Page 1
General Information
1
Page 2
Table of Contents
General Maintenance Information ..................... 3
What Maintenance Schedule Do
You Follow? ............................................................. 6
Normal Schedule .................................................... 7
Severe Duty Schedule ......................................... 25
Owner Maintenance Checks .............................. 52
2
Page 3
Maintenance Schedule and
Record
The required Scheduled Maintenance Services
listed in this booklet are considered essential to
the proper operation, safety and performance of
your Ford Motor Company vehicle. We
recommend that you also perform the Owner
Maintenance Checks listed. These services are
matters of day-to-day care that are also
important to the proper operation of your
vehicle. The recommended lubricants, fluids and
service parts conforming to Ford Specifications
are available from your dealer.
This booklet gives you a place to record the
services that are performed on your vehicle so
that you can keep a record of when parts should
be checked or replaced. Give your Maintenance
Schedule and Record booklet to the dealer service
manager.
Maintenance: An investment
An investment which will pay dividends in the
form of improved reliability, durability, and
resale value.
3
Page 4
To assure the durability of your vehicle and its
emission control systems, it is necessary that
scheduled maintenance be performed at the
designated intervals.
Ford strongly recommends the use of genuine
Ford replacement parts. If other than Ford or
Motorcraft parts or Ford authorized
remanufactured parts are used for maintenance
replacements or for the service of components
affecting emission control, such non-Ford parts
should be equivalent to genuine Ford Motor
Company parts in performance and durability. It
is the owner’s responsibility to determine the
equivalency of such parts. Please consult your
warranty booklet for complete warranty
information.
No Cost PCV Valve Replacement
THE PCV VALVE IS A CRITICAL EMISSION
COMPONENT. YOUR DEALER WILL
REPLACE THE VALVE AT NO COST AT
60,000 MILES/96,000 KILOMETERS (EXCEPT
CANADA AND CALIFORNIA VEHICLES).
4
Page 5
Wheel Lug Nuts
Wheel lug nuts must be retightened to proper
torque specifications at 500 miles/800 km of
new vehicle operation. Proper torque
specifications are provided in your Owner
Guide. Also retighten to proper torque
specification at 500 miles/800 km after (1) any
wheel change or (2) any other time the wheel
lug nuts have been loosened.
PRE-DELIVERY CHECK
Pre-Delivery Service Inspection Completed
❑
5
Page 6
What Maintenance
Schedule Do You Follow?
Normal
Schedule
Follow the Normal Schedule for most normal
everyday driving conditions.
Severe Duty
Schedule
Follow the Severe Duty Schedule if your driving
habits FREQUENTLY include one or more of the
following conditions:
Towing a trailer or carrying a heavy load.
❑
Operating in severe dust conditions.
❑
Extensive idling, such as police, taxi or
❑
door-to-door delivery service.
Off-Road operation
❑
Short trips of less than 10 miles (16 km)
❑
when outside temperatures remain below 0˚F
(-18˚C).
6
Page 7
Normal Schedule
NOTE: Items for Emission Control Service are shown
in this type and style.
For items marked with number in parentheses
such as (1), see footnote at end of this section.
Regular
Maintenance
Intervals
for the Normal
Schedule
5,000 MILES (8,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
Normal Schedule 7
Page 8
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
10,000 MILES (16,000 Kilometers)
Change engine oil and replace oil filter.
❑
15,000 MILES (24,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect and lubricate automatic transmission
❑
shift linkage.
8 Normal Schedule
Page 9
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect disc brake system, lubricate caliper
❑
slide rails.
Inspect drum brake systems, hoses and lines.
❑
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
20,000 MILES (32,000 Kilometers)
Change engine oil and replace oil filter.
❑
Normal Schedule 9
Page 10
25,000 MILES (40,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
30,000 MILES (48,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
Replace air cleaner filter. (3)
❑
Replace fuel filter (Recommended but not required
❑
for California vehicles).
10 Normal Schedule
Page 11
Change automatic transmission fluid.
❑
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect disc brake system, lubricate caliper
❑
slide rails.
Inspect drum brake systems, hoses and lines.
❑
Inspect and lubricate front wheel bearings.
❑
Inspect parking brake system for damage and
❑
operation.
35,000 MILES (56,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
Normal Schedule 11
Page 12
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
40,000 MILES (64,000 Kilometers)
Change engine oil and replace oil filter.
❑
45,000 MILES (72,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect and lubricate automatic transmission
❑
shift linkage.
12 Normal Schedule
Page 13
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect disc brake system, lubricate caliper
❑
slide rails.
Inspect drum brake systems, hoses and lines.
❑
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
50,000 MILES (80,000 Kilometers)
Change engine oil and replace oil filter.
❑
Change engine coolant initially at 50,000 miles
❑
(80,000 km) or 48 months. Thereafter, change
engine coolant every 30,000 miles (48,000 km) or
36 months.
Normal Schedule 13
Page 14
55,000 MILES (88,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
14 Normal Schedule
Page 15
60,000 MILES (96,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
Replace spark plugs (5.0L only).
❑
Inspect accessory drive belt(s).
❑
Replace air cleaner filter. (3)
❑
Replace PCV valve. (2)
❑
Replace fuel filter (Recommended but not required
❑
for California vehicles).
Change automatic transmission fluid.
❑
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect disc brake system, lubricate caliper
❑
slide rails.
Inspect drum brake systems, hoses and lines.
❑
Inspect and lubricate front wheel bearings.
❑
Inspect parking brake system for damage and
❑
operation.
Change transfer case oil (4x4).
❑
Change manual transmission oil.
❑
Normal Schedule 15
Page 16
65,000 MILES (104,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
70,000 MILES (112,000 Kilometers)
Change engine oil and replace oil filter.
❑
16 Normal Schedule
Page 17
75,000 MILES (120,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
Inspect disc brake system, lubricate caliper
❑
slide rails.
Inspect drum brake systems, hoses and lines.
❑
Normal Schedule 17
Page 18
80,000 MILES (128,000 Kilometers)
Change engine oil and replace oil filter.
❑
Change engine coolant every 30,000 miles
❑
(48,000 km) or 36 months.
85,000 MILES (136,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
18 Normal Schedule
Page 19
90,000 MILES (144,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
Replace air cleaner filter. (3)
❑
Inspect accessory drive belt(s).
❑
Replace fuel filter (Recommended but not required
❑
for California vehicles).
Change automatic transmission fluid.
❑
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect disc brake system, lubricate caliper
❑
slide rails.
Inspect drum brake systems, hoses and lines.
❑
Inspect and lubricate front wheel bearings.
❑
Inspect parking brake system for damage and
❑
operation.
Normal Schedule 19
Page 20
95,000 MILES (152,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
20 Normal Schedule
Page 21
100,000 MILES (160,000 Kilometers)
Change engine oil and replace oil filter.
❑
Replace spark plugs (4.0L only).
❑
All rear axle lube quantities must be replaced
❑
every 100,000 miles (160,000 km) or if the
axle has been submerged in water.
Otherwise, the lube should not be checked
or changed unless a leak is suspected or
repair required.
105,000 MILES (168,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect disc brake system, lubricate caliper
❑
slide rails.
Normal Schedule 21
Page 22
Inspect drum brake systems, hoses and lines.
❑
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
110,000 MILES (176,000 Kilometers)
Change engine oil and replace oil filter.
❑
Change engine coolant every 30,000 miles
❑
(48,000 km) or 36 months.
115,000 MILES (184,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (1)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
22 Normal Schedule
Page 23
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
120,000 MILES (192,000 Kilometers)
Change engine oil and replace oil filter.
❑
Replace spark plugs (5.0L only).
❑
Inspect accessory drive belt(s).
❑
Replace air cleaner filter. (3)
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(24,000 km) or 12 months.
Replace PCV valve.
❑
Replace fuel filter (Recommended but not required
❑
for California vehicles).
Change automatic transmission fluid.
❑
Normal Schedule 23
Page 24
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect disc brake system, lubricate caliper
❑
slide rails.
Inspect drum brake systems, hoses and lines.
❑
Inspect and lubricate front wheel bearings.
❑
Inspect parking brake system for damage and
❑
operation.
Change transfer case oil (4x4).
❑
Change manual transmission oil.
❑
(1) Wheel lug nuts must be retightened to proper torque
specifications at 500 miles/800 km of new vehicle
operation (100 miles/160 km and 500 miles/800 km for
vehicles equipped with dual rear wheels or equipped
for snowplowing). Proper torque specifications are
provided in your Owner Guide. Also retighten to
proper torque specification at 500 miles/800 km after
(1) any wheel change or (2) any other time the wheel
lug nuts have been loosened.
(2) At 60,000 miles (96,000 km) your dealer will replace the
PCV valve at no cost except on Canada and California
vehicles.
(3) If operating in severe dust, more frequent intervals may
be required. Consult your dealer.
24 Normal Schedule
Page 25
Severe Duty Schedule
NOTE: Items for Emission Control Service are shown
in this type and style.
For items marked with a number in parentheses
such as (1), see footnote at the end of this
section.
Maintenance
Intervals
for Severe
Duty Schedule
3,000 MILES (5,000 Kilometers)
Change engine oil and replace oil filter.
❑
6,000 MILES (10,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (3)(4)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Severe Duty Schedule 25
Page 26
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
9,000 MILES (15,000 Kilometers)
Change engine oil and replace oil filter.
❑
26 Severe Duty Schedule
Page 27
12,000 MILES (20,000 Kilometers)
Change engine oil and replace oil filter.
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
Severe Duty Schedule 27
Page 28
15,000 MILES (25,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
Rotate tires and adjust air pressure. (3)(4)
❑
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect disc brake system and lubricate
❑
caliper slide rails. (2)
Inspect drum brake systems, hoses and lines.
❑
18,000 MILES (30,000 Kilometers)
Change engine oil and replace oil filter.
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
28 Severe Duty Schedule
Page 29
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
21,000 MILES (35,000 Kilometers)
Change engine oil and replace oil filter.
❑
Change automatic transmission fluid.
❑
24,000 MILES (40,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (3)(4)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped, with grease
fittings and lubricate slip yoke (if equipped).
(2)
Severe Duty Schedule 29
Page 30
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
27,000 MILES (45,000 Kilometers)
Change engine oil and replace oil filter.
❑
30,000 MILES (50,000 Kilometers)
Change engine oil and replace oil filter.
❑
Replace air cleaner filter. (1)
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
Replace fuel filter (Recommended but not required
❑
for California vehicles).
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
30 Severe Duty Schedule
Page 31
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
Inspect disc brake system and lubricate
❑
caliper slide rails. (2)
Inspect drum brake systems, hoses and lines.
❑
Inspect and lubricate front wheel bearings. (2)
❑
Inspect parking brake system for damage and
❑
operation.
Change manual transmission oil.
❑
Severe Duty Schedule 31
Page 32
33,000 MILES (55,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (3)(4)
❑
36,000 MILES (60,000 Kilometers)
Change engine oil and replace oil filter.
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
32 Severe Duty Schedule
Page 33
39,000 MILES (65,000 Kilometers)
Change engine oil and replace oil filter.
❑
42,000 MILES (70,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (3)(4)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Change automatic transmission fluid.
❑
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
Severe Duty Schedule 33
Page 34
45,000 MILES (75,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect disc brake system and lubricate
❑
caliper slide rails. (2)
Inspect drum brake systems, hoses and lines.
❑
48,000 MILES (80,000 Kilometers)
Change engine oil and replace oil filter.
❑
Change engine coolant initially at 48,000 miles
❑
(80,000 km) or 48 months. Thereafter, change
engine coolant every 30,000 miles (50,000 km) or
36 months.
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
34 Severe Duty Schedule
Page 35
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
51,000 MILES (85,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (3)(4)
❑
54,000 MILES (90,000 Kilometers)
Change engine oil and replace oil filter.
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Severe Duty Schedule 35
Page 36
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
57,000 MILES (95,000 Kilometers)
Change engine oil and replace oil filter.
❑
60,000 MILES (100,000 Kilometers)
Change engine oil and replace oil filter.
❑
Replace spark plugs.
❑
Inspect accessory drive belt(s).
❑
Replace air cleaner filter. (1)
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
36 Severe Duty Schedule
Page 37
Replace PCV valve. (5)
❑
Replace fuel filter (Recommended but not required
❑
for California vehicles).
Rotate tires and adjust air pressure. (3)(4)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
Inspect disc brake system and lubricate
❑
caliper slide rails. (2)
Inspect drum brake systems, hoses and lines.
❑
Inspect and lubricate front wheel bearings. (2)
❑
Severe Duty Schedule 37
Page 38
Inspect parking brake system for damage and
❑
operation.
Change transfer case oil (4x4).
❑
Change manual transmission oil.
❑
63,000 MILES (105,000 Kilometers)
Change engine oil and replace oil filter.
❑
Change automatic transmission fluid.
❑
66,000 MILES (110,000 Kilometers)
Change engine oil and replace oil filter.
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
38 Severe Duty Schedule
Page 39
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
69,000 MILES (115,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (3)(4)
❑
72,000 MILES (120,000 Kilometers)
Change engine oil and replace oil filter.
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Severe Duty Schedule 39
Page 40
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
75,000 MILES (125,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect disc brake system and lubricate
❑
caliper slide rails. (2)
Inspect drum brake systems, hoses and lines.
❑
40 Severe Duty Schedule
Page 41
78,000 MILES (130,000 Kilometers)
Change engine oil and replace oil filter.
❑
Change engine coolant every 30,000 miles
❑
(50,000 km) or 36 months.
Rotate tires and adjust air pressure. (3)(4)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
81,000 MILES (135,000 Kilometers)
Change engine oil and replace oil filter.
❑
Severe Duty Schedule 41
Page 42
84,000 MILES (140,000 Kilometers)
Change engine oil and replace oil filter.
❑
Check clutch reservoir fluid level.
❑
Change automatic transmission fluid.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
42 Severe Duty Schedule
Page 43
87,000 MILES (145,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (3)(4)
❑
90,000 MILES (150,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect accessory drive belt(s).
❑
Replace air cleaner filter. (1)
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
Replace fuel filter (Recommended but not required
❑
for California vehicles).
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Severe Duty Schedule 43
Page 44
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
Inspect disc brake system and lubricate
❑
caliper slide rails. (2)
Inspect drum brake systems, hoses and lines.
❑
Inspect and lubricate front wheel bearings. (2)
❑
Inspect parking brake system for damage and
❑
operation.
Change manual transmission oil.
❑
93,000 MILES (155,000 Kilometers)
Change engine oil and replace oil filter.
❑
44 Severe Duty Schedule
Page 45
96,000 MILES (160,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (3)(4)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
99,000 MILES (165,000 Kilometers)
Change engine oil and replace oil filter.
❑
Replace rear axle lube.
❑
Severe Duty Schedule 45
Page 46
102,000 MILES (170,000 Kilometers)
Change engine oil and replace oil filter.
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
105,000 MILES (175,000 Kilometers)
Change engine oil and replace oil filter.
❑
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
Rotate tires and adjust air pressure. (3)(4)
❑
46 Severe Duty Schedule
Page 47
Change automatic transmission fluid.
❑
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect disc brake system and lubricate
❑
caliper slide rails. (2)
Inspect drum brake systems, hoses and lines.
❑
108,000 MILES (180,000 Kilometers)
Change engine oil and replace oil filter.
❑
Change engine coolant every 30,000 miles
❑
(50,000 km) or 36 months.
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Severe Duty Schedule 47
Page 48
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
111,000 MILES (185,000 Kilometers)
Change engine oil and replace oil filter.
❑
114,000 MILES (190,000 Kilometers)
Change engine oil and replace oil filter.
❑
Rotate tires and adjust air pressure. (3)(4)
❑
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
48 Severe Duty Schedule
Page 49
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
117,000 MILES (195,000 Kilometers)
Change engine oil and replace oil filter.
❑
120,000 MILES (200,000 Kilometers)
Change engine oil and replace oil filter.
❑
Replace spark plugs.
❑
Inspect accessory drive belt(s).
❑
Replace air cleaner filter. (1)
❑
Severe Duty Schedule 49
Page 50
Inspect engine cooling system, hoses, and clamps;
❑
and check coolant strength every 15,000 miles
(25,000 km) or 12 months.
Replace PCV valve.
❑
Replace fuel filter (Recommended but not required
❑
for California vehicles).
Check clutch reservoir fluid level.
❑
Inspect and lubricate automatic transmission
❑
shift linkage.
Lubricate steering linkage suspension,
❑
driveshaft U-joint if equipped with grease
fittings and lubricate slip yoke (if equipped).
(2)
Lubricate transfer case shift lever pivot bolt
❑
and control rod connecting pins (4x4).
Inspect exhaust system for leaks, damage or
❑
loose parts. Remove any foreign material
trapped by exhaust system shielding.
NOTE: It is normal for a certain amount of
moisture and staining to be present
around the muffler seams. The
presence of soot, light surface rust or
moisture does not indicate a faulty
muffler.
Inspect disc brake system and lubricate
❑
caliper slide rails. (2)
Inspect drum brake systems, hoses and lines.
❑
Inspect and lubricate front wheel bearings. (2)
❑
50 Severe Duty Schedule
Page 51
Inspect parking brake system for damage and
❑
operation.
Change transfer case oil (4x4).
❑
Change manual transmission oil.
❑
(1) Extremely dusty conditions will require more frequent
replacement of your air filter. Check your air filter at
3,000 miles (5,000 km). If it is dirty replace it and then
keep replacing it at the same interval (every 3,000 miles
[5,000 km]). If it’s not dirty, check it again at 6,000
miles (10,000 km) and again at 9,000 miles (15,000 km)
until you determine your unique maintenance interval.
Do not go beyond 30,000 miles (50,000 km) as described
in the chart. If in doubt, see your dealer.
(2) If you operate your vehicle “off road” in water that is
deeper than the hubs (1/2 wheel height) then these
items must be serviced daily.
(3) City delivery vehicles and other unique applications that
require constant turning may need more frequent tire
rotation. You may need to develop your own tire
rotation interval based on your own observations of tire
wear. If in doubt, see your dealer.
(4) Wheel lug nuts must be retightened to proper torque
specifications at 500 miles/800 km of new vehicle
operation (100 miles/160 km and 500 miles/800 km for
vehicles equipped with dual rear wheels or equipped
for snowplowing). Proper torque specifications are
provided in your Owner Guide. Also retighten to
proper torque specification at 500 miles/800 km after
(1) any wheel change or (2) any other time the wheel
lug nuts have been loosened.
(5) At 60,000 miles (96,000 km) your dealer will replace the
PCV valve at no cost except on Canada and California
vehicles.
Severe Duty Schedule 51
Page 52
Owner Maintenance
Checks
The following lists are vehicle checks and
inspections that should be performed by the
owner or qualified service technician at the
frequencies indicated to help ensure safe,
dependable operation of your vehicle.
Any adverse conditions should be brought to the
attention of your dealer or qualified service
technician for service advice as soon as possible.
These Owner Maintenance Checks are generally
not covered by warranties and you may be
charged for labor, parts and lubricants used.
When You Stop for Fuel:
Check the engine oil level.
❑
Check the windshield washer fluid level.
❑
Look for low or under-inflated tires.
❑
While Operating Your Vehicle:
Note any changes in the sound of the exhaust
❑
or any smell of exhaust fumes in the vehicle.
Check for vibrations in the steering wheel.
❑
Notice any increased steering effort or
looseness in the steering wheel, or change in
its straight ahead position.
Notice if your vehicle constantly turns
❑
slightly or “pulls” to one side when traveling
on smooth, level road.
52 Owner Maintenance Checks
Page 53
When stopping, listen and check for strange
❑
sounds, pulling to one side, increased brake
pedal travel or “hard to push” brake pedal.
If any slipping or changes in the operation of
❑
your transmission occur, check the
transmission fluid level.
Check automatic transmission P (Park)
❑
function.
Check parking brake.
❑
At least monthly:
Check coolant level in the coolant recovery
❑
reservoir.
Check operation of lamps, horn, turn signals,
❑
windshield wipers and washers, and hazard
warning flasher.
Check for fluid leaks by inspecting the
❑
surface beneath your vehicle for oil, coolant,
or other fluid drips. Clean water from the air
conditioning system is normal.
Owner Maintenance Checks 53
Page 54
At least twice a year:
(i.e., every Spring and Fall)
Check power steering fluid level.
❑
Check windshield washer spray and wiper
❑
operation. Clean wiper blades with clean
cloth dampened with washer fluid.
Check fluid level in clutch master cylinder.
❑
Check radiator, heater and air-conditioning
❑
hoses for leaks or damage.
Check for worn tires and loose wheel lug
❑
nuts.
Clean body and door drain holes.
❑
Flush complete underside of vehicle.
❑
Inspect underbody components for damage.
❑
Check parking brake system.
❑
Check headlamp alignment.
❑
Check lap and shoulder belts for wear and
❑
function.
Inspect seatback latches for proper operation.
❑
Check air pressure in spare tire.
❑
54 Owner Maintenance Checks
Page 55
At least once a year:
Lubricate door hinges and checks, and hood
❑
hinges.
Lubricate door and hood locks and latches.
❑
Lubricate door rubber weatherstrips.
❑
Clean battery and terminals, check electrolyte
❑
level on low maintenance (auxiliary and
replacement) batteries.
If any of these conditions are noted, bring them
to the attention of your dealer or qualified
service technician as soon as possible.
Owner Maintenance Checks 55
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