Formax FD 670 User Manual

670 Series
Bursters

OPERATOR MANUAL

SECOND EDITION

TABLE OF CONTENTS

DESCRIPTION

Function 1

Model Numbers 1
Accessory Model Numbers 1

Specifications 2

INSTALLATION

Unpacking and Set-up 2

OPERATION

General 3
Safety 3
Control/Feature & Function 5
Form Set-up Procedure With And
Without Tractors 6
Form Set-up Procedure With Imprinter 9
Normal Loading 9
Operating Hints 10
Troubleshooting 11
Vertical Folder 13
Merger/Burster 14

DESCRIPTION

FUNCTION

BURSTER

Moore 676/680 Burster bursts (breaks apart) single
and multi-part continuous forms and feeds them
sequentially onto the stacker.

SEQUENCE STACKER

Sequence stacker allows continuous runs of
forms without stopping burster to unload stacker
Web belts carry forms from burster output onto a
slanted grill where they are partially jogged for
removal.

SLITTER/TRIM CHOPPER

Slitter/trim chopper operates like the slitter unit
but also chops trim into short pieces, 4 to 5
inches long. The advantage in using the trim.
chopper is that it compacts trim in the
wastebasket.

SLITTER

Slitter enables the operator to remove trim at
same speed forms are being burst.

IMPRINTER

Imprinter unit enables operator to print
signatures at same speed forms are being
burst.

POWER DROP STACKER

Optional power drop stacker collects forms in
one neat stack without need for operator
intervention at ouffeed end of the machine
during processing of each box of forms. The
power drop stacker has automatic, presetable,
shutoff.

BURSTER TABLE

Burster table has casters which allows
freedom of movement. Enclosed in the table
is a wastebasket to catch trim while slitting.

MODEL NUMBERS

FD 676 Burster/Tractor Feed/Slitters/Base
FD 680 Burster/Imprinter/Tractor Feed/Slitters/

CENTER SLITTER

Makes a mid-form cut in forms as they are
burst.

Base

OPTIONAL ACCESSORIES

FD680-06 Imprint Module (8”)
FD630-22 Tri-Color Ink Roller FD680-07 Imprint Module (8-1/2”)
FD630-31 Violet Ink Roller FD680-08 Imprint Module (10”)
FD630-32 Green Ink Roller FD680-09 Imprint Module (11”)
FD630-33 Red Ink Roller FD680-10 Imprint Module (12”)
FD670-10 Power on-off Key Lock FD680-11 Imprint Module (14”)
FD670-18 Last Form Switch FD680-14 Imprint Module (10-1/2”)
FD670-19 Last Form Timed Out FD680-15 Imprint Module (7-1/4”)
FD670-24 Photo Cell Counter FD680-21 Signature Saddle (6”)
FD670-40 Extra Wide Slitter L. FD680-22 Signature Saddle (6-1/2”)
FD670-42 Extra Wide Slitter R. FD680-23 Signature Saddle (6­FD670-44 Vertical Folder FD680-24 Signature Saddle (7”)
FD670-70 Margin Trim Chopper FD680-25 Signature Saddle (7-113”)
FD670-77 Center Slitter FD680-26 Signature Saddle (8”)
FD670-80 Power Slacker (17”) FD680-27 Signature Saddle (8­FD670-87 Stacker Control Wheel Assy. FD680-28 Signature Saddle (10”)
FD670-88 Infeed Static Eliminator FD680-29 Signature Saddle (11 “)
FD680-01 Imprint Module (6”) FD680-30 Signature Saddle (12”)
FD680-02 Imprint Module (6-1/2”) FD680-31 Signature Saddle (14”)
FD680-03 Imprint Module (6-2/3”)

FD680-04 Imprint Module (7”)
FD680-05 Imprint Module ( 7-1/3”)

2/3”)

1/2”)

1

SPECIFICATIONS

FORM SPECIFICATIONS

Variable Speed 30-500 ft/mm (4.6-154 m/mm)
Capacity 1-8 pan forms
Maximum Depth 17 inches (43 cm)
Minimum depth 2 3/4 inches (7cm)
Maximum Width Before Slitting 19 1/4 inches (49cm)
Maximum Width After Slitting 17 inches (43cm)
Form Types Carbon or Carbonless
Form Weights 10 lb. to 140 Ib.

Size-Model FD 676/680

Height 43”(109cm)

Width 31 “(79cm)

Length 56” to 68 1/4”

Actual 142cm to 173cm

Weight 330 lbs(149kg)

INSTALLATION

UNPACKING AND SET-UP

Do not destroy shipping cartons or materials until
machine has been inspected for damage, missing
parts, and proper operation.

1. Remove bands which hold cardboard box to
wooden pallet. Remove cardboard box.

2. Remove burster top supports.

3. Remove (4) carriage bolts: (2) on infeed end of
burster and (2) outfeed end. Hint: Leave carriage
bolts in place on center burster support,

4. Remove (4) foam blocks.

5. With allen wrench supplied, unfasten four
retaining bolts which hold machine to the board
immediately below it.

NOTE: Center burster support is not fastened to

burster.

6. Add burster feet to burster. (Fig. 1)

7. Remove burster table from its carton.
NOTE: Location of holes on top of table.

CAUTION: Lifting should not be attempted by
less
than four people.

9. Add 1/4-20 x 1 1/2 locating screws, (included),
to underside of table, screwing up into burster
frame.

8. Set burster on table, lining up holes in table with
holes in burster frame. (Fig.2)

NOTE: Burster will line up evenly on all sides of the
table.

2