Follett VU155 Service Manual

Ice Manager™ Diverter Valve System
Order parts online www.follettice.com
(1) Horizon
Chewblet® Icemaker
(purchased separately)
Operation and Service Manual
After Serial Number C43650
Ice Manager
Control Panel
Ice Manager
Diverter Valve
(purchased separately)
Any combination of bins or dispensers
Lane 2
Lane 1
Following installation, please forward this manual
to the appropriate operations person.
801 Church lane • Easton, PA 18040, USA Toll free (800) 523-9361 • (610) 252-7301 Fax (610) 250-0696 • www.follettice.com
00195776R01
Horizon 1000 & 1400 Series Icemaker Model Number Configurations
for use with Ice Manager Diverter Valve System
A M SC 1000HC
Icemaker Voltage Series Condenser
HC Horizon Chewblet
† Ice Manager Diverter Valve Systems can be used to fill any two of these bins or dispensers with a single ice machine.
C 208-230/60/1
(self-contained only)
D Low side 115/60/1 Condensing unit 208-230/60/1
(remote condensing only)
E 230/50/1
(self-contained only)
1000 up to 1036 lbs (471kg)
1400 up to 1450 lbs
(658kg)
A Air-cooled, self-contained W Water-cooled, self-contained R Air-cooled, remote condensing unit N Air-cooled, no condensing unit for connection to parallel rack system
Application Configuration
M Ice Manager
S Satellite-fill™ diverter valve system
Follett Corporation Equipment Return Policy
Follett equipment may be returned for credit under the following conditions:
1. The equipment is new and unused.
2. A return authorization number has been issued by customer service within 30 days after shipment.
3. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number.
4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at the customer’s expense, new packaging.
Note: Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of improper packaging, Follett
Corporation will not be held responsible.
Credit will be issued when: The equipment has been inspected by Follett and deemed suitable to be returned to stock.
Note: A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the actual cost will be deducted.
2 Ice Manager Diverter Valve System Operation and Service Manual
Table of contents
Welcome to Follett
Before you begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Speci cations
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Temperature requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Audible alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning and preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Weekly exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning and sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service
System components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
System operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Control logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Diverter valve module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Control board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Divert gearmotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Divert paddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ice Manager diverter valve wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Membrane switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
LCD screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Audible alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ultrasonic sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Ice level set points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
To view ice levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
To view set points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
To change set points for 23" or 30" drop-ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting
Ice shortage with audible alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Ice shortage without audible alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Service Parts
Diverter valve module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Sensor distribution unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Drop-in Ice Manager application kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Follett Vision™ VU155 Ice Manager kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Follett Vision™ VU300 Ice Manager kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Ice Manager Diverter Valve System Operation and Service Manual 3
Welcome to Follett
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers the same degree of service, we ask that you review the installation manual (provided as a separate document) before beginning to install the unit. Our instructions are designed to help you achieve a trouble-free installation. Should you have any questions or require technical help at any time, please call our technical service group at (800) 523-9361 or (610) 252-7301.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the  ling of a claim, if necessary.
CAUTION
• Warranty does not cover exterior or outside installations.
• Moving parts. Do not operate with front cover removed.
• Hot parts. Do not operate with cover removed.
• To reduce risk of shock, disconnect power before servicing.
• Most icemaker cleaners contain citric or phosphoric acid, which can cause skin irritation. Read caution label on product and follow instructions carefully.
• Ice is slippery. Maintain counters and  oors around dispenser in a clean and ice-free condition.
• Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
4 Ice Manager Diverter Valve System Operation and Service Manual
Speci cations
Electrical
115V, 60Hz, 1ph, 1.5 amps. 8' (2.4m) cord with NEMA 5-15 plug provided. If local code requires hard-wiring, separate disconnects also required.
Plumbing
Drain line – 15' (4.6m) 3/8" nylon tubing, supplied
Temperature requirements
Ice Manager components, including ice transport tube, must be operated in ambient temperatures between 40 F and 120 F (5 C and 49 C). Relative humidity not to exceed 55%.
Dimensions
Diverter Valve with Mounting Bracket Control Panel
Front View Side View Front View Side View
17.5"
(445mm)
13.625"
(346mm)
LANE 2
LANE 1
12"
(305mm)
3.75"
(96mm)
10.375"
(264mm)
16"
(407mm)
12.5"
(318mm)
3/8" NPT barbed drain fitting
Ice Manager Diverter Valve System Operation and Service Manual 5
Operation
Ice Manager
Diverter Valve
(1) Horizon
Chewblet® Icemaker
(purchased separately)
(2) ice storage units
(purchased separately)
Any combination of bins or dispensers
Ice Manager
Control Panel
ICE MANAGER SYSTEM
Lane 2
Lane 1
General information
The Ice Manger diverter valve system is designed to direct ice from one Horizon icemaker to two ice storage units. AUTO is the standard operating mode. When selected, ice is directed to the lane 1 storage unit until it reaches the MIN (minimum) set-point. Ice is then directed to the lane 2 storage unit and will continue to  ll this lane until the FULL level is achieved. If at any time the ice level in lane 1 storage unit goes below the MIN set-point, ice will be directed back to lane 1 until the MIN level is satis ed. When lane 2 reaches its FULL level, ice will be directed back to lane 1. When both lanes reach their FULL level, the Horizon icemaker will shut off. After a 15-minute delay, the icemaker will be ready to start as soon as the ice level in either of the storage units drops below the FULL set-point.
Audible alarm
In the event a system error occurs that could cause ice shortages, the audible alarm will be turned ON accompanied by an appropriate error message on the LED screen. To silence the alarm, press any of the push buttons on the control panel. This will silence the alarm for 4 hours, however the error message displayed on the LED screen will remain until the problem is addressed. After 4 hrs, if the error has not been addressed, the audible alarm will resume.
Placing the system in MANUAL MODE will also prevent the alarm from sounding. The error message on the LED screen will still  ash, but the alarm will not resume.
See troubleshooting guide on page 26 for causes.
6 Ice Manager Diverter Valve System Operation and Service Manual
Cleaning and preventive maintenance
LO WATER
C
L
E
A
N
Preventive maintenance
Periodic cleaning of Follett’s Ice Manager diverter valve system is required to ensure peak performance and delivery of clean, sanitary ice. Cleaning of the Ice Manager system, in most cases, should be performed by your facility’s maintenance staff or a Follett authorized service agent. Regardless of who performs the cleaning, it is the operator’s responsibility to see that this cleaning is performed every 6 months or more often if conditions dictate. Service problems resulting from lack of preventive maintenance will not be covered under the Follett warranty.
Weekly exterior care
The exterior of the diverter valve and control panel may be cleaned with a soft cloth and mild detergent. The icemaker exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner & Polish or equivalent.
Note: Do not use bleach to sanitize or clean the icemaker or diverter valve.
WARNING
• Wear rubber gloves and safety goggles (and/or face shield) when handling icemaker cleaner or sanitizer
CAUTION
• Use only Follett approved SafeCLEAN™ cleaner (item# 00132001) and NU-CALGON IMS-II SANITIZER.
• Do not mix cleaner and sanitizer solutions together
• DO NOT USE BLEACH
• It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling
• Read and understand all labels printed on packaging before use
Note: Complete procedure for cleaning and sanitizing MUST be followed in order shown. Ice must be collected for 10 minutes from each lane before putting icemaker and Ice Manager system back into service.
Cleaning and sanitizing
1. To clean icemaker – Remove icemaker cover. Press the CLEAN button. The machine will drain. Wait for the LO WATER light to come on (Fig. 1).
Fig. 1
Ice Manager Diverter Valve System Operation and Service Manual 7
2. Mix 1 gallon (3.8L) 120 F (49 C) water and
HI WATER
12
LO WATER
N
A
E
L
C
one 7 ounce (198g) packet of Follett SafeCLEAN icemaker cleaner (item# 00132001). Locate cleaning cup. Fill until HI WATER light comes on (Fig. 2).
Note: Do not use bleach to sanitize or clean the
icemaker.
3. Replace cover on cleaning cup. Wait until icemaker restarts. Machine will clean, then  ush 3 times in approximately 12 minutes (Fig. 3).
Fig. 2
Fig. 3
Fig. 4
4. To sanitize icemaker – Press CLEAN button. The icemaker will drain. Wait for LO WATER light to come on (Fig. 4).
8 Ice Manager Diverter Valve System Operation and Service Manual
HI WATER
12
5. Mix 1 gallon 120 F (49 C) water and 1.6 ounces (48ml) NU-CALGON IMS-II SANITIZER. Fill until HI WATER light comes on (Fig. 5).
Note: Do not use bleach to sanitize or clean the
icemaker.
6. Replace cover on cleaning cup. Wait until icemaker restarts. Machine will sanitize, then  ush 3 times in approximately 12 minutes (Fig. 6).
Fig. 5
Fig. 6
Fig. 7
7. To sanitize diverter valve – Press icemaker power switch OFF (Fig. 7).
Ice Manager Diverter Valve System Operation and Service Manual 9
Mode
select
Auto
Icemaker
Manual
ON
ON
ON
Lane 1
Lane 2
Fig. 8
8. Locate Ice Manager control panel. (Fig. 8)
Mode
select
Auto
Manual
9. To sanitize lanes 1 and 2, diverter valve must be in manual mode. Press the MODE SELECT button on the Ice Manager control panel (Fig. 9). Manual light will come on. If auto light comes on, press MODE SELECT button again.
Icemaker
ON
Fig. 9
Lane 1
ON
Lane 2
ON
Full
Min
Full
Fig. 10
10. To sanitize lane 1 – Press LANE 1 button (Fig. 10). Lane 1 light will come on.
10 Ice Manager Diverter Valve System Operation and Service Manual
11. Disconnect ice transport tubes from diverter valve
1
3
2
unit. Be sure to note lane 1 (Fig. 11.1), lane 2 (Fig. 11.2) and inlet (Fig. 11.3) ice transport tube connections to avoid confusion when reattaching.
12. Mix 1 gallon 120F (49C) water and 1.6 oz (48ml) NU-CALGON IMS-II SANITIZER.
Fig. 11
Fig. 12
Note: Do not use bleach to sanitize or clean the
diverter valve.
Soak supplied brush in sanitizer solution and scrub
inside of the diverter valve lane 1 for at least 60 seconds, re-wetting the brush with sanitizer as needed (Fig. 12).
13. Re-wet brush with sanitizer and scrub diverter valve inlet for at least 60 seconds, re-wetting the brush with sanitizer as needed (Fig. 13).
Fig. 13
Ice Manager Diverter Valve System Operation and Service Manual 11
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