Ford E-Series 2005 User Manual

02/01/05 2005 E-SERIES VAN

MAJOR PRODUCT CHANGES

OVERVIEW

The 2005 Ford E-Series Van continues to build on its proven strengths as the leader in sales, safety and
customer loyalty. Ford E-Series Van - America's best-selling van for 25 years running!

FUNCTIONAL CHANGES

• New Powertrain Control Module (PCM) – The
Aux Idle Control Modules (961 & 962) will no
longer be offered. The new PCM is now
programmed for after market installation of
stationary elevated idle controls and battery
charge protect on all gas units over 8500# GVW
and all 6.0L diesel units. You can refer to the
Ford Body Builder's Layout Book for more
details.

• QuietFlex™ (31Q) Racks & Bins

INTERIOR CHANGES

• Slim Line Console (41S) becomes a 'No
Charge' option

• Medium Flint interior now available with Dark
Shadow Grey Metallic on RV PEP packages

POWERTRAIN CHANGES

• Electronic 4-Speed Automatic Transmission
(4R70E) Std. on E-150 and E-250 Van

• Electronic 4-Speed Automatic Transmission
(4R75E) Opt. on E-150 and E-250 Van.

• Electronic 5-Speed Automatic Torqshift™
Transmission with Tow-Haul (5R110W) on gas
engines

• 4R75E mated with 4-Speed Automatic
Transmission will be Std. on E-350 Super Duty
and E-350 Extended models

• 5.4L NGV engine discontinued

• Electronic throttle control is Std. on all body

styles

• See Axle Chart on Functional Equipment page
for new axle availabilities

Product Changes and Features Availability

Features, options and package content subject to change. Please check www.fmcdealer.com or Dealer eStore for the
most current information.

- 1 - Ford Division

05/24/04 2005 E-SERIES VAN

MAJOR PRODUCT SUMMARY

The 2005 Ford E-Series continues to build on its proven strengths as the leader in sales, safety and customer loyalty. Ford E­Series Van – America's best-selling van for 25 years running!

The following equipment is standard as indicated. Each series includes the standard equipment of the previous series,
except where additions/exceptions are noted:

POWERTRAIN/FUNCTIONAL

• Alternator – (130-amp)

• Brakes – 4-Wheel disc Anti-Lock Braking System (ABS)

• Electronic Throttle Control (ETC)

• Fuel tank – 35 gallon

EXTERIOR

• Bumpers – medium platinum, front & rear contour (NA w/76X
or 76W painted bumpers or 18A Exterior Upgrade Pkg.)

• Ford oval on grille

• Glass – solar

• Handling Package (incl. front stabilizer bar & heavy duty front

& rear shock absorbers)

• Headlights – halogen sealed beam

• High-mount stop light

• Mirrors – aerotype (incl. LH/RH manual adjust flat glass mirror

w/manual adjust convex spotter mirror)

• Wheel trim – 16" x 7" argent styled steel wheels w/argent
center hubcap

INTERIOR

• Air conditioning – front

• A-pillar grab handle – driver & passenger

• Audio – electronic AM/FM stereo/digital clock/2-speakers

• Door – hinged, side cargo, 60/40 swing-out

• Engine console cover – color keyed w/dual bin stowage (incl.

latched flip open bin) & (4) cupholders

• Floor covering – front, Masllite, black vinyl

• Horn – electric

• Instrument Panel – medium flint w/tachometer

• Lighting

– Light & Convenience Group – courtesy light switches on all

doors, warning chime, headlights-on audible alert

– Front dome, center & rear cargo lights

• Mirror

– Interior day/night rearview mirror (INCLUDED on

Commercial Vans w/rear door glass)

– Interior day/night rearview mirror (NOT INCLUDED when

vehicle is ordered w/o rear door glass)

• Power point – single 12V source in instrument panel

• Seats – dual bucket seats w/vinyl trim & I/B armrests

• Tilt steering wheel – black vinyl

• Step well pads – black plastic

• Sunvisors – medium flint, vinyl-trimmed

• Trim

– Medium flint plastic door trim, front/side/rear quarter
– LH/RH black cowl trim panels
– Vinyl headliner (front only)

• Windshield wipers – interval

SAFETY/SECURITY

• Air bag – driver & passenger side (second generation)

• Safety belts – color keyed w/height adjustable D-ring (medium

flint on Commercial Vans)

COMMERCIAL RECREATIONAL

All Commercial Van content, plus:

EXTERIOR

• Bumpers – chrome, front & rear contour

• Glass – solar w/fixed side rear cargo door

• Headlights – halogen aerodynamic

• Mirrors – aerotype, LH/RH (RH convex) power adjust flat glass

mirror w/manual adjust convex spotter mirror

• Wheel trim – argent full wheel covers
INTERIOR

• Audio – electronic AM/FM stereo/digital clock/cassette/6­speakers

• Dash sound absorber

• Instrument panel – color keyed w/tachometer

• Insulation Package (incl. upper LH/RH B-pillar trim panels)

• Lighting – courtesy light

• Mirror – interior day/night rearview mirror INCLUDED on all

Recreational Vans

• Modified Vehicle Wiring Kit & System

• Power door locks/windows

• Seats – manual pedestal w/o seats

• Speed control

• Sunvisors – untrimmed, illuminated LH/RH mirror visor kit

(incl. in dunnage box)

• Trim

• Color keyed plastic door trim w/map compartment

• Color keyed cowl trim panels

SAFETY/SECURITY

• Remote keyless entry – w/panic alarm & illuminated entry

• Safety belts – color keyed w/height adjustable D-ring

Please see Standard Equipment pages for more details.

Product Changes and Features Availability

Features, options and package content subject to change. Please check www.fmcdealer.com or Dealer eStore for the most current information.

 = New for this model year.

- 2 - Ford Division

10/15/04 2005 E-SERIES VAN

STANDARD EQUIPMENT

The following items are standard on every all-new 2005MY E-Series Van vehicle:

POWERTRAIN/FUNCTIONAL

• 4-Wheel Disc Anti-Lock Braking System (ABS)

• Alternator (130-amp)**

• Axle

− Front, twin 'I' beam

− Rear, semi-float

• Battery – maintenance-free

• Engine

− 4.6L EFI engine

− 5.4L EFI engine (Std. on E-350)

− 50-State Emissions System

• Fuel tank – 35 gallon mid-ship

• Handling Package

• Shock absorbers – heavy duty

• Steering – power

• Tires

− (5) Tires

− LT225/75Rx16E BSW A/S (Std. on E-250 w/5.4L engine)

− P235/70Rx16XL BSW A/S (Std. on E-150)

− LT245/75Rx16E BSW A/S (Std. & avail. w/8600# GVW E-250

w/4.6L engine. Std. on E-350)

− Spare tire & wheel

• Transmission

− 4-Speed Auto O/D (4R70E)

− Transmission w/auxiliary oil cooler

The following features are standard on select all-new 2005MY E-SERIES VAN vehicles:

KEY EXTERIOR FEATURES

Bumper

Medium platinum front/rear contour ●

Chrome front/rear contour ●
Glass — fixed side/rear cargo door ●
Grille — Ford oval on grille ●
Mirrors

Aerotype, LH/RH manual adjust flat glass w/manual adjust convex spotter mirror ●

Aerotype, LH/RH (RH convex) power adjust flat glass w/manual adjust convex spotter mirror ●
Wheel trim

Argent steel wheel w/argent center hubcap ●

Wheel covers ●

KEY INTERIOR FEATURES

Audio/Entertainment

Electronic AM/FM stereo w/digital clock & 2-speakers ●

Electronic AM/FM stereo w/digital clock/cassette & 6-speakers ●
Dash sound absorber ●
Floor covering — black vinyl Maslite ●
Instrument panel

Medium flint ●

Color keyed ●
Lights

Front dome lamp ●

Courtesy light ●

Center and rear cargo lights ●
Mirrors

Day/night interior rearview NOT INCLUDED when vehicle is ordered w/o rear door glass ●

Day/night interior rearview INCLUDED on all Recreational Vans & Commercial Vans w/rear door glass ● ●
Seats

Dual bucket w/vinyl trim ●

Manual pedestal w/o seats ●

Inboard armrest on front seats ●
Sunvisors

Medium flint vinyl-trimmed ●

Untrimmed illuminated LH/RH mirror visor kit (incl. in dunnage box) ●
Trim

Medium flint plastic door trim ●

Color keyed plastic door trim w/map compartment ●

LH/RH black cowl trim panels ●

Color keyed cowl trim panels ●

Vinyl headliner (front only) ●

SAFETY/SECURITY

Remote keyless entry — illuminated entry w/panic alarm ●

POWERTRAIN/FUNCTIONAL (Continued)

• Wheels

• Wheelbase 138"

EXTERIOR

• Bumpers – medium platinum, front & rear (NA w/76x or 76W Painted

• Door – hinged side cargo 60/40 swing-out

• Glass – solar

• Ford oval on grille

• Headlights – halogen sealed beam

• High-mount stop light

• Mirrors – aerotype

INTERIOR

• Air conditioning – front

• Light & Convenience Group – courtesy switches (all doors), warning

• Mirror – day/night interior rearview NOT INCLUDED when vehicle is

• Power point – single 12-volt source in I/P

• Steering wheel – tilt, black vinyl

• Stepwell pads – black plastic

• Windshield wipers – interval

SAFETY/SECURITY

• Air bag – driver & front passenger (second generation)

• Safety belts – color keyed (medium flint on Commercial) w/height

− (5) Wheels

− Spare tire & wheel

Bumpers or 18A Exterior Upgrade Pkg.)

chime, headlights-on alert

ordered w/o rear door

adjustable D-ring

**There is NO change to the actual power output of alternators used
on the E-Series for 2005. What has changed are some of the specific
testing standards used to measure alternator output. Because these
numbers may vary based on temperature and engine RPM, lower ratings

S = Standard, O = Optional, P = Packaged Option
may be reflected when, in fact, actual performance is unchanged.
 = New for this model year.
1 = Commercial, 2 = Recreational

- 3 - Ford Division

10/15/04 2005 E-SERIES VAN

FUNCTIONAL EQUIPMENT

Engine Trim/Pkg

4.6L EFI V8 E-150 99W/44A

5.4L EFI V8 E-150 99L/44F

4.6L EFI V8 E-250 99W/44A

5.4L EFI V8 E-250 99L/44F

5.4L EFI V8

6.8L EFI V10

6.0L DI Power
Stroke Diesel

Non-Limited Slip Limited Slip

Drive-

train

E-350

99L/44F

SD

E-350

99S/44T

SD

E-350 99P/44B

Tires

P235/70Rx16XL
BSW A/S (T41)
LT245/75Rx16E
BSW A/S (T41)

LT225/75Rx16E
BSW A/S (T39)
LT225/75Rx16E
BSW A/S (T37)

LT245/75Rx16E
BSW A/S (T38)
LT245/75Rx16E
BSW A/S (T38)
LT245/75Rx16E
BSW A/S (T38)

AXLE AVAILABILITY

3.55 4.10 3.73 4.10 3.73 3.55 3.55 4.10 3.73 4.10 3.73 3.55
X19 X22 X24 X32 X34 X39 XH9 XB2 XB4 XC2 XC4 XC9

S — —

S — — — — — O —

— S — — — — — O —

— — S

— — — O S — — — — O O —

— — — O S — — — — O O —

— — — O — S — — — O — O

—

— — — — — O —

—

—

O —

—

—

—

—

—

—

—

—

—

—

—

—

—

WHEEL AVAILABILITY

16" Full Wheel Cover

Standard on all

16" Full Sport Wheel Cover

Standard on all

16" x 7" Bright Aluminum

Optional on E-150 (64T)

16" x 7" Forged Aluminum

Optional on E-250/E-350 (64F)

 = New for this model year.

S = Standard, O = Optional, P = Packaged Option

1 - Recreational, 2 - Commercial

- 4 - Ford Division

10/15/04 2005 E-SERIES VAN

Order Commercial Recreational
Code 740A 750A 760A 743A 753A 763A

BODY STYLE E-150 E14 — — E14 — —

WHEELBASE All 138" S S S S S S

POWERTRAIN/FUNCTIONAL

4.6 EFI/4-Spd. Auto O/D 99W/44A S S — S S —

5.4L EFI/4-Spd. Auto O/D 99L/44F O O S O O S

6.8L EFI/Elect. 5-Spd. O/D w/Tow-Haul 99S/44T — — O — — O

6.0L DI Power Stroke®/Elect. 5-Spd. Auto O/D 99P/44B — — O — — O
California Emissions System 422 O O O O O O
50 State Emissions System (see Packaged

Options/Emissions page)

49 State Clean Fuel Fleet Certification (see Packaged

Options/Emissions page)

50 State Clean Fuel Fleet Certification req. 425 50

State Emissions System option) (see Packaged

Options/Emissions page)

WHEELS

Spare Tire & Wheel, NOT INCLUDED 516 — O O — — —
16" Full Wheel Cover (incl. w/18A Exterior Upgrade

Pkg.)
16" Full Sport Wheel Cover (incl. w/18A Exterior

Upgrade Pkg.)
16" x 7" Bright Aluminum (may be ordered w/18A

Exterior Upgrade Pkg.)
16" x 7" Forged Aluminum (may be ordered w/18A Ext.

Upgrade Pkg.)

TIRES

LT225/75Rx16E BSW A/S (Std. on E-250 w/5.4L

Engine)
LT225/75Rx16E OWL A/S (incl. w/43V RV Plus Pkg.) T39 — — — — P-43V —
P235/70Rx16XL BSW A/S T41 S — — S — —
P235/70Rx16XL OWL A/S (incl. w/43V RV Plus Pkg.) T43 — — — P-43V — —
LT245/75Rx16E BSW A/S – Std. & Avail. w/8600#

GVW E-250 w/4.6L Engine. Std. on E-350

KEY EXTERIOR OPTIONS

Alternator – Dual System (2) 110-amp alternators (req.

99P 6.0L Diesel Engine)
Ambulance Prep Package, Not Required (req. on all

orders NOT destined for ambulance use)
Auxiliary Fuel Port –(incl. w/99P 6.0L Diesel Engine,

NA w/4.6L engine)
Battery, Heavy Duty/Auxiliary (incl. 72-amp hr & 75-

amp hr battery (deep cycle non-starting). NA w/99P

6.0L Diesel Engine)

Bumper

Front/Rear Contour – Chrome (incl. & only avail.

w/18A Exterior Upgrade Pkg.)

Rear Step – Chrome (avail. w/18A Exterior Upgrade

Pkg. only. Incl. 534 Trailer Tow Pkg.)

Rear Step – Medium Platinum (NA w/18A Exterior

Upgrade Pkg. Incl. 534 Trailer Tow Pkg., incl. 4-pin
trailer tow wire)

Engine Block Heater (recommended when minimum

temperature is –10° F or below. Incl. w/99P 6.0L

Diesel Engine). 750-Watts on Gas Engine & 1000-

Watts on Diesel
GAWR, Front One-Up (NA if Max. Front GAWR is

computer selected)
License Plate Bracket (req. & generated in states

issuing two license plates)
Mirrors

Aerotype Exterior LH/RH Power(incl. & only avail.

w/43P Power Group. Incl. LH/RH (RH convex)
power flat glass mirror w/Manual convex spotter)

Telescopic Trailer Tow (req. 43P Power Group. Incl.

LH/RH power adjust flat glass lens & manual adjust
convex spotter lens)

Running Boards (door length on driver side, full length

on passenger side)
Sliding Side Cargo Door – 60/40 Hinged Side Cargo

Door is Std (NA w/178 Fixed Side/Fixed Rear Cargo

Door Glass)

E-350 Super Duty Extended — — S34 — — S34

E-350 Super Duty — — E34 — — E34

OPTIONAL EQUIPMENT

E-250 — E24 — — E24 —

E-250 Extended — S24 — — S24 —

425 S S S S S S

85F O O O O O O

855 O O O O O O

61B P-18A — — S — —

614 — P-18A P-18A — P-18A P-18A

64T O — — O — —

64F — O O — O O

T37 — S — — S —

T38 — S S — S S

63A — — O — — O

47Z — O O — O O

945 O O O O O O

634 O O O O O O

764 P-18A P-18A P-18A S S S

768 O O O O O O

769 O O O — — —

41H O O O O O O

671 O O O O O O

153 O O O O O O

54Q O O O S S S

54E O O O — — —

687 O O O — — —

60S O O O O O O

 = New for this model year.
1-Commercial Van, 2-Recreational Van

S = Standard, O = Optional, P = Packaged Option

- 5 - Ford Division

02/01/05 2005 E-SERIES VAN

Order Commercial Recreational
Code 740A 750A 760A 743A 753A 763A

BODY STYLE E-150 E14 — — E14 — —

E-350 Super Duty Extended — — S34 — — S34

WHEELBASE All 138" S S S S S S

KEY INTERIOR OPTIONS

Air Conditioning

High Capacity – Front & Rear (incl. aux. heater.

NA w/47A Ambulance Prep. Pkg. Stand-alone
unit mounted over left rear wheelhouse cover.
Does not incl. headliner, overhead vents or
ducts).

Air Conditioning Delete (front) – Front Heat

Only

Audio

Electronic AM/FM Stereo/Clock (incl. 2-

speakers)

Electronic AM/FM Stereo/Clock/Cassette incl.

4-speakers on Commercial Vans, 6-speakers
on Recreational Vans)

Electronic AM/FM Stereo/Clock/CD (incl. single

disc CD player w/4-speakers on Commercial
Vans or 6-speakers on Recreational Vans)

Premium Plus CDx6 AM/FM Stereo Clock incl.

in-dash 6-disc CD player & 6-speakers)
Radio Delete 58Y O O O O O O
Radio Prep Package (incl. antenna, 6-speakers,

grilles & wiring as normally provided

w/complete radio pkgs.)

Engine Cover Console – Slim Line 41S O O O O O O
Floor Covering – Vinyl Front & Rear (may

substitute for 168 Full-Length Carpet when 18B
Interior Upgrade Pkg is selected)

Glass

Fixed Rear Cargo Door Glass 173 O O O — — —
Fixed Side/Rear Cargo Door Glass 178 O O O — — —
Glass Windows, All-Around – Window Van (incl.

179 Swing-Out Side/Fixed Rear Door Glass)
Swing-Out Side/Fixed Rear Cargo Door Glass

(incl. 173 Fixed Rear Door Glass. 40% Side

Cargo Door Fixed Glass/ 60% Flip-Out Glass

on 60S Sliding Cargo Door)
Privacy Glass (incl. tinted windshield & front

door glass. Req. 179 Swing-Out Side, 173

Fixed Rear Door Glass or 17W Windows All-

Around)

Seats

Captain's Chairs – Dual, w/o Trim 21Y — — — O O O
Driver Seat – Power (incl. LH manual lumbar.

Req. 21Y, 21A, 21C)
Seats, NOT INCLUDED – Manual Pedestal

(incl. throwaway driver seat. Pool accounts

only for E-150)
Seats, NOT INCLUDED – Power Pedestal

(driver seat pedestal is prepared for power

seat. Incl. throwaway driver seat. Pool

accounts only for E-150 & E-250)
Dual Buckets (avail. w/CE Cloth or AE Vinyl) 211 S S S — — —
Dual Captain's Chairs (incl. w/18B Interior

Upgrade Pkg.) Power Driver Seat (90P)

available

Speed Control 525 O O O S S S

OPTIONAL EQUIPMENT (CONT'D.)

E-250 — E24 — — E24 —

E-250 Extended — S24 — — S24 —

E-350 Super Duty — — E34 — — E34

574 O O O — — —

57D O O O — — —

587 S S S — — —

589 O O O S S S

585 O O O O O O

58S — — — O O O

58D — — — O O O

166 O O O — — —

17W O O O O O O

179 O O O O O O

924 O O O O O O

90P O O O O O O

21W — — — S S S

21Z — — — O O O

21A O O O — — —

 = New for this model year.
1-Commercial Van, 2-Recreational Van

- 6 - Ford Division

S = Standard, O = Optional, P = Packaged Option

02/01/05 2005 E-SERIES VAN

Order Commercial Recreational
Code 740A 750A 760A 743A 753A 763A

BODY STYLE E-150 E14 — — E14 — —

WHEELBASE All 138" S S S S S S

GROUPS/PACKAGES (See Packaged Options/Emissions page for content)

Ambulance Prep Package (req. 99P Diesel Engine.

NA w/534 or Trailer Tow Pkgs.)

Auxiliary Heater – A/C Connector Package (w/rear A/C

controls).

Auxiliary Heater – A/C Connector Package. (w/o rear

A/C controls).

Crew Van Interior Upgrade Package (req. 15A Crew

Van Pkg.)

Econo Cargo System (req. 166 Vinyl Front & Rear

Floor Covering. Avail. w/667 Pkg. Incl. steel
bullhead w/lockable door & fully insulated ceiling &
walls)

Econo Cargo Upgrade – General Delivery Package

(incl. wire mesh rack. Req. 31B Pkg.)

Exterior Upgrade Package 18A O O O — — —
Insulation Package (incl. w/18B Interior Upgrade Pkg.

& 18M Premium Van Group. NA w/15A or 15B
Pkgs.)

Crew Van Package (NA w/31G Racks & Bins, 31B

Econo Cargo or 31Q Quiet Flex. Req. 166 Vinyl Floor
Covering, Front & Rear)

Interior Upgrade Package (req. 43P Power Group. NA

w/15A Crew Van or 18M Premium Van Pkgs.)

Power Group 43P O O O — — —
Premium Van Group (NA w/15A Crew & 15B Crew

Van or 18B Interior Upgrade Pkg.)

Quiet Flex Racks & Bins Package (avail. w/667, 668,

and 669 Pkgs. Req. 166 Vinyl Front & Rear Floor
Covering)

Racks & Bins Package (req. 166 Vinyl Front & Rear

Floor Covering. Avail. w/667, 668, 669 Pkgs.)

Racks & Bins Contractors Package #1 (incl. ladder

rack & crossbow)

Racks & Bins Electrical/Appliance Repair Package #2

(incl. wire spool rack. Req. 31Q or 31G Pkg.)

Racks & Bins Plumbing/HVAC Service Package #3

(incl. freon tank rack. Req. 31Q or 31G Pkg.)

RV Plus Package (NA on Extended Length Van. Req.

5.4L engine when 753A & E24 ordered))

Trailer Towing Pkg. (Class I) (incl. w/768 & 769 Step

Bumper. NA w/47A Ambulance Pkg.)

Trailer Towing Pkg. (Class I/II/III) (NA w/47A

Ambulance Pkg.)

FLEET ONLY OPTIONS (w/valid FIN Code)

Bumper

Painted Black (NA w/769 Rear Step Bumper or 18A

Exterior Upgrade Pkg.)
Painted White (NA w/769 Rear Step Bumper or 18A

Exterior Upgrade Pkg.)

Daytime Running Lamps 942 O O O O O O
Engine Console Cover Delete (req. Fleet w/valid FIN.

Deletes Std. console, engine cover is retained)

GAWR, Max Front – 4600# front GAWR (incl. w/47A

Ambulance Pkg.)

Mirror Delete – Exterior 54F O O O — — —
Seats Delete – Bucket (deletes passenger seat, air

bag & restraint system. Avail. w/CE Cloth or AE Vinyl
trim. NA w/15B Crew Van Interior Upgrade Pkg., 18B
Interior Upgrade Pkg. or 18M Premium Van Group.
Avail. Over 8500# GVW only. Req. 166 Floor
Covering)

Seats Delete (Captain's Chair) (deletes passenger

seat, air bag & restraint system. Req. EE Med. Flint
Trim. NA w/15B Crew Van Interior Upgrade Pkg., 18B
Interior Upgrade Pkg. or 18M Premium Van Group.
Avail. over 8500# GVW only. Req. 166 Floor
Covering. Avail. w/90P Power Seat)

OPTIONAL EQUIPMENT (CONT'D.)

E-250 — E24 — — E24 —

E-250 Extended — S24 — — S24 —

E-350 Super Duty — — E34 — — E34

E-350 Super Duty Extended — — S34 — — S34

47A — — O — — —

57X — — — O O O

57L — — — O O O

15B O O O — — —

31B O O O — — —

66C O O O — — —

551 O O O — — —

15A O O O — — —

18B O O O — — —

18M O O O — — —

31Q O O O — — —

31G O O O — — —

667 O O O — — —

668 O O O — — —

669 O O O — — —

43V — — — O O —

534 P-768/769 P-768/769 P-768/769 P-768/769 P-768/769 P-768/769

536 O O O O O O

76X O O O — — —

76W O O O — — —

41X O O O — — —

672 — — O — — O

21B — O O — — —

21C — O O — — —

 = New for this model year.
1-Commercial Van, 2-Recreational Van

S = Standard, O = Optional, P = Packaged Option

- 7 - Ford Division

02/01/05 2005 E-SERIES VAN

COLOR & TRIM AVAILABILITY

Interior Color

Note: First letter denotes type, second letter denotes color Medium Flint Medium Pebble

COMMERCIAL Vinyl Buckets AE

Cloth Buckets CE
Cloth Captain's Chairs EE EW1

RECREATIONAL Seats Not Included XW

EXTERIOR COLOR Code Availability

COMMERCIAL/RECREATIONAL

Yellow Clearcoat (Commercial Van only) BY ●
Gold Ash Metallic (Recreational Van and Commercial Van w/18B Interior

Upgrade Pkg.)
Dark Shadow Grey Clearcoat Metallic CX ●2 ●
Dark Toreador Red Clearcoat Metallic JL ● ●
True Blue Clearcoat Metallic L2 ● ●3
Estate Green Clearcoat Metallic (Recreational Van only) ST ● ●
Black Clearcoat UA ● ●
Silver Clearcoat Metallic YN ●
Oxford White Clearcoat YZ ● ●

1

Cloth Captain's Charis (EW) only available with Interior Upgrade Package (18B).

2

Medium Flint interior only available with RV PEP Packages 743, 753, 763.

3

Medium Pebble interior with True Blue exterior (L2/XW) only available with Recreational Van.

C2 ●

 = New for this model year.

● = Available

- 8 - Ford Division

02/01/05 2005 E-SERIES VAN

AMBULANCE PREPARATION PACKAGE (47A)

Availability:

• Optional on E-350 Super Duty and E-350 Super Duty Extended

Includes:

• 4.10 limited slip axle ratio

• Dual Alternator (63A)

• Dual note horn

• 4600# Front GAWR

• Modified Vehicle Wiring Kit

• Fixed Side/Rear Door Tinted Glass (178)

• Auxiliary Heater-Air Conditioning Connector Package (57L)

• Front vinyl headliner with HIC extender

• Vinyl sunvisors

• Extension rear floor pan side, rear

• Badging (shipped in dunnage box)

Requires:

• 6.0L Power Stroke® Diesel Engine (99P)

Not available with:

• Premium Van Group (18M)

AUXILIARY HEATER-AIR CONDITIONING CONNECTOR
PACKAGE (57L) (w/o REAR A/C CONTROLS)

Availability:

• Optional on Recreational Van

Includes:

• Front heater

• Front air conditioning

• Auxiliary heat/air conditioning tubes located underbody

NOTE: This package is intended to provide the necessary
tubes and connections for body builders to install their own
heat/air conditioning unit.

AUXILIARY HEATER — AIR CONDITIONING
CONNECTOR PACKAGE (w/REAR A/C CONTROLS)
(57X)

Availability:

• Optional on Recreational Van only

Includes:

• Front heater

• Front air conditioning

• Rear A/C controls in instrument panel

• Auxiliary heat/air conditioning tubes located underbody

NOTE: This package is intended to provide the necessary
tubes and connections for body builders to install their own
heat/air conditioning unit.

CREW VAN PACKAGE (15A)

Availability:

• Optional on Commercial Van only

Includes:

nd

row vinyl bench seat

• 2

• Dual vinyl bucket seats

• Full length vinyl floor covering

• Full steel mesh bulkhead

• Partial vinyl headliner (ends at rear of second row bench seat)

• Full B-pillar trim panels

• Low series (polypropylene) side door and back door trim

panels

• LH lower trim panel behind driver seat, restraints with metal

retractor cover for second row bench seat, pull handle on 40%
side door and RH back door

NOTE 1: Not available with 31G Racks and Bins or 31B
EconoCargo. Not available with 551 Insulation Package.
NOTE 2: Requires 166 Vinyl Floor Covering, Front and Rear.

PACKAGED OPTIONS/EMISSIONS

CREW VAN INTERIOR UPGRADE PACKAGE (15B)

Availability:

• Optional on Commercial Van only

Includes:

nd

Row cloth bench seat

• 2

• Carpeting, full length*

• Carpeted throw-in floor mats (front only)

• Full-length cloth headliner

• Dash sound absorber

• Dual cloth captain's chairs

• Cloth sunvisors

Requires:

• Crew Van Package (15A)

*NOTE: May not substitute with vinyl floor covering (166).

ECONOCARGO SYSTEM (31B)

Availability:

• Optional on Commercial Van only

Includes:
Insulated polyethylene panels covering walls and ceiling
Includes steel bulkhead with lockable door, 2 tracks and tie down
straps
Requires:

• Vinyl Floor Covering, Front and Rear (166)
Not available with:

• Interior Upgrade Package (18B)

• Windows, All-around (17W)

• Racks and Bins (31G)

• Crew Van Package (15A)

• Insulation package (551)

• Premium Van Group (18M)

ECONOCARGO UPGRADE PACKAGE (66C)

General Delivery – Requires 31B EconoCargo System
Availability:

• Optional on Commercial Van only
Includes:

• (2) Wire shelving modules (48"H x 16"D x 49"W)

• (2) MR-8318 48" single upright

• (1) MR-8319 48" double upright

• (6) MR-8388A 16" x 48" wire shelf

• (2) MR-8388 12" x 48" wire shelf

Not available with:

• High Capacity Air Conditioning (574)

EXTERIOR UPGRADE PACKAGE (18A)

Availability:

• Optional on Commercial Van only

Includes:

• Chrome front bumper and chrome rear contour* bumper

• Chrome grille surround

• Aerodynamic halogen headlamps

• Full wheel covers

*NOTE: May upgrade to Chrome Rear Step Bumper (768).

INSULATION PACKAGE (551)*

Availability:

• Optional on Commercial Van only

Includes:

• Full-length cloth headliner (Commercial Truck only)

• Cloth sunvisors

• C/K sliding door track (when 60S Sliding Side Cargo Door is

ordered)

• Upper LH/RH B-pillar trim panels

• Polypropylene side door and rear door trim panels

*NOTE: Recreational Van includes upper LH/RH B-pillar trim
panels only.

- 9 - Ford Division

02/01/05 2005 E-SERIES VAN

INTERIOR UPGRADE PACKAGE (18B)

Availability:

• Optional on Commercial Van only

Includes:

• Insulation Package (551)

• Full-Length Carpeting (168)*

• Carpeted Throw-in Floor Mats (167)**

• Full-length cloth headliner

• Cloth sunvisors

• Full B-pillar trim

• C/K sliding door track cover (when 60S Sliding Side Cargo

Door is ordered)

• Polypropylene side/rear door trim panels

• Power side and rear door trim panels

• Dual Cloth Captain's Chairs (EE or EW)

• Dash sound absorber

Requires:

• Power Group (43P)

• Rear door glass with 54Q only. Select option code 173, 178,

179 or 17W

Not available with:

• Premium Van Group (18M)

*NOTE 1: May substitute with vinyl floor covering (166).
**NOTE 2: Carpeted throw-in floor mats are not included if
vinyl floor covering is selected.

MAX FRONT GAWR (672) (Fleet Only)

Availability:

• Optional on E-350 Super Duty and E-350 Super Duty Extended

Includes:

• 4600# GAWR

NOTE 1: May result in deterioration of ride quality.
NOTE 2: Available to authorized body companies and
qualified fleet customers only. Requires Modified Vehicle
Engineering (MVE) approval – call 1-800-34-FLEET, pick #2.

POWER GROUP (43P)

Availability:

• Optional on Commercial Van only

Includes:

• Power door locks (includes back door switch)

• Power windows

• Power mirrors

• Remote keyless entry/panic alarm (includes “Panic” button that

activates anti-theft warning system and two transmitters)

Requires:

• Rear door glass with 54Q only. Select option code 173, 178,

179 or 17W.

NOTE: May upgrade to Telescopic Trailer Tow Mirrors (54E).

PREMIUM VAN GROUP (18M)

Availability:

• Optional on Commercial Van only

Includes:

• Dual Captain's Chairs (21A)

• Electronic AM/FM Cassette (589)

• Exterior Upgrade Package

• Power Group

• Speed control

• Insulation Package (551)

Requires:

• Rear door glass with 54Q only. Select option code 173, 178,

179 or 17W

Not available with:

• Interior Upgrade Package (18B)

NOTE: Electronic AM/FM Stereo/Clock/CD (585) upgrade
available with Premium Van Group (18M).

PACKAGED OPTIONS/EMISSIONS

QUIET FLEX™ COMPOSITE RACKS & BINS (31Q)

Availability:

• Optional on Commercial Van only

Includes:

• (3) modules – two on street side one on curbside

• Shelves are constructed of high density composite material and

ends are constructed of steel

• Enclosed lockable bin on street side. Bin is composed of
composite shelves and door with metal end panels and an
wood composite back panel.

• Lockable wheel well door on curb side constructed of
composite material

• (2) deep drawers on curb side constructed of composite
material

• (4) shallow drawers on curb side constructed of composite
material

• (2) triple hooks on front and rear of curbside module

• Full-length Vinyl Floor Covering (166)

• (10) shelve dividers constructed of composite material

• Steel bulkhead with lockable door

NOTE 1: Available with Upgraded Contractor's Packages
667, 668, 669.
NOTE 2: Requires Full-length Vinyl Floor Covering 166

RACKS AND BINS (31G)

Availability:

• Optional on Commercial Van only

Includes:

• Fully installed steel shelving, drawers and cabinets

• Steel bulkhead with lockable door

Requires:

• Full-length Vinyl Floor Covering (166)

Not available with:

• High Capacity Air Conditioning (574)

• EconoCargo System (31B)

• Crew Van Package (15A)

• Interior Upgrade Package (18G)

RACKS AND BINS UPGRADE PACKAGE #1 (667)

General Contractor – requires 31G Racks and Bins Package or
31Q Quiet Flex Package

Availability:

• Optional on Commercial Van only

Includes:

• (1) Ship-thru ladder rack

• (1) Crossbow

RACKS AND BINS UPGRADE PACKAGE #2 (668)

Electrical Contractor/Appliance Repair – requires 31G Racks and
Bins Package or 31Q Quiet Flex Package

Availability:

• Optional on Commercial Van only

Includes:

• (1) 12-drawer cabinet

• (1) tilt shelf

• (1) tool box door (additional)

• (1) wire spool rack

• (1) triple hook (additional)

• (1) shelf divider set (additional)

RACKS AND BINS UPGRADE PACKAGE #3 (669)

Plumbing/HVAC Service – requires 31G Racks and Bins Package
or 31Q Quiet Flex Package

Availability:

• Optional on Commercial Van only

Includes:

• (1) 12-drawer cabinet

• (1) tilt shelf

• (1) freon tank rack (3-tank capacity)

NOTE: Packages 668 and 669 are not able to be ordered in
combination with each other.

- 10 - Ford Division

02/01/05 2005 E-SERIES VAN

RV PLUS PACKAGE (43V)

Availability:

• Optional on Recreational Van only

Includes:

• OWL Tires

• Aluminum wheels (E14)

• 16" sport wheel covers (E24) - wheel upgrade to Forged

Aluminum Wheel (64F) allowed

• Leather-wrapped steering wheel

• Swing-out side/fixed rear door glass

• Auxiliary Heater/AC Connector Package with rear controls

• Electronic AM/FM Stereo/Clock/CD (585)

• Back door lock switch

Requires:

• 5.4L engine on E-250

TRAILER TOWING PACKAGE (CLASS I) (534)

Availability:

• Included with 768/769 Step Bumper

Includes:

• Trailer wiring harness

NOTE: See Salesperson's Source Book or Ford RV Trailer
Towing Guide for specific trailer towing limits and
corresponding required equipment.
NOTE: Included with 768/769 Step Bumper.

TRAILER TOWING PACKAGE (CLASS II / III / IV) (536)

Availability:

• Optional on Commercial and Recreational Van

Includes:

• Trailer Towing Package (Class I)

• Electric brake controller tap-in capability

• Trailer wiring harness (blade-style female connector) with

bumper bracket

• Relay System for backup/B+/running lights

• Frame-mounted hitch receiver

NOTE: See Salesperson's Source Book or Ford RV Trailer
Towing Guide for specific trailer towing limits and
corresponding required equipment.

MISCELLANEOUS OPTIONS

Pre-delivery Only1................................................................. 361

Pre-delivery w/Undercoat

COV Required ...................................................................... 79V

SPECIAL ORDERS

(FLEET ONLY. See Dealer Special Order Binder for ordering
guidelines and restrictions).

PAYLOAD PACKAGE SELECTOR CHART

WB

INCH

E-150

138 #1 202 2010 6700
138 #2 207 2125 70002

E-250

138 #1 203 3520 8600

E-250 Extended

138 #1 203 3375 8600

E-350 Super Duty

138 #1 20N 4160 9500

E-350 Super Duty Extended

138 #1 20G 3915 9400
138 #2 20D 3453 9250

1

For eligible California dealers only. Dealer must have a pre-

existing contract with a pre-delivery service company in order to
take advantage of this option.

2

Avail. w/RV Van only.

PKG. #

PACKAGED OPTIONS/EMISSIONS

CALIFORNIA EMISSIONS STATES/CROSS-BORDER
STATES***

CALIFORNIA EMISSIONS SYSTEM ............................... 422

Required on units with GVWR of 14,000# or less for
Maine, Massachusetts, New York, Vermont or
California registration. Optional for Cross Border
States.

CALIFORNIA EMISSIONS SYSTEM NOT REQUIRED .. 423

Control code for units either shipped to California
Emissions States dealers or ordered by California
Emissions States dealers for registration in non­California States locations.

CALIFORNIA PUBLIC SERVICE/EMERGENCY

VEHICLE EXCEPTION ..................................................... 936

Only available on units sold to authorized
governmental units and privately owned ambulance
companies. Must also use Code 423 when ordering.

50 STATE EMISSION SYSTEM .......................................

Not available with 5.4L or 6.8L Van when combined
with 4R75E Transmission (44F).

NOTE: Available on E-150 Medium Duty
Passenger Vehicle (MDPV)
with 5.4L (99L/44F); and E-350 (MDPV) with 6.8L

(99S/44T) and 5.4L (99L/44T)
NON-CALIFORNIA EMISSIONS/NON-CROSS
BORDER STATES DEALER ORDER FOR

CALIFORNIA STATES REGISTRATION......................... 93N

Required on all units ordered by dealers for California

Emissions States registrations when the vehicle are

being delivered to non-California Emissions, non-

Cross Border States locations. Also requires 422

California Emissions System.

CLEAN FUEL FLEET VEHICLE (CFFV) CERTIFIED

For fleets requiring CFFV certification. Gasoline

vehicles only.
Federal CFFV. Not available with E-150 Van, 4.6L E-

250 Van, 6.0L Power Stroke® Diesel Engine ................... 85F

1

.................................................... 362

OPT.

CODE

MAX. PAY-
LOAD LBS

GVWR LBS

50 State CFFV. Requires 425 50-State Emission

System............................................................................... 855

**There is NO change to the actual power output of
alternators used on the E-Series for 2005.

130-Amp based on cold performance at 80°F.

***CROSS BORDER STATES (14,000# or under
GVWR)

Cross Border States are Arizona, Connecticut, New

Hampshire, New Jersey, Nevada, Oregon,

Pennsylvania and Rhode Island

3

Medium Duty Passenger Vehicle (MDPV) refers to over 8500#

vehicle designed primarily for passengers with seating limited to
11 or less with any cargo area, of less than 72" of interior length
– not readily accessible from passenger compartment.

3

(99W); E-250 (MDPV)

425

- 11 - Ford Division

10/15/04 2005 E-SERIES VAN

POWERTRAIN/DIMENSIONS

FUEL ECONOMY

50 STATES
F.E. LABEL ESTIMATED MEMO:
ADJUSTED ANNUAL UNADJUSTED

ENGINE DISPL. TRANSMISSION CITY HIGHWAY FUEL COST COMBINED

E-150

4.6L EFI V8 4-Spd Auto O/D (4R70E) TBD TBD TBD TBD

5.4L EFI V8 4-Spd Auto O/D (4R75E) 14 17 $1401 18.0

E-250

4.6L EFI V8 4-Spd Auto O/D (4R70W) TBD TBD TBD TBD

5.4L EFI V8 4-Spd Auto O/D (4R70W) TBD TBD TBD TBD

E-350

5.4L EFI V8 4-Spd Auto O/D (4R75R) TBD TBD TBD TBD

6.8L EFI V10 5-Spd Auto O/D (5R110W) TBD TBD TBD TBD

6.0L DI PowerStroke® V8 5-Spd Auto O/D (5R110W) TBD TBD TBD TBD

ENGINE HORSEPOWER AND TORQUE RATINGS*

NOMINAL 50 STATES
COMPRESSION HORSEPOWER TORQUE

ENGINE DISPL. TRANSMISSION RATIO H.P. @ RPM FT. LB. @ RPM

E-150/E-250

4.6L EFI V8 4-Spd Auto O/D (4R70W) 9.0 225 @ 4800 286 @ 3500

5.4L EFI V8 4-Spd Auto O/D (4R70W) 9.0 255 @ 4500 350 @ 2500

E-350

5.4L EFI V8 4-Spd Auto O/D (4R75W) 9.0 255 @ 4500 350 @ 2500

6.8L EFI V10 5-Spd Auto O/D (5R110W) 9.0 305 @ 4250 420 @ 3250

6.0L DI Power Stroke®
V8

5-Spd Auto O/D (5R110W) 18.0 235 @ 3150 440 @ 1600

DIMENSIONS*

Measurements
INTERIOR DIMENSIONS (inches)

Engine Cover to Rear 146.1

Width Between Wheelhouses 52.8
Door Opening Height 48.3

Door Opening Width – Hinged/Sliding 47.1/39.6

Door Opening Width at Belt 54.4
Door Opening Height 48.3

Width at Floor 72.4

EXTERIOR DIMENSIONS (inches)

Wheelbase 138.0
Overall Length 174.9
Maximum Width 79.3
Front Overhang 30.1
Rear Overhang 43.8
Front Tread Width 69.4
Rear Tread Width Loading 67.0

*All dimensions and horsepower ratings are preliminary figures

- 12 - Ford Division