Be sure to read this manual prior to using the product.
After reading, leave the manual at the site of use for easy reference whenever questions related to the
product arise in the future.
Symbols
In this manual, several symbols are used to indicate important warnings. Please make sure to read
instructions accompanied by these symbols. These symbols have the following
meanings.
Describes instructions which must be followed in use.
Be sure to read the instructions to avoid problems due to incorrect operations.
Indicates supplementary or useful information.
Describes names of related items and supplementary instructions.
Trademark
The product name and company name used in this manual are trademarks or registered trademarks of the
respective companies.
For North America
Note:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment o and on, the user is encouraged to try to correct the interference by
one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit dierent from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Safety Precautions
Safety Precautions
In this manual, operations and handling of the unit which are hazardous are described using the following
marks to prevent personal injury or property damage to the user and others.
Ignoring this mark could result in the possibility of
serious injury or even death.
Ignoring this mark could result in the possibility of injury
or physical damage.
This mark indicates a “Warning” or “Caution”.
A graphic may be shown inside the mark to describe the warning or caution more specically.
This mark indicates a forbidden action.
A graphic may be shown inside the mark to describe the forbidden action more specically.
This mark indicates actions that must be performed.
A graphic may be shown inside the mark to describe the action to be performed more specically.
Power supply
• Make sure the power supply used is always within the following range.
Power supply : 100 to 240 V AC, 50/60 Hz
• When you power other appliances from the same AC outlet, make sure that the combined power
consumption does not exceed the power supply capacity.
Rated current (Rated power) : 1.8 to 0.7 A (175 W)
SIDE AIR KIT disconnected : 1.3 to 0.6 A (130 W)
Use only the power supply voltage specied on the main nameplate.
Using other voltages could result in a re or an electrical shock.
Make sure that the combined power consumption of the appliances to be
connected does not exceed the capacity rating of the power outlets or plug
receptacles.
Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to
overheat and catch a re.
i
Safety Precautions
Operating environment
Operate this unit in the following environment.
• where the temperature range is between 5 and 35°C/41 and 95°F (-10 to 50°C/14 to 122°F in storage)
• where the humidity range is between 20 and 80% RH (10 to 90% RH in storage, however no condensation)
• which is not subject to direct sunlight
• which is reasonably free from dust
• which is subject to little or no vibration
• which is free from air-borne salt
• where there are no harmful chemicals
• where the unit is not exposed to water
Keep this unit and the power cord away from heaters and heater vents.
Excessive heat could melt the cover or power cord covering, and result in a re or an electrical shock.
Do not place metal objects or vessels containing liquids on top of the unit.
The entry of any metal object or liquid could result in a re or an electrical shock.
Do not insert any metal or easily-combustible object inside this unit.
This could result in a re or an electrical shock.
Do not use ammable sprays inside or near the unit (e.g. when cleaning the
unit).
Such ammable gas may ignite and cause a re or combustion.
Do not install this unit in a location where there is excessive humidity or
where contact with water is possible.
Poor choice of location could result in deterioration of the insulation, a re or an electrical shock.
Install this unit on a level, stable stand or oor, with sucient space around it.
Failure to do so could result in the unit overturning and causing injury.
Disconnect the power plug from the power outlet before attempting to move
this unit.
Failure to do so could result in power cord damage, a re or an electrical shock.
Always disconnect the power plug from the power outlet when the unit is not
to be used for an extended period.
Failure to do so could result in a re due to leakage current if the insulation should deteriorate.
ii
Maintenance / others
Safety Precautions
Do not damage the power cord or power plug.
Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.
This could result in damage, a re or an electrical shock.
Do not touch the power switch with wet hands.
Otherwise electric hazards may occur.
Do not remove the cover or back panel.
This unit contains high-voltage components that could cause an electrical shock.
Do not disassemble, modify or repair this unit.
There is a danger of re, electrical shock or injury.
Contact your dealer when repairs are necessary.
If any foreign object such as metal or liquid should enter this unit,
immediately turn the unit o at the power switch and disconnect the power
plug from the power outlet.
Failure to do so could result in a re or an electrical shock.
Contact your dealer immediately.
Before cleaning this unit, turn the unit o at the power switch and disconnect
the power plug from the power outlet.
Accidental operation of the unit during cleaning could result in injury.
If the unit emits smoke, unusual heat or unusual odors, immediately turn the
unit o at the power switch and disconnect the power plug from the power
outlet.
Failure to do so could result in a re or an electrical shock.
Contact your dealer immediately.
Remove any dust that accumulates on the power plug prongs and the surface
of the plug from which the prongs extend.
Accumulated dust could result in a re.
Always grip the plug when disconnecting the power plug from the power
outlet.
Forcibly pulling on the power cord could cause damage, resulting in a re or an electrical shock.
Because of its structure, there are tiny protruding objects inside the unit. Be
careful when putting your hand inside the unit.
This could result in injury.
Do not touch or insert foreign objects into any rotating part during operation.
This could result in injury.
iii
Safety Precautions
WARNING / CAUTION labels
"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety.
Do not remove or change them.
When the labels become dirty or are lost, be sure to contact your dealer for a new one.
• This machine is a desktop paper folder. Standard folding of standard paper can be easily controlled and
operated from the control panel.
• This machine is designed to fold paper into six popular folds.
Single foldDouble foldIrregular
accordion fold-out
• Single folded paper can also be cross folded.
Letter fold
Accordion-fold
Gate fold
1-1
Chapter1 Before Operation
2. Names and Functions of Components
2-1. External parts
[14]
[13]
[12]
[1]
(p.2-1)
[2]
(p.1-7)
.
.
[11]
[7]
[10]
[9]
[3]
[8]
[7]
No.NameFunction
[1]Fold plate 1Guide plate for deciding the paper folding position.
[2]Control panelUse this panel to enter information to operate the machine
[3]Separating air adjustmentFor adjusting the separating air amount.
[4]Separator adjustmentFor adjusting the height of the separator.
[5]Power switchRefer to Chapter 2 “1. Turning On/O the Power”
[6]Skew correction knobUse this knob to correct the folding misalignment in both directions.
[7]
Side guide unit
[8]
Plate unit
[9]Trail edge guide unitHolds the back edge of paper stacked on the paper feed tray.
[10]Auxiliary paper feed trayFor stacking paper on the paper feed tray in a stable condition. Do
[11]Paper feed trayFor stacking the paper to be folded. Do not lean on the paper feed
[12]Paper feed guideHolds both sides of paper when the paper is stacked on the paper
[13]Guide xing screwFor securing the paper feed guide.
[14]Top coverSafety cover to prevent the user from touching the moving parts.
[6]
[5]
Use these guides to hold both sides of paper when stacking long size
paper.
Use this unit to send separating air toward the rear end of paper
when stacking long sheets of paper.
not lean on the auxiliary paper feed tray or hold on to it to lift up the
machine.
tray or hold on to it to lift up the machine.
feed tray.
[4]
1-2
2-2. Internal parts (paper feed section)
Chapter1 Before Operation
[1][2]
[4][6]
[9]
[8]
[5]
[2]
[3]
[7]
No.NameFunction
[1]Stack height sensor adjustmentFor adjusting the distance between the paper and suction belt.
[2]Suction beltSucks and conveys paper.
[3]Separating-air ductBlows out air for separating paper stacked on the paper feed tray.
[4]SeparatorPrevents double-feed.
[5]Paper feed tray level sensorThis is a sensor to decide the height of paper which is oating by
separating air.
[6]ShutterAdjusts the amount of separating air blown out. Use the separating
air adjusting knob to adjust the amount.
[7]Fold plate 2Guide plate for deciding the paper folding position.
[8]Safety leverThis lever prevents ngers from getting caught when the paper tray
is lowered.
[9]
Knob screwThis screw secures the auxiliary paper feed tray in place.
1-3
Chapter1 Before Operation
2-3. Internal parts (top cover section)
[2]
[1]
No.NameFunction
[1]Jam correction knobFor rotating the folding rollers when paper has jammed inside the
unit or when cleaning the unit.
[2]Folding rollerThese rollers are used to fold paper. This machine is equipped with
four rollers to make six types of folds.
1-4
2-4. Internal parts (paper ejection section)
Chapter1 Before Operation
[7]
[6]
[5]
[4]
No.NameFunction
[1]Stacker roller leverThis lever suppors the stacker roller. The height of the
roller can be adjusted.
[2]Ejecting sectionFor receiving folded paper ejected out.
[3]Power inletConnector for the power cord.
[4]Paper receiving trayFor stacking folded paper.
[5]Stacker beltFor ejecting folded paper.
[6]Auxiliary paper ejection guideHolds the ejected paper from the top and prevent the
mis-alignment of paper stacked on the paper feed tray.
[7]Stacker rollerIt holds down the ejected paper and supports conveyance of paper.
[1]
[2]
[3]
1-5
Chapter1 Before Operation
2-5. Accessories
[1] [2] [3] [4]
[5] [6] [7] [8] [9] [10]
[11]
No.NameQTYFunction
[1]Fold plate 11
[2]Fold plate 21
[3]Auxiliary paper output guide1
[4]Auxiliary paper feed tray1
[5]Trail edge guide unit1
[6]Side guide unit2
[7]Plate unit1
[8]Scale label1
[9]Instruction manual1This manual
[10]Power cord1Applicable for 220 to 240 V
[11]Power cord1Applicable for 120 V
1-6
3. Names of Control Panel
Chapter1 Before Operation
[1][2]
[15]
[14]
[13]
No.NameFunction
[1]LCD displayDisplays the menus or error messages.
[2]
[3]
[4]LampWhen the machine is in the power saving mode, the lamp blinks slowly.
[5]
[6]
[7]
[8]
[9]
[10]Menu keyPress to display the setting menu window.
[11]C (Clear) keyPress to cancel the number of sheets to be processed, selected items or
[12]KeypadUse to input numeral value.
[13]
[14]
[15]Standard folding lampOf the six standard folding modes, the lamp of the one selected will light up.
keyUsed to change a value.
(Stopper adjustment) key
Start key
Stop key
Test key
(Enter) keyPress to enter the settings. Stopper adjustments can be stored by holding
(Cancel) keyUse to cancel setting data.
(Custom folding) key
(Folding mode) keyPress to select the folding mode from six standard folding modes. When the
[12]
On the top screen use the
or key to raise or lower the paper feed tray.
Press to open Stopper adjustment window of folding plates 1 and 2.
Press to start paper folding.
Press to stop paper folding.
Press to test fold.
Paper thickness can be stored by test folding while double-feed detection is
[ON].
down this key on the top screen.
Forces eject while cancel key and test key are pressed down at the same time.
Forces eject at folding plates while cancel key and clear key are pressed down
at the same time.
settings.
Press to select the registered settings of custom folding.
machine is switched on, the single folding mode lamp will light up.
Lighting up will shift to the right every time the key is pressed.
Single folding mode will be performed when custom folding is selected.
All the lamps will go out when the custom folding mode is selected.
[11]
[10]
or key to change processing speed and the
[9]
[3][4]
[8]
[5]
[6]
[7]
1-7
Chapter1 Before Operation
4. Screen Descriptions
4-1. Top screen
The top screen is a screen displayed rst when you turn on the power.
The following will be displayed when custom folding is set.(*: Memory number)
[IR *]
Set values are displayed when paper size is manually set.
If paper size is not displayed, the paper size is not detected and folding cannot
be started.
[2]Machine statusDisplays the current status of the machine.
[3]Special function setting
display
Displays the settings of each special function.
Double-feed detection is set.
(State where the test folding is not performed)
Double-feed detection is set.
(State where the test folding is performed)
Double-feed detection is set.
(Double-feed detection is not performed because the paper length is 250
mm/9.84 inches or less.)
Interval function is set.
[4]
[5]
[6]
The refold mode is set.
The stopper xation mode is set.
Counting up.
Counting down.
Paper ejection amount: [Large] is selected.
[4]Stopper correctionDisplays the adjustments of the fold plates 1 and 2.
The stopper position will be displayed when custom fold is set.
[5]Process SpeedThe processing speed which is set is displayed with an icon.
[6]Number of processed
sheets
Displays the number of processed sheets.
1-8
Chapter1 Before Operation
4-2. Menu list
The function menu is displayed if you press the menu key with the top screen displayed.
Press the menu key to change setting windows.
The function screen can be switched with the
Determine the selected item with the
The following menu items are provided with this machine.
ItemDetails
Air AdjustSep. Air (Separating Air)
Pickup Air
Paper Size SetSet[Auto][Man] Default: [Auto]
P Length (Paper Length)
Irreg Set
(Registration for
irregular folding)
Interval SettingSet[ON][OFF] Default: [OFF]
D-Feed Detect
(Double Feed
Detection Setting)
Other SettingFeed Interval
P Length
Fold1* : Settings (42.0 to 325.0 mm/1.65 to 12.80 inches)
Fold2* : Settings (0 or 47.0 to 217.0 mm/0 or 1.85 to 8.54 inches)
No of Sec
(The Number of
Seconds)
No of Sht
(The Number of Sheets)
Set[ON][OFF] Default: [OFF]
Thickness[Thin][Thick] Default: [Thin]
(Paper feed interval
setting)
Stack Roll Adj
(Stacker Roller
Adjustment)
Belt Convey Vol
(Ejecting Belt
Conveyance Volume)
key or key.
key.
Paper Size Set
Set
P Length
* : Settings (20 to 99
The side fan air amount is displayed only when attaching the
optional products.
Sets automatic detection of paper size or manual input of paper size.
* : Settings (182 to 457.2 mm/7.17 to 18 inches)
* : S ettings (182 to 457.2 mm/7.17 to 18 inches)
Adjusts the stopper position of the folding plate 1. There is a limit to
the settings according to the length of paper used.
Adjusts the stopper position of the folding plate 2. There is a limit to
the settings according to the length of paper used and the position
of folding plate 1 stopper.
Select ON to use interval function.
[3][5][10] Default: [5]
Sets the number of seconds to be interrupted during folding
operation.
* : Settings (1 to 999) Default: [1]
Sets the number of sheets to be suspended during folding operation.
Select ON to detect double-feed.
Select the thickness of paper for which double-feed is detected.
[Slow][Normal][Fast] Default: [Normal]
Sets the paper feed timing.
* : Settings (1 to 16)
Adjusts the position of the stacker roller.
[Large][Normal] Default: [Normal]
Sets the paper ejection conveyance amount.
)
Auto
457.0
1-9
Chapter1 Before Operation
ItemDetails
Other SettingOper Mode
(Operation Mode
Settings)
Test Feed Set* : Settings (1 to 3) Default: [2]
Power Save
Set
Alarm
Setting
Detect OFF
(Detection
OFF Setting)
Default
setting
[A]Folding plate 1 stopper correction *** : Settings (-5.0 to 5.0/-0.20 to 0.20)
[B]Folding plate 2 stopper correction
LTR +0.0/+0.0
+ -
4-4. Operation on the menu screen
The basic operation on the menu screen is as follows. Here how to open [Air Adjust] window is explained as
an example.
1
Press Menu while the top screen is
displayed.
A setting window will be displayed.
Air Adjust
Sep. Air
Pickup Air 40
45
2
3
4
5
6
Press the key or key to select [Sep.
Air].
Press the key.
At this stage numerical values can be changed.
Input numerical values on the keypad
or with the
The numerical values can be changed by [5]
using the
Press the key.
The gures are set.
Press the key.
Returns to the top screen.
or key.
or key.
Air Adjust
Sep. Air 45
Pickup Air 40
Air Adjust
Sep. Air
Pickup Air 40
LTR +0.0/
Ready
50
0
1-11
Chapter1 Before Operation
4-5. Classication of buzzer sounds
In this machine the buzzer sounds in conrmation when setting on the control panel or paper runs out on
the paper feed tray, etc. Classication of the sounds is as follows.
“pi” : Operational sound at the time of normal key operation
“pipi” : Warning alarm at the time of mis-operation, mis-feed of paper, or paper empty
“pii” : At the start of folding operation or end of normal folding operation
In conrmation of change of various settings
“piipii” : An error such as a paper jam
“piipiipii” : An error, contact Formax service technician for assistance
5. Paper Types and Sizes
P
aper type
Fine quality paper, Rough paper, Stencil paper, Recycle paper : 52.3 to 157 g/m2/14 to 40 lb
Art paper, Coated paper : 73.3 to 157 g/m
2
/19 to 40 lb
Paper size
Standard paper (The standard paper can be used only when it is stacked in the machine direction.)
Paper
size
A3297 x420 B4257 x 364LGR11 x 17
A4210 x 297B5182 x 257LGL8.5 x 14.0
A5148 x 210B6128 x 182LTR8.5 x 11.0
Non-standard paper
Width : 120 to 311 mm/4.73 to 12.24 inches
Length : 182 to 457.2 mm/7.17 to 18.00 inches
* The aspect ratio for non-standard paper is
1:1 to 2.2:1.
Some limitations in setting and paper quality
may be applied depending on paper size.
W × L
(mm)
Paper
size
W × L
(mm)
Paper
size
INV7 x 8.5
STMT5.5 x 8.5
Width : 120 to 311/
Unit : mm/inches
W × L
(inches)
4.73 to 12.24
Paper
Length : 182 to 457.2/
7.17 to 18.00
Paper feed
direction
Paper that cannot be used with this machine
• Paper out of specications
• Curled paper
• Wavy paper
1-12
Chapter1 Before Operation
6. Handling Paper
6-1. Paper used
• Make sure that the printing ink on the paper has dried completely prior to use.
• Wet ink or ink that is not completely dried may stain the folding roller causing trouble such
as smearing on paper.
• Use of paper printed with special types of ink may cause the folding roller to swell or deform,
and folding misalignment may occur.
• Paper may not be fed smoothly into the folding plate or deformed folding may occur depending on
dierent environmental factors (temperature, humidity), paper ream weight, paper type, paper grain
direction if curled paper is used. Make sure to atten curled paper or paper with folded lines before
use.
• Separate the sheets of paper well before
stacking them.
1-13
Chapter1 Before Operation
6-2. Precautions on stacking paper
• Stack paper striking the leading edge of paper
lightly at the shutter.
If there is some clearance between the
leading edge of paper and shutter, the
paper detecting sensor does not function
properly.
• Do not stack the sheets of paper on the paper
feed tray with the sides of sheets unaligned or
some sheets protruding from the stack.
Processing with sheets unaligned on the
right or left side may cause such trouble as
folding misalignment and jamming.
Paper
Shutter
Striking
Paper feed tray
paper
detecting
sensor
• Do not stack paper on the paper feed tray with
the lead and trail edges unaligned or some
sheets protruding out.
Processing with sheets unaligned on the
lead and trail edges may lead to unstable
feed causing such trouble as mis-feed and
double-feed.
1-14
Chapter1 Before Operation
7. Workflow
The owchart below illustrates the ow of basic operation. For details, refer to the text and relevant pages.
Turning on the power
Stacking paper
Selecting fold mode
Adjusting air
Checking the separating air adjustment knob
Checking the separator adjustment knob
(p.2-1)
(p.2-2)
(p.2-6)
(p.2-6)
(p.2-8)
(p.2-8)
Checking the level sensor adjustment knob
Setting processing speed
Test feed
Start paper folding
End paper folding
Removing processed paper
(p.2-8)
(p.2-9)
(p.2-9)
(p.2-10)
Turning o the power
(p.2-1)
1-15
Chapter1 Before Operation
Memo
1-16
Chapter 2 Basic Operation
1. Turning On/Off the Power
Chapter 2 Basic Operation
• Be sure to use the attached power cord.
• Make sure that the power plug is connected to the wall socket.
1-1. Turning on the power
Set the power switch to the “ I ” side.
Do not touch the power switch
with wet hands.
Otherwise electric hazards may occur.
1-2. Turning o the power
Set the power switch to the “ ” side.
2-1
Chapter 2 Basic Operation
2. Stacking the Paper
2-1. Before stacking paper
Checking the front/back,top/end of paper
Check the “front/back” and “top/end” of paper when stacking paper on the paper feed tray.
Check for folding misalignment, and check “front/back” and “top/end” of paper when checking the nished
fold after test folding.
When paper is stacked with the gray surface on the obverse side and white surface on the reverse side on
the paper feed tray, and processing is completed in the standard folding mode, the folded paper is as shown
in the gure.
Paper feed direction
Single
fold
Double
fold
2-2. Stacking paper
1
Loosen the guide xing screw.
Stack paper on the paper feed tray.
2
Push in the paper until the lead edge touches
the shutter below the paper feed inlet slightly.
Irregular
accordion fold-out
Letter
fold
Accordionfold
Gate fold
Do not put ngers inside during operation.
Keep away long hair, ties, jewelry and loose clothing.
It could cause injury.
Ejection
direction
The round hole (upper side) on the paper feed
guide indicates the maximum paper stacking
height (50 mm/1.97 inches).
2-2
50 mm/
1.97 inches
Maximum paper
stacking height: 50 mm/1.97 inches
Adjust the paper feed guide to match
3
the paper size.
Set the paper feed guide in such a way that it
touches the paper lightly.
• Do not press the paper with the paper
feed guides too strongly. Otherwise,
paper feed errors such as mis-feed will
occur.
• If the guides are positioned incorrectly,
the automatic paper size detection
function will not work, and the test key
and start key,etc. will not operate.
Tighten the guide xing screws.
4
Chapter 2 Basic Operation
(p.2-5)
Make sure to tighten the guide xing screws on both right and left sides. If the screws are not
xed, the paper feed guide moves during operation, and folding misalignment may occur in the
right and left direction.
Set the trail edge guide unit to the rear
5
end of paper.
Set the trail edge guide unit so that it will be in
contact with the paper lightly.
The trail edge guide unit must be set
in place without fail. When starting the
machine without setting the back edge
stack guide, the paper will be blown by
separating air.
2-3
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