Ford E-Series User Manual

May 2006

E-Series Wagon

Index of Key Features

2007 E-Series Wagon

Performance/Handling / 9 - 13

Quality/Reliability/Durability / 14 - 15

Flexibility / 16 - 19

Capability / 20

Audio/Configurations / 21

Wheels / 22

Seats/Seating Configurations / 23

Interior Dimensions/Instrument Cluster / 24

Dimensions and Specifications / 25 - 32

Accessories / 33 - 34

Accessories / 33, 34 AdvanceTrac

with RSC®(Roll Stability Control) / 12 Airbags / 18 Audio Systems / 16, 21

AM/FM Stereo AM/FM Stereo/Single-disc CD Player Premium Plus AM/FM Stereo/6-disc In-dash CD Changer

Availability of Common Parts / 15 Battery, Maintenance-free / 15 Body-on-frame Construction / 14 Braking System, Four-wheel Disc Anti-lock / 19 Bumper, Wraparound / 15 Chateau / 16 Coil-on-plug Ignition System / 14, 15 Configurations / 21 Doors / 16

60/40 Swing-out Side Doors Sliding Side Door

Double-wall Cargo Area / 14 Dual Alternator System / 14, 15 Durability Testing / 14 E-coated Frame / 14 Electronic Engine Control System (EEC-V) / 13 Electronic Throttle Control / 10 Electronic Variable Response Turbocharger (EVRT

) / 11 Emissions / 10 Engines / 9, 10, 11

4.6L SOHC Triton®V-8

5.4L SOHC Triton V-8

6.0L Power Stroke®V-8 Turbo Diesel

Engine Oil Cooler / 10 Fail-safe Cooling System / 14, 15 GVWR, Maximum / 20 Headlamps / 19 Instrument Cluster / 24 Interior Dimensions / 24 Mirrors / 16

Packages/Groups

11-Passenger Livery Wagon Package / 17 14-Passenger Livery Wagon Package / 17 Center Aisle Seating Prep Package XL

(11-Passenger/14-Passenger) / 17

Center Aisle Seating Prep Package XLT

(11-Passenger/14-Passenger) / 17 Exterior Upgrade Package / 17 Handling Package / 13 Insulation Package / 18 Interior Upgrade Package / 17 Power Windows and Locks Group / 18 Trailer Towing Package— Class I / 18, 20 Trailer Towing Package — Class II/III/IV / 18, 20

Passenger/Cargo Capacity / 20 Power Door Locks / 18 Power Steering / 13 Powertrain Combinations / 9 Remote Keyless Entry System / 18, 19 Reverse Sensing System / 19 Safety Belt Pretensioners / 19 Seating / 17, 23 Seating Configurations / 23 Side Door Intrusion Beams / 19 Slim Line Engine Console Cover / 16 Steering Wheel, Tilt / 16 Suspension, Independent Front / 13 Towing / 18, 20 Transmissions / 12

4-speed Automatic Overdrive TorqShiftTM5-speed Automatic Overdrive

Tune-up Interval, 100,000-mile Scheduled / 14 Turning Diameter / 13 Ultra Low Sulfur Diesel (ULSD) / 11 Wheels / 16, 22 Yellow-coded Service Points / 15

What’s New / 2 What’s Important / 3 Model Lineup / 4 - 7 Vocational Segmentation / 8

Purchase Motivators Reference

Exterior Changes Interior Changes Functional Changes

WHAT’S NEW

This page is about:

2007 E-Series Wagon

May 2006

E-Series Wagon

What’s New

NOTE: What’s new: Latest Dealer Ordering Guide.

• The 2007 Ford E-Series continues to build on its proven strengths as the leader in sales, safety and customer loyalty

Overview

This section will detail E-Series Wagon’s many outstanding attributes. There are some new features to look for that make it even more appealing in 2007:

Exterior Changes

• 16-inch full sport wheel covers standard (except on E-150 Chateau Wagon)

• 16-inch forged aluminum wheel optional (except on E-150 Chateau Wagon)

• New colors added: – Dark Blue Pearl (DX) replaces True Blue Clearcoat

Metallic (L2) – Forest Green (GG) replaces Light Tundra (DV) – Pueblo Gold (G3) replaces Gold Ash Metallic (C2)

Interior Changes

• E-350 7- and 8-passenger models and Chateau series are no longer available (E-150 only)

Functional Changes

• All models are now over 8500 lbs. GVWR, resulting in maximum passenger/cargo capacity increase of over 60 percent on E-150 Wagon (from 1805 lbs. to 2960 lbs.). As part of this increased capability, all models are now equipped with LT (Light Truck) designated tires in place of P (Passenger) rated tires

(1)

• RSC®(Roll Stability Control) available on E-350 regular length Wagon only with 5.4L V-8 engine

• E-350 regular length Wagon available with the 6.0L diesel engine (not available with AdvanceTrac

with RSC®)

• Increased diameter on E-150 stabilizer bar

• LT225/75R16E BSW all-season tires replace P235/70R16XL BSW all-season tires as standard on E-150 Wagon

(1)

• Reverse Sensing System — requires rear step or contour bumpers

• Aero-spotter mirror deleted — now standard with a onepiece glass mirror on power and manual mirrors

• 4.5-inch-diameter aluminum driveshaft on E-150 Wagon

• 6.8L V-10 engine no longer available

• California Emissions (422) no longer available — replaced with 50 State Emissions (425)

• Optional Extra Heavy Duty 135-amp alternator for gasoline engine applications

(1) Tire information: Technology section of the 2007 Appendices Book.

E-SERIES WAGON

May 2006

E-Series Wagon

Product Highlights

Key Features

WHAT’S IMPORTANT

This page is about:

2007 E-Series Wagon

What’s Important

Performance/Handling

• Available engines: – 4.6L SOHC Triton

V-8 – 5.4L SOHC Triton V-8 – 6.0L Power Stroke

V-8 turbo diesel

• Available transmissions: – 4-speed automatic overdrive (4.6L and 5.4L only) – TorqShift

5-speed automatic overdrive (6.0L only)

• AdvanceTrac

with RSC®(Roll Stability Control) is standard

on E-350 models (5.4L engine only)

• Standard engine oil cooler

• Standard Electronic Throttle Control (ETC)

Quality/Reliability/Durability

• Body-on-frame construction

• Fail-safe cooling system (gasoline engines)

• Extended maintenance intervals/ease-of-maintenance design

• Maintenance-free battery

• Extensive component testing

• Optional Ford Extended Service Plans

Flexibility

• Seating options to accommodate from 7 passengers up to 15 passengers maximum

• Available Chateau trim level (E-150 only)

• Choice of 60/40 swing-out side doors or sliding side door

• Four-wheel disc Anti-lock Braking System (ABS)

• Standard dual airbags

Capability

• Available Class I–IV Trailer Towing Packages

Key Features

Standard four-wheel

disc Anti-lock Braking

System (ABS)

(pg. 19)

HERE ARE THE MOST IMPOR

TANT 2007 E-SERIES WAGON FEATURES TO MENTION TO YOUR CUSTOMERS:

Class I– IV Trailer

Towing Packages

available

(pgs. 18, 20)

6.0L Power Stroke

V-8 turbo diesel

engine

(pgs. 9, 11)

TorqShift

5-speed automatic

overdrive

transmission

(pgs. 9, 12)

AdvanceTrac

with RSC

(Roll Stability Control) standard on

E-350 models

(5.4L engine only) (pg. 12)

Product Highlights

NOTE: Feature availability: Latest Dealer Ordering Guide.

Standard Equipment

MODEL LINEUP

This page is about:

2007 E-Series Wagon

Model Lineup

May 2006

E-Series Wagon

Performance/Handling

• 4.6L EFI V-8 engine (E-150)

• 5.4L EFI V-8 engine (E-350)

• Brakes – 4-wheel disc, Anti-Lock Braking System (ABS)

• Electronic Throttle Control (ETC)

• Shock absorbers – HD

• Steering – power

• Tires – LT225/75Rx16E BSW A/S (E-150/E-350 with 5.4L engine) – LT245/75Rx16E BSW A/S (E-350 with 6.0L engine)

• Transmission – Elect. 4-speed automatic O/D

Quality/Reliability/Durability

• Alternator – 115-amp gasoline/110-amp diesel

• Battery – maintenance-free 72-AH, 650-CCA

• Spare tire and wheel

Flexibility

• Airbag – driver & passenger side (second generation)

• Air conditioning – front

• Cargo light – rear

• Coat hooks – Medium Flint (XL), color-keyed (XLT)

• Console, slim line engine cover color-keyed with dual bin stowage (includes latched flip-open bin and 4 cup holders)

• Courtesy light switches — all doors

• Cowl trim panels – LH/RH black

• Door – hinged 60/40 swing-out

• Grab handles – front A-pillar, driver & passenger sides

• Horn – electric

• Mirror – day/night interior rearview

• Power points – Single 12-volt in I/P – Single 12-volt source located rear of driver

• Safety belts – Color keyed w/height-adjustable D-ring – Rear outboard 3-point shoulder/lap belts

• Seats – inboard armrest on all Wagon front seats

• Steering wheel – Tilt

• Stepwell pads – black plastic

• Windshield wipers – interval

Capability

• Fuel tank – 35 gallons, 132.5 litres

Standard Equipment

NOTE: The above information is an excerpt from page 3 of the 5/30/06 E-Series Wagon Dealer Ordering Guide.

Latest Dealer Ordering Guide: fmcdealer.com

Major Product Summary

MODEL LINEUP

This page is about:

2007 E-Series Wagon

Model Lineup

May 2006

E-Series Wagon

XLT —

All XL content, plus:

Chateau —

All XLT content, plus:

Performance/Handling

• Brakes – power, Four-wheel Anti-lock Braking System (ABS)

Flexibility

• Airbag – driver & passenger side

• Air conditioning – front

• A-pillar grab handles

• Audio – electronic AM/FM stereo/digital clock/4 speakers

• Bumpers – medium platinum front/rear

• Coat hooks – medium flint

• Console – Slim line engine cover console —

color-keyed w/dual bin stowage (incl. latched flip open bin) & (4) cup holders

• Door – hinged side cargo, 60/40 swing-out

• Floor covering – full length black vinyl

• Glass – solar

• Headlamps – halogen sealed beam

• High-mount stop light

• Horn – electric

• Instrument panel – medium flint w/tachometer

• Lighting – Front dome & rear cargo lights – Courtesy light switches on all doors

• Mirror – interior day/night rearview

• Mirrors – aerotype LH/RH manual exterior (RH convex)

• Power point – Single 12V in I/P – Single 12V source located rear of

driver

• Safety belts – color-keyed safety belts w/height adjustable D-ring. Rear outboard 3-point shoulder/lap belts

• Seats – graphite vinyl

• Steering wheel – tilt

• Step well pads – black plastic

• Sun visors – medium flint, cloth/vinyl

• Trim – Medium flint plastic front door

trim panels

– Medium flint side/rear quarter door

trim panels polypropylene – LH/RH black cowl trim panels – Full length medium flint cloth

headliner

• Wheels – 16" x 7" steel wheels with sport wheel cover

• Windshield wipers – interval

Capability

• Handling Package (incl. front stabilizer bar & heavy duty front & rear shock absorbers

Flexibility

• Audio – electronic AM/FM stereo/digital clock/single CD player/ 6 speakers

• Bumpers – chrome front & rear

• Coat hooks – color keyed

• Cruise control

• Dash sound absorber

• Floor covering – full length color keyed carpet w/wheelhouse cover

• Floor mats – front only, carpeted throw-in

• Headlamps – halogen aerodynamic

• Instrument panel – w/tachometer, color keyed

• Insulation Package

• Lighting – Illuminated entry/reading/rear cargo

lights

• Locks – power, doors/windows

• Mirrors – aerotype LH/RH power exterior (RH convex)

• Seats – mid-series color-keyed cloth

• Sun visors – color-keyed, dual illuminated

• Trim – Color-keyed plastic front door trim

panel w/integral map compartment trim panels

– Color-keyed plastic side/rear quarter

trim panels

– Full-length color-keyed cloth headliner

• Wheels — 16" x 7" styled-steel wheels with full sport wheel covers (E-350 only)

Flexibility

• Console – overhead

• Glass – privacy

• Keyless entry – remote w/panic alarm

• Paint – two-tone

• Running boards – full length

• Seats – quad Captain's Chairs with 6-way power driver seat (leathertrimmed seats available)

• Steering wheel – leather-wrapped

• Wheels – forged aluminum w/aluminum hub caps

• Windshield wipers – interval

NOTE: The above information is an excerpt from page 2 of the 5/30/06 E-Series Wagon Dealer Ordering Guide. Latest

Dealer Ordering Guide: fmcdealer.com

Major Product Summary

The chart below highlights the key model features that you may want to share with your customers.

Optional Equipment

MODEL LINEUP

This page is about:

2007 E-Series Wagon

Model Lineup

May 2006

E-Series Wagon

(1) E-150 (2) E-350 Regular Length (3) E-350 Extended Length S = Standard O = Optional P = Packaged Option — = Not available

Optional Equipment

XL XLT Chateau

(1)

Performance/Handling

5.4L EFI/4-Spd. Auto O/D O

(1)

, S

(2, 3)

(1)

, S

(2, 3)

(1)

6.0L DI Power Stroke®/Elect. 5-Spd. Auto O/D (incl. Electronic Throttle Control & auxiliary fuel port) O

(2)

—

Quality/Reliability/Durability

Alternator:

Dual System (req. 99P 6.0L diesel engine) O

(2)

— Extra Heavy Duty 135-Amp (5.4L only) OOO Extra Heavy Duty 140-Amp (avail. w/99P 6.0L diesel engine only) O

(2)

—

Battery – Heavy Duty Auxiliary (avail. on gasoline engines only) O O O Spare Tire & Wheel NOT INCLUDED

Deletes Spare Tire & Wheel, Underbody Carrier, Jack Assembly & Handle (lug wrench remains in vehicle) O

(2, 3)

—

Flexibility

16"x 7" Forged Aluminum Wheel OO S 16" Full Sport Wheel Covers SS— Air Conditioning – High Capacity (front & rear) O

(1, 2)

, S

(3)

SS Air Conditioning Delete (front) OOO Audio:

Electronic AM/FM Stereo/Clock/CD (incl. in-dash single disc CD player & 4 speakers (XL) or 6 speakers XLT and Chateau) O S S Premium Plus CD-6 AM/FM Stereo/Clock/6 CD (incl. in-dash 6-disc CD player & 6 speakers) — O O

Radio Delete OOO Auxiliary Fuel Port – Std. on 99P 6.0L Diesel Engine. NA on 4.6L engine) O O O Bumper:

Front chrome bumper with colored lower fascia and rear contour chrome P

(1)

SS Rear Step, Chrome (req. 18A Exterior Upgrade Pkg. w/XL Trim. Incl. 534 Trailer Tow Pkg.) O O O Rear Step, Medium Platinum (NA w/18A Exterior Upgrade Pkg. Incl. 534 Trailer Tow Pkg.

Incl. 4-pin trailer tow wire) O——

Cargo Door – Sliding Side (60/40 hinged door is Std.) OOO Console:

Floor Color Keyed (incl. 4 molded cup holders, ashtray, stowage bin) O O O Overhead w/Temp., Compass, Storage and illuminated sunvisors (req. 18G Interior Upgrade Pkg.) O O O

Cruise Control OSS

(3)

NOTE: The above information is an excerpt from pages 6, 7 and 8 of the 5/30/06 E-Series Wagon Dealer Ordering Guide.

Restriction information and the Latest Dealer Ordering Guide: fmcdealer.com

Optional Equipment cont’d

MODEL LINEUP

This page is about:

2007 E-Series Wagon

Model Lineup

May 2006

E-Series Wagon

Optional Equipment cont’d

XL XLT Chateau

(1)

Flexibility (cont’d)

Daytime Running Lamps – LPO only OOO Emissions:

49 State Clean Fuel Fleet Certification O

(2, 3)

—

50 State Clean Fuel Fleet Certification (req. 425 – 50 State Emissions System option code) O

(2, 3)

(1, 2, 3)

O Engine Block Heater – 750 Watts on Gas Engine & 1000 Watts on Diesel Engine std. w/6.0L Diesel O O O Exterior Upgrade Package O—— Floor Covering:

Floor Mats – Carpeted, Front Only, Throw-In (incl. w/18G Interior Upgrade Pkg.) P S S Full Length Carpeting (incl. w/18G Interior Upgrade Pkg.) PSS

Full-Length Vinyl SO— Glass – Privacy (dark glass is from B-pillar back only) OO S Interior Upgrade Package OS S License Plate Bracket (req. & generated in states that issue two license plates) O O O Livery Option – 11-Pass. Wagon (incl. XLT trim, 66W Center Aisle Seating Prep Pkg.,

687 Running Boards, 924 Privacy Glass) —O

(2)

—

Livery Option – 14-Pass. Wagon (incl. XLT trim, 66Z Center Aisle Seating Prep Pkg., 687 Running Boards, 924 Privacy Glass) —O

(3)

— Mirrors – Telescopic Trailer Tow (incl. LH/RH power adjust flat glass & manual adjust convex) — O O Power Windows and Locks Group (req. front door trim panels. Incl. memory lock module when

60S Sliding Side Cargo Door is ordered) OS S Remote Keyless Entry/Panic Alarm (req. 903 Power Locks/Windows & 18G Interior

Upgrade Pkg. w/XL Trim) OO S Reverse Sensing System — req. rear step or contour bumpers OOO Running Boards – Door Length on Driver Side, Full Length on Passenger Side O O S Seats:

Quad Captain's Chairs – Cloth (7-pass.) & 3-Pass. Bench (90P Power Driver Seat avail.) — — S Center Aisle Seating Prep Pkg. (11-pass.) Driver & Pass. Captain's Chairs

(incl. & only avail. w/66W. Avail. w/90P Power Driver Seat) —O

(2)

—

Center Aisle Seating Prep Pkg. (14-pass.) Driver & Pass. Captain's Chairs (incl. & only avail. w/66Z. Avail. w/90P Power Driver Seat) —O

(3)

—

Captain's Chairs – Cloth (12-pass.) 90P Power Driver Seat avail. — S

(2)

, O

(3)

—

Power Driver Seat (incl. manual lumbar. NA w/216, 218 or 219 Seats) — O S Center Aisle Seating Prep Pkg. (11-pass.) High Back Driver & Pass. 90P Power Driver Seat NA O

(2)

——

Center Aisle Seating Prep Pkg. (14-pass.) High Back Driver & Pass. 90P Power Driver Seat NA O

(3)

——

12-Pass.Vinyl Buckets (are trim) (avail. w/CE Cloth Buckets) O

(3)

——

Capability

Trailer Towing Package (Class I) (incl. w/768 & 769 Rear Step Bumpers) P P P Trailer Towing Package (Class II/III/IV) O

(2, 3)

NOTE: The above information is an excerpt from pages 6, 7 and 8 of the 5/30/06 E-Series Wagon Dealer Ordering Guide.

Restriction information and the Latest Dealer Ordering Guide: fmcdealer.com

(1) E-150 (2) E-350 Regular Length (3) E-350 Extended Length S = Standard O = Optional P = Packaged Option — = Not available

Retail Owner/Operator Commuter Bus

VOCATIONAL SEGMENTATION

This page is about:

2007 E-Series Wagon

Vocational Segmentation

May 2006

E-Series Wagon

E-Series

Retail

Owner/Operator

Wagon

Personal

Commercial

Commuter

Bus

NOTE: Segmentation illustrates vocational use.

Key Features

Powertrain Availability

Powertrain Combinations

PERFORMANCE/HANDLING

This page is about:

2007 E-Series Wagon

Performance/Handling

May 2006

E-Series Wagon

Key Features

Powertrain Combinations

Powertrain Horsepower Torque

(city/hwy

mpg)

(2)

(city/hwy. mpg)

(2)

/Transmission)(SAE net @ rpm))

4.6L Triton V-8 4-Speed Automatic Overdrive 225 @ 4800 286 @ 3500

5.4L Triton V-8 4-Speed Automatic Overdrive 255 @ 4500 350 @ 2500

6.0L Power Stroke V-8 Turbo Diesel TorqShift

5-Speed Automatic Overdrive 235 @ 3300 440 @ 2000

Powertrain Horsepower Torque (Engine/Transmission) (SAE net @ rpm) (lb.-ft. @ rpm)

Powertrain Availability

Powertrain Horsepower Torque

(city/hwy

mpg)

(2)

4.6L Triton®V-8 E-150 Wagon —

5.4L Triton V-8 E-350 Super Duty®Wagon E-150 Wagon (Regular and Extended)

6.0L Power Stroke

— E-350 Super Duty Wagon

V-8 Turbo Diesel (Regular)

Powertrain Standard

Availability

Optional

Availability

• The 2007 E-Series Wagon appeals to a wide assortment of customers

• With 2 available V-8s and the 6.0L Power Stroke

turbo diesel engine, coupled to a 4- or 5-speed

Automatic Overdrive Transmission, E-Series has the torque to perform many different tasks

• Equipped with standard four-wheel disc Anti-lock Braking System (ABS) and a standard, auxiliary engine oil cooler, E-Series can safely haul the load, whether it’s people or payload

E-SERIES WAGON

Performance/Handling

Gasoline Engine Specifics Emissions Application Tip

PERFORMANCE/HANDLING

This page is about:

2007 E-Series Wagon

Performance/Handling

May 2006

E-Series Wagon

Gasoline Engine Specifics

Emissions

When customers ask about the E-Series horsepower figures, explain to them that torque is what gets a big load moving and horsepower keeps it moving. Torque measures towing and hauling power, a more

important number than straight horsepower, which isn’t as important for truck applications. You’ll also find that many Ford trucks hold a torque advantage in comparison against competitors.

Application Tip

Triton®Modular Engine Family

• One camshaft in each cylinder head eliminates the need for pushrods

• Single Overhead Cam (SOHC) design provides an advanced level of valve control

• Deep-skirt engine block design and low-friction components enhance reliability and fuel economy

• Silent-design chain cam drive contributes to reduced noise

Electronic Throttle Control

• Standard on all E-Series models

• Uses electronic sensors instead of a mechanical linkage

• Uses driver input to actively modulate torque at the drive wheels, as opposed to sensing torque at the flywheel, as some competitive systems do

• Delivers seamless and consistent engine response and transmission shifts

• When going up a hill or on rocky terrain, Electronic Throttle Control (ETC) allows consistent pedal input for smoother engine response

Engine Oil Cooler

All E-Series models are equipped with an auxiliary engine oil cooler, mounted at the front of the vehicle behind the grille. The engine oil cooler:

• Helps the engine oil maintain proper operating temperature, preventing oxidation and increasing the oil’s lubricating and protecting properties

• Contributes to longer engine life, lower emissions and better fuel economy

California Emissions (422) is no longer available, replaced by 50 State Emissions (425).

• Standard on all Wagons with 7-, 8- or 11-passenger seating

• Standard on E-350 Super Duty

Regular Wagons with

6.0L Power Stroke

V-8 turbo diesel engine

• Optional on the E-350 Super Duty Regular Wagons with

5.4L engine and on E-350 Super Duty Extended Wagon

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