door. [Tip: If a second person is available, have them support the weight of the freezer door while you remove hinge brackets.]

4) Remove upper hinge bracket from the door bushing .

5) Lift the door up and off the lower hinge pin and set it aside, without scratching the door edge finish.

6) Remove the two mounting bolts from the lower hinge bracket and set it aside.

7) Locate the mirror image bracket mounting holes on the left side of the freezer cabinet fra me.

8) Take the upper hinge-mounting bracket and reinstall it in the lower hinge position with the hinge pin up, using the same two mounting bolts.

9) Rotate the Freezer Door 180-degrees and place what was the upper hinge bushing on the lower hinge mounting bracket pin.

10) Position the remaining [former lower] hinge mounting bracket with the pin in the [now] upper door hinge bushing; and secure that bracket with the two remaining mounting bolts.

11) Test the function and alig nment of the door . D oor shoul d open and close freely and seal completely against the freezer compartment front fra m e.

and open left. To reverse the door swing, just reverse these instructions: right-for-left; left-for-right.

(US) F3D3 Series units ship with freezer door hinged right, to open and swing to the right.

[Photo 2]

Remove mounting bolts from the upper hinge-mounting bracket and lift door off lower hinge pin.

[Photo 3]

Rotate door 180 degrees and reverse hinges for left side mounting.



 8 mm [5/16”] Box Wrench

or Socket/Ratchet

Rev. 1 6/2012

F3D3 Series Service Manual Component Adjustments / Section 3.3

Tools Required:

3.3 Adjust ing Automati on Assy. Alignment

[Photo 1] F3D3S from front

Problem: Silicone rubber Product Dispense Bucket does not align with or seal against rectangular opening in the removable freezer compartment bottom .

1) The Dispenser should be OFF and the freezer compartment fully defros ted befor e pr oc ee di n g .

2) If not already removed, open freezer compartment door and remove the Fry Hopper.

3) Roll the unit out to allow access to rear service panel.

4) Disconnect power at outlet. [Pull plug.]

5) Remove four Phillips screws securing back service access panel. Li ft panel up and off.

6) Using a 10 mm box wrench, barely loosen all eight [M6] Automation Assembly mounting bolts. This as sembl y attaches to the rear frame with right and left ‘L’ channels. Bolt holes in the ‘L’ channels are all slotted to provide inout or up-down adjustment of the Automation Assembly.

7) Minimally tighten the four channel-to-Automation Assembly bolts and manually position and level assembly front-to-back, so the product loading doors and bucket are centered in freezer bottom opening. [NOTE: Check this alignment fr om front o f unit.]

8) Minimally tighten the four ‘L’ channel-to-rear-frame mounting bolts and adjust height of the Automation Assembly so that the dispenser doors just “kiss” the freezer bottom. [Check this alignment from front of unit.]

9) Tighten all eight M6 bolts securely and recheck dispense door-to-freezer bottom seal and fit. If further adjustment is required, repeat steps 6 through 9.

10) Replace and secure rear service access panel.

11) Plug in unit power cord to power supply.

12) Move unit back into operating position and lock casters.

13) Re-install the Fry Hopper.

Test Automation Assembly alignment:

14) Turn ON main power switch and press Lane-POWER touch pad.

15) When word: Ready appears in display and basket graphic lights are on, position an empty fry basket in fill lane and press against baske t bum p-switch to initiate fries loading cycle.

16) Check gap between silicone rubber dispense bucket and freezer compartment bottom with a business card, from inside the freezer. There should be a snug fit, bucket-tobottom.

Product bucket & dispenser doors must be centered in and seal against freezer bottom.

[Photo 2] From back of unit

Loosen four assembly-to-sid e ‘L’ channel mounting [M6] nuts to adjust front-to-back position and level of door frame.

[Photo 3] From back of unit

Loosen four ‘L’ channel-to-frame mounting nuts to adjust height and seal of Door Lift Assembly.



 Medium Phillips screwdriver  10 mm box wrench

Rev. 1 6/2012

F3D3 Series Service Manual Component Adjustments / Section 3.4

Tools Required:

3.4 Drum Rotor Motor Adjustment

[Photo 1] F3D3S from front

Problem: The operator reports that the Dispenser makes an intermittent [in-and-out] grinding or scraping noise when dispensing fries. The Drum Rotor, Rotor Drive Shaft or Rotor Motor may be out of alignment.

1) Remove the Fries Hopper from the freezer.

2) Using an empty fries basket, push against the basket bump-switch to activate a fill cycle. Observe and listen to the operation of the Drum Rotor. [Tip: You can also use the motor test diagnostic to activate the Drum Rotor Motor from the control panel. See SM Section CLA Customer Level Access instructions – Test Motors ?]

3) Replace Hopper in freezer and visually check hopper hanger alignment. If OK, proceed to Step 5. If out of alignment, see Section 3.5.

4) Roll unit out to allow access to rear service panel.

5) Disconnect power at outlet. [Pull plug]

6) Remove screws securing rear service access panel. Lift panel up and out.

7) Using a 4 mm [5/32”] Allen/hex wrench, loosen the four Drum Rotor Motor mounting screws. [See Photo 3]

8) Shift position of motor right, left, up or down as needed, to better seat motor gear box shaft in plastic Rotor Drive Shaft, then retighten motor mounting screws. [You may need to repeat this adjustment process to ensure good alignment.]

9) Plug unit into power supply.

Test for normal rotor/motor operation:

10) Turning ON main power switch & pressing Lane-POWER touch pad on control overlay.

11) If word: Ready is in display and basket graphic lights are on, position empty fry basket under hopper and push against bump-switch to activate a loading cycle.

12) If Lane dispenses fries [if present] or if rotor turns smoothly without grinding, the unit is working properly.

13) Replace and secure rear service access panel and return Dispenser to normal operating position.



 Medium Phillips screwdriver  4 mm [5/32”] Allen/hex wrench  8 mm [5/16”] wrench or socket

Check alignment of hopper. Adjust hopper hanger brackets as needed. (See Section 3.5)

[Photo 2]

Insert basket against bumpswitch then listen to motor for unusual noise.

[Photo 3

Loosen the four motor mounting screws, adjust and tighten to improve alignment with rotor drive shaft.

] From rear of unit

Rev. 1 6/2012

F3D3 Series Service Manual Component Adjustments / Section 3.5

Tools Required:

3.5 Fry Hopper Hanger Alignment

[Photo 1] F3D3S Freezer

Problem: Operators are having trouble installing or aligning hopper after removing it for daily cleaning.

1) Dispenser should be turned OFF and the freezer compartment fully defr ost ed befor e pr oceeding.

2) Open the freezer compar t ment door ; check the hopperbottom-to-freezer-bottom fit; and sl ide t he hopper in and out on the (right, left or center-on two lane models) upper support hangers.

3) If the hopper is difficult to rem ove and replace, check to see if it hangs level (front-to-back) and parallel to the left or right freezer side.

4) If the hopper is not hanging straight, use a 10 mm [3/8”] nut driver to loosen the two bolts on the right and/or left support bracket. NOTE: On two lane models, loosen the four Hopper Center Support Bracket m ounting bolts.

5) Support bracket mounting holes allow vertical movement of the bracket, to adjust Hopper level and alignment within the freezer compartment.

6) Shift one or both brackets up or down as needed then tighten the two (or four) bracket mounting bolts.

7) Slide the hopper on to mounting brackets and visually check Hopper alignment .

8) Repeat adjustment as needed, until hopper is level, parallel and slides on and off the support brackets easily. [See Photo 1]

9) Close door and return freezer-dispenser to service.



 10 mm [5/16”] wrench or socket

Empty hopper should easily slide on and off side supports.

[Photo 2]

Side of hopper should be roughly parallel to freezer wall.

[Photo 3]

Left & right side hopper supports (& center support on two lane models) have slotted holes to allow up/down adjustment of brackets.

Rev. 1 6/2012

Franke F3D3 Operators Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Section No. Content/Service Operation Issued/Updated

Franke Technical Services

Franke Technical Services

Franke Foodservice Systems China Co. Ltd.