Foredom TX User Manual

Owner’s Manual
Assembly, Operation and Service Manual for
Series
TX
&
LX
Flexible Shaft Power Tools
2-Year Warranty
ForY ourOwn Safety
Please read this Assembly, Operation, and Service Manual
before operating your Foredom power tool.
Always wear eye protection while using power tools.
Always use an accessory which has the same or a higher speed rating than your tool. Using an accessory with a lower speed rating can result in serious injur y.
For the TX Series – Only use accessories rated for use at 15,000 RPM or higher.
With the H.35 Handpiece use only accessories rated for 35,000 RPM or higher.
For the LX Series – Only use accessories rated for use at 5,000 RPM or higher.
®
FOREDOM
www.foredom.net
Contents
Safety Instructions 2, 3 Foredom®Tools 4 Assembly Instructions 5-6
Assembly and Adjustment of Flexible Shaft, Sheath and Handpiece 5 Connecting Foot or Manual Speed Controls 6 Hanging Motor Installation 6 Foredom Handpieces and Accessories 7-11 Attaching Accessories to Handpieces 8 General Accessory Recommendations 10-11
Operation —General Guidelines 12 Maintenance Procedures 12-14
Routine Cleaning and Lubrication 12-14 Replacement of Worn Shaft and Sheath 13-14 Replacement of Motor Brushes 14 Repair and Storage 14 Recommended Spare Parts and Supplies 15 Motor Hangers 15
2-Year Warranty 16 Contact Information 16
Page
How-To Videos on www.foredom.net
Click on our homepage link where Foredom’s National Sales Manager shows you the basics of using and maintaining flexible shaft machines.
Click to View:
1. Intro & Proper Set-up
2. Safety Guidelines
3. Handpieces & Accessories
4. Shaft and Sheath Maintenance – Grease and Replace
5. Motor Maintenance– Remove Dust, Replace Motor Brushes
We have other product-related videos embedded throughout our website. We suggest that you take the time to watch these since they help to clarify product features, differences, and uses.
Visit Foredom on
www.youtube.com
Safety Instructions
Before using your Foredom power tool, please read safety instructions.
for your protection and should always be followed to reduce the risk of personal injury or damage to the tool.
Always wear proper eye and face protection.
Wear safety glasses or face shields when­ever you operate a Foredom or any power tool to prevent serious eye or face injuries.
Secure the work piece or item that you are
working on
device. Holding it with your hand can result in serious hand injur
Always use a proper dust collection system or
wear a respirator
dust particles, polishing compounds,or other debris into the lungs.
Do not wear loose fitting clothing or jewelry.
Loose clothing or jewelry can become
2
in a vise or other work holding
y
to prevent
They are
.
the inhalation of
entangled in the rotating accessory. Do not wear items such as neckties, necklaces, or bracelets when operating power tools. Be sure to
tie back or secure long hair.
Secure power tool to motor hanger or work
Flexible shaft power tools can
surface.
“jump” at start up or vibrate during opera­tion. The tool should be properly secured in order to prevent it from vibrating off of the motor hanger or work bench.
Never operate any accessory at speeds above
it’s maximum rated speed.
used, all of Foredom's accessories can be operated at the speed ratings listed in the Foredom Accessory Catalog or specified on kits and packages. manufacturer's speed rating before using accessories other than those from Foredom.
For added safety and comfort while using
this power tool for carving or other applica­tions, it is recommended that you wear a
When properly
Always
find out the
heavy canvas or leather apron. It will protect you from dust, debris and chips as well as help prevent injury if the handpiece slips off the workpiece. It will also help prevent loose clothing from getting caught in a rotating cutter, bur or other accessory.
Never use or continue to use any
accessory which appears to be damaged, loose, vibrating, or out of balance.
Inspect each accessory for cracks or flaws before using it. Avoid knots, imperfections in the wood or metal objects like nails, which could damage or catch the accessory.
Always insert the shank or arbor of an
accessory or mandrel into the collet or chuck of the handpiece as far as possible in order to provide proper support and tighten the collet or chuck securely.
Never use excessive side pressure which
may bend or break the shank or arbor of an accessory. Let the speed of the accessory do the work.
Do not stall the motor by jamming or using
excessive pressure on the accessory. This can result in damage to the motor or flexible shaft.
Never operate the motor with the outer
sheath removed from the flexible shaft.
Never modify the shielded plug on the
TX or LXH motor cord in order to plug it into a Non-TX or Non-LX speed control or AC electrical wall outlet. Use
only TXR, SXR, or EMX speed controls with all Series TX, TXH, LX, or LXH motors.
Always disconnect the power cord before
servicing the motor or removing the flexible shaft or sheath.
Never operate your power tool during a
perceptible power decrease. Turn power tool off and do not use until power is fully restored.
Use proper grounding procedures. This tool
should be grounded while in use to protect the operator from electric shock. The tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding receptacle. The green (or green and yellow) conductor in the cord is the grounding wire. Never connect the green (or green and yellow) wire to a live terminal. If your unit is for use on less than 150 volts, it has a plug that looks like sketch A below. An adapter (sketches B and C) can be used for connecting plugs as shown in sketch A to 2-prong receptacles. The green colored rigid ear, lug, etc., extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.
Some juris­dictions, including Canada, prohibit the use of 3 to 2 prong adapters. Where prohibited, they should not be used.
Use only 3-wire extension cords that have 3-prong grounding type plugs and 3-pole type plugs and 3-pole receptacles that accept the tool’s plug. Always disconnect the power cord before servicing the tool. Never use in an area where flammable vapors are present.
3
Foredom®Power Tools in this Manual
You have purchased a fine quality power tool which will perform a wide variety of tasks difficult to do with any other kind of power tool. Foredom power tools are manufactured to high standards and will give you years of trouble-free performance with proper use and regular maintenance.
Series TX Motors Hang-Up and Bench Style
M.TX M.TXB
up to 15,000 RPM
M.TXM
Series LX Hang-Up and Bench Style high torque, low speed motors
with built-in control
up to 5,000 RPM
M.LX M.LXB
M.LXM
with built-in control
Speed Controls –these are dedicated controls specific to Series TX, TXH, LX, and LXH motors
C.TXR Foot Control
in plastic housing
4
C.SXR Foot Control
in metal housing
C.EMX Dial Control
Y
our Series TX or LX flexible shaft power tool consists of a motor, flexible shaft and sheath, speed control (foot or manual) and a handpiece. Locate and identify all components, parts and accessories y
ou purchased before discarding the packing list and any materials that came with your power tool.
Assembly Instructions
Always make sure your power tool is unplugged during assembly!
After identifying all the components of your power tool, assemble it in the following manner:
Assembly and Adjustment of Flexible Inner Shaft, Outer Sheath, & Handpiece
Proper assembly and adjustment of the flexible shaft and sheath are critical for the correct operation of your Foredom power tool.
The exposed tip (handpiece end) of the flexible shaft (with hand­piece removed) must extend 3/4 (19mm) beyond the sheath.
Important Note: The shaft and sheath should be checked and adjusted (if neces­sary) even if you received them assembled and attached to the motor!
keyway slot
inside, back end of handpiece
IMPORTANT!
key tip end of shaft
metal sheath tip
Please follow these directions to assemble and adjust the shaft and sheath.
To check the shaft and sheath you must first remove the handpiece.
The handpiece is easy to remove from the flexible shaft. To remove:
1. First make sure your power
tool is unplugged.
handpiece off the shaft and sheath with a firm grip. holding the black colored metal outer sheath tip fac­ing upward, turn on the motor so that it is running at about half speed inner key tip is still rotating, grip the handpiece and push it onto the sheath tip with one firm motion until it snaps into place (shown below). This procedure will align the key tip into the keyway slot (as shown below at left). T this, insert and tighten an accessor into collet or chuck, turn on control to low speed and observe that the accessory rotates smoothly.
Simply pull the
To Re-attach Handpiece:while
and then turn it off. While the
o verify
y
IMPORTANT!
2. With the handpiece removed, place the entire
unit on a flat sur extended straight. Loosen the set screw on the motor connector.
piece end) of the flexible shaft so that it extends 3/4
done by moving the sheath in or out of the motor connector (motor end).
3. When the correct adjustment is made, re-tighten the set screw in the motor connector and re-attach handpiece onto the flexible shaft.
face with the shaft and sheath
Adjust the exposed tip (hand-
(19mm) beyond the sheath. This is
5
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