Page 1
Horizon™ Ice Machine Installation Instructions
for Harmony™ Top-mount Applications
HCD/HMD/HCF/HMF1000RHT, HCD/HMD/HCF/HMF1400RHT, HCD/HMD/HCF/HMF1650RHT,
HCD/HMD1000NHT, HCD/HMD1400NHT, HCD/HMD1650NHT
(See model number con gurator on page 2 for details.)
Order parts online
www.follettice.com
Horizon top-mount ice machines
t most countertop dispensers manufactured by
Cornelius • Lancer • SerVend
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208264
Stock Module Identification Plate
Module No.
Product
Service No.
remote condensing
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
00159970R06
Page 2
Chewblet® Ice Machine Model Number Configurations
HC 1400CSVA
MC Maestro™
Chewblet
(400 Series)
HC Horizon
Chewblet
(1000, 1400,
1650 Series)
HM Horizon
Micro Chewblet
C 208-230/60/1 (icemaking head)
®
Self-contained only.
D 115/60/1 (icemaking head)
Self-contained and remote. If remote
unit, high side is 208-230/60/1.
E 230/50/1 (icemaking head)
Self-contained only.
F 115/60/1 (icemaking head)
Remote only. High side is
208-230/60/3.
400 up to
454 lbs
(206kg)
1000 up to
1036 lbs
(471kg)
1400 up to
1450 lbs
(658kg)
1650 up to
1580 lbs
(717kg)
CondenserSeriesVoltageIcemaker
A Air-cooled, self-contained
W Water-cooled, self-contained
R Air-cooled, remote condensing unit
N Air-cooled, no condensing unit for
connection to parallel rack system
V Vision™
H Harmony™
B Ice storage bin
J Drop-in
M Ice Manager
diverter valve
system
ConfigurationApplication
S RIDE™
(RIDE remote
ice delivery
equipment)
T Top-mount
2
remote condensing HARMONY • TOP-MOUNT
Page 3
Read and complete the following 8 installation steps
Unpack
1
Dispenser preparation
3
Ice transport tube
5
Site preparation
2
Louvered docking assembly
4
External connection
6
Internal connection
7
Front cover
8
HARMONY • TOP-MOUNT remote condensing
3
Page 4
Carefully unpack and inspect the contents of your Follett ice machine.
1/2"
1/2"
➊➋
➌➍
➎➏
Unpack
1
1. 1
Unpack ice machine
4
remote condensing HARMONY • TOP-MOUNT
Page 5
Site preparation
Prepare the installation site.
Provide drainage, water supply and electrical power to within 6 feet (2m) of ice
machine in accordance with local and national codes. Outdoor installation of
low side is not recommended and will void warranty.
2
2.1
2.1
Installation site requirements
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208264
Stock Module Identification Plate
Module No.
Product
Service No.
➋
3/8" ∅ (9,5mm)
➎
➍
➊
NEMA
5-15
1'
➌
Electrical
1/4"
➊
• 120/60/1-6 amps
Potable water supply
➋
• 10-70 psi (69-483kpa)
• 45-90 F (7-32 C)
• Follett recommends the use of an in-line water ltration system (item# 00130286)
Drain
➌
• The drain line from the ice machine must have at least 1/4" per foot pitch (6,4mm/0,3m)
Refrigeration lines
• 1000, 1400: 5/8” (15,8mm) diameter suction (insulated)
• 1650: 7/8” (22,2mm) diameter suction (insulated)
• 3/8" (9,5mm) liquid
➍
➍
➍
➎
HARMONY • TOP-MOUNT remote condensing
5
Page 6
Dispenser preparation
Prepare the dispenser.
Note: The instructions below only apply to 22" & 30" wide dispensers.
44" wide dispenser instructions may be found with the top kit.
3
3.1
Top preparation – ALL
➊
➊
All models
• Remove protective tape from gaskets
➊
3.2
Top preparation – ALL
➊
➊
➋
• Apply gaskets
• Install shuttle actuator
of dispenser top and secure with locking
nut
➌
➊
through bottom
➋
➌
3.3
Top preparation – ALL
➋
➊
• Screw 4" (102mm) extension
bottom of shuttle actuator
➋
➊
into
3.4
Top preparation – CORNELIUS
➊
➋
Cornelius models only
• Remove protective tape
• Apply gasket
➋
➊
6
remote condensing HARMONY • TOP-MOUNT
Page 7
3.5
Top preparation – LANCER
3.6
Agitation adjust. – CORNELIUS
➊
➋
Lancer models only
• Remove protective tape
• Apply gaskets
3.7
Agitation adjustments – LANCER 4500 SERIES
➋
➊
ON
OFF
➋
Cornelius models ED, DB, DF, IDC and
FLAVOR FUSION
Adjust the agitation timer located on the
Cornelius PC board to 1 second on, 1 hour
off. Note: See Cornelius manual for more
information.
PRESS IN ON
THIS SIDE TO
TURN SWITCH
OFF.
SWITCH
OFF
ROCKER
SWITCHES
(VIEW LOOKING
DOWN)
OFF
SIDE VIEW
SIDE VIEW
1
2
3
4
5
6
7
8
PRESS IN ON
THIS SIDE TO
TURN SWITCH
ON.
SWITCH
ON
SWITCH
NUMBER
3
4
SWITCH
NUMBER
5
6
7
8
AGITATION TIME
2 SECONDS
3 SECONDS
1 SECOND
4 SECONDS
OOOXXOX
X
AGITATION FREQUENCY
ATION
GIT
20 MINUTES
40 MINUTES
30 MINUTES
O
O
X
X
O
O
X
O
50 MINUTES
10 MINUTES
NO A
O
O
O
O
O
O
O
O
X
X
O
O
X
O
X
O
60 MINUTES
O
O
X
X
X
X
X
O
X = ON
O = OFF
80 MINUTES
70 MINUTES
X
X
O
O
O
O
O
X
Lancer 4500 series only
Adjust the agitation time to 1 second, and the agitation frequency to 150 minutes.
Note: See Lancer manual for more information.
90 MINUTES
100 MINUTES
110 MINUTES
X
X
O
O
X
X
X
O
120 MINUTES
X
X
X
X
O
O
O
X
130 MINUTES
140 MINUTES
X
X
X
X
X
X
O
X
150 MINUTES
HARMONY • TOP-MOUNT remote condensing
7
Page 8
3.8
Agitation adjustments – LANCER FS SERIES
Initialization Screen
(Boot Up Only)
Lancer FS-16
Ver. 0.200
Sub-CatagoryMain Menu
FS-16 Setup
Major/Minor
FS-16 Setup
Config Bonus Key
FS-16 Setup
Soda/Plain Water
FS-16 Setup
Config Dispense Only
FS-16 Setup
PC Mode
FS-16 Setup
PC Time
FS-16 Setup
Ice Stir Off
FS-16 Setup
Ice Stir On
FS-16 Setup
Sold Out
FS-16 Setup
Carb Sensors
FS-16 Setup
Ice Bin Sensors
FS-16 Setup
Valve Code Version
FS-16 Setup
Number Of Valves
FS-16 Setup
Reset Defaults No Yes
Brands Per Side
Bonus Key Setup
V:1 T:F M:S B:W
Soda/Plain Water
V:2 1:S 2:W 3:S 4:W
Dispense Delay
V:1 B1 DLY1
Set PC Mode Menu
Off On
On Time (MSEC)
OFF Time (MIN)
On Time (MSEC)
Selection Sold Out
Upper Lower
1000 500
Ice Bin Optic
12 0.104 0.104
34 0.104 0.104
1 2 3 4
On On On On
Reload Defaults?
V:1 L:2 R:1
05000
00150
01000
Sold Out #1
1000
➊
Cancel
Scrolls through Main Menu
Press "Enter" to enter sub-catagory
Moves curser to right or left
Changes value (number/letter)
Press "Enter" to enter save changes
Press "Cancel" to exit menu
2nd Sub-Catagory
Sold Out #1
Sold Out #1
V:1 B:1
Enter
Off
Lancer FS series only
• Hold down “cancel” and “left button” to get to hidden menu
• Type in code 6655
• Type in 150 minutes of off time and 1000 milliseconds (1 second of time) as the preferred
setting
Note: See Lancer manual for more information.
3.9
Agitation adjustments – SERVEND
➊
SerVend models only
No agitation adjustment required.
8
remote condensing HARMONY • TOP-MOUNT
Page 9
3.10
Dispenser diverter plate installation – CORNELIUS ED, DF and DB SERIES
ice chute
10-32 nut
➋
ice diverter
(supplied)
gasket
flat washer
gate
mounting
plate
storage bin
apply food-grade
silicone sealant
to this surface
to seal to bin gate
mounting plate
gate
➊
restrictor
plate
flange extends
into storage
bin through
gate opening
Cornelius ED, DF and DB series only
These dispensers require the installation of an ice diverter at the dispenser opening.
• Disassemble chute assembly
• Discard factory restrictor plate
• Replace with alternate diverter plate, ➋ (supplied)
➊
HARMONY • TOP-MOUNT remote condensing
9
Page 10
3.11
Restrictor plate adjustment – CORNELIUS IDC and FLAVOR FUSION
➋
adjust restrictor
plate to fully
open position
➊
Cornelius IDC and Flavor Fusion
These dispensers require the adjustment of the ice restrictor plate.
• Loosen four nuts on ice chute assembly
• Adjust restrictor plate to fully open position
• Replace four nuts and tight to 50 in lbs (max.)
➊
➋
10
remote condensing HARMONY • TOP-MOUNT
Page 11
HARMONY • TOP-MOUNT remote condensing
11
Page 12
Install the louvered docking assembly.
Louvered docking assembly
4
2.1
4.1
Louvered docking assembly
1-3/4" (44,5mm)
3" (76mm)
3" (76mm)
1000, 1400:
5/8" ∅ low pressure line
1650:
7/8" ∅ low pressure line
➋
1" (25,4mm)
Stub Typ
➊
3/8" ∅
high pressure line
• Mount louvered docking assembly
• “Rough-in” the refrigerant piping
12
➊
➋
remote condensing HARMONY • TOP-MOUNT
Page 13
4.2
Refrigerant lines
➊
• Braze supplied expandable refrigerant
lines in place
➊
HARMONY • TOP-MOUNT remote condensing
13
Page 14
Install the ice transport tube.
Ice transport tube
5
5.1
Ice transport tube
➋
Hot Water
160 F (71 C)
➊
➌
• Install supplied ice transport tube installation
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with
pliers
• Connect ice transport tube to coupling on louvered docking station
• Connect ice transport tube to shuttle actuator
before making connection to ease assembly
➊
➌
➋
14
remote condensing HARMONY • TOP-MOUNT
Page 15
Connect utilities to louvered docking assembly.
External connections
6
6.1
Water and drain
➋
➊
• Remove access panel if necessary.
• Install drain line
The rigid drain line from the ice machine
must have at least 1/4" per foot pitch
(6,4mm/0,3m).
• Install ice machine potable water
supply
• Replace access panel
➋
➊
.
HARMONY • TOP-MOUNT remote condensing
15
Page 16
Connect louvered docking assembly to ice machine.
Internal connections
7
7. 1
Ice transport tube installation
➋
➊
• Slide ice machine into louvered docking
assembly
• Insert ice transport tube all the way into
coupling and tighten nut rmly
➊
➋
7. 2
Water and drain lines
➊
• Insert potable water line into valve
• Push drain line over hose barb on
back of evaporator mount
➋
➊
➋
➋
➊
7. 3
Refrigeration lines
➊
• Rotate and braze refrigerant lines
➊
7. 4
• Remove twist tie
• Carefully pass plug thru the opening and
Power cord
plug into wall outlet
16
remote condensing HARMONY • TOP-MOUNT
Page 17
7. 5
• Position plate into opening and secure
Power cord
with supplied screw
HARMONY • TOP-MOUNT remote condensing
17
Page 18
Install front cover to ice machine.
Front cover
8
8.1
• Complete installation of condensing unit
Install condensing unit
or connection to rack system.
8.2
• Slide ice machine cover over machine
• Insert and tighten two screws through
Install ice machine front cover
➋
ensuring that tabs on back of cover
slip under louvers on back of louvered
docking assembly
cover and into louvered docking assembly
➊
➊
➋
18
NOTICE
Ice machine MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with ice machine for sanitizing instructions.
remote condensing HARMONY • TOP-MOUNT
Page 19
HARMONY • TOP-MOUNT remote condensing
19
Page 20
Horizon, Maestro, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge, RIDE and Vision are trademarks of Follett Corporation.
Chewblet is a registered trademark of Follett Corporation, registered in the US.
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
00159970R06
3/12
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