Follett 400 User Manual

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Follett Maestro
Chewblet® 400 Series
Icemaker and Top Kit
for Remcor/Cornelius Countertop ice and beverage dispensers
Order parts online www.follettice.com
Installation, Operation and Service Manual
Following installation, please forward this manual
to the appropriate operations person.
801 Church Lane • Easton, PA 18040, USA Toll free (800) 523-9361 • (610) 252-7301 Fax (610) 250-0696 • www.follettice.com
00117259R04
Page 2
Table of contents
Welcome to Follett Corporation
Important cautions
Specifications
Installation
Operation
Cleaning
Replacement Parts
Models MTC22SC, MSC22SC
Models MTC24SC, MSC24SC
Models MTC30SC, MSC30SC
Model MSC44SC
3
3
4
6
14
14
16
16
17
18
19
Follett Corporation Equipment Return Policy
Follett equipment may be returned for credit under the following conditions:
1. The equipment is new and unused.
2. A return authorization number has been issued by customer service within 30 days after shipment.
3. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number.
4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at the customer’s expense, new packaging.
Note: Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of improper packaging,
Follett Corporation will not be held responsible.
Credit will be issued when: The equipment has been inspected by Follett and deemed suitable to be returned to stock.
Note: A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the actual cost will be deducted.
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Welcome to Follett
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers that same degree of service, we ask that you review the installation portion of this manual before beginning to install the unit. Our installation instructions are designed to help you achieve a trouble-free installation. Should you have any questions or require technical help at any point, please call our technical service group at (800) 523-9361 or (610) 252-7301.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the filing of a claim, if necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide information about the type and capacity of Follett equipment. Following is an explanation of the different model numbers in the series.
MSC22SC
Icemaker configuration SC = self-contained
Dispenser size 22 = 22" wide 24 = 24" wide 30 = 30" wide 44 = 44" wide
Dispenser manufacturer C = Cornelius L = Lancer S = SerVend
Icemaker mounting MT = Maestro top mount MS = Maestro Satellite-fill
Important cautions
!
Dispenser bin area contains mechanical, moving parts. Keep hands and arms clear of this area at all times. If access to this area is required, power to unit must be disconnected first.
Follett recommends a Follett water filter system (part# 00130229 for the 400 series) be installed in the icemaker inlet water line.
Ice is slippery. Maintain counters and floors around dispenser in a clean and ice-free condition.
Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
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Specifications
Electrical
Model number Full load amps Max. fuse size
MC400 series icemaker 115/60/1 11.0 amps 20 amps
Ambient specifications
Air temperature 100˚F/38˚C max. 50˚F/10˚C min. (best performance below 80˚F/27˚C)
Water temperature 90˚F/32˚C max. 40˚F/4˚C min. (best performance below 70˚F/21˚C)
Water pressure 70 P.S.I. max.(482kPA) 10 P.S.I min. (89kPA)
Plumbing
Your new icemaker is equipped with a drain line to simplify draining the evaporator and float reservoir. The tube labeled “float/evap drain” is for SERVICE USE ONLY and must NOT be connected to the icemaker drain.
Water line sizes Make up water (inlet to float) 1/4" min.
Condenser (water-cooled only) 3/8" min.
Drain line sizes Icemaker drain 3/4" min.
Condenser (water-cooled only) 3/8" min.
Slope to drain 1/4" per foot (6mm per 30.4cm run) 1/2" min.
Water shut-off recommended within 10 feet (3m), drain to be hard-piped and insulated
Separate drains for icemaker and condenser. To prevent back flow, do NOT connect drains.
Follett recommends installation of a Follett water filter system (part# 00130229) in icemaker inlet water line
Field Wiring: countertop dispensers with Satellite-fill icemakers
Consult enclosed D400A/W, R400A/W, MCD400A/W manual.
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Dimensions and clearances
Required clearances – MCD400 series
Entire front of icemaker clear of obstruction/connections to allow removal.
12" (305mm) above icemaker for service
6" (153mm) minimum between louvered (exhaust) side of icemaker and any adjacent equipment.
MCD400AHS – 18" (457mm) minimum, 10 ft (3m) maximum between discharge and air intake grilles.
Front view — air-cooled
top mount
Front view — air-cooled
Satellite-fill
1.875" (48mm)
Back view — air-cooled
top mount
13.00"
(331mm)
4.875"
(124mm)
2.375"
(61mm)
C
B
A
Front view — water-cooled
Satellite-fill
Back view — water-cooled
top mount
C
F
B
A
12.875"
(327mm)
8.375"
(213mm)
4.75"
(121mm)
2.25"
(57mm)
1.875" (48mm)
7.00" (178mm)
C
D
E
F
B
A
6.875"
(175mm)
2"
(51mm)
Side view — air-cooled and water-cooled
top mount and Satellite-fill
22.75" (578mm)
20.75" (527mm)
17.00"
(432mm)
Satellite-fill air-cooled units only
A – 3/4" MPT drain B – 3/8" OD push-in water inlet
Icemaker plug
configuration
NEMA 5-20
C – Electrical cord D – 3/8" FPT condenser inlet E – 3/8" FPT condenser drain
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Installation
Fig. 1
1. Install Cornelius ice dispenser according to manufacturer’s specifications.
Note: We recommend that the dispenser
back be mounted at least 1" (26mm) from wall to allow water, drain and electric lines from top-mount icemakers to be concealed behind dispenser.
2. Disconnect power to dispenser.
3. Remove front panel/merchandiser from the dispenser.
4. Adjust the agitation timer located on Cornelius PC board to 1 second on – 1 hour off (Fig. 1).
agitation
timer
ON
OFF
5. Install supplied nugget ice diverter at dispenser opening.
a) Disassemble
chute assembly and discard gate restrictor (Fig. 2.1).
b) Reassemble with
supplied ice diverter as shown (Fig. 2.2).
6. Reinstall front panel.
Fig. 2
ice chute
2
ice diverter
flat washer
10-32 nut
(supplied)
gate
mounting
plate
storage hopper
1
gate
restrictor
plate
flange extends
into storage
hopper through
gate opening
apply RTV to this surface to seal to
hopper gate
mounting plate
gasket
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7. Remove existing plastic top from dispenser and install supplied gasket around perimeter of dispenser top (Fig. 3).
Note: Sanitize dispenser before proceeding.
8. Install supplied stainless steel top with access opening toward front of dispenser (Fig. 4).
Fig. 3
gasket
Fig. 4
For dispensers with top mounted icemakers
Proceed with steps 9 through 17.
For dispensers with Satellite-fill icemakers
Go directly to step 18.
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Top mounted icemaker installation
9. Position Follett MCD400AHT icemaker on perimeter gasket
of stainless steel top. Icemaker should be oriented with A/C condenser facing front (Fig 5).
Fig. 5
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10. Use pliers to compress and remove cage nut at front
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of condenser on icemaker base (Fig. 6.1).
11. Install filter and grille. Lock in place using four mounting screws (Fig. 6.2).
Fig. 6
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12. Make water, drain and electric connections to icemaker (Fig. 7).
Note: Water connection accepts 3/8" OD
copper or plastic tubing. Push tubing in until it stops. Use supplied 90˚ push-in water inlet fitting if there is not enough clearance behind icemaker to install water tubing without kinking tubing or putting stress on fitting.
Note: Follett recommends the installation
of a Follett water filter system (par# 00130229) on supply water inlet.
Fig. 7
3/8" OD
water inlet
Drain
3/4" MPT
Back view – air-cooled
top mount
Power
115V
C
B
A
9
Page 10
13. Remove icemaker top panel and
louvered side panel.
14. Insert ice transport tube to a 1/2"
(13mm) depth through mounting bracket (Fig 8 and 9.1) and secure transport tube away from condenser fan under float reservoir bracket (Fig. 9.2).
15. Tighten clamp screw(s) on icemaker
base securely (Fig. 9.3).
16. Uncoil capillary tube from bin
thermostat and route through hole in gasket to mounting bracket and secure as shown (Fig. 8).
17. Reinstall icemaker louvered side panel
and top panel.
GO TO STARTUP – STEP 27.
Fig. 8
ice transport tube
1/2"
bin thermostat
capillary tube
2"
Fig. 9
insert ice transport tube
2
1
tighten
3
clamp screw
10
Page 11
Satellite-fill icemaker installation
Fig. 10 – Single ice tube dispensers
18. Ice transport tube chase may be located behind or to either side of the dispenser (Fig. 10 and 11). Using the chase mounting bracket (Fig. 12) as a template mark the counter for the ice transport tube(s) in one of the locations shown in Fig. 10 and 11. Within the template outline drill one 2.25" (58mm) to 2.375" (61mm) hole for each ice transport tube. Secure the chase mounting bracket to the counter using supplied screws (Fig. 12).
Dimension A Dimension B
Single tube – Fig. 10
22" (559mm) dispenser 11.00" (280mm) 8.00" (242mm)
24" (607mm) dispenser 12.00" (312mm) 9.00" (299mm)
30" (762mm) dispenser 15.00" (762mm) 12.00" (343mm)
rear entry chase
A
3" (77mm)
1.25" (32mm)
6"
(153mm)
2.25" (57mm) -
2.375" (61mm) dia. hole typical
front
side entry
1.25 (32mm)
chase
Fig. 11 – Double ice tube dispensers
rear entry chase
A
1.50" (38mm)
4.50" (115mm)
1.25" (32mm)
B
1.25" (32mm)
B
3" (77mm)
chase
side entry
1.50" (38mm)
4.50" (115mm)
Double tube – Fig. 11
22" (559mm) dispenser 9.50" (242mm) 8.00" (204mm)
24" (607mm) dispenser 10.50" (273mm) 9.00" (242mm)
30" (762mm) dispenser 13.50" (343mm) 12.00" (305mm)
44" (1118mm) dispenser 20.50" (521mm) 19.00" (483mm)
side entry
chase
1.25 (32mm)
Fig. 12
6"
(153mm)
2.25" (57mm) -
2.375" (61mm) dia. hole typical
front
1.25" (32mm)
side entry
chase
11
Page 12
19. Remove lid from dispenser top (Fig. 13.). Remove the knockout from the Harmony top (Fig. 13.2) corresponding to selected chase location. Line the edges of the opening with the supplied gasket material (Fig. 13.2).
20. Follow the “Satellite-fill icemaker installation procedure” found in the Symphony MCD400 Icemaker Manual 208600 to install your Follett icemaker.
21. Route the bin signal cord from the 4" x 4" (102mm x 102mm) junction box through the top knockout (Fig. 13.1) and countertop hole. Attach the bin signal connector to the two lead plug on the icemaker.
22. Route the ice transport tube(s) from the icemaker(s) through counter cutout and knock out into dispenser top by following the same routing as the bin signal cord (Fig. 13.2).
Fig. 13
1
2
1
2
1
2
12
Page 13
23. Connect the ice transport tube(s) to the dispenser:
a) Drill 3/16" (5mm) holes through both sides of the tube
1/2" (13mm) from the tube end.
b) Collapse tube and insert through gasketed hole (Fig. 14.1).
c) Match tube holes to bracket tabs.
24. Route bin thermostat capillary tube from the 4" x 4" (102mm x 102mm) junction box into bin alongside the ice transport tube. Secure capillary tube into bracket (Fig. 8).
25. Reinstall the dispenser cover with supplied screws (Fig. 14).
26. Install telescoping chase.
a) Mount lower chase section to chase bracket on counter
with supplied screws (Fig. 15.1).
b) Position upper chase section over lower chase section.
Align top of upper section to top of stainless dispenser top and secure with screw (Fig. 15.2).
c) Drill pilot holes on both sides of chase and secure with
supplied screws (Fig. 15.3).
27. Turn icemaker power and water on.
28. After icemaker has made ice for approximately 15 minutes complete the following start-up checks:
a) Dispense ice.
b) Hold ice on bin thermostat and make sure
icemaker shuts off.
c) Remove ice from bin thermostat and make sure
icemaker restarts.
Note: Icemaker has a 20 minute restart delay.
Fig. 14
1
Fig. 15
2
3
1
13
Page 14
Operation
Weekly exterior evaporator unit care
The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner & Polish or equivalent.
Recommended semi-annual icemaker/evaporator unit cleaning (every 6 months)
Fig. 16
Solution A – Sanitizing solution: Prepare 2 gallons (9L)
Combine 1 oz (250ml) bleach with 2 gal (8L) hot water or use 200ppm of Ecolab Mikro-chlor Cleaner or equivalent 5.25% sodium hypochlorite solution.
Solution B – Ice machine cleaner: Prepare one gallon (3.8L) of Follett SafeCLEAN™ Ice Machine Cleaner (one 7 oz packet) or equivalent. Solution temperature must be at least 120° F (48.9° C).
Warning: Most ice machine cleaners contain citric or phosphoric acid that can cause skin irritation. Read caution label on product and follow instructions carefully.
1. Remove icemaker panels required to gain access to water
reservoir components (Fig. 16) and electrical control box.
2. Locate icemaker electrical box and turn compressor switch off.
3. Dispense all ice from dispenser.
4. Shut off water to icemaker.
5. Drain water from reservoir through float/evaporator drain line
(Fig. 16.3). Reinsert hose into hose clip (Fig. 16.1).
6. Fill reservoir (Fig. 16.2) with Solution B.
7. Restart icemaker and allow gearmotor to run with the
compressor off for 15 minutes.
8. While waiting 15 minutes, follow steps 8a through 8c.
a) Remove ice compression nozzles (Fig. 17.1). Soak in
Solution B. b) Descale drain pans (Fig. 17.2) by grasping firmly and gently bending up and down. Vacuum residue out. c) Inspect all drain lines. Clean as necessary with Solution B.
9. Turn icemaker power off.
10. Drain Solution B through float/evaporator drain line
(Fig. 16.3). Rinse evaporator by filling reservoir (Fig. 16.2) with potable water and draining evaporator through float/evaporator drain line (Fig. 16.3) three times. Reinsert hose into hose clip and plug into end of drain line (Fig. 16.1).
11. Connect ice transport tubes (Fig. 17.3) directly to evaporator
outlet ports (without ice compression nozzle) (Fig. 17.4).
12. Fill reservoir (Fig. 16.2) with Solution A.
13. Turn icemaker power on (to allow gearmotor to run).
14. Wait 10 minutes. Turn compressor switch on.
15. Keep reservoir (Fig. 16.2) full of Solution A while making ice for
20 minutes.
16. Turn compressor switch off.
3
Fig. 17
2
1
1
3
4
2
14
Page 15
17. Rinse ice compression nozzles (Fig. 17.1) with water and reinstall.
18. Drain any remaining sanitizing solution from reservoir through float/evaporator drain line (Fig. 16.1).
19. Fill reservoir (Fig. 16.2) with 120˚F (49˚C) water. Empty water through float/evaporator drain line (Fig. 161). Repeat 3 times.
20. Turn on water to icemaker.
21. Turn compressor switch on.
22. Replace reservoir cover and any panels removed to clean icemaker.
23. Make ice for 30 minutes. Dispense and discard all ice.
15
Page 16
Service
Replacement parts
Top kit models MTC22SC, MSC22SC
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11
8
5
6
Reference # Description Part #
1 Base, top mount 00113506 1 Base, Satellite-fill 00113266 2 Cabinet 00113324 3 Cover 00113357 4 Chase, upper 00113381 5 Chase, lower 00113399 6 Collar 00113407 8 Deflector, single 501616 9 Lid, access 00113423 10 Box, thermostat 00113449 11 Gasket, top, Harmony 00113464 12 Gasket, ice entry 502824 13 Socket, bin signal 502334 14 Kit, ice entry, MCD400 00120279 15 Plate, ice tube mounting, MCD400 307071 Not shown Thermostat, bin level 500514 Not shown Diverter, ice 307277 Not shown Plate, blank, ice entry 00113498
16
Page 17
Top kit models MTC24SC, MSC24SC
4 6 2 8 0 2
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3
10
14
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13
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4
12
9
12
1
11
8
5
6
Reference # Description Part #
1 Base, top mount 00119495 1 Base, Satellite-fill 00119487 2 Cabinet 00119503 3 Cover 00119511 4 Chase, upper 00113381 5 Chase, lower 00113399 6 Collar 00113407 8 Deflector, single 501616 9 Lid, access 00113423 10 Box, thermostat 00113449 11 Gasket, top, Harmony 00113464 12 Gasket, ice entry 502824 13 Socket, bin signal 502334 14 Kit, ice entry, MCD400 00120279 15 Plate, ice tube mounting, MCD400 307071 Not shown Thermostat, bin level 500514 Not shown Diverter, ice 307277 Not shown Plate, blank, ice entry 00113498
17
Page 18
Top kit models MTC30SC, MSC30SC
4 6 2 8 0 2
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12
9
12
1
11
8
8
12
5
6
Reference # Description Part #
1 Base, top mount 00113282 1 Base, Satellite-fill 00113274 2 Cabinet 00113332 3 Cover 00113365 4 Chase, upper 00113381 5 Chase, lower 00113399 6 Collar 00113407 8 Deflector, single 501616 9 Lid, access 00113423 10 Box, thermostat 00113449 11 Gasket, top, Harmony 00113464 12 Gasket, ice entry 502824 13 Socket, bin signal 502334 14 Kit, ice entry, MCD400 00120279 15 Plate, ice tube mounting, MCD400 307071 Not shown Thermostat, bin level 500514 Not shown Diverter, ice 307277 Not shown Plate, blank, ice entry 00113498
18
Page 19
Top Kit models MSC44SC
3
4
10
13
12
2
9
1
8
11
5
6
Reference # Description Part #
1 Base, Satellite-fill 00113290 2 Cabinet 00113340 3 Cover 00113373 4 Chase, upper 00113381 5 Chase, lower 00113399 6 Collar 00113407 8 Deflector, single 501616 9 Lid, access 00113423 10 Box, thermostat 00113449 11 Gasket, top, Harmony 00113464 12 Gasket, ice entry 502824 13 Socket, bin signal 502334 Not shown Thermostat, bin level 500514 Not shown Diverter, ice 307277 Not shown Plate, blank, ice entry 00113498
Page 20
Chewblet is a registered trademark of Follett Corporation, registered in the US.
801 Church Lane • Easton, PA 18040, USA Toll free (800) 523-9361 • (610) 252-7301 Fax (610) 250-0696 • www.follettice.com
00117259R04
09/05
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