Ford E-Series 2005 User Manual

02/01/05 2005 E-SERIES VAN

MAJOR PRODUCT CHANGES

OVERVIEW

The 2005 Ford E-Series Van continues to build on its proven strengths as the leader in sales, safety and
customer loyalty. Ford E-Series Van - America's best-selling van for 25 years running!

FUNCTIONAL CHANGES

• New Powertrain Control Module (PCM) – The
Aux Idle Control Modules (961 & 962) will no
longer be offered. The new PCM is now
programmed for after market installation of
stationary elevated idle controls and battery
charge protect on all gas units over 8500# GVW
and all 6.0L diesel units. You can refer to the
Ford Body Builder's Layout Book for more
details.

• QuietFlex™ (31Q) Racks & Bins

INTERIOR CHANGES

• Slim Line Console (41S) becomes a 'No
Charge' option

• Medium Flint interior now available with Dark
Shadow Grey Metallic on RV PEP packages

POWERTRAIN CHANGES

• Electronic 4-Speed Automatic Transmission
(4R70E) Std. on E-150 and E-250 Van

• Electronic 4-Speed Automatic Transmission
(4R75E) Opt. on E-150 and E-250 Van.

• Electronic 5-Speed Automatic Torqshift™
Transmission with Tow-Haul (5R110W) on gas
engines

• 4R75E mated with 4-Speed Automatic
Transmission will be Std. on E-350 Super Duty
and E-350 Extended models

• 5.4L NGV engine discontinued

• Electronic throttle control is Std. on all body

styles

• See Axle Chart on Functional Equipment page
for new axle availabilities

Product Changes and Features Availability

Features, options and package content subject to change. Please check www.fmcdealer.com or Dealer eStore for the
most current information.

- 1 - Ford Division

05/24/04 2005 E-SERIES VAN

MAJOR PRODUCT SUMMARY

The 2005 Ford E-Series continues to build on its proven strengths as the leader in sales, safety and customer loyalty. Ford E­Series Van – America's best-selling van for 25 years running!

The following equipment is standard as indicated. Each series includes the standard equipment of the previous series,
except where additions/exceptions are noted:

POWERTRAIN/FUNCTIONAL

• Alternator – (130-amp)

• Brakes – 4-Wheel disc Anti-Lock Braking System (ABS)

• Electronic Throttle Control (ETC)

• Fuel tank – 35 gallon

EXTERIOR

• Bumpers – medium platinum, front & rear contour (NA w/76X
or 76W painted bumpers or 18A Exterior Upgrade Pkg.)

• Ford oval on grille

• Glass – solar

• Handling Package (incl. front stabilizer bar & heavy duty front

& rear shock absorbers)

• Headlights – halogen sealed beam

• High-mount stop light

• Mirrors – aerotype (incl. LH/RH manual adjust flat glass mirror

w/manual adjust convex spotter mirror)

• Wheel trim – 16" x 7" argent styled steel wheels w/argent
center hubcap

INTERIOR

• Air conditioning – front

• A-pillar grab handle – driver & passenger

• Audio – electronic AM/FM stereo/digital clock/2-speakers

• Door – hinged, side cargo, 60/40 swing-out

• Engine console cover – color keyed w/dual bin stowage (incl.

latched flip open bin) & (4) cupholders

• Floor covering – front, Masllite, black vinyl

• Horn – electric

• Instrument Panel – medium flint w/tachometer

• Lighting

– Light & Convenience Group – courtesy light switches on all

doors, warning chime, headlights-on audible alert

– Front dome, center & rear cargo lights

• Mirror

– Interior day/night rearview mirror (INCLUDED on

Commercial Vans w/rear door glass)

– Interior day/night rearview mirror (NOT INCLUDED when

vehicle is ordered w/o rear door glass)

• Power point – single 12V source in instrument panel

• Seats – dual bucket seats w/vinyl trim & I/B armrests

• Tilt steering wheel – black vinyl

• Step well pads – black plastic

• Sunvisors – medium flint, vinyl-trimmed

• Trim

– Medium flint plastic door trim, front/side/rear quarter
– LH/RH black cowl trim panels
– Vinyl headliner (front only)

• Windshield wipers – interval

SAFETY/SECURITY

• Air bag – driver & passenger side (second generation)

• Safety belts – color keyed w/height adjustable D-ring (medium

flint on Commercial Vans)

COMMERCIAL RECREATIONAL

All Commercial Van content, plus:

EXTERIOR

• Bumpers – chrome, front & rear contour

• Glass – solar w/fixed side rear cargo door

• Headlights – halogen aerodynamic

• Mirrors – aerotype, LH/RH (RH convex) power adjust flat glass

mirror w/manual adjust convex spotter mirror

• Wheel trim – argent full wheel covers
INTERIOR

• Audio – electronic AM/FM stereo/digital clock/cassette/6­speakers

• Dash sound absorber

• Instrument panel – color keyed w/tachometer

• Insulation Package (incl. upper LH/RH B-pillar trim panels)

• Lighting – courtesy light

• Mirror – interior day/night rearview mirror INCLUDED on all

Recreational Vans

• Modified Vehicle Wiring Kit & System

• Power door locks/windows

• Seats – manual pedestal w/o seats

• Speed control

• Sunvisors – untrimmed, illuminated LH/RH mirror visor kit

(incl. in dunnage box)

• Trim

• Color keyed plastic door trim w/map compartment

• Color keyed cowl trim panels

SAFETY/SECURITY

• Remote keyless entry – w/panic alarm & illuminated entry

• Safety belts – color keyed w/height adjustable D-ring

Please see Standard Equipment pages for more details.

Product Changes and Features Availability

Features, options and package content subject to change. Please check www.fmcdealer.com or Dealer eStore for the most current information.

 = New for this model year.

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10/15/04 2005 E-SERIES VAN

STANDARD EQUIPMENT

The following items are standard on every all-new 2005MY E-Series Van vehicle:

POWERTRAIN/FUNCTIONAL

• 4-Wheel Disc Anti-Lock Braking System (ABS)

• Alternator (130-amp)**

• Axle

− Front, twin 'I' beam

− Rear, semi-float

• Battery – maintenance-free

• Engine

− 4.6L EFI engine

− 5.4L EFI engine (Std. on E-350)

− 50-State Emissions System

• Fuel tank – 35 gallon mid-ship

• Handling Package

• Shock absorbers – heavy duty

• Steering – power

• Tires

− (5) Tires

− LT225/75Rx16E BSW A/S (Std. on E-250 w/5.4L engine)

− P235/70Rx16XL BSW A/S (Std. on E-150)

− LT245/75Rx16E BSW A/S (Std. & avail. w/8600# GVW E-250

w/4.6L engine. Std. on E-350)

− Spare tire & wheel

• Transmission

− 4-Speed Auto O/D (4R70E)

− Transmission w/auxiliary oil cooler

The following features are standard on select all-new 2005MY E-SERIES VAN vehicles:

KEY EXTERIOR FEATURES

Bumper

Medium platinum front/rear contour ●

Chrome front/rear contour ●
Glass — fixed side/rear cargo door ●
Grille — Ford oval on grille ●
Mirrors

Aerotype, LH/RH manual adjust flat glass w/manual adjust convex spotter mirror ●

Aerotype, LH/RH (RH convex) power adjust flat glass w/manual adjust convex spotter mirror ●
Wheel trim

Argent steel wheel w/argent center hubcap ●

Wheel covers ●

KEY INTERIOR FEATURES

Audio/Entertainment

Electronic AM/FM stereo w/digital clock & 2-speakers ●

Electronic AM/FM stereo w/digital clock/cassette & 6-speakers ●
Dash sound absorber ●
Floor covering — black vinyl Maslite ●
Instrument panel

Medium flint ●

Color keyed ●
Lights

Front dome lamp ●

Courtesy light ●

Center and rear cargo lights ●
Mirrors

Day/night interior rearview NOT INCLUDED when vehicle is ordered w/o rear door glass ●

Day/night interior rearview INCLUDED on all Recreational Vans & Commercial Vans w/rear door glass ● ●
Seats

Dual bucket w/vinyl trim ●

Manual pedestal w/o seats ●

Inboard armrest on front seats ●
Sunvisors

Medium flint vinyl-trimmed ●

Untrimmed illuminated LH/RH mirror visor kit (incl. in dunnage box) ●
Trim

Medium flint plastic door trim ●

Color keyed plastic door trim w/map compartment ●

LH/RH black cowl trim panels ●

Color keyed cowl trim panels ●

Vinyl headliner (front only) ●

SAFETY/SECURITY

Remote keyless entry — illuminated entry w/panic alarm ●

POWERTRAIN/FUNCTIONAL (Continued)

• Wheels

• Wheelbase 138"

EXTERIOR

• Bumpers – medium platinum, front & rear (NA w/76x or 76W Painted

• Door – hinged side cargo 60/40 swing-out

• Glass – solar

• Ford oval on grille

• Headlights – halogen sealed beam

• High-mount stop light

• Mirrors – aerotype

INTERIOR

• Air conditioning – front

• Light & Convenience Group – courtesy switches (all doors), warning

• Mirror – day/night interior rearview NOT INCLUDED when vehicle is

• Power point – single 12-volt source in I/P

• Steering wheel – tilt, black vinyl

• Stepwell pads – black plastic

• Windshield wipers – interval

SAFETY/SECURITY

• Air bag – driver & front passenger (second generation)

• Safety belts – color keyed (medium flint on Commercial) w/height

− (5) Wheels

− Spare tire & wheel

Bumpers or 18A Exterior Upgrade Pkg.)

chime, headlights-on alert

ordered w/o rear door

adjustable D-ring

**There is NO change to the actual power output of alternators used
on the E-Series for 2005. What has changed are some of the specific
testing standards used to measure alternator output. Because these
numbers may vary based on temperature and engine RPM, lower ratings

S = Standard, O = Optional, P = Packaged Option
may be reflected when, in fact, actual performance is unchanged.
 = New for this model year.
1 = Commercial, 2 = Recreational

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10/15/04 2005 E-SERIES VAN

FUNCTIONAL EQUIPMENT

Engine Trim/Pkg

4.6L EFI V8 E-150 99W/44A

5.4L EFI V8 E-150 99L/44F

4.6L EFI V8 E-250 99W/44A

5.4L EFI V8 E-250 99L/44F

5.4L EFI V8

6.8L EFI V10

6.0L DI Power
Stroke Diesel

Non-Limited Slip Limited Slip

Drive-

train

E-350

99L/44F

SD

E-350

99S/44T

SD

E-350 99P/44B

Tires

P235/70Rx16XL
BSW A/S (T41)
LT245/75Rx16E
BSW A/S (T41)

LT225/75Rx16E
BSW A/S (T39)
LT225/75Rx16E
BSW A/S (T37)

LT245/75Rx16E
BSW A/S (T38)
LT245/75Rx16E
BSW A/S (T38)
LT245/75Rx16E
BSW A/S (T38)

AXLE AVAILABILITY

3.55 4.10 3.73 4.10 3.73 3.55 3.55 4.10 3.73 4.10 3.73 3.55
X19 X22 X24 X32 X34 X39 XH9 XB2 XB4 XC2 XC4 XC9

S — —

S — — — — — O —

— S — — — — — O —

— — S

— — — O S — — — — O O —

— — — O S — — — — O O —

— — — O — S — — — O — O

—

— — — — — O —

—

—

O —

—

—

—

—

—

—

—

—

—

—

—

—

—

WHEEL AVAILABILITY

16" Full Wheel Cover

Standard on all

16" Full Sport Wheel Cover

Standard on all

16" x 7" Bright Aluminum

Optional on E-150 (64T)

16" x 7" Forged Aluminum

Optional on E-250/E-350 (64F)

 = New for this model year.

S = Standard, O = Optional, P = Packaged Option

1 - Recreational, 2 - Commercial

- 4 - Ford Division