Foredom CTXR-1 User Manual

Parts List
C.TXR−1
Foot Control, 115V
13
12
Point A
17
18
14
15
16
Instructions for Removing and Replacing Trigger Switch
Disconnect Foot Control from Motor and Wall Outlet.
1
A.
Unscrew Cover Adjustment Screw (8).
B.
Using flat blade of screwdriver inserted at between Cover (1) and Base (5), carefully pry Cover off.
C.
Remove Trigger Switch (14) from Base mounting bracket. Remove AC Male Plug white wire from circuit board screw terminal.
2
D.
On older Switches, all the terminals will be push-in, sp ring clamp type. On newer Switches, some termin als have screw fasteners. To remove wires from the push-in terminals, insert 1.3mm [.05in] approximate diameter pin or the blade of a jeweler's screwdriver all the way into the terminal socket, to release the spring clamp. Grasp the tool and wire and pull them together out of the socket. If you have difficulty removing the wires from the push-in terminals and you have wire-cutting, stripping, and soldering tools, you c an cut the wires off where they exit from the terminals. To prepare the cut wires for installation into the replacement Switch, strip
3
them back exactly 8.25 mm [5/16 in]. For the wires to be inserted into push-on terminals only, apply sol der to the stripped ends to fuse the strands together. DO NOT solder wire ends to be inserted into screw terminals.
E.
Connect Wires to New Trigger Switch and Circuit Board Terminal Block as shown in the Wiring Diagram.
all the way in, so that no bare wire is exposed. For Screw
4
Terminals 1 and 2, push the wire leads all the way then tighten the screw firmly. For P ush-on terminals 4 and 6, push the wire leads all the way in. Simultaneously push the Capacitor Leads all the way into terminals 3 and 5. Pull on all the wires,
5
making sure they are secure. Place Switch back into the Base mounting bracket.
Position wires around adjustment screw post so wires will not
F.
interfere with cover travel.
Point A
Push wires
into the socket,
11
10
9
8
7
Male Plug to
AC Power Source
to Motor
Female Receptacle
Trigger Switch
BLK
GRN
GRN
BLK
WHT
WHT
WHT
}
BRN
43
1
5
6
2
Capacitor
BRN
FOREDOM The Foredom Electric Company
16 Stony Hill Rd., Bethel, CT 06801 203−792−8622 Fax: 203−796−7861
www.foredom.net
Snap cover (1) onto hinge posts on top of rear corners of base (5).
G. H.
Insert adjustment screw (8) through washer (9) and into post slot and threaded insert in co ver (1). Tighten with screwdriver until cover is just touching the trigger switch pushrod.
tighten the screw further
6
to avoid pressing the Switch Pushrod
into a permanently "on" position.
DescriptionPart No.Item
Form DN 5/12
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
CP11163 CP11162
CP11036
CoverCP10852A Screw, 6−32 x 5/16"CP10571 Fish PaperCP10525 Circuit BoardCP10521 Base, FCCP10851 Front PadCP10859 LabelTxR−1.LAB Adjustment ScrewCP10856 No. 6 WasherCP10862 Rear PadCP10860 Male CordsetCP10541 Strain ReliefCP10003−3 Female CordsetCP10830 Trigger SwitchCP11251 Wire, Brown, Tinned Wire, Brown CapacitorCP11248 Wire, White
Do not
Qty
1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1
Parts List
C.SXR−1
Foot Control, 115V
13
12
11
10
9
8
17
16
14
19
15
1
Instructions for Removing and Replacing Trigger Switch
Disconnect Foot Control from Motor and Wall Outlet.
A.
With a punch and hammer, drive two Pins (9) in until Cover (1) lifts
18
from Base (5).
B.
Remove two Screws (3) fr om Board (4). After the wire s have been removed from the switch, as instructed in paragraph C, remove the switch from the board, insert the new switch in its place, and follow the instructions in paragraphs E and F.
C.
On older Switches, all the terminals will be push-in, spring clamp type. For newer Switches, Terminal 1 has a screw for fastening the wire lead. To remove wires from the push-in terminals, insert
1.3mm [.05in] approximate diameter pin or the blade of a jeweler's screwdriver all the way into the terminal socket to release the spring clamp. Grasp the tool and wire and pull them together out
2
of the socket. If you have difficulty removing the wires from the push-in terminals and you have wire -cutting, stripping, and soldering tools, you can cut the wires off where they exit from the terminals. To prepare the cut wires for installation into the
3
replacement Switch, stri p them back exactly 8.25 mm [5/16 in]. For the wires to be inserted into push-on terminals only, apply solder to the stripped ends to fuse the strands together. DO NOT solder wire ends to be inserted into screw terminals.
D.
Insert new Trigger Switch into Board.
E.
4
Connect Wires to New Trigger Switch and Circuit Board as shown in the Wiring Diagram.
that no bare wire lead all the the other wire lead all the way into ter minal 6. Simultaneously push the Capacitor leads all the way into te rmi na ls 3 and 5. Pull on all the wire leads, making sure they are secure.
F.
5
Locate the White Wire from the Male AC Power Cord then follow it to the Wire Connector. Cut both white wires nearest the connector then strip both wire ends 8.25mm [5/16in]. Insert three white wires into newly supplied connector and crimp.
6
Install Board and Switch into Base using two Screws (3).
G. H.
Position wires around post of Base so wires will not interfere with Cover travel.
Remove Pins from Cover by driving them outward.
Push wires all the way in, so
is exposed. For Screw Terminal 1, push wire
way into the socket then tighten the screw firmly. Push
Wiring Diagram
for SxR−1
Foot Control
Trigger Switch
Jumper
Wire
Male Plug AC Power Source
Female Receptacle to Motor
Attach
Ground
Screw
to Base
GRN
GRN
Capacitor
2
BLK
Board
3
1
4
BLK
WHT
WHT
WHT
}
BLK
5 6
Wire Connectors
BLK
WHT
WHT
Circuit Board
FOREDOM The Foredom Electric Company
16 Stony Hill Rd., Bethel, CT 06801 203−792−8622 Fax: 203−796−7861
www.foredom.net
I.
Install Cover over Spring (17) and align holes to Base. Insert Pins (9) and seat them with hammer.
QtyDescriptionPart No.Item
1
7
Form DN 5/12
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19
CP10584C
CP10564 CP10580
CP11036
CoverCP10691 Trigger SwitchCP11251 Screw, 6−32 X 5/16"CP10571 Circuit Board, SxRCP10874 BaseCP10690 PadCP10753 Specification LabelSxR−1.LAB Male CordsetCP10541 Hinge Pin GrommetCP10578 Lock Washer, #8 Ring Terminal Female CordsetCP10830 Screw, 8−32 x 1/4"CP10563 2 Wire ConnectorCP11029 Set ScrewCP10562 SpringCP10588 CapacitorCP11248 Wire, White
1 1 2 1 1 1 1 1 2 1 1 1 1 1 3 1 1 1 1
Loading...