Fluke PM6685R, PM6685 Service Manual

Programmable Frequency Counter
PM6685 & PM6685R
Service Manual
This is a complementary service manual covering instruments with manufacturing numbers exceeding 840684. The principal
differences are to be found in Chapter 7 and in Chapter 8 due to a major redesign of the main PCB.
Do not dispose of the previous edition, identified by the part number, 4822 872 25012, and the publishing date, June 1996.
You may have to refer to it for information on older instruments as well as options not mentioned here.
4822 872 20106
First Edition (May 2003)
No part of this manual may be copied without the express permission of the copyright owner.
All product names are trademarks of their respective companies.
All rights reserved. Printed in Sweden.
Contents
1 Safety Instructions
2 Performance Check
General Information .........................2-2
Recommended Test Equipment ................2-2
Front Panel Controls .........................2-2
Short Form Specification Test ..................2-3
Rear Input/Output ...........................2-4
Measuring Functions .........................2-4
Options ...................................2-5
3 Disassembly
Removing the Cover .........................3-2
Reinstalling the Cover ........................3-2
PM9624 (HF Input) ..........................3-2
PM9626B (GPIB Interface) ....................3-3
PM9691 or PM9692 (Oven Oscillator) ...........3-3
4 Circuit Descriptions
Block Diagram Description ....................4-2
General ..................................4-2
Hardware Functional Description ...............4-4
Front Unit .................................4-4
Main Board ................................4-5
Rear Panel Unit ............................4-13
Optional Units .............................4-14
Software Functional Description ..............4-15
Test Routines .............................4-16
5 Repair
Preventive Maintenance.......................5-2
Calibration .................................5-2
When to Replace the Fan
(PM6685R only ) ............................5-3
Troubleshooting .............................5-4
General ...................................5-4
Safety Inspection and Test After Repair .........5-9
General Directives...........................5-9
6 Calibration Adjustments
Introduction ................................6-2
Preparation ................................6-2
Power Supply ..............................6-2
Input Amplifier ..............................6-3
Reference Oscillators ........................6-4
Other Options ..............................6-6
7 Replacement Parts
Introduction ................................7-2
Mechanical Parts............................7-3
Main Board ................................7-6
Front Board ...............................7-12
GPIB Interface (PM9626B) ...................7-13
8 Drawings & Diagrams
How to read the diagrams.....................8-2
9 Appendix
How to Replace Surface Mounted Devices........9-2
Electrostatic discharge .......................9-3
Glossary ..................................9-4
Power Supply Switchmode Module .............9-5
Circuit Descriptions ..........................9-5
Repair ....................................9-6
Calibration Adjustments ......................9-7
Replacement Parts..........................9-8
PM6685R ..................................9-12
Introduction ...............................9-12
Performance Check ........................9-12
Functional Description.......................9-12
Calibration Adjustments .....................9-13
Replacement Parts .........................9-14
This page is intentionally left blank.
Chapter 1

Safety Instructions

WARNING: These servicing instructions are for use
by qualified personnel only. To reduce the risk of electric shock, do not perform any servicing other than that specified in the Operating Manual unless you are fully qualified to do so.
Authorized service and calibration of this instrument is available through your Fluke representative. See address at the end of this manual.
Read this chapter carefully before you check, adjust, or repair an in strument.
The ground symbol on the rear panel indicates where the protective ground lead is connected inside the instrument. Never remove or loosen this screw.
When the instrument is brought from a cold to a warm environment, condensation may cause hazardous conditions. Therefore, ensure that the grounding requirements are strictly met.
Power extension cables must always have a protective ground con ductor.
-
Indicates that the operator should consult the manual.
-
Caution and Warning Statements
You will find specific warning and caution statements where neces sary throughout the manual.
CAUTION: Indicates where incorrect operating proce
dures can cause damage to, or destruction of, equipment or other property.
WARNING: Indicates a potential danger that requires
correct procedures or practices in order to prevent personal injury.
This Timer/Counter has been designed and tested in accordance with safety class 1 requirements for Electronic Measuring Apparatus of IEC (CENELEC) publication EN61010-1, and CSA 22.2 No. 1010-1, and has been supplied in a safe condition.
This manual contains information and warnings that should be fol lowed by the user and the service technician to ensure safe operation and repair in order to keep the instrument in a safe condition.
WARNING: Opening instrument covers or removing
parts, except those to which access can be gained by hand, is likely to expose high voltages which can cause death.
The instrument must be disconnected from all voltage sources before it is opened. Remember that the capacitors inside the instrument re tain their charge even if the instrument has been disconnected from all voltage sources.
-
Grounding
This instrument is connected to ground via a sealed three-core power cable, which must be plugged into socket outlets with protective ground contacts. No other method of grounding is permitted for this instrument.
WARNING: Any interruption of the protective ground
-
conductor inside or outside the instrument, or dis connection of the protec- tive ground terminal, is likely to make the instrument dangerous. Do not in tentionally disrupt the protective grounding.
-
-
Disposal of Hazardous Materials
WARNING: Disposal of lithium batteries requires spe
cial attention. Do not expose the batteries to heat or put them under extensive pressure. These mea sures may cause the batteries to explode.
A lithium battery is used to power the nonvolatile RAM in this in strument. Our world suffers from pollution, so don’t throw batteries into your wastebasket. Return used batteries to your supplier or to the Fluke representative in your country.
-
-
-
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Line Voltage
The instrument can be powered by any voltage between 90 and 265 V inal line voltages between 100 and 240 V.
n
Components that are important for the safety of this instrument may
-
only be replaced by components obtained from your local Fluke representative. After exchange of the primary circuits, perform the safety inspection and tests, as described in Chapter 5, “Repair”.
n
This instrument is protected by an ordinary 1.6 A slow blow fuse mounted inside the instrument. NEVER replace this fuse without first examining the Power Supply Unit.
without range switching. This makes it suitable for all nom
AC
Replacing Components in Primary Circuits
Fuses
-
1-2 Safety Instructions,
Chapter 2

Performance Check

General Information
WARNING: Before turning on the instrument, ensure
that it has been installed in accordance with the In stallation Instructions outlined in Chapter 3 of the Operators Manual.
This performance procedure is intended to:
Check the instrument’s specification.
Be used for incoming inspection to determine the acceptability
of newly purchased instruments and recently recalibrated in struments.
Check the necessity of recalibration after the specified
recalibration intervals.
NOTE: The procedure does not check every facet of the in
strument’s calibration; rather, it is concerned primarily with those parts of the instrument which are essential for determining the function of the instrument.
It is not necessary to remove the cover of the instrument to perform this procedure.
If the test is started less than 20 minutes after turning on the instru ment, results may be out of specification, due to insufficient warm-up time.
-
-
Preparations
Power up your instruments at least 20 minutes be fore beginning the tests to let them reach normal operating temperature. Failure to do so may result in certain test steps not meeting equipment specifi cations.
-
-
Front Panel Controls
Power-On Test
At power-on the counter performs an automatic self-test of the fol
-
-
lowing:
Microprocessor
RAM
ROM
Measuring circuits
Display
If a GPIB interface is installed, the GPIB address is displayed.
If there are any test failures, an error message is shown.
Turn on the counter and check that all segments light up on the
display and that no error message appears.
-
Recommended Test Equipment
Type of instru
ment
LF Synthesizer Square;
Power Splitter 50 W PM9584/02 T-piece Termination 50 W PM9585
Reference oscilla tor
HF signal genera tor
Pulse Generator 125 MHz Oscilloscope with
probes BNC cables 5 to 7 cables *
Table 2-1 Recommended Test Equipment.
*) Two of the cables must have 10 ns difference in delay, for ex
ample: 5 ns and 15 ns.
-
-
-
Required
Specifications
Sine up to 10 MHz
10 MHz ±0.1 Hz for standard oscillator
10 MHz ±0.01 Hz for PM9691 & PM9692
10 MHz ±0.0001 Hz for PM6685R
0.5 GHz (no presc.)
3.3 GHz (option 10)
350 MHz
Suggested
Equipment
Fluke counter with calibrated option
PM9691 Fluke PM6685R or
PM6681R Fluke 910R or Ce
sium Standard
-
Fig. 2-1 Text on the display.
Internal Self-Tests
The different built-in test routines invoked by the power-on test can also be activated from the front panel as follows:
Enter the Auxiliary Menu by pressing AUX MENU.
Select the test submenu by pressing DATA ENTRY up or
down.
Enter the test menu by pressing the ENTER key.
Selections for internal self-tests are:
1 TEST ALL (Test 2 to 5 in sequence)
2 TEST RO (ROM) 3 TEST RA (RAM)
4 TEST LOGIC (Measuring Logic) 5 TEST DISP (Display Test)
Use DATA ENTRY up/down to select TEST ALL, then press
ENTER.
If any fault is detected, an error message appears on the dis
play and the program halts.
If no faults are detected, the program returns to measuring
-
mode.
-
2-2 Performance Check, General Information
Keyboard Test
The keyboard test verifies that the counter responds when you press any key. To check the function behind the keys, see the tests further on in this chapter.
Press the keys as described in the left column and look on the display for the text, as described in the second column. Some keys change more text on the display than described here. The display text men tioned here is the text mainly associated with the selected key.
Key(s) Display Note Pass
STAND-BY Display Off Red LED
ON Backlight on
PRESET
ENTER
EXT REF EXT REF
Input A
FILTER FILTER
50 W
(2 times)
SENS (2 times)
SENS (2 times)
AUTO AUTO TRIG
PRESET
ENTER
MEAS TIME 200 DATA ENTRY 500 DATA ENTRY 200
ENTER NO SIGNAL
DISPLAY HOLD HOLD
DISPLAY HOLD
SINGLE SINGLE
FUNCTION DUTY F A FUNCTION TOT A MAN
FUNCTION DUTY F A FUNCTION FREQ A
AUX MENU RECALL
MEAS RESTART NO SIGNAL
PRESET
ENTER
CHECK 10.00000000
NULL NULL NULL 10.00000000
BLANK DIGITS
(3 times)
MENU Displays all avail
DEFAULT?
NO SIGNAL
50 W
Bar graph:
zzzzzzzz
Bar graph:
zzzzzzzzzz
Other
DEFAULT?
NO SIGNAL
DEFAULT?
NO SIGNAL
10.00000___
able functions, pro
cesses and input
controls. Selected
items are blinking.
–3
s
–3
s
–3
s
6
Hz* Start
6
Hz*
6
Hz*
counting
-
-
Table 2-2 Keyboard Test.
beside
the key
On
Default
setting
Default
setting
Default
setting
/Fail
NOTE: For the instrument to respond correctly, this test must
be carried out in sequence and you must start with the preset (power-on) setting.
* The LSD may vary. ** MENU is not disabled by setting DEFAULT; press menu again.
-
Short Form Specification Test
Sensitivity and Frequency Range
Press the PRESET key to set the counter in the default setting.
Then confirm by pressing ENTER.
Turn off AUTO.
Select IMP A = 50 W and maximum sensitivity.
Connect a signal from a HF generator to a BNC power splitter.
Connect the power splitter to your counter and an oscilloscope.
Set input impedance to 50 W on the oscilloscope.
Adjust the amplitude according to the following table. Read
the level on the oscilloscope. The counter should display the correct frequency.
Frequency Level Pass/Fail
MHz mV
1 30 10 –27
25 30 10 –27
50 30 10 –27 150 60 20 –21 200 90 30 –17 250 150 50 -13
300 150 50 -13
PP
mV
RMS
Table 2-3 Sensitivity of input A at various frequencies.
Reference Oscillators
X-tal oscillators are affected by a number of external conditions, such as ambient temperature and supply voltage, but they are also af fected by aging. Therefore, it is hard to give limits for the allowed frequency deviation. You must decide the limits depending on your application, and recalibrate the oscillator accordingly. See the Pre ventive Maintenance in the Repair chapter, Chapter 5.
Oscillator Max. tempera
Standard ±100 Hz ±5 Hz ±50 Hz
PM9691 ±0.05 Hz ±0.1 Hz ±0.75 Hz
PM9692 ±0.025 Hz ±0.03 Hz ±0.2
Rubidium ±0.003 Hz ±0.0005 Hz ±0.002 Hz
ture dependence
Table 2-4 Deviation (for PM9691 and PM9692 after a
warm-up period of 48 hours).
To check the accuracy of the oscillator you must have a calibrated reference signal that is at least five times as stable as the oscillator that you are testing, see the following table.
Press the PRESET key, then press the ENTER key to set your
counter in the Default setting.
-
dBm Input A
Max. aging
per month
-
-
Max. aging
per year
Performance Check, Short Form Specification Test 2-3
Connect the reference to input A.
Check the readout against the accuracy requirements of your
application.
Acceptance Test
n
As an acceptance test, the following table gives a worst case figure after a 30 minute warm up time. All deviations that can occur in a year are added together.
Oscillator Frequency readout Suitable refer
Standard 10.00000000 MHz
±120 Hz
PM9691 10.00000000 MHz
±1 Hz PM6685R
PM9692 10.00000000 MHz
±0.25 Hz
ence
PM9691
PM6681R
Pass
­/Fail
Table 2-5 Acceptance test for oscillators.
Acceptance Test, PM6685R
n
To fully test the accuracy of the PM6685R, a reference signal of ex tremely high stability is needed. Examples of such references are Cesium Atomic references, or transmitted signals from a nationally or internationally traceable source, like the GPS satellites.
EXT ARM INPUT
Press the PRESET key, then press the ENTER key to set your
counter in the Default setting.
Select 50 W input impedance.
Apply 10 MHz 500 mV
The counter measures and displays 10 MHz.
Press the AUX MENU key.
Press the DATA ENTRY UP/DOWN keys until the display
shows ‘Ar. Start’, confirm by pressing the ENTER key.
Press DATA ENTRY UP/DOWN keys until the display shows
‘POS’, confirm by pressing the ENTER key.
Press the ENTER key once more.
The counter does not measure.
Connect a pulse generator to Ext Arm input.
Settings for pulse generator: single shot pulse, amplitude TTL
=0-2V
Apply one single pulse to Ext Arm input.
-
The counter measures once and shows 10 MHz on the display.
, and duration = 10 ns.
PP
, (1.4 VPP) sine to input A
RMS
Recommended Test Equipment
Type Stability Model
10 MHz refer
ence
-
£ 1x10
-10
910R with satellite contact dur
ing the last 72 hours.
Test Procedure
Connect the counter to the line power.
Check that the UNLOCK indicator turns on, and then turns off
again within 6 minutes after connecting line power.
Connect the 10 MHz reference signal to input A of the counter.
Select FREQUENCY A measurement.
Select 2 s measuring time.
Check that the displayed frequency is 10.00000000 MHz
±0.05 Hz £ 10 minutes after connection to line power.
Rear Input/Output
INT REF Output
Connect an oscilloscope to the 10 MHz output on the rear of
the counter. Use coaxial cable and 50 W termination.
The output voltage is sinusoidal and should be above 2.8 VPP.
EXT REF Input
Press the PRESET key, then press the ENTER key to set your
counter in the Default setting.
Apply 10 MHz sine to input A equipped with a T-piece and to
Ext Ref input at the rear, terminated with 50 W. Amplitude on 10 MHz signal; 200 mV
Press the Ext Ref key.
The display should show 10.000000006Hz ± 5 LSD.
, (560 mVPP)
RMS
Measuring Functions
-
Preparation for Check of Measuring Function is as follows:
Connect a 10 MHz sine wave signal with 2.0 VPPamplitude
via a T-piece to Input A.
Connect a cable from the T-piece to Input E (Ext Arm) at the
rear.
Select the measuring function as in the ‘Selected Function’ col
umn and check that the counter performs the correct measure ment by displaying the result as shown under the “Display” column in the following table.
Selected Function Display Pass/ Fail
PRESET
ENTER
IMPA50W 10 MHz
Non AUTO 10 MHz
PER A 100 ns
RATIO A/E 1.0000000 PWIDTH A 50 ns
TOT A MAN
DISPLAY HOLD Start counting DISPLAY HOLD Stop counting
DUTY FACT 0.500000
AUTO 0.500000
DEFAULT?
10 MHz
2)
1)
2)
2)
2)
1)
1)
Table 2-6 Measuring functions check.
1) Value depends on the symmetry of the signal.
2) Exact value depends on the input signal.
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2-4 Performance Check, Rear Input/Output
Options
Prescaler
This extra HF input (PM9624) is easily recognized by its front panel connector (Input C, type N).
EX T REF
Fig 2-2 Connect the output of the signal generator to the HF
Required Test Equipment Suggested Specification
HF signal generator 3.3 GHz
Table 2-8 Test equipment for 3.0 GHz HF input.
Connect the output of the signal generator to the HF input of
the counter.
Connect the 10 MHz REFERENCE OUT of the generator to
the REFERENCE IN at the rear panel of the counter.
Setting for the counter after Preset.
Function = FREQ C.
EXT REF.
Generate a sine wave in accordance with the following table.
Verify that the counter counts correctly. (The last digit will be
unstable).
Table 2-7 Sensitivity of the PM9624 HF input.
input of the counter.
Frequency Amplitude Pass/Fail
MHz mV
100-300 20 –21
-2500 10 –27
-2700 20 –21
-3000 100 –7
RMS
dBm
Performance Check, Options 2-5
This page is intentionally left blank.
2-6 Performance Check, Options
Chapter 3

Disassembly

The terms in the following figure are used in all descriptions in this manual.
To p
Left
Front Bottom
Fig. 3-1 Designations used in this manual.
The PM6685 is available with a number of options and accessories. The labels on the rear panel of the counter identify the options and accessories included. If there are no labels, the counter contains an uncompensated crystal oscillator and no options. The following la bels exist:
PM9624 3.0 GHz HF input
PM9691 High-Stability Oven Oscillator
PM9692 Ultra-High-Stability Oven Oscillator
PM9626B GPIB Interface
The location of these optional parts is illustrated in Fig.3-2.
GPIB interface
Power Module
G1
Optional oscillator
Rear
Right
Removing the Cover
WARNING: Do not perform any internal service or ad
justment of this instrument unless you are qualified to do so.
WARNING: When you remove the cover you will ex
pose high voltage parts and accessible terminals which can cause death.
WARNING: Although the power switch is in the off
position, line voltage is present on the printed cir cuit board. Use extreme caution.
WARNING: Capacitors inside the instrument can hold
their charge even if the instrument has been sepa rated from all voltage sources.
Make sure the power cord is disconnected from the counter.
Turn the counter upside down.
-
Loosen the two screws (A) at the bottom and the two screws
(B) in the rear feet.
Grip the front panel and gently push at the rear.
Pull the counter out of the cover.
A
Fig. 3-3 Remove the screws and push the counter out of
the cover.
A
B
B
-
-
-
-
HF input
Main board
Front panel
Fig. 3-2 Location of the boards in the counter.
Reinstalling the Cover
Gently push the counter back into the cover.
Turn it upside down.
Install the two screws (A) at the bottom.
Install the two rear feet with the screws (B) to the rear panel.
PM9624 (HF Input)
Disconnect the power cable.
Remove the cover from the counter.
Disconnect the cable from the mini-coax connector (A) on the
HF input.
Press the clips (B) apart and lift the HF input pca straight up
and out.
3-2 Disassembly, Removing the Cover
When installing the HF input, make sure that the connector
pins fit exactly in the holes in the connector housing (C).
A
B
C
B
PM9691 or PM9692 (Oven Oscillator)
Disconnect the power cable.
Remove the cover of the counter.
Remove the two screws (A) holding the oscillator to the main
pca from underneath.
Press the clip (B) gently to the front of the counter and lift the
oscillator straight up.
Make sure that jumpers J14 and J15 are set in the correct posi
tion.
When fitting the oscillator, make sure that the connector pins
fit exactly in the holes in the connector housing.
A
-
Fig. 3-6 Removing the HF Input.
PM9626 (GPIB Interface)
Disconnect the power cable.
Remove the cover from the counter.
Loosen the two screws (A) holding the GPIB interface to the
rear panel.
Disconnect the interface cable from P103.
Move the GPIB interface pca toward the front of the counter
and lift the pca supports out from the “keyholes” (B) on the main PCA.
A
B
B
Fig. 3-5 One of the two screws holding the oven oscillator
in place.
A
Fig. 3-4 Loosen the two screws in the rear panel and dis
engage the board from the keyholes.
-
Disassembly, PM9626 (GPIB Interface) 3-3
This page is intentionally left blank.
3-4 Disassembly, PM9691 or PM9692 (Oven Oscillator)
Chapter 4

Circuit Descriptions

Block Diagram Description
General
The PM6685 Frequency Counter consists of three main units:
Front unit
Main board unit
Rear panel unit
The following options can be added:
GPIB interface including analog output (PM9626B)
Prescalers 1.3 GHz (PM9621), 3.0 GHz (PM9624)
Oven-controlled crystal oscillators (PM9691 or PM9692)
Rack mount adapter (PM9622/02)
Battery option (PM9623)
The chassis of the counter consists of a front piece molded in alumi num, an aluminum rear panel, and two profiled aluminum rods that hold the front and rear panels together. This unit can be slid into the aluminum cover of the instrument.
The front unit contains all functions needed for the user communica tion. It is connected to the main board unit with a flat cable, and the
molded front unit is fixed to the two profiled aluminum rods with screws.
The main board unit consists of a PCB mounted on two profiled alu minum rods. Most functions, such as the following, are placed on the main board:
Input amplifiers with trigger level circuits
Power supply
Measurement logic
Microcomputer circuitry
Some outputs, such as the trigger levels and probe compensation view outputs are directly mounted on the main board.
The rear panel unit is of aluminum with a number of mounted con
-
-
nectors. Most of the connectors are soldered directly to the main board. The rear panel is fixed to the two profiled aluminum rods with screws.
-
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4-2 Block Diagram Description
Optional oscillator
A
X2 EXTC
INTREF
10 MHz out
G
B2
E
External arming
÷2
EXTREF A
A2
C
HF input
GET
D
A
External reference
Input Amplifier
U29
Counter
ASIC
Micro-
computer
Trigger DAC´s
Local preset
Reset circuit
HSI.0
RESET
U11
2
IC
PWM
Gate LED
Display
Analog output
Option 80
Power supply
C
90-265 V
+5V +12V
GPIB option
+7V
-5.2V
Keyboard
Fig. 4-1 PM6685 block diagram.
Block Diagram Description 4-3
Hardware Functional Description
Front Unit
LCD Drivers
U201 Driver 1
SCL
SDA
PC F8 576
Sync.
U2 02 Driver 2 PC F8576
Fig. 4-2 Front panel LCD drivers.
An LCD and two LEDs are used as indicators. The LCD is used to show both the measurement result and the state indicators of the in strument setting. The LEDs show standby and gating.
The LCD has 158 segments that are multiplexed with a ratio of 2:1. Two parallel and synchronized LCD drivers (U201 and U202) are used. They are connected with a serial I on the main board. The clock frequency of the drivers is approxi mately 140 kHz, set by R201. The VLCD pin is connected to GND on the main board.
The LCD is provided with a backlight, an LED array integrated into one component. Its current consumption is set by the resistors R204-R207. The backlight dissipates approximately 1.5 W .
Backpl. 0
Backpl. 1
LC D
1 58 segment s
2:1 Multiplex
2
C bus to the microcomputer
Keyboard
Main Board
U11
AD0-AD7 H0-H3
CPU
HS1.0
P1.1
P1.0
-
Fig. 3 Keyboard scanning.
-
The front panel pushbuttons are connected in a matrix. The scanning signals H0 to H3 come from the main board. If a push button is pressed and H0 to H3 is high, one of the output signals V0 to V7 will be high. The STAND-BY/ON and LOCAL-PRESET buttons are not part of the scanning but are connected directly to the main board.
The front unit is fixed to the main board unit with three screws. The electrical connection is made with a 40-lead flat cable to the main board.
U13A
Latch
U14A
Latch
AD0-AD7
Keyboard & Display
Board
V0-V7
LOCAL/PRESET
SCL SDA
4-4 Hardware Functional Description
Main Board
Introduction
Components not necessary for explaining the function are omitted from the figures in this chapter. For the complete set of components, see the circuit diagrams in Chapter 8, Drawings and Diagrams.
Input Amplifier
The input amplifier has 300 MHz bandwidth and is of the split-band type. It contains four main stages: the signal adaptation stage, the im pedance converter stage, the comparator stage, and the buffer stage.
Signal Adaptation
n
This part of the amplifier contains:
50 W/1 MW impedance selector
x1/x11 attenuator
Voltage limiter
50 W /1MW Impedance Selector
K2
C2
R6
J1
R1
K1
R7-R17
C1
R2 R3-R5
R22-R23
R18
K3
R19­R20
R24­R26
C3
To Voltage li mi te r
R27­R28
selected if the relay is open. Depending on selected attenuation, the 1MW input impedance is determined by different combinations of resistors.
In x1 attenuation mode (K2 is closed and K3 is open) the impedance is determined by resistor network R22 to R28.
In x11 attenuation mode (K2 is open and K3 is closed) the same net
­work as in the x1 case is involved plus the resistors R3 to R5 and R18 to R20.
The input capacitance in parallel with 1 MW is 24 pF at x1 attenua
-
tion and 12 pF at x11 attenuation.
-
The series resistor R1 immediately after the selector serves both as current limiter together with the voltage limiter (see below) and as impedance matching resistor. The resistor also improves the Volt
­age-Standing-Wave-Ratio (VSWR) of the amplifier input.
x1/x11 Attenuator
The x1 attenuator consists of a resistive low-frequency divider, which reduces the input signal by a factor of 2, and a capacitive high-frequency divider. The attenuator is formed by the resistors R22-R23 andR24-R26 in parallel with R27-R28. The capacitive part is formed by the variable capacitor C2 in parallel with R22-R23, and the parasitic capacitance across R24-R26.
The capacitive attenuator is adjusted via variable capacitor C2 to the same attenuation value as the resistive attenuator.
The x11 attenuator also consists of a resistive low-frequency divider and a capacitive high-frequency divider. The resistive part is formed by R1-R5, and R18-R20 in parallel with 1 MW (the x1 attenuator im pedance). The capacitive divider is formed by the variable capacitor C1 and the parasitic capacitance at the node where R5, R18 and R22 meet.
-
Fig. 4-4 Impedance selector and 1X/11X attenuator.
The 50 Wor1MW impedance modes are selected by relay K1. 50 W is selected via the resistors R7 to R17, if the relay is closed. 1 MW is
Input A
Imp. Att. Limiter
Imp.
Conv.
Trigger level Comp I
Trigger level Comp II
Resistors R2 and R6 improve the frequency response.
LP
filter
Comp-
arator
Flip­Flop
Comp-
arator
÷2
Buffer
Buffer
A
A2
Fig. 4-5 Input amplifier block diagram.
Hardware Functional Description 4-5
Voltage limiter
p
+5
and D3 to clamp positive voltage and resistor R36 plus the diodes D2 and D4 to clamp negative voltage. The clamp voltage is approxi mately ±2.1 V for low frequency signals. At high frequency the clamp voltage rises to approximately ±2.3 V.
-
R35
D3D1
From Attenuator
D2
R36
-
To Impedance converter stage
D4
Fig. 4-6 Voltage limiter.
A voltage limiter that protects the impedance converter against overvoltage is placed between the attenuator and the impedance con verter. The voltage limiter consists of resistor R35 and the diodes D1
Impedance Converter Stage
n
The analog signal from the input stage is fed to an amplifier stage where split-band technique is used to get good frequency response over a wide range. This means that the high-frequency contents of the signal are fed to a high-impedance AC-coupled FET transistor stage Q1. The low-frequency contents are fed to a DC-coupled oper
­ational amplifier stage with negative feedback from the output of the converter stage buffer. The low-frequency path handles frequencies up to approximately 5 kHz.
The high-frequency signal is fed to the gate of Q1. The high imped
­ance at the gate is converted to a low impedance at the source. The source is connected to the base of HF transistor Q2, the summing point for the two signal paths.
To make the FET work well in its active region within the whole dy
­namic range, the FET drain is supplied with +7 V via resistor R42.
The low-frequency signal is divided by the two resistors R27 and R28 before it is coupled to the input pin #2 of the operational ampli fier U1. The resistors R37 and R38 at the operational amplifier out
-
­put pin #6 center the output swing, and capacitor C6 stabilizes the operational amplifier stage.
-
The low-frequency path goes from the operational amplifier to the base of transistor Q3, the collector of which is connected to the base
Fr om Pr o t ec t io n ci rcu its
R27
R28
R32
C13
R33
R29­R30
R31
C5
+7 +5
R42 R43
Q1
-5.2
R37
R38
-5.2 -5.2 -5.2 -5.2 -5.2
Q3
C6
+5
Q2
R105
R46
R47
Q13
C20
R50
K4
L1
C18-
Q4U1
C19
K4
R106
U8
To
+
-
+
-
Flip-Flo
Trig Level
Fig. 4-7 Impedance converter.
4-6 Hardware Functional Description
of transistor Q2. This point is common to the high and low frequency paths.
A buffer amplifier with high driving capacity is used to get a linear output in the 100 W load resistor R106 over a swing of 2 V. This am plifier consists of a driver stage Q2, an output stage Q13, and a cur rent generator Q4.
From the output of this second amplifier stage, the signal is fed back to theop amppin 3via thedivider chainR29 toR32. Thetrimmer po tentiometer R31 sets the gain of the low-frequency path equal to the high-frequency gain of about 0.9. Capacitor C5 is connected to oper ational amplifier pins #1 and #8 to achieve stable operation. The trimmer potentiometer R33 between pins #1 and #5 on the opera tional amplifier is used for adjusting the offset voltage of the opera tional amplifier.
The channel A filter connected to the output of the second amplifier stage isa 100kHz low-pass LC filter. It consists of the coil L1 and the two capacitors C18 and C19 in parallel. The filter is controlled by the relay K4. The filter output is connected to the input of the comparator stage.
Comparator Stage
n
The comparator stage converts the analog signal from the impedance converter stage to a square wave. This circuit consists mainly of the high-speed integrated comparators U8A and U8B plus a separate trigger level circuit connected to the comparators at pins 9 and 13 via resistors R87 and R88.
The trigger level circuits, which are described later, generate a DC level in the range of approximately æ1.6 V. This covers a dynamic range of 6.4 V since the input signal is divided by a factor of 2 before
-
-
-
-
-
-
it reaches the comparator.
The counter is provided with adjustable hysteresis, i.e., it is control lable via the front panel or GPIB. The circuitry for setting the hyster esis consists of the resistor network R91 to R96, supplied with +5 V and –5.2 V. It is connected to the latch enable inputs of the compara tor, pin 5 and 7 for Comparator I and pin 17 and 15 for Comparator II.
The input signal is fed to both comparators, the outputs of which are used for setting/resetting the Flip-Flop U9.
Buffer Stage
n
Before the signal is fed further into the ASIC U29, it has to be level-shifted by a buffer stage. The negative ECL logic levels (~ –0.9 V to ~ –1.7 V) from U9 pins 17 and 18, are converted to a
single-ended signal with CMOS logic levels ( ~ 5 V to~0V).
The buffer is a differential amplifier consisting of the two transistors Q32 and Q33 whose bases are fed differentially from the two com parator outputs. Resistor R304 serves as a current generator that is switched alternately to the two collector resistors R296 and R297.
-
-
-
-
Trigger Level Circuits
The trigger level circuits generate the trigger voltage levels to the in put comparators. The trigger level range is –3.2 V to + 3.2 V with a maximum resolution of 0.6 mV. The input amplifier attenuation is
-
TP27 TP26
Trig ger Level I
Input signal
Tri gger Level II
+5
B A
R92
C
D
R93
E
R91
F
R94
R96
-5.2
R87
B
A
G
U8A
+
-
U8B
+5
R296
U9
D
Flip ­Flop
E
U9
Q32
F
R297
Q33
F
To Counter circuits
G
R88
C
+
-
R304
Fig. 4-8 Comparator flip-flop and buffer stages.
-5.2
Hardware Functional Description 4-7
approximately 2 times. The trigger level circuits generate a DC level that has the same attenuation. This means that the output of this cir cuit has a range of –1.6 V to +1.6 V with a resolution of maximum
0.3 mV. Adual 8-bit DAC is used. The DACs only generate voltages between 0 and +1.6 V, but by using a X2 amplifier and an offset shift of 50%,the voltagerange of –1.6 Vto +1.6V is achieved. The supply voltages to the trigger level circuits are filtered by R and C to prevent noise originating in the digital circuitry from influencing the trigger levels. The ground plane under the trigger level circuits is separated from the rest of the ground plane, and the planes are connected only at the front of the counter.
The trigger level circuits consist of the following:
­Resistor network R57 to R68 for generating the reference volt
-
ages 0.04 V, 0.22 V, 0.59 V, and 1.6 V.
Three multiplexers (U3) to select one of the levels. With this
arrangement there is a total trigger level range of –1.6 V to +1.6 V.
A double DAC (U4).
Two current-to-voltage converters U6. These circuits convert
the current at the IOUT pins of the DACs to a voltage. This signal has a range of 0 V to approximately 1.6 V.
Two amplifiers, U7, with an amplification of X2, to generate a
signal with a range of 0 V to 3.2 V. Resistors R69 and R70 set the reference voltage to the amplifier to get the 50 % offset shift. To get exact voltages, 0.5 % precision resistors are used: R73-R75, R78-R79 and R80-R82, R85-R86.
The zero adjust of the trigger levels is done with trimmer po
-
tentiometers R69 and R70 connected to the amplifiers in U7.
Two low-pass filters R87-C29 and R88-C30.
AD0-AD2
1.6V
0 .59V 0 .22V 0 .04V
U3
AD0- A D8
U4
D0- D7 +DACA
VREFR FB
IOUT
VREFR FB
IOUT
U6
U6
R73-R74
R75
R69
R80-R81
R82
R70
+5
-5.2
+5
-5.2
Trig ger lev el Comp I
R78-R79
U7
R87
C29
Trig ger l evel
Comp II
R85-R86
U7
R88
C30
Compar ator I
Comparator II
Fig. 4-9 Trigger level circuits.
4-8 Hardware Functional Description
Power Supply
General survey
n
The power supply generates four regulated DC supply voltages to the counter, as well as some other supply voltages for special purposes. The power supply block also contains the ON/STANDBY logic.
The main building block of the power supply is a primary switch mode power module (U39). The line power AC voltage (90 V to 265 V) is rectified to a DC voltage before it is fed to the power mod ule.
After a line power filter in the power inlet, a fuse of 1.6 AT and an NTC resistor protect the power supply. The fuse F1 should only blow if a catastrophic error occurs on the primary side of the power supply. A short-circuit on the secondary side should not affect the primary side. To minimize the inrush current to the capacitors at the connec tion of the power cord, an NTC resistor (R148) is used. The resis
tance is 15 Wwhen the resistor is cold but decreases to a few ohms as it is warmed up by the steady-state current.
The AC voltage is rectified in the bridge rectifier D9 and filtered in C64. C65 suppresses noise from D9. L6 and C82-C83 serve as a fil ter at the input of U39.
All inputs and outputs of the power module have HF chokes. The module is mounted with distance washers on the main board.
-
-
-
From the module there are three DC voltages outputs. One of those is regulated (+ 5 V) and the others are unregulated. These voltages will vary with input line voltage, the current at+5V,andattheunregu lated voltages. The output marked +15 will be approximately +18 V, and the output marked –7 will be approximately –8 V. The outputs are filtered; HF is filtered by C70-C73, and LF is filtered by L7-L9 and C74-C76.
-
-
On
Stand by
ains Inlet M
D9
Filter&Fuse
U42
U
U40B
U39
R156
-7
+5
+15
Power Module
Q14
U43
U
R149-R155
U
U41
J15
K5
R130-R145
K5
U
U21A&Q17
+12 V*
-5.2 V
+5 V
Q5-Q6
+12 V
+7 V
Fan
PM6685R
only
Fig. 4-10 Power Supply.
J31
+-
*) for ON/STBY control & OCXO
Hardware Functional Description 4-9
Function
n
The three DC voltages from the power module are used for generating the following four supply voltages in the counter:
+5 V
Regulated +5 V from the power module is used directly.
–5.2 V
–7 V is used, with regulator U43.
+12 V
+15 V is used, with regulator U41.
+7 V
Stabilized +12 V is used, with regulator U21A and Q17.
temperature sensor, controls the speed by applying a variable refer ence voltage to the fan voltage regulator U42.
Counter ASIC
The main part of the counting logic is integrated in a CMOS ASIC specially designedfor theFluke MultiFunctionCounter series.There are also analog blocks included in the 100 pin QPF package.
MUX
The MUX block is a switchboard for incoming and internal signals involved in the measuring process. Some signals are divided by 2 to make it possible to measure higher frequencies. The trigger slope is controlled by the MUX block as well. Atrigger edge detector senses the presence or absence of comparator pulses and controls the trigger level DAC’s in the TLDAC block. These functional units form an es sential part of the Auto Trigger System.
-
-
The following supply voltage is used for a special purpose:
+12 V*
This voltage comes directly from the +12 V regulator U41and will be present as soon as the power cord is connected, regardless of the po sition ofthe ON/STANDBY switch. It is used for the ON/STANDBY control logic and for supplying an optional OCXO in STANDBY to avoid the long warm-up time otherwise needed to obtain maximum accuracy.
At stand-by, the four main supply voltages are switched off, but as described above, some parts of the instrument should not be diconnected. Therefore the power module will never be switched off. The PM6685 has consequently only a secondary power switch.
A relay (K5) disconnects the load on the +5 V and –5.2 V at stand-by. Because the power module must always have a load on the regulated voltage, seven bleeder resistors R149-R155 are always connected to +5 V via J15. At stand-by the counter only needs +15 V, so a dummy load consisting of R130-R145 is connected to the power module by means of the relay K5 in order to stabilize the operation of the switchmode converter.
+5 V controls the switching on/off of +12 V and +7 V. When +5 V is on, Q6 and Q5 will conduct, i.e. +12 V will be on. If there is no +5 V, Q6 and Q5 will be off, thus blocking the +12 V.
The ON/STANDBY logic controls relay K5, which operates as de scribed above. It is also possible to open the relay by changing the position of J16.
The ON/STANDBY logic consists of the RS (set-reset) flip-flop U40B that is controlled by the ON/STANDBY button on the front panel. Pressing STANDBY will apply a high voltage (+12 V) to the set input. The inverting output of the flip-flop will be low, discon necting K5 via Q14. Pressing ON will give a high voltage (+12 V) on the reset input. The inverting output of the flip-flop will be high, engaging K5. Inserting the power cord into the power inlet will cause a pulse on the reset input, via C35. The microcomputer can disable the ON/STAND-BY button via Q12 and Q7. This is done in remote mode and during RAM-testing. A high level on the base of Q12 en ables STAND-BY, a low level disables it.
The STAND-BY indicator on the front panel is controlled by the +5 V via Q16. +5 V off lights the STAND-BY LED that is fed by the uninterruptible +12 V*.
+5 V also indirectly controls the fan in the PM6685R. It is a 12 V DC fan that operates only if +12 V is on. An NTC resistor, serving as a
OSC
The oscillator block generates, selects, and distributes the reference clock for the circuit. The active semiconductors of the standard oscil
-
lator are included in this block. The crystal is connected to pins X1 and X2. A TCXO or OCXO is connected to X2 only. An external ref erence clock is connected to EXTREF. The PWM signal generated at OTRIM controls the frequency of the reference oscillator after exter nal integration.
-
-
-
PG
A built-in pulse generator having the 10 MHz clock as a reference can generate pulses with controllable duration and repetition rate at the OUTPUT connector. The level is fixed TTL.
RTC
A real time clock not used at present.
TLDAC
This block contains two 10-bit DAC’s generating the trigger levels for the input comparators, VOUTA for channel A and VOUTB for channel B. An external reference voltage is connected to V+REFA and V+REFB.
HO
The Hold Off block can manipulate the internal measuring signal X
-
-
-
in several ways. One operating mode simulates a low pass filter (nor mal hold off), another mode is used in burst measurements.
The following blocks (SYNC, STST, CNTS and MCTRL) form the actual measuring logic in the ASIC. Three types of measurements can be made in this MEAS block:
Continuous measurements (frequency, ratio and period average). Not used at present.
Controlled measurements (time interval, period single, pulse width, frequency, totalize gated, totalize start-stop, and ratio).
Totalize manual.
SYNC
The SYNC block synchronizes the actual measurement with certain internal or external events like measuring time and arming signals.
-
STST
The start and/or the stop of the measurements are controlled by this block. External events can be used to define the exact moments.
4-10 Hardware Functional Description
EXTC
BURST
TRA TRB
VCCO GNDD1 GNDD2 GNDD3 GNDD4
GET
SB SA
OKD
CLOCK
RE S ET
Inter-
polator
FNb
FNa
I
I
CY 1 CY 2
VC CG GNDG VR EFA D
IR ES IN TP1 IN TP2
IN TS1
OK a
OKb
IN TS2
A2
A
SR
B
B2
P
MUX HO SYNC CNTS
X Y
HODLYX HODLYY
CL O C K
S TAAR M STO ARM
STAD LY
STO DL Y
TI ME MREF FREQC MCLK PGARM
PCL
PGT RIG
X Y
HODLYX HODLYY
HO S X HO S Y
XH YH
XH YH
CLOCK ST O P
ST AR T
HO S X HO S Y
STA AR M STO A RM
STA DLY STO DL Y GET TOTSTA STA
TOTSTA
GATEO
STOP
STAR T
STST
STA
R1 R2
L1 L2
R1 R2 L1 L2
I
INTB INTA
NB
FND
F
OKA
FNC
OKB
FNA
I
OK C
I
I
X1 X2
V+R EFO
OTRIM
V- REF O
EXTREF
MTC XO IN TR EF
OUTMUX
MPCL K
PH1
PH2 VCCB GNDB VCCC
GNDC
GNDA VCCA VCCX +5
OSC
RTC
+5
PGOUT
TI ME
MREF
FREQC
MCL K
PGR EF
PG
PGR EF
PGT RIG
PGA RM
PGOUT
PG
Fig. 4-11 Counter ASIC, block diagram.
CNTS
Two 32-bit binary counters count external events or keep track of the time.
Interpolator
This block is not used at present.
MCTRL
The different events in the measurement cycle of the ASIC are timed by this block.
MPI
This is the microprocessor interface block. The bus width is 16 bits, AD0 toAD15. Interruptsto themicroprocessor are generated at INT.
GET
The GET signal from an optional GPIB interface can control the start of a measurement.
External Interpolator
n
The X-POLATOR unit is connected directly to the internal interpolator in the ASIC. It is used for increasing the time resolution beyond the limits set by the reference clock period of 100 ns. An er ror pulse is generated in the SYNC block. Its width is determined by the difference between an external event on an input channel and the next clock pulse. This pulse controls a current generator charging a capacitor. When the pulse has expired the voltage across the capaci tor is A/D converted and the value is added to the result. There are two interpolators, one for the start event and one for the stop event.
RTC
RTC
RTCX1
-
-
MCTRL
FI N1
DMAR
TLDAC
DMABR
CS RS SS
PCL
OK
MCL K
MPI
C1
C3
CS
A16
A18
ALE
VBAT
RTCX2
LARMN
RDN
AD0-AD15
A17
WR L N
WRHN
INT
A19
S1N
HO L D N
S2N
HLDAN
QDM AN
C2
S4N
S5N
S3N
FIN MTIM E
V+R EFA VOU TA V- REF A V+R EFB VOU TB V- REF B VC CE GNDE
VC CF GNDF
C4
They are calibrated over the possible error pulse range to allow for any aberrations from the theoretical linear behavior.
Oscillator Circuits
CPU Oscillator
n
The microcontroller U11 is clocked at 12 MHz. The crystal B1 is connected to the XTAL inputs of the microcontroller.
n
Reference Oscillators
A 10 MHz crystal oscillator is used as the reference for the measur ing logic. If a stable external 10 MHz reference is available, it can be connected to REF IN on the rear panel and selected by means of the EXT REF button on the front panel.
In addition to the standard crystal oscillator there are two optional oven-controlled crystal oscillators (OCXO) to choose from.
Standard
The uncompensated standard oscillator consists of the crystal B2, C109, C113-C115, R209 and R211. C115 is used for manual adjust ment of the frequency when the calibration tolerance has been ex ceeded. Theactive circuitryis builtinto theASIC U29and is accessi ble via the pins marked X1 and X2.
OCXO
If one of the OCXOs is mounted, the standard oscillator has to be in activated by moving the jumpers J23 and J25 to their alternative po sition. These oscillators are connected to J24 and are self-contained
-
-
-
-
-
-
Hardware Functional Description 4-11
units with facilities for coarse and fine adjustment. They are fixed to the main PCB with two screws. The output signal is AC-coupled to the X2 pin on U29 via C107.
External
This input consists of an AC-coupled line receiver with Schmitt trig ger function (U28) and is protected against excessive voltage excursions by a resistor-diode network. The output signal from U28 has CMOS logic levels and is connected to the EXTREF pin on the counter ASIC U29.
Logic
Microcomputer Circuits
n
Microcontroller
The microcomputer circuitry consists mainly of the microcontroller U11, an Intel 16-bit CMOS 80C196, RAM (U22A), and EPROM (U23A). The microcontroller is clocked at 12MHz. The data and ad dress lines AD0 to AD15 are shared by means of multiplexing. Therefore the addresses are stored in the latches U16A and U17A. The ALE signal (Address Latch Enable) enables the latches.
UVEPROM
The main program is stored in U23A that is mounted in an IC socket, making it easy to update and customize the instrument firmware by changing the EPROM.
EEPROM
Front panel settings, GPIB address and certain other data that are not changed frequently, e.g. information in the Protected User Data Area, are stored in U12A which does not need battery backup.
Reset Circuit
A special reset circuit, the power supply supervisor U10, is included in the design. If the +5 V supply line becomes lower than 4.5 V, the reset output pin 5 goes low and the microcontroller will start over. The length of the reset pulse is set by C88; 2.2 µF gives a pulse of ap proximately 30 ms. U10 also controls the reset pulse during power-up so that the microcontroller will be initiated correctly.
Keyboard Scanning
n
Main Board Keyboard & Display
U11
-
AD0-AD7 H0-H3
CPU
P1.0
HS1.0
P1.1
-
U13A
Latch
U14A Latch
AD0-AD7
Board
V0-V7
LOCAL/PRESET
SCL SDA
Fig. 4-13 Keyboard scanning.
The keyboard scanning is done in two modes. The first mode is ac tive aslong asno buttonhas beendetected asdepressed. Then all out
-
­puts of U13A are set high, and the latch U14A is read. If no button has been depressed, all outputs are low. This check is done at every timer interrupt in the microcontroller, every 25 ms. If a button is depressed, one of the output bits is high. When this event is detected, mode two is entered. The outputs of U13A must be set high one after the other to find the specific button. When found, only this button will be checked, so other simultaneously depressed buttons will not be recognized. The depressed button must stay down for several timer interrupts before action is taken. After the button has been rec
­ognized, the timer interrupt SW will be waiting for the button to be released. The button must be released for several timer interrupts be
-
fore the keyboard scanning returns to mode 1. Then the search for
-
other activated buttons can be resumed.
The following three buttons are not scanned in this way:
The ON button is connected to the ON/STANDBY logic in the
power supply.
CPU Latch
Key-
board
Latch
rd
GPIB
Fig. 4-12 Microcomputer circuits, block diagram.
4-12 Hardware Functional Description
RAM
Address Bus
UV
EPROM
OM
Address & Data Bus
2
ICBus
EE
PROM
Counter
ASIC
LCD
Drivers
LCD
The STAND-BY button is connected to the ON/STANDBY
logic in the power supply.
The LOCAL/PRESET button is connected directly to input pin
24 on the microcontroller U11. Pressing this button sends an interrupt to a special handler in the SW.
Rear Panel Unit
The rear panel contains the following connectors
INPUTS:
External reference input D - REF IN (BNC)
External arming input E - EXT ARM (BNC)
Power supply inlet including EMI filter
OUTPUTS:
Internal reference output G - 10 MHz OUT (BNC)
If a GPIB interface is installed in the device, it is mounted on the rear panel and connected to the main board with a flat cable.
Besides the normal standard GPIB connector, this optional unit also has a BNC connector capable of outputting an analog representation of any three consecutive digits on the display.
There is also a 6 SPST DIP switch on this unit for setting the default GPIB address.
ON
ANALOG OUT
P M962 1 P M962 3 P M962 4 P M962 5
OF F
168 421 A DDRE S S
I E E E 4 88 / I E C 62 5 IN T ER F A C E SH 1, AH1, T 5, L4, SR1,
RL1, DC1, DT 1, E 2
PM9626 PM9678 PM9690 PM9691
10M Hz O UT RE F I N E XT AR M
GDE
PM9628 /85 P M9697 _______ _______
EXT SUPPLY
12-24V DC
-I NT -S T BY BAT T ERY
-EX T /L I NE
POWE R
90 V - 26 5V
PRIMARY FUSE
1.6AT
INSIDE
Fig. 4-14 Rear panel.
Hardware Functional Description 4-13
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