Follet 159996 Quick Start Manual

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Horizon™ Ice Machine Models with RIDE™ Technology
Installation Instructions for Drop-Ins
HCD/HMD/HCF/HMF1000RJS, HCD/HMD/HCF/HMF1400RJS, HCD/HMD/HCF/HMF1650RJS, HCD/HMD1000NJS, HCD/HMD1400NJS, HCD/HMD1650NJS
(See model number con gurator on page 2 for details.)
Order parts online www.follettice.com
remote condensing
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208264
Service No.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
00159996R07
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Chewblet® Ice Machine Model Number Configurations
HC 1400CSVA
MC Maestro™
Chewblet (400 Series)
HC Horizon
Chewblet (1000, 1400, 1650 Series)
HM Horizon
Micro Chewblet
C 208-230/60/1 (icemaking head)
®
Self-contained only.
D 115/60/1 (icemaking head)
Self-contained and remote. If remote unit, high side is 208-230/60/1.
E 230/50/1 (icemaking head)
Self-contained only.
F 115/60/1 (icemaking head)
Remote only. High side is 208-230/60/3.
400 up to
454 lbs (206kg)
1000 up to
1036 lbs (471kg)
1400 up to
1450 lbs (658kg)
1650 up to
1580 lbs
(717kg)
CondenserSeriesVoltageIcemaker
A Air-cooled, self-contained W Water-cooled, self-contained R Air-cooled, remote condensing unit N Air-cooled, no condensing unit for
connection to parallel rack system
V Vision™ H Harmony™ B Ice storage bin J Drop-in M Ice Manager
diverter valve system
ConfigurationApplication
S RIDE™
(RIDE remote ice delivery equipment)
T Top-mount
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remote condensing DROP-IN • RIDE Technology
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Read and complete the following 8 installation steps
Unpack
1
Dispenser preparation
3
Ice transport tube
5
Site preparation
2
Louvered docking assembly
4
External connection
6
Internal connection
7
Front cover
8
DROP-IN • RIDE Technology remote condensing
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Carefully unpack and inspect the contents of your Follett ice machine.
1/2"
1/2"
➊➋
➌➍
➎➏
Unpack
1
1. 1
Unpack ice machine
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remote condensing DROP-IN • RIDE Technology
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Site preparation
Prepare the installation site.
Provide drainage, water supply and electrical power to within 6 feet (2m) of ice machine in accordance with local and national codes. Outdoor installation of low side is not recommended and will void warranty.
2
2.1
2.1
Installation site requirements
➊
3/8" ∅ (9,5mm)
➎
➍
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208264
Stock Module Identification Plate Module No. Product
Service No.
➋
NEMA
1/4"
➌
Electrical
• 120/60/1-6 amps
Potable water supply
• 10-70 psi (69-483kpa)
• 45-90 F (7-32 C)
• Follett recommends the use of an in-line water  ltration system (item# 00130286)
Drain
• The drain line from the ice machine must have at least 1/4" per foot pitch (6,4mm/0,3m)
Refrigeration lines
• 1000, 1400: 5/8” (15,8mm) diameter suction (insulated)
• 1650: 7/8” (22,2mm) diameter suction (insulated)
• 3/8" (9,5mm) liquid
DROP-IN • RIDE Technology remote condensing
➌
➊
➍
➋
➍
➍
➎
5-15
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Page 6
Prepare the dispenser.
Dispenser preparation
3
2.1
3.1
Dispenser preparation
➌
➋
➍
➊
➎
160 F (71 C)
➐
Hot Water
➒
12"
(304,8mm)
min.
4"
(101,6mm)
➏
➐
➓
➑
• Determine best route for ice transport tube run. Note: 12" (304,8mm) clearance is required.
• Drill 1 3/4" (44,5mm) hole through either side of dispenser
• Install gasket ➋ onto bulkhead  tting
• Attach bulkhead  tting with  at up ➍ and tighten bulkhead nut
• Position and secure nut locking plate ➏ with supplied screws
• Verify installation of O-ring on stainless steel ice transport tube coupling
• Insert stainless steel ice transport tube coupling cap
➑
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➒ before making connection to ease assembly
• Attach ice transport tube to coupling with supplied hose clamp
➌
into bulkhead  tting and secure with coupling
➐
➊
➎
➓
➐
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remote condensing DROP-IN • RIDE Technology
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Install the louvered docking assembly.
Louvered docking assembly
4
Wall bracket accessory
• Mount louvered docking assembly to wall bracket accessory
Machine stand accessory
• Mount louvered docking assembly to machine stand accessory
2.1
4.1
high pressure
1000, 1400: 5/8" ∅ low pressure line
1650: 7/8" ∅ low pressure line
• Mount louvered docking assembly
• “Rough-in” the refrigerant piping
Louvered docking assembly
1-3/4" (44,5mm)
3" (76mm)
3/8˝ ∅
line
3" (76mm)
➋
1" (25,4mm)
Stub Typ
➊
➋
➊
➊
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4.1
Undercounter installation requirements
Top View
CROSSBRACE
Access panel/ door on counter
➊
➌
1.75" (45mm) min.
24.5" min. (623mm)
21" min. (534mm
No Lip
➋
DOCKING STATION
• Position and screw louvered docking assembly to the bottom of counter inside of access panel/ door min. of 1.75" (45mm) from the front edge of the cross brace
➊
• The mounting surface for the louvered docking assembly must be solid. Do not mount directly onto runners or channels.
• There must be no lip or edge that would hinder the ice machine from sliding in or out of the louvered docking station
• Ice machine must be installed facing forward as shown for service accessibility
8
➋
➌
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Install the ice transport tube.
Ice transport tube
5
5.1
Ice transport tube installation from dispenser to ice machine
Hot Water
160 F (71 C)
➎
➊
1/4"
➌
1'
➍
➏
➐
➋
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208264
Stock Module Identification Plate Module No. Product
Service No.
Ice transport tube tips
• Insulate entire length of ice transport tube
• Secure ice transport tube ➋ as needed to prevent dips and traps from forming. For long tube runs see guide on page 14.
• Pitch ice transport tube at least 1/4" per foot (6,4mm/.3m)
• Ice transport tube must drain towards ice machine
➊
➌
Ice transport tube to Ice machine
• Be sure tube ends are square
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➎ before making connection to ease assembly
• Push ice transport tube onto ice machine nipple
• Install hose clamp
➐
➍
➏
DROP-IN • RIDE Technology remote condensing
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Page 10
Connect utilities to louvered docking assembly.
External connections
6
6.1
Water and drain
➋
➊
• Remove access panel if necessary.
• Install drain line The rigid drain line from the ice machine must have at least 1/4" per foot pitch (6,4mm/0,3m).
• Install ice machine potable water supply
• Replace access panel
➋
➊
.
6.2
Refrigerant
➊
• Braze supplied expandable refrigerant lines in place
➊
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Connect louvered docking assembly to ice machine.
Internal connections
7
7. 1
Ice transport tube installation
➋
➊
• Slide ice machine into louvered docking assembly
• Insert ice transport tube all the way into coupling and tighten nut  rmly
➊
➋
7. 2
Water and drain lines
➊
• Insert potable water line into valve
• Push drain line over hose barb on back of evaporator mount
➋
➊
➋
➋
➊
7. 3
Refrigeration lines
➊
• Rotate and braze refrigerant lines
➊
7. 4
• Remove twist tie
• Carefully pass plug thru opening and plug
Power cord
into wall outlet
DROP-IN • RIDE Technology remote condensing
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Page 12
7. 5
• Position plate into opening and secure
Power cord
with supplied screw
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Install front cover to ice machine.
Front cover
8
8.1
• Complete installation of condensing unit
Install condensing unit
or connection to rack system.
8.2
• Slide ice machine cover over machine
• Insert and tighten two screws through
Install ice machine front cover
➋
ensuring that tabs on back of cover slip under louvers on back of louvered docking assembly
cover and into louvered docking assembly
➊
➊
➋
NOTICE
Ice machine MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with ice machine for sanitizing instructions.
DROP-IN • RIDE Technology remote condensing
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Page 14
Long tube run recommendations
max. 2 ft (.6m)
➋
• Pitch ice transport tube to allow melt water to drain towards ice machine
• Secure insulated ice transport tube at least every 2 ft (.6m) to prevent dips or traps
1/4"
➊
➊
1'
➋
14
remote condensing DROP-IN • RIDE Technology
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Horizon, Maestro, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge, RIDE and Vision are trademarks of Follett Corporation. Chewblet is a registered trademark of Follett Corporation, registered in the US.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
00159996R07
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