Fluke 9102S/725-KIT User manual

Page 1
9102S
Dry-Well Calibrator
Users Guide
9102S___ugeng0000
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Limited Warranty & Limitation of Liability
warrants that software will operate substantially in accordance with its functional specications for 90 days
and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption. Fluke does not warrant calibrations on the Field Metrology Well.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repairs/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke’s warranty obligation is limited, at Fluke’s option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center or send the product, with a description of the difculty, postage, and insurance prepaid (FOB Destination), to the nearest Fluke au­thorized service center. Fluke assumes no risk for damage in transit. Following warranty repair, the product
will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that the failure was
caused by misuse, alteration, accident or abnormal condition or operation or handling, Fluke will provide an estimate or repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return
transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTH­ER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL. OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT, RELIANCE OR ANY OTHER THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or
limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court of compe­tent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Specifications subject to change without notice. • Copyright © 2005 • Printed in USA
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i
Table of Contents
1 Before You Start .......................................................................1
1.1 Introduction ............................................................................................... 1
1.2 Symbols .................................................................................................... 2
1.3 Safety Information ..................................................................................... 3
1.3.1 WARNINGS ...............................................................................................3
1.3.2 CAUTIONS ................................................................................................5
1.4 Authorized Service Centers ...................................................................... 6
2 Specications and Environmental Conditions ......................9
2.1 Specifications ........................................................................................... 9
2.2 Environmental Conditions ......................................................................... 9
3 Quick Start .............................................................................. 11
3.1 Unpacking .............................................................................................. 11
3.2 Set-up ..................................................................................................... 11
3.3 AC Power Operation ............................................................................... 11
3.4 DC Power Operation ............................................................................... 12
3.5 Setting the Temperature .......................................................................... 12
4 Parts and Controls .................................................................13
4.1 Rear Panel .............................................................................................. 13
4.2 Front Panel .............................................................................................. 14
4.3 Accessories ............................................................................................ 15
5 General Operation ..................................................................17
5.1 Setting the Temperature .......................................................................... 17
5.2 Changing Display Units .......................................................................... 17
6 Controller Operation ..............................................................19
6.1 Well Temperature .................................................................................... 19
6.2 Temperature Set-point ............................................................................ 19
6.2.1 Programmable Set-points .............................................................................19
6.2.2 Set-point Value ..............................................................................................21
6.2.3 Temperature Scale Units ...............................................................................21
6.3 Scan ........................................................................................................ 22
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9102S Dry-Well Calibrator
ii
6.3.1 Scan Control .................................................................................................. 22
6.3.2 Scan Rate ......................................................................................................22
6.4 Set-point Resistance ............................................................................... 22
6.5 Secondary Menu..................................................................................... 23
6.6 Heater Power .......................................................................................... 23
6.7 Proportional Band ................................................................................... 24
6.8 Controller Configuration .......................................................................... 25
6.9 Operating Parameters ............................................................................ 25
6.10 High Limit ................................................................................................ 25
6.11 Serial Interface Parameters .................................................................... 25
6.11.1 Baud Rate .....................................................................................................26
6.11.2 Sample Period ...............................................................................................26
6.11.3 Duplex Mode .................................................................................................26
6.11.4 Linefeed ........................................................................................................27
6.12 Calibration Parameters ........................................................................... 27
6.12.1 R0 .................................................................................................................. 28
6.12.2 ALPHA ...........................................................................................................28
6.12.3 DELTA ............................................................................................................29
7 Digital Communication Interface ..........................................31
7.1 RS-232 Connection ................................................................................. 31
7.2 Interface Commands .............................................................................. 32
8 Test Probe Calibration ...........................................................35
8.1 Calibrating a Single Probe ...................................................................... 35
8.2 Dry-well Characteristics .......................................................................... 35
8.2.1 Stabilization and Accuracy ..........................................................................35
9 Calibration Procedure ............................................................37
9.1 Calibration Points .................................................................................... 37
9.2 Calibration Procedure ............................................................................. 37
9.2.1 Compute DELTA ............................................................................................37
9.2.2 Compute R0 and ALPHA ..............................................................................38
9.2.3 Accuracy and Repeatability ..........................................................................39
10 Maintenance ...........................................................................41
11 Troubleshooting .....................................................................43
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11.1 Troubleshooting Problems, Possible Causes, and Solutions .................. 43
11.2 CE Comments ......................................................................................... 44
11.2.1 EMC Directive ...............................................................................................44
11.2.2 Low Voltage Directive (Safety) ...................................................................... 44
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9102S Dry-Well Calibrator
iv
Tables
Table 1 International Electrical Sympols used on products ............................... 2
Table 2 Specifications ........................................................................................ 9
Table 3 Accessories ......................................................................................... 15
Table 4 Controller communications commands .............................................. 32
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v
Figures
Figure 1 12 V DC Power Source Polarity ........................................................ 12
Figure 2 Back Panel ......................................................................................... 13
Figure 3 Front Panel ......................................................................................... 14
Figure 4 Controller operation flowchart ........................................................... 20
Figure 5 Serial Cable Wiring ............................................................................ 31
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1
Before You Start
Introduction
Before You Start1
Introduction1.1
The Fluke Calibration 9102S Mid-Range Field Calibrator is a small portable instru­ment designed for quick on-site checks and calibration of thermocouple and RTD temperature probes. This instrument is small enough to use in the eld, and accurate
enough to use in the lab. Calibrations may be done over a range of –10°C to 122°C (14°F to 252°F). Temperature display and setpoint resolution are 0.1 degrees.
The instrument features:
A controlled temperature block with two calibration insert sleeves

Rapid heating and cooling

Prop stand

Handle strap

RS-232 interface capability

+12 Volt DC battery option

Built in programmable features include:
Temperature scan rate control

Eight set-point memory

Adjustable readout in °C or °F

The temperature is accurately controlled by Fluke’s digital controller. The control-
ler uses a precision platinum RTD as a sensor and controls the well temperature with
transistor driven thermoelectric devices.
The LED front panel shows the current well temperature. The temperature may be set,
using the control buttons, to any desired temperature within the instrument’s range. Multiple fault protection devices insure user and instrument safety and protection.
This dry-well calibrator was designed for portability, low cost, and ease of operation. Through proper use and maintenance, the instrument will provide continued accurate calibration of temperature sensors and devices. The user should be familiar with the safety guidelines and operating procedures of the calibrator as described in the instruc­tion manual.
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9102S Dry-Well Calibrator
Symbols
2
Symbols1.2
Table 1 lists the International Electrical Symbols. Some or all of these symbols may be used on the instrument or in this manual.
Table 1 International Electrical Sympols used on products
Symbol Description
AC (Alternating Current)
AC-DC
Battery
Complies with European Union directives
DC
Double Insulated
Electric Shock
Fuse
PE Ground
Hot Surface (Burn Hazard)
Read the User’s Guide (Important Information)
Off
On
Canadian Standards Association
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3
Before You Start
Safety Information
Symbol Description
C-TICK Australian EMC mark
The European Waste Electrical and Electronic Equipment (WEEE) Directive (2002/96/ EC) mark.
Safety Information1.3
Use this instrument only as specied in this manual. Otherwise, the protection provid­ed by the instrument may be impaired. Refer to the safety information in the Warnings
and Cautions sections below.
The following denitions apply to the terms “Warning” and “Caution”.
“Warning” identies conditions and actions that may pose hazards to the user.

“Caution” identies conditions and actions that may damage the instrument

being used.
1.3.1 WARNINGS
To avoid personal injury, follow these guidelines.
GENERAL
DO NOT use this instrument in environments other than those listed in the
User’s Guide.
Inspect the instrument for damage before each use. DO NOT use the instrument
if it appears damaged or operates abnormally.
Follow all safety guidelines listed in the user’s manual.

Calibration Equipment should only be used by Trained Personnel.

If this equipment is used in a manner not specied by the manufacturer, the

protection provided by the equipment may be impaired.
Before initial use, or after transport, or after storage in humid or semi-humid

environments, or anytime the dry-well has not been energized for more than 10 days, the instrument needs to be energized for a “dry-out” period of 2 hours
before it can be assumed to meet all of the safety requirements of the IEC 1010-1. If the product is wet or has been in a wet environment, take necessary
measures to remove moisture prior to applying power such as storage in a low humidity temperature chamber operating at 50 degree centigrade for 4 hours or more.
DO NOT use this instrument for any application other than calibration work.
The instrument was designed for temperature calibration. Any other use of the
instrument may cause unknown hazards to the user.
Completely unattended operation is not recommended.
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9102S Dry-Well Calibrator
Safety Information
4
Overhead clearance is required. DO NOT place the instrument under a cabinet or other structure. Always leave enough clearance to allow for safe and easy
insertion and removal of probes.
If the instrument is used in a manner not in accordance with the equipment

design, the operation of the dry-well may be impaired or safety hazards may arise.
This instrument is intended for indoor use only.

BURN HAZARDS
DO NOT turn the instrument upside down with the inserts in place; the inserts
will fall out.
DO NOT operate near ammable materials.
Use of this instrument at HIGH TEMPERATURES for extended periods of time requires caution.
DO NOT touch the well access surface of the instrument.
The block vent may be very hot due to the fan blowing across the heater block

of the dry-well.
The temperature of the well access is the same as the actual display

temperature, e.g. if the instrument is set to 375°C and the display reads 375°C, the well is at 375°C.
For top loading dry-wells, the top sheet metal of the dry-well may exhibit

extreme temperatures for areas close to the well access.
The air over the well can reach temperatures greater that 200°C for high

temperature (400°C and higher) dry-wells. Note: Probes and inserts may be hot and should only be inserted and removed from the instrument when
the instrument is set at temperatures less than 50°C. Use extreme care when
removing hot inserts.
DO NOT turn off the instrument at temperatures higher than 100°C. This could
create a hazardous situation. Select a set-point less than 100°C and allow the
instrument to cool before turning it off.
The high temperatures present in dry-wells designed for operation at 300°C

and higher may result in res and severe burns if safety precautions are not
observed.
A re may occur if a short circuit occurs along the input cord and no protective

devices are on the DC input source. For short circuit protection using a battery, a fuse is required at the battery terminals.
ELECTRICAL SHOCK

DO NOT operate this instrument without a properly grounded, properly
polarized power cord. Electric shock may result.
DO NOT connect this instrument to a non-grounded, non-polarized outlet.
Ensure the earth ground to the outlet is properly connected. Electrical shock may result if the outlet is not installed correctly.
Always replace the power cord with an approved cord of the correct rating and

type.
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5
Before You Start
Safety Information
HIGH VOLTAGE is used in the operation of this equipment. SEVERE INJURY or DEATH may result if personnel fail to observe safety precautions.
Before working inside the equipment, turn power off and disconnect power cord.
If supplied with user accessible fuses, always replace the fuse with one of the

same rating, voltage and type.
BATTERY PACK
To avoid the risk of electric shock or re, do not use the charger outdoors or in

a dusty, dirty, or wet environment.
If the cord, case, or plug of the charger is damaged in any way, discontinue its

use immediately and have it replaced. Never disassemble the charger.
The battery may contain chemicals that are hazardous. To avoid the risk of

exposure to dangerous substances or explosion, immediately discontinue use
of the battery if it leaks or becomes damaged. Never allow the battery to be
shorted, heated, punctured, dropped, or crushed.
Store the battery where it will not come into contact with metal or uids

that might short circuit the battery and where it will be safe from excessive temperatures.
When no longer usable, the battery must be recycled. The battery may be

returned to the seller for recycling. Do not dispose of the battery in a landll.
Never dispose of the battery in re as there is danger of explosion which may

cause injury or property damage.
1.3.2 CAUTIONS
Always operate this instrument at room temperature between 41°F and 122°F

(5°C to 50°C). Allow sufcient air circulation by leaving at least 6 inches (15
cm) of clearance around the instrument.
Component lifetime can be shortened by continuous high temperature

operation.
DO NOT use uids to clean out the well.
Never introduce any foreign material into the probe hole of the insert. Fluids,
etc. can leak into the instrument causing damage.
DO NOT change the values of the calibration constants from the factory set
values. The correct setting of these parameters is important to the safety and proper operation of the calibrator.
DO NOT drop the probe sheath in to the well. This type of action can cause a
shock to the sensor and affect the calibration.
The instrument and any thermometer probes used with it are sensitive

instruments that can be easily damaged. Always handle these devices with care.
DO NOT allow them to be dropped, struck, stressed, or overheated.
The Factory Reset Sequence (see Section , Troubleshooting) should be

performed only by authorized personnel if no other action is successful in
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9102S Dry-Well Calibrator
Authorized Service Centers
6
correcting a malfunction. You must have a copy of the most recent Report of
Calibration to restore the calibration parameters.
DO NOT operate this instrument in an excessively wet, oily, dusty, or dirty
environment. Always keep the well and inserts clean and clear of foreign
material.
The dry-well is a precision instrument. Although it has been designed for

optimum durability and trouble free operation, it must be handled with care.
Always carry the instrument in an upright position to prevent the probe sleeves
from falling out. The convenient handle strap allows for one hand carrying.
If a mains supply power uctuation occurs, immediately turn off the instrument.

Power bumps from brown-outs could damage the instrument. Wait until the power has stabilized before re-energizing the instrument.
The prop stand was not designed to be used as a handle for carrying the

instrument. To avoid damage, do not force the prop stand beyond the incline positions of the instrument.
Allow for probe expansion inside the well as the block heats.

Most probes have handle temperature limits. Be sure that the probe handle

temperature limit is not exceeded in the air above the instrument.
1.4 Authorized Service Centers
Please contact one of the following authorized Service Centers to coordinate service
on your Fluke product:
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7
Before You Start
Authorized Service Centers
When contacting these Service Centers for support, please have the following infor­mation available:
Model Number

Serial Number

Voltage

Complete description of the problem

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9
Specications and Environmental Conditions
Environmental Conditions
Specications and Environmental Conditions2
Specications2.1
SpecificationsTable 2
Range –10°C to 122°C (14°F to 252°F) at an ambient of 23°C
Accuracy ±0.25°C
Stability ±0.05°C
Resolution 0.1°C or °F
Well-to-Well Uniformity
±0.2°C with sensors of similar size at equal depths within wells
Heating Times ambient to 100°C: 10 minutes
Stabilization 7 minutes
Cooling Times ambient to 0°C: 10 minutes
Well Depth 4 inches (102 mm)
Removable Inserts refer to Section , Accessories
Power 94–234 VAC (±10%), 50/60 Hz, 50 W; or 12 VDC
Size 4” H x 6” W x 6.9”D
(100 mm x 152 mm x 175 mm)
Weight 4 lb. (1.8 Kg)
Safety Conforms to EN61010-1
Conforms to CAN/CSA C22.2 No.1010.1 UL3111 and ANSI/ISA-S82.01
Fault Protection Sensor burnout protection, over-temperature cutout, and electrical fuses
Fuse Rating 250 V, 3 A FF (very fast acting) NO USER SERVICEABLE PARTS
Environmental Conditions2.2
Although the instrument has been designed for optimum durability and trouble-free
operation, it must be handled with care. The instrument should not be operated in an excessively dusty or dirty environment. Maintenance and cleaning recommendations
can be found in the Maintenance Section of this manual.
The instrument operates safely under the following conditions:
temperature range: 5–50°C (41–122°F)

ambient relative humidity: 15–50%

pressure: 75kPa–106kPa

mains voltage within ±10% of nominal

vibrations in the calibration environment should be minimized

altitudes less than 2000 meters

indoor use only

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11
Quick Start
AC Power Operation
Quick Start3
Unpacking3.1
Unpack the dry-well carefully and inspect it for any damage that may have occurred during shipment. If there is shipping damage, notify the carrier immediately.
Verify that the following components are present:
9102S Dry-well

Power Cord

User’s Guide with Report of Calibration

RS-232 Cable

9930 Interface-it Software

3102-3 Insert, 3/16”

3102-4 Insert, 1/4”

Insert Removal Tool

Set-up3.2
Place the calibrator on a at surface with at least 6 inches of free space around the instrument. Always leave enough clearance in front of the instrument to allow for
safe and easy insertion and removal of probes. The prop stand may be swung down to raise the front of the instrument from a horizontal position. Plug the power cord into a
grounded mains outlet. Observe that the nominal voltage corresponds to that indicated
on the calibrator.
Turn on the power to the calibrator by toggling the power switch on. The fan should begin quietly blowing air through the instrument and the controller display should
illuminate after 3 seconds. After a brief self-test the controller should begin normal operation. If the unit fails to operate, check the power connection.
The display should show the well temperature and the well heater will bring the tem­perature of the well to the set-point temperature.
After using the calibrator, allow the well to cool by setting the temperature to 25°C
and waiting 1/2 hour before turning the instrument off.
AC Power Operation3.3
Plug the dry-well power cord into a mains outlet of the proper voltage, frequency, and
current capability. Refer to Section 3.1, Specications, for the power details. Turn the
dry-well on using the switch on the rear panel. The dry-well will turn on and begin to
heat to the previously programmed temperature set-point. The front panel LED display
will indicate the actual dry-well temperature.
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9102S Dry-Well Calibrator
DC Power Operation
12
DC Power Operation3.4
This instrument is equipped with a DC power option. The DC option requires a power
source that delivers 12 VDC at 3 amps.
WARNING: A fire may occur if a short circuit occurs along the input cord and
no protective devices are on the DC input source. For short circuit protection using a battery, a fuse is required at the battery terminals.
The DC power socket is located on the rear panel of the instrument near the AC power jack. The instrument accepts a 7/32 inch diameter, two-conductor DC power plug such as Switchcraft® PN. 760. Observe the correct polarity as shown in Figure . The outside conductor is positive and the inside is negative. The AC power switch on the
rear panel does not switch the DC power.
+
Figure 1 12 V DC Power Source Polarity
The optional Model 9320A Battery Pack, available from Fluke, can be used as a por­table power source.
Setting the Temperature3.5
Section 6.2, Temperature Set-point, on page 19 explains in detail how to set the temperature set-point on the calibrator using the front panel keys. The procedure is summarized here.
Press “SET” twice to access the set-point value.1. Press 2. u or d arrow to change the set-point value.
Press “SET” to program in the new set-point.3.
Press and hold “EXIT” to return to the temperature display.4.
When the set-point temperature is changed the controller switches the well heater on or off to raise or lower the temperature. The displayed well temperature gradu­ally changes until it reaches the set-point temperature. The well may require 5 to
10 minutes to reach the set-point depending on the span. Another 5 to 10 minutes is required to stabilize within ±0.1°C of the set-point. Ultimate stability may take 15 to
20 minutes more of stabilization time.
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13
Parts and Controls
Rear Panel
Parts and Controls4
The user should become familiar with the dry-well calibrator and its parts: (See Figure 2 on this page and Figure 3 on next page).
Rear Panel4.1
Power Cord - The removable power cord, (Figure ) attaches to the back side of the
instrument. It plugs into a standard 115 VAC (optional 230 VAC) grounded socket.
Figure 2 Back Panel
DC Power Jack - The calibrator can be used with a DC power source. The DC input
jack requires 12V and 3.3 amps. See Figure and the inset of Figure for pinout.
Power Switch - The power switch is located on the back panel of the instrument. The switch is either on or off. The on position is for normal operation. The off position disconnects power to the entire unit.
Fan - The instrument utilizes a variable speed fan. Under certain circumstances, the fan may turn off. The fan shuts off at 100°C and above. Slots at the top and around the
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9102S Dry-Well Calibrator
Front Panel
14
corners of the instrument are provided for airow. The area around the calibrator must
be kept clear to allow for adequate ventilation. The air is directed from the front to the
back. Allow 6 inches of open space around the calibrator to allow adequate ventilation.
RS-232 - The RS-232 serial port provides a means for connecting the instrument to a
computer or a printer using the included serial cable.
WARNING: Always leave enough clearance in front of the calibrator to allow
for safe and easy installation and removal of probes.
Front Panel4.2
Figure 3 Front Panel
Strap - A strap is provided to aid the user in carrying the instrument in one hand. Slide your hand into position and secure using the Velcro for a tight t. Be careful when
carrying the instrument while using the strap as inserts can fall out of the wells when
tipped forward. Inspect the strap periodically for wear.
Well Block - Located on the middle of the front panel are the well openings where
probes may be inserted into the well. The block is designed to accept temperature
sensors up to 1/2” (12.7 mm) in diameter. The wells can be made to accept probes of smaller than 1/2” (12.7 mm) diameter by using optional inserts. Probes should t
snugly into the wells for best results.
Controller Display - The digital display is an important part of the temperature controller because it not only displays set and actual temperatures but also indicates various calibrator functions, settings, and constants. The display shows temperatures in units according to the selected scale °C or °F.
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15
Parts and Controls
Accessories
Controller Keypad - The four button keypad allows easy setting of the set-point
temperature. The control buttons (SET, d, u, and EXIT) are used to set the calibrator temperature set-point, access and set other operating parameters, and access and set calibration parameters.
Setting the control temperature is done directly in degrees of the current scale. It can
be set to one-tenth of a degree Celsius or Fahrenheit.
The functions of the buttons are as follows:
SET – Used to display the next parameter in the menu and to store parameters to the
displayed value.
d (down arrow) – Used to decrement the displayed value of parameters.
u (up arrow) – Used to increment the displayed value.
EXIT – Used to exit a function and to skip to the next function. Any changes made to
the displayed value are ignored.
Accessories4.3
The table below lists optional inserts, carrying case, and battery packs by model number.
AccessoriesTable 3
Model Description
3102-0 Blank Insert
3102-1 1/16 (1.6 mm) Insert
3102-2 1/8 (3.2 mm) Insert
3102-8 5/32 (4.0 mm) Insert
3102-3 3/16 (4.8 mm) Insert
3102-4 1/4 (6.4 mm) Insert
3102-5 5/16 (7.9 mm) Insert
3102-6 3/8 (9.5 mm) Insert
3102-7 7/16 (11.1 mm) Insert
9308 Rugged Carrying Case
9320A Battery Pack
Call your local Fluke representative for current pricing.
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17
General Operation
Changing Display Units
General Operation5
Setting the Temperature5.1
Section 6.2, Temperature Set-point, on page 19 explains in detail how to set the temperature set-point on the calibrator using the front panel keys. The procedure is summarized here.
Press “SET” twice to access the set-point value.1. Press 2. u or d to change the set-point value.
Press “SET” to program in the new set-point.3.
Press and hold “EXIT” to return to the temperature display.4.
When the set-point temperature is changed the controller switches the well heater on or off to raise or lower the temperature. The displayed well temperature gradually changes until it reaches the set-point temperature. The well may require 5 to 10 min-
utes to reach the set-point depending on the span. Another 5 to 10 minutes is required to stabilize within ±0.05°C of the set-point. Ultimate stability may take 15 to 20 min-
utes more of stabilization time.
Changing Display Units5.2
This instrument can display temperature in Celsius or Fahrenheit. The temperature units are shipped from the factory set to Celsius. There are two ways to change to Fahrenheit or back to Celsius.
1 - Press the “SET” and u simultaneously. The temperature display changes units.
or
1 - Press the “SET” key three times from the temperature display to show
Un= C
2 - Press the u or d key to change units.
3 - Press “SET” to save the setting or “EXIT” to continue without changing the
setting.
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19
Controller Operation
Temperature Set-point
Controller Operation6
This chapter discusses in detail how to operate the dry-well temperature controller
using the front control panel. Using the front panel key-switches and LED display the
user may monitor the well temperature, set the temperature set-point in degrees C or F, monitor the heater output power, adjust the controller proportional band, and program
the calibration parameters, operating parameters, and serial interface conguration. Operation of the functions and parameters are shown in the owchart in Figure 4 on
next page. This chart may be copied for reference.
In the following discussion a button with the word SET or EXIT inside, a u, or d, indicates the panel button while the dotted box indicates the display reading. Explana­tions of the button or display reading are to the right of each button or display value.
Well Temperature6.1
The digital LED display on the front panel allows direct viewing of the actual well
temperature. This temperature value is normally shown on the display. The units, C or F, of the temperature value are displayed at the right. For example,
100.0 C Well temperature in degrees Celsius
The temperature display function may be accessed from any other function by holding
and releasing the “EXIT” button.
6.2 Temperature Set-point
The temperature set-point can be set to any value within the range and with resolution
as given in the specications. Be careful not to exceed the safe upper temperature limit
of any device inserted into the well.
Setting the temperature involves selecting the set-point memory and adjusting the set-
point value.
Programmable Set-points6.2.1
The controller stores 8 set-point temperatures in memory. The set-points can be quick­ly recalled to conveniently set the calibrator to a previously programmed temperature set-point.
To set the temperature, rst select the set-point memory. This function is accessed from the temperature display function by pressing “SET”. The number of the set-point
memory currently being used is shown at the left on the display followed by the cur­rent set-point value.
100.0 C Well temperature in degrees Celsius
S
Access set-point memory
1 100. Set-point memory 1 location, 100°C currently used
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9102S Dry-Well Calibrator
Temperature Set-point
20
Figure 4
UP
UP
DOWN
DOWN
SET
Operating
Parameters
Menu
SET
SET
SET/EXIT
SET/EXIT
SET/EXIT
Cal
Menu
SET/EXIT
SET/EXIT
Serial
Interface
Menu
BAUD
Rate
Adjust
BAUD Rate
Sample
Period
Adj. Sample
Period
Duplex
Mode
Adj. Duplex
Mode
Linefeed
Adjust
Linefeed
Select ALPHA
Adjust ALPHA
Select DELTA
Adjust DELTA
EXIT
EXIT
EXIT
EXIT
DOWN
SET
SET
SET
+
+
+
Display Power
Set-Point Resistance
SET
SET/EXIT
SET
SET
Select Setpoint
Adjust Setpoint
Units °C/°F
Scan On/Off
Scan Rate
Display
Temperature
Configuration Menu
Secondary Functions
x5
HL
Adj. HL
SET/EXIT
Units °C/°F
Set Proportional Band
Select R0
Adjust R0
u
EXIT
DO NOT CHANGE THESE VALUES
SET/EXIT
SET/EXIT
SET
Cal
Menu
SET/EXIT
Select ALPHA
Adjust ALPHA
Select DELTA
Adjust DELTA
x5
Select R0
Adjust R0
DO NOT CHANGE THESE VALUES
SET/EXIT
SET/EXIT
Press “SET” to step through the menuand to store the parameter value.
Press “EXIT” briefly to skipaparameter without storing the parameter value.
Hold “EXIT” (2seconds) to exit the menu and display the temperature
»
Menu Legend:
SET/EXIT
SET/EXIT
SET/EXIT
SET/EXIT
SET/EXIT
Controller operation flowchart
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21
Controller Operation
Temperature Set-point
To change to another set-point memory press the up or down arrow.
4 50. New set-point memory 4 location, 50°C
Press “SET” to accept the new selection and access the set-point value. Press “EXIT”
to continue and to ignore any changes.
S
Accept selected set-point memory
Set-point Value6.2.2
The set-point value may be adjusted after selecting the set-point memory and pressing
“SET”.
4 50. Set-point 4 value in°C
If the set-point value does not need to be changed, press and hold “EXIT” to resume displaying the well temperature. To change the set-point value, press “SET” and then
press the up or down arrow.
60. New set-point value
When the desired set-point value is reached, press “SET” to accept the new value and access the temperature scale units selection. If “EXIT” is pressed, any changes made
to the set-point are ignored.
S
Accept new set-point value
Temperature Scale Units6.2.3
The temperature scale units of the controller maybe set by the user to degrees Celsius (°C) or Fahrenheit (°F). The units are used in displaying the well temperature, set­point, proportional band, and high limit.
Press “SET” after adjusting the set-point value to change display units.
Un= C Scale units currently selected
Press the up or down arrow to change the units.
Un= F New units selected
Press “SET” to accept the new units or “EXIT” to cancel.
Note: The temperature scale units may also be changed by pressing “SET” and u when the temperature is displayed.
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9102S Dry-Well Calibrator
Scan
22
Scan6.3
The scan rate can be set and enabled so that when the set-point is changed the dry-well
heats or cools at a specied rate (degrees per minute) until it reaches the new set-point.
With the scan disabled the dry-well heats or cools at the maximum possible rate.
Scan Control6.3.1
The scan is controlled with the scan on/off function that appears in the main menu after the temperature scale units.
Sc Scashesforonesecondandthenthecurrentscansetting
is displayed
Off Scanfunctionoff
Press the up or down arrow to toggle the scan on or off.
On Scanfunctionon
Press “SET” to accept the present setting and continue. Press “EXIT” to cancel.
S
Accept scan setting
Scan Rate6.3.2
The scan rate can be set from 0.1 to 99.9°C/min. The maximum scan rate, however, is actually limited by the natural heating or cooling rate of the instrument. This rate is often less than 100°C/min, especially when cooling.
The scan rate function appears in the main menu after the scan control function. The scan rate units are in degrees Celsius per minute, regardless of the selected units.
Sr Srashesforonesecondandthenthecurrentscanrate
setting is displayed
0.1 Scan rate in°C/min
Press the up or down arrow to change the scan rate.
2.0 New scan rate
Press “SET” to accept the new scan rate and continue. Press “EXIT” to cancel.
S
Accept scan rate
Set-point Resistance6.4
The set-point resistance is the resistance the instrument is trying to make the control
sensor achieve and is calculated in the rmware using the set-point temperature. This
value is not directly adjustable but is recalculated when the set-point temperature is
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23
Controller Operation
Heater Power
changed. The set-point resistance is used to perform a calibration adjustment using
the Callendar-Van Dusen R versus T curve t (see Section , Calibration Procedure).
The instrument must be at temperature and stable prior to taking the set-point resis­tance reading. The set-point resistance can be displayed by pressing the “SET” and d simultaneously. The set-point resistance is displayed as follows.
SrES SrESashesfortwosecondsandthenthewholenumber
ofthecurrentset-pointresistancesettingisdisplayed
99. Wholenumberportionoftheset-pointresistanceashes
fortwosecondsandthenthefractionportionofthecurrent
set-point resistance setting is displayed
.222 Fractionportionofthecurrentset-pointresistancesetting
The set-point resistance is 99.222.
Secondary Menu6.5
Functions which are used less often are accessed within the secondary menu. The
secondary menu is accessed by pressing “SET” and “EXIT” simultaneously and then releasing. The rst function in the secondary menu is the heater power display. (See
Figure .)
Heater Power6.6
The temperature controller controls the temperature of the well by pulsing the heater on and off. The total power being applied to the heater is determined by the duty cycle or the ratio of heater on time to the pulse cycle time. By knowing the amount of heating, the user can tell if the calibrator is heating up to the set-point, cooling down, or controlling at a constant temperature. Monitoring the percent heater power, allows the user to know the stability of the well temperature. With good control stability the
percent heating power should not uctuate more than ±5% within one minute.
The heater power display is accessed in the secondary menu. Press “SET” and “EXIT”
simultaneously and release. The heater power is displayed as a percentage of full power.
100.0 C Well temperature
S+E
 Accessheaterpowerinsecondarymenu
SEC FlashesSECforsecondarymenuandthendisplaysthe
heaterpower
12.0P Heater power in percent
To exit out of the secondary menu press “EXIT”. To continue on to the proportional band setting function press “SET”.
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9102S Dry-Well Calibrator
Proportional Band
24
Proportional Band6.7
In a proportional controller such as this, the heater output power is proportional to the
well temperature over a limited range of temperatures around the set-point. This range
of temperature is called the proportional band. At the bottom of the proportional band, the heater output is 100%. At the top of the proportional band, the heater output is 0.
Thus, as the temperature rises the heater power is reduced, which consequently tends
to lower the temperature back down. In this way the temperature is maintained at a
constant level.
The temperature stability of the well and response time depend on the width of the
proportional band. If the band is too wide, the well temperature deviates excessively
from the set-point due to varying external conditions. This is because the power output changes very little with temperature and the controller cannot respond very well to
changing conditions or noise in the system. If the proportional band is too narrow, the
temperature may swing back and forth because the controller overreacts to tempera­ture variations. For best control stability, the proportional band must be set for the optimum width.
The proportional band width is set at the factory as printed on the Report of Calibra­tion. The proportional band width may be altered by the user if desired to optimize the control characteristics for a particular application.
The proportional band width is easily adjusted from the front panel. The width may be set to discrete values in degrees C or F depending on the selected units. The pro-
portional band adjustment is accessed within the secondary menu. Press “SET” and “EXIT” to enter the secondary menu and show the heater power. Then press “SET” to
access the proportional band.
S+E
 Accessheaterpowerinsecondarymenu
SEC FlashesSECforsecondarymenuandthendisplaysthe
heaterpower
12.0P Heater power in percent
S
Accessproportionalband
PrOP Flashespropandthendisplaysthesetting
4.1 Proportionalbandsetting
To change the proportional band press u or d.
10.0 Newproportionalbandsetting
To accept the new setting press “SET”. Press “EXIT” to continue without storing the
new value.
S
Acceptthenewproportionalbandsetting
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25
Controller Operation
Serial Interface Parameters
Controller Conguration6.8
The controller has a number of conguration and operating options and calibration
parameters which are programmable via the front panel. These are accessed from the
secondary menu after the proportional band function by pressing “SET”. Pressing “SET” again enters the rst of three sets of conguration parameters — operating
parameters, serial interface parameters, and calibration parameters. The menus are
selected using the up and down arrows and then pressing “SET”.
6.9 Operating Parameters
The operating parameters menu is indicated by,
PAr Operating parameters menu
The operating parameters menu contains the High Limit parameter.
High Limit6.10
The High Limit parameter adjusts the upper set-point temperature. The factory default and maximum are set to 125°C (257°F). The minimum setting is 50°C (122°F). For safety, a user can adjust the High Limit down so the maximum temperature set-point is
restricted.
HL FlashesHLandthendisplaysthesetting
125 Flashesthecurrentvalueandthendisplaysthevaluefor
adjustment
125 CurrentHighLimitsetting
Press the u or d to adjust the setting.
100 NewHighLimitsetting
To accept the new setting, press “SET”. Press “EXIT” to continue without storing the
new value.
S
AcceptthenewHighLimitsetting
Serial Interface Parameters6.11
The serial RS-232 interface parameters menu is indicated by,
SErL SerialRS-232interfaceparametersmenu
Press “SET” to enter the menu. The serial interface parameters menu contains param­eters which determine the operation of the serial interface. The parameters in the menu
are — baud rate, sample period, duplex mode, and linefeed.
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9102S Dry-Well Calibrator
Serial Interface Parameters
26
Baud Rate6.11.1
The baud rate is the rst parameter in the menu. The baud rate setting determines the
serial communications transmission rate.
The baud rate parameter is indicated by,
bAUd FlashesbAUdforonesecondandthendisplaysthesetting
2400b Currentbaudrate
The BAUD rate of the serial communications may be programmed to 300, 600, 1200, 2400 (default), 4800, or 9600 BAUD. Use the up or down arrows to change the BAUD
rate value.
4800 b Newbaudrate
Press “SET” to accept the new setting or “EXIT” to abort the operation and skip to the
next parameter in the menu.
Sample Period6.11.2
The sample period is the next parameter in the serial interface parameter menu. The sample period is the time period in seconds between temperature measurements trans-
mitted from the serial interface. If the sample rate is set to 5, the instrument transmits the current measurement over the serial interface approximately every ve seconds.
The automatic sampling is disabled with a sample period of 0. The sample period is indicated by,
SPEr Flashesforonesecondandthentheserialsampleperiod
setting is displayed
1 Current sample period (seconds)
Adjust the value by using the up or down arrows (u d).
60 New sample period
Press “SET” to accept the new setting or “EXIT” to abort the operation and skip to the
next parameter in the menu.
Duplex Mode6.11.3
The next parameter is the duplex mode. The duplex mode may be set to full duplex or half duplex. With full duplex any commands received by the calibrator via the serial interface are immediately echoed or transmitted back to the device of origin. With half duplex the commands are executed but not echoed. The duplex mode parameter is indicated by,
dUPL Flashesforonesecondandthentheserialduplexmode
setting is displayed
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27
Controller Operation
Calibration Parameters
FULL Currentduplexmodesetting
The mode may be changed using the up or down arrows (u d).
HALF Newduplexmodesetting
Press “SET” to accept the new setting or “EXIT” to abort the operation and skip to the
next parameter in the menu.
Linefeed6.11.4
The nal parameter in the serial interface menu is the linefeed mode. This parameter enables (on) or disables (off) transmission of a linefeed character (LF, ASCII 10) after
transmission of any carriage-return. The linefeed parameter is indicated by,
LF Flashesforonesecondandthentheseriallinefeedsetting
is displayed
On Currentlinefeedsetting
The mode may be changed using the up or down arrows (u d).
OFF Newlinefeedsetting
Press “SET” to accept the new setting or “EXIT” to abort the operation and skip to the
next parameter in the menu.
6.12 Calibration Parameters
The operator of the instrument controller has access to a number of the calibration
constants: R0, ALPHA, and DELTA. These values are set at the factory and must
not be altered. The correct values are important to the accuracy and proper and safe
operation of the instrument. Access to these parameters is available to the user so that
in the event that the controller memory fails the user may restore these values to the factory settings. The user should have a list of these constants and their settings with the instrument manual.
CAUTION: DO NOT change the values of the instrument calibration constants from the factory set values. The correct setting of these parameters is important to the safety, proper operation, and performance of the instrument.
The calibration parameters menu is indicated by,
CAL Calibrationparametersmenu
Press “SET” ve times to enter the menu. The calibration parameters menu con­tains the parameters, Hard Cutout, R0, ALPHA, and DELTA, which characterize the
resistance-temperature relationship of the platinum control sensor. These parameters may be adjusted to improve the accuracy of the calibrator.
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The calibration parameters are accessed by pressing “SET” after the name of the pa­rameter is displayed. The value of the parameter may be changed using the up or down
arrow. After the desired value is reached, press “SET” to set the parameter to the new value. Pressing “EXIT” causes the parameter to be skipped ignoring any changes that
may have been made.
R06.12.1
This probe parameter refers to the resistance of the control probe at 0°C. The value of this parameter is set at the factory for best instrument accuracy. The value ranges from 95 to 105. For values greater than 100.000, the display does not show the hundreds
placement. For values less than 100.000, the display shows the entire value. The R0
parameter is indicated by,
r0 FlashesforonesecondandthentheR0settingisdisplayed
00.014 Current R0 setting (100.014)
To change the R0 setting, press the up or down arrows.
99.999 New R0 setting
To accept the new setting, press “SET”. Press “EXIT” to continue without storing the
new value.
S
AcceptthenewR0setting
ALPHA6.12.2
This probe parameter refers to the average sensitivity of the probe between 0 and 100°C. The value of this parameter is set at the factory for best instrument accuracy.
aLpha FlashesforonesecondandthentheALPHAsettingis
displayed
38530 CurrentALPHAsetting
To change the ALPHA setting, press the up or down arrows.
38600 NewALPHAsetting
To accept the new setting, press “SET”. Press “EXIT” to continue without storing the
new value.
S
AcceptthenewALPHAsetting
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DELTA6.12.3
This probe parameter characterizes the curvature of the resistance-temperature rela­tionship of the sensor. The value of this parameter is set at the factory for best instru­ment accuracy.
DeLta FlashesforonesecondandthentheDELTAsettingis
displayed
0.0000 CurrentDELTAsetting
To change the DELTA setting, press the up or down arrows.
0.1000 NewDELTAsetting
To accept the new setting, press “SET”. Press “EXIT” to continue without storing the
new value.
S
AcceptthenewDELTAsetting
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31
Digital Communication Interface
RS-232 Connection
Digital Communication Interface7
This instrument is capable of communicating with and being controlled by other equipment through the digital serial interface.
With a digital interface, the instrument may be connected to a computer or other equipment. This allows the user to set the set-point temperature, monitor the tempera­ture, and access any of the other controller functions, all using remote communications equipment. Communications commands are summarized in Table 4 on next page.
RS-232 Connection7.1
The three-conductor jack for the serial port is located on the back of the instrument.
One serial cable is included. Additional or longer cables, of three meters or less, can
be constructed by following the wiring diagram shown in Figure 5 on this page. Note:
The TxD line on one side connects to the RxD line on the other and vice-versa. To
reduce the possibility of electrical interference, the serial cable should be shielded with low resistance between the connector and the shield and should not be much longer than is necessary. The protocol for serial communications is 8 data bits, 1 stop bit, and
no parity. Use no ow control. Set the linefeed to ON (all carriage returns are followed by a linefeed (LF, ASCII 10)), and the duplex to HALF, disabling echo.
Figure 5
1
2
3
4
5
6
7
8
9
RxD
TxD
GND
RxD
TxD
GND
Serial Cable Wiring
The serial port can be used to transmit measurements to a computer or printer or to
change settings of the instrument from a computer. A full list of commands follows in Section 7.2, Interface Commands, on page 32.
Commands sent to the instrument must end with an EOS character which is a carriage return (CR, ASCII 13) or linefeed character (LF, ASCII 10). Commands can be sent
with upper or lower case letters. Data returned from the instrument end with a carriage
return. If the linefeed setting is on, a linefeed is also sent after the carriage return.
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9102S Dry-Well Calibrator
Interface Commands
32
7.2 Interface Commands
The various commands for accessing the calibrator functions via the digital interface are listed in this section (see Table 4 on this page). These commands are used with the
RS-232 serial interface. The commands are terminated with a carriage-return character (CR, ASCII 13). The interface makes no distinction between upper and lower case
letters, hence either may be used. Commands may be abbreviated to the minimum
number of letters which determines a unique command. A command may be used to
either set a parameter or display a parameter depending on whether or not a value is sent with the command following a “=” character. For example “s” returns the current set-point and “s=120.0” sets the set-point to 120.0 degrees.
In the following list of commands, characters or data within brackets, “[” and “]”, are optional for the command. A slash, “/”, denotes alternate characters or data. Numeric
data, denoted by “n”, may be entered in decimal or exponential notation. Characters
are shown in lower case although upper case may be used. Spaces may be added within command strings and will simply be ignored. Backspace (BS, ASCII 8) may be used to erase the previous character. A terminating carriage return (CR, ASCII 13) is
implied with all commands.
Table 4 Controller communications commands
Command Description
Command Format
Command Example
Returned
Returned Example
Acceptable Values
Display Temperature
Read current set-point s[etpoint] s set: 999.99 {C
or F}
set: 75.00 C
Set current set-point to n s[etpoint]=n
t[emperature]=n
s=100 t=100
–10 to 122°C 14 to 252°F
Read temperature t[emperature] t t: 999.9 {C or F} t: 55.6 C
Read temperature units u[nits] u u: x u: C
Set temperature units: u[nits]=c/f C or F
Set temperature units to Celsius u[nits]=c u=c
Set temperature units to Fahrenheit
u[nits]=f u=f
Read scan mode sc[an] sc sc: {ON or OFF} sc: ON
Set scan mode sc[an]=on/off sc=on ON or OFF
Read scan rate sr[ate] sr srat: 99.9 {C or
F}/min
srat:12.4 C/min
Set scan rate sr[ate]=n sr=1.1 0.1 to 99.9°C
0.2 to 179.8°F
Secondary Menu
Read proportional band setting pr[op-band] pr pb: 999.99999 pb: 15.9
Set proportional band to n pr[op-band]=n pr=8.83 0.1 to 30°C
0.2 to 54°F
Read heater power (duty cycle) po[wer] po po: 999.9 po: 6.5
Conguration Menu
Operating Parameters Menu
Read High Limit hl[imit] hl hl: 9999 hl: 125
Set High Limit hl[imit]=n hl=100 50 to 125°C
122 to 257°F
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33
Digital Communication Interface
Interface Commands
Command Description
Command Format
Command Example
Returned
Returned Example
Acceptable Values
Serial Interface Menu
Read serial sample setting sa[mple] sa sa: 99999 sa: 1
Set serial sampling setting to n seconds sa[mple]=n sa=0 0 to 10,000
Set serial duplex mode: du[plex]=f[ull]/
h[alf]
FULL or HALF
Set serial duplex mode to full du[plex]=f[ull] du=f
Set serial duplex mode to half du[plex]=h[alf] du=h
Set serial linefeed mode: lf[eed]=on/of[f] ON or OFF
Set serial linefeed mode to on lf[eed]=on lf=on
Set serial linefeed mode to off lf[eed]=of[f] lf=of
Calibration Menu
Read R0 calibration parameter r[0] r r0: 999.999 r0: 100.7
Set R0 calibration parameter to n r[0]=n r=100.7 95.0 to 105.0
Read ALPHA calibration parameter al[pha] al al: 9.99999999 al: 0.003865
Set ALPHA calibration parameter to n al[pha]=n al=0.003865 0.002 to 0.006
Read DELTA calibration parameter de[lta] de de: 1.50
Set DELTA calibration parameter de[lta]=n de=1.37 de: 9.99999 0.0–3.0
Miscellaneous Other Commands
Read rmware version number *ver[sion] *ver ver.9999x,9.99 ver.9102S,1.10
Read structure of all commands h[elp] h list of
commands
Read ALL operating parameters all all list of
parameters
Read set-point *sr *sr 999.999 ohms 100.123 ohms
Legend: [] Optional command data
{} Returns either information
n Numeric data supplied by user
9 Numeric data returned to user
x Character data returned to user
Note: When DUPLEX is set to FULL and a command is sent to READ, the command is returned
followed by a carriage return and linefeed. Then the value is returned as indicated in the RETURNED column.
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35
Test Probe Calibration
Dry-well Characteristics
Test Probe Calibration8
For optimum accuracy and stability, allow the calibrator to warm up for 10 minutes after power-up and then allow adequate stabilization time after reaching the set-point temperature. After completing operation of the calibrator, allow the well to cool by set­ting the temperature to 25°C for one-half hour before switching the power off.
Calibrating a Single Probe8.1
Insert the probe to be calibrated into the well of the instrument. The probe should t snugly into the calibrator probe sleeve yet should not be so tight that it cannot be easily removed. Avoid any dirt or grit that may cause the probe to jam into the sleeve. Best results are obtained with the probe inserted to the full depth of the well. Once the
probe is inserted into the well, allow adequate stabilization time to allow the test probe
temperature to settle as described above. Once the probe has settled to the temperature
of the well, it may be compared to the calibrator display temperature. The display temperature should be stable to within ±0.05°C degree for best results.
CAUTION: Never allow foreign material into the wells of the block. Fluids and other materials can damage the instrument causing binding and damage to your probe.
Dry-well Characteristics8.2
There is a temperature gradient vertically in the test well. The heater has been applied to the block in such a way as to compensate for nominal heat losses out of the top of the dry-well. However, actual heat losses vary with design of the thermometer probes inserted into the calibrator and the temperature. For best results, insert probe to full depth of well.
Stabilization and Accuracy 8.2.1
The stabilization time of the instrument depends on the conditions and temperatures
involved. Typically, the test well stabilizes to ±0.05°C within 7 minutes of reaching the set-point temperature as indicated by the display. Ultimate stability is achieved 10
to 20 minutes after reaching the set temperature.
Depending on the magnitude of the disturbance and the required accuracy, inserting a cold probe into a warm well will require another stabilization period. For example,
inserting a 0.25 inch diameter room temperature probe into a sleeve at 120°C takes 7
minutes to be within ±0.05°C of its settled point and might take 15 minutes to achieve maximum stability.
Speeding up the calibration process can be accomplished by knowing how soon to make the measurement. It is recommended that typical measurements be made at the
desired temperatures with the desired test probes to establish these times.
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37
Calibration Procedure
Calibration Procedure
Calibration Procedure9
Note: This procedure is to be considered a general guideline. Each laboratory should write their own procedure based on their equipment and their quality program. Each procedure should be accompanied by an uncertainty analysis also based on the laboratory’s equipment and environment.
Sometimes the user may want to calibrate the dry-well to improve the temperature
set-point accuracy. Calibration is done by adjusting the controller probe calibra­tion constants R0 , ALPHA, and DELTA so that the temperature of the dry-well as measured with a standard thermometer agrees more closely with the set-point. The thermometer used must be able to measure the well temperature with higher accuracy than the desired accuracy of the dry-well. By using a good thermometer and following this procedure the dry-well can be calibrated to an accuracy of better than 0.25°C over its full range.
Calibration Points9.1
In calibrating the dry-well, R0, ALPHA, and DELTA are adjusted to minimize the set-point error at each of three different dry-well temperatures. Any three reasonably separated temperatures may be used for the calibration. Improved results can be ob-
tained for shorter ranges when using temperatures that are just within the most useful operating range of the dry-well. The farther apart the calibration temperatures, the greater the calibrated temperature range. However, the calibration error is also greater over the range. For instance, if 10°C to 100°C is chosen as the calibration range, the calibrator may achieve an accuracy of ±0.25°C over the range 10°C to 100°C. Choos­ing a range of 50°C to 100°C may allow the calibrator to have a better accuracy of maybe ±0.2°C over the range 75°C to 105°C but outside that range the accuracy may be only ±0.25°C.
Calibration Procedure9.2
Choose three set-points to use in the calibration of the R0, ALPHA, and DELTA 1. parameters. These set points are generally 2°C, 50°C, and 100°C but other set points may be used if desired or necessary.
Set the dry-well to the lowest set-point. When the dry-well reaches the set-point 2. and the display is stable, wait 15 minutes or so and then take a reading from the thermometer. Sample the set-point resistance by holding down “SET” and pressing the d. Write these values down as T1 and R1 respectively.
Repeat step 2 for the other two set-points recording them as T3.
2
and R2 and T3
and R3 respectively.
Using the recorded data, calculate new values for the R0, ALPHA, and DELTA.4.
Compute DELTA9.2.1
AT T=−
32
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9102S Dry-Well Calibrator
Calibration Procedure
38
BT T=−
21
C
TT
TT
=
 
 
 
 
 
 
 
 
33
22
100
1
100 100
1
100
D
TTTT
=
 
 
 
 
 
 
 
 
2211
100
1
100 100
1
100
ERT=−
32
FRT=−
21
delta
AF BE
DE CF
=
T
1-3
- Measured temperature using thermometer.
R
1-3
- Value of set-point resistance from the instrument display. (Press “SET” and d at
the same time.)
where
T1 and R1 are the measured temperature and set-point resistance at 2.0 °C
T2 and R2 are the measured temperature and set-point resistance at 50.0 °C
T3 and R3 are the measured temperature and set-point resistance at 100.0 °C
Compute R0 and ALPHA9.2.2
aTdelta
TT
11
11
100
1
100
=+
 
 
 
 
aTdelta
TT
33
33
100
1
100
=+
 
 
 
 
rzero
Ra Ra
aa
=
31 13
13
alpha
RR
Ra Ra
=
13
31 13
delta is the new value of DELTA computed above
Program the new values for DELTA (delta), R0 (rzero), and ALPHA (alpha) into the
dry-well using the following steps.
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39
Calibration Procedure
Calibration Procedure
Press “SET” and “EXIT” at the same time. Press “SET” until 5. PAR is displayed. and then press u until CAL is displayed.
Press “SET” five times to enter the menu.6. Press “SET” and 7. u or d until the correct numerical setting is displayed. Press
“SET” to accept the new value.
Repeat step 3. for ALPHA and DELTA.8.
Press “EXIT” to show the displayed temperature.9.
Accuracy and Repeatability9.2.3
Check the accuracy of the dry-well at various points over the calibration range. If dry­well does not pass specication at all set-points, repeat the Calibration Procedure.
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41
Maintenance
Maintenance10
This instrument has been designed with the utmost care. Ease of operation

and simplicity of maintenance have been a central theme in the product development. Therefore, with proper care the instrument should require very
little maintenance. Avoid operating the instrument in an oily, wet, dirty, or dusty
environment.
If the outside of the instrument becomes soiled, it may be wiped clean with

a damp cloth and mild detergent. Do not use harsh chemicals on the surface which may damage the paint.
It is important to keep the well of the calibrator clean and clear of any foreign

matter. Do not use uid to clean out the well.
Use a commercially available plastic or felt brush, of appropriate diameter for

a tight t without any uid, to clean the well. Complete the cleaning process by
using cotton swabs and air to remove any debris.
Inserts should be cleaned periodically. For cold dry-wells operating below 0°C,

you should always clean the inserts after operating the unit at or below 0°C.
Use emery cloth or other similar material to clean the outside of the inserts. Ensure that the inserts are wiped clean of any debris loosened in the bufng
process. Periodic cleaning of the outside of the inserts ensures easy insertion and removal of the inserts from the well.
The dry-well calibrator should be handled with care. Avoid knocking or

dropping the calibrator.
Do not drop the probe stems into the well. This type of action can cause a shock

to the sensor.
If a hazardous material is spilt on or inside the equipment, the user is

responsible for taking the appropriate decontamination steps as outlined by the national safety council with respect to the material.
If the mains supply cord becomes damaged, replace it with a cord with the

appropriate gauge wire for the current of the instrument. If there are any questions, call an Authorized Service Center (see Section 1.4, Authorized Service Centers, on page 6) for more information.
Before using any cleaning or decontamination method except those

recommended by Fluke, users should check with an Authorized Service Center
to be sure that the proposed method will not damage the equipment.
If the instrument is used in a manner not in accordance with the equipment

design, the operation of the dry-well may be impaired or safety hazards may arise.
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43
Troubleshooting
Troubleshooting Problems, Possible Causes, and Solutions
Troubleshooting11
This section contains information on troubleshooting, CE Comments, and a wiring diagram.
Troubleshooting Problems, Possible Causes, and Solutions11.1
In the event that the instrument appears to function abnormally, this section may help to nd and solve the problem. Several possible problem conditions are described along with likely causes and solutions. If a problem arises, please read this section carefully and attempt to understand and solve the problem. If the problem cannot otherwise be solved, contact an Authorized Service Center (see Section 1.4, Authorized Service Centers, on page 6) for assistance. Be sure to have the model number, serial number,
voltage, and problem description available.
Problem Possible Causes and Solutions
Incorrect temperature reading
Incorrect R0, ALPHA, and DELTA parameters. Find the value for R0, ALPHA, and DELTA on the Report of Calibration. Reprogram the parameters into the instrument (see Section , Calibration Parameters). Allow the instrument to stabilize and verify the accuracy of the temperature reading.
Controller locked up. The controller may have locked up due to a power surge or other aberration. Initialize the system by performing the Factory Reset Sequence.
Factory Reset Sequence. Hold the SET and EXIT buttons down at the same time while powering up the instrument. The instrument displays shows ‘-init-‘, the model number, and the rmware version. Each of the controller parameters and calibration constants must be reprogrammed. The values can be found on the Report of Calibration (see Section 6.12, Calibration Parameters, on page 27).
The instrument heats or cools too quickly or too slowly
Incorrect scan and scan rate settings. The scan and scan rate settings may be set to unwanted values. Check the Scan and Scan Rate settings. The scan may be off (if the unit seems to be responding too quickly). The scan may be on with the Scan Rate set low (if unit seems to be responding too slowly).
Improper line voltage. Verify that the voltage reading in the bottom of the unit matches the source voltage.
Unstable display Wait. Allow the instrument to stabilize for a few minutes.
Proportional band may be incorrect. Refer to the proportional band on the Report of Calibration.
The display shows an error code
Controller problem. The error messages signify the following problems with the controller.
Err 1 - a RAM error Err 2 - a NVRAM error Err 3 - a Structure error Err 4 - an ADC setup error Err 5 - an ADC ready error Err 6 – a defective control sensor Err 7 – a heater error
Initialize the system by performing the Factory Reset Sequence describe above.
Temperature cannot be set above a certain point
Incorrect High Limit parameter. The High Limit parameter may be set below 125°C. Check this value as described in Section 6.9, Operating Parameters, on page 25.
Display is reading incorrectly
The instrument was turned off at high temperatures and reenergized too quickly. Turn the instrument off until the display is completely off and then reenergize.
Display ickers when the instrument is turned off
This is normal operation and is more prevalent at high temperatures due to Seebeck Coefficient of the thermoelectric cooling devices. Some time is required to fully discharge the switching power supply and to complete the power off cycle.
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9102S Dry-Well Calibrator
CE Comments
44
Problem Possible Causes and Solutions
The instrument does not reach temperature
The specications for the instrument include an ambient temperature of 23°C. If the ambient temperature is above 23°C, the instrument may not be able to reach the lowest specied temperature. Check the ambient temperature if the instrument does not reach maximum temperature.
CE Comments11.2
EMC Directive11.2.1
Fluke’s equipment has been tested to meet the European Electromagnetic Compatibil-
ity Directive (EMC Directive, 89/336/EEC). The Declaration of Conformity for your instrument lists the specic standards to which the unit was tested.
Low Voltage Directive (Safety)11.2.2
In order to comply with the European Low Voltage Directive (73/23/EEC), Fluke equipment has been designed to meet the IEC 1010-1 (EN 61010-1) and the IEC 1010-2-010 (EN 61010-2-010) standards.
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725

Multifunction Process Calibrator

®
October, 1998 Rev.3, 5/04
© 1998-2004 Fluke Corporation, All rights reserved. All product names are trademarks of their respective companies.
Users Manual
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LIMITED WARRANTY AND LIMITATION OF LIABILITY

Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is three years and begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke’s opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke’s warranty obligation is limited, at Fluke’s option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period. To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Fluke Corporation P.O. Box 9090 Everett, WA 98206-9090 U.S.A.
11/99
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Fluke Europe B.V. P.O. Box 1186 5602 BD Eindhoven The Netherlands
Page 55

Table of Contents

Title Page
Introduction....................................................................................................................1
Contacting Fluke............................................................................................................ 1
Standard Equipment...................................................................................................... 3
Safety Information.......................................................................................................... 3
Getting Acquainted with the Calibrator .......................................................................... 8
Input and Output Terminals ...................................................................................... 8
Keys.......................................................................................................................... 10
Display ...................................................................................................................... 13
Getting Started .............................................................................................................. 14
Shut Down Mode ........................................................................................................... 14
Contrast Adjustment ...................................................................................................... 16
Using Measure Mode..................................................................................................... 17
Measuring Electrical Parameters (Upper Display).................................................... 17
Current Measurement with Loop Power.................................................................... 17
Measuring Electrical Parameters (Lower Display).................................................... 19
Measuring Temperature............................................................................................ 20
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725
Users Manual
Using Thermocouples........................................................................................... 20
Using Resistance-Temperature Detectors (RTDs) ............................................... 23
Measuring Pressure .................................................................................................. 26
Zeroing with Absolute Pressure Modules.................................................................. 27
Using Source Mode........................................................................................................ 29
Sourcing 4 to 20 mA.................................................................................................. 29
Simulating a 4- to 20-mA Transmitter........................................................................ 29
Sourcing Other Electrical Parameters ....................................................................... 29
Simulating Thermocouples........................................................................................ 32
Simulating RTDs........................................................................................................ 32
Sourcing Pressure..................................................................................................... 35
Setting 0 % and 100 % Output Parameters ................................................................... 37
Stepping and Ramping the Output................................................................................. 37
Manually Stepping the mA Output............................................................................. 37
Auto Ramping the Output.......................................................................................... 38
Storing and Recalling Setups......................................................................................... 38
Calibrating a Transmitter................................................................................................ 39
Calibrating a Pressure Transmitter................................................................................. 41
Calibrating an I/P Device................................................................................................ 43
Testing an Output Device............................................................................................... 45
Remote Control Commands........................................................................................... 46
Replacing the Batteries.................................................................................................. 49
Replacing the Fuses ...................................................................................................... 49
Maintenance................................................................................................................... 50
Cleaning the Calibrator.............................................................................................. 50
Service Center Calibration or Repair......................................................................... 50
Replacement Parts.................................................................................................... 51
Accessories.................................................................................................................... 53
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Contents (continued)
External Fluke Pressure Module Compatibility ......................................................... 53
Specifications................................................................................................................. 56
DC Voltage Measurement......................................................................................... 56
DC Voltage Source ................................................................................................... 56
Millivolt Measurement and Source*........................................................................... 56
DC mA Measurement and Source ............................................................................ 57
Ohms Measurement.................................................................................................. 57
Ohms Source............................................................................................................ 57
Frequency Measurement.......................................................................................... 57
Frequency Source..................................................................................................... 58
Temperature, Thermocouples................................................................................... 58
Loop Power Supply................................................................................................... 59
RTD Excitation (simulation) ...................................................................................... 59
Temperature, RTD Ranges, and Accuracies (ITS-90).............................................. 59
Pressure Measurement............................................................................................. 60
General Specifications.............................................................................................. 60
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725
Users Manual
iv
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Page 59

List of Tables

Table Title Page
1. Summary of Source and Measure Functions........................................................................ 2
2. International Symbols ........................................................................................................... 7
3. Input/Output Terminals and Connectors............................................................................... 9
4. Key Functions ....................................................................................................................... 11
5. Thermocouple Types Accepted ............................................................................................ 21
6. RTD Types Accepted............................................................................................................24
7. mA Step Values .................................................................................................................... 38
8A. Remote Control Upper Display ............................................................................................. 46
8B. Remote Control Lower Display ............................................................................................. 46
8C. "S" Commands Select Sensor Type ..................................................................................... 48
9. Replacement Parts ............................................................................................................... 51
10. Fluke Pressure Module Compatibility ................................................................................... 53
11. Pressure Modules................................................................................................................. 54
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725
Users Manual
vi
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Page 61

List of Figures

Figure Title Page
1. Standard Equipment ............................................................................................................. 6
2. Input/Output Terminals and Connectors............................................................................... 8
3. Keys...................................................................................................................................... 10
4. Elements of a Typical Display............................................................................................... 13
5. Voltage-to-Voltage Test ........................................................................................................ 15
6. Adjusting the Contrast .......................................................................................................... 16
7. Measuring Voltage and Current Output ................................................................................ 17
8. Connections for Supplying Loop Power................................................................................ 18
9. Measuring Electrical Parameters.......................................................................................... 19
10. Measuring Temperature with a Thermocouple ..................................................................... 22
11. Measuring Temperature with an RTD, Measuring 2-, 3-, and 4-Wire Resistance ................ 25
12. Gage and Differential Pressure Modules.............................................................................. 26
13. Connections for Measuring Pressure.................................................................................... 28
14. Connections for Simulating a 4- to 20-mA Transmitter ......................................................... 30
15. Electrical Sourcing Connections ........................................................................................... 31
16. Connections for Simulating a Thermocouple ........................................................................ 33
17. Connection for Simulating a 3-Wire RTD.............................................................................. 34
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Users Manual
18. Connections for Sourcing Pressure....................................................................................... 36
19. Calibrating a Thermocouple Transmitter............................................................................... 40
20. Calibrating a Pressure-to-Current (P/I) Transmitter............................................................... 42
21. Calibrating a Current-to-Pressure (I/P) Transmitter............................................................... 44
22. Calibrating a Chart Recorder.................................................................................................45
23. Replacing the Battteries........................................................................................................ 50
24. Replacement Parts................................................................................................................ 52
viii
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Page 63

Multifunction Process Calibrator

Introduction

Your Fluke 725 Multifunction Process Calibrator (referred to as “the calibrator”) is a handheld, battery-operated instrument that measures and sources electrical and physical parameters. See Table 1.
In addition to the functions in Table 1, the calibrator has the following features and functions:
A split-screen display. The upper display allows you
to measure volts, current, and pressure only. The lower display allows you to measure and source volts, current, pressure, resistance temperature detectors, thermocouples, frequency, and ohms.
Calibrates a transmitter using the split-screen.
A thermocouple (TC) input/output terminal and
internal isothermal block with automatic reference­junction temperature compensation.
Stores and recalls setups.
Manual stepping and automatic stepping and
ramping.
Controls the calibrator remotely from a PC running a
terminal emulator program.
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725
Users Manual
Table 1. Summary of Source and Measure Functions
Function Measure Source
dc V 0 V to 30 V 0 V to 10 V
dc mA 0 to 24 mA 0 to 24 mA
Frequency 1 CPM to 10 kHz 1 CPM to 10 kHz Resistance 0 to 3200 15 to 3200
Thermocouple Types E, J, K, T, B, R, S, L, U, N, mV
RTD (Resistance­Temperature Detector)
Pressure 27 modules ranging from 10 in. H2O to
10,000 psi
Other functions Loop supply, Step, Ramp, Memory, Dual display
Pt100 (385) Pt100 (3926) Pt100 (3916) Pt200 (385)
Pt500 (385) Pt1000 (385) Ni120
27 modules ranging from 10 in. H2O to 10,000 psi using an external pressure source (hand pump)
2
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Standard Equipment

Standard Equipment
The items listed below and shown in Figure 1 are included with your calibrator. If the calibrator is damaged or something is missing, contact the place of purchase immediately. To order replacement parts or spares, see the user-replaceable parts list in Table 9.
TL75 test leads (one set)
AC70A alligator clips (one set)
Stackable alligator clip test leads (one set)
725 Product Overview Manual
725 CD-ROM (contains Users Manual)
Spare fuse

Safety Information

The calibrator is designed in accordance with IEC1010-1, ANSI/ISA S82.01-1994 and CAN/CSA C22.2 No. 1010.1-
92. Use the calibrator only as specified in this manual, otherwise the protection provided by the calibrator may be impaired.
A Warning identifies conditions and actions that pose hazard(s) to the user; a Caution identifies conditions and actions that may damage the calibrator or the equipment under test.
International symbols used on the calibrator and in this manual are explained in Table 2.
3
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725
Users Manual
W Warning
To avoid possible electric shock or personal injury:
Do not apply more than the rated voltage, as marked on the calibrator, between the terminals, or
between any terminal and earth ground (30 V 24 mA max all terminals).
Before each use, verify the calibrator’s operation by measuring a known voltage.
Follow all equipment safety procedures.
Never touch the probe to a voltage source when the test leads are plugged into the current terminals.
Do not use the calibrator if it is damaged. Before you use the calibrator, inspect the case. Look for
cracks or missing plastic. Pay particular attention to the insulation surrounding the connectors.
Select the proper function and range for your measurement.
Make sure the battery door is closed and latched before you operate the calibrator.
Remove test leads from the calibrator before you open the battery door.
Inspect the test leads for damaged insulation or exposed metal. Check test leads continuity. Replace
damaged test leads before you use the calibrator.
When using the probes, keep your fingers away from the probe contacts. Keep your fingers behind the
finger guards on the probes.
Connect the common test lead before you connect the live test lead. When you disconnect test leads,
disconnect the live test lead first.
Do not use the calibrator if it operates abnormally. Protection may be impaired. When in doubt, have the
calibrator serviced.
Do not operate the calibrator around explosive gas, vapor, or dust.
4
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Page 67
Safety Information
W Warning
When using a pressure module, make sure the process pressure line is shut off and depressurized
before you connect it or disconnect it from the pressure module.
Use only 4 AA batteries, properly installed in the calibrator case, to power the calibrator.
Disconnect test leads before changing to another measure or source function.
When servicing the calibrator, use only specified replacement parts.
To avoid false readings, which could lead to possible electric shock or personal injury, replace the
battery as soon as the battery indicator (M) appears.
Caution
To avoid possible damage to calibrator or to equipment under test:
Disconnect the power and discharge all high-voltage capacitors before testing resistance or continuity.
Use the proper jacks, function, and range for your measurement or sourcing application.
5
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Users Manual
AC72
Alligator Clips
Test Lead Set
TL75
mA
4W
Stackable Test Leads
Figure 1. Standard Equipment
3W
mA
-
SOURCE / M
+
STORE SETUP
RECALL
30V MAX ALL TERMINALS
EASURE
V
Hz RTD
COM
100%
25%
25%
0%
MEASURE
V
TC
mA
LOOP
COM
sh01f.eps
6
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Page 69
Safety Information
Table 2. International Symbols
AC - Alternating current Double insulated
DC - Direct current Battery
Earth ground Refer to the manual for information about
this feature.
Pressure
Conforms to Canadian Standards Association directives
O
ON/OFF
Conforms to European Union directives
7
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Page 70
725
Users Manual

Getting Acquainted with the Calibrator

Input and Output Terminals

Figure 2 shows the calibrator input and output terminals. Table 3 explains their use.
1
725
MULTIFUNCTION CALIBRATOR
V mA
TC RTD
ZERO
Hz
C ˚F
˚
100%
25%
25%
0%
MEAS
SOURCE
STORE SETUP
RECALL
V mA
LOOP
2
8
7
6
5
3
4
sh05f.eps
Figure 2. Input/Output Terminals and Connectors
8
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Page 71
Table 3. Input/Output Terminals and Connectors
No Name Description
Getting Acquainted with the Calibrator
A
B, C
D
E, F
G, H
Pressure module connector
MEASURE V, mA terminals
TC input/output Terminal for measuring or simulating thermocouples. This terminal accepts a miniature
SOURCE/ MEASURE V, RTD, Hz, terminals
SOURCE/ MEASURE mA terminals, 3W, 4W
Connects the calibrator to a pressure module or the calibrator to a PC for a remote control connection.
Input terminals for measuring voltage, current, and supplying loop power.
polarized thermocouple plug with flat, in-line blades spaced 7.9 mm (0.312 in) center to center.
Terminals for sourcing or measuring voltage, resistance, frequency, and RTDs.
Terminals for sourcing and measuring current, and performing 3W and 4W RTD measurements.
9
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725
Users Manual

Keys

Figure 3 shows the calibrator keys and Table 4 explains their use.
725
MULTIFUNCTION CALIBRATOR
3
725
MULTIFUNCTION CALIBRATOR
10
2
4
20
19
18
V mA
TC RTD
30V MAX ALL TERMINALS
V
TC
Hz RTD
COM COM
ZERO
Hz
C ˚F
˚
100%
25%
25%
0%
MEASURE
V
mA
LOOP
V mA
TC RTD
V Hz
RTD
COM COM
ZERO
16
14
17
15
13
12
Hz
C ˚F
˚
100%
25%
25%
0%
MEASURE
V
TC
mA
LOOP
5
V mA
LOOP
MEAS
1
SOURCE
STORE SETUP
RECALL
SOURCE / MEASURE
+
mA 3W
-
mA 4W
30V MAX ALL TERMINALS
MEAS
SOURCE
STORE
SETUP
RECALL
SOURCE / MEASURE
+
mA 3W
-
mA 4W
V mA
LOOP
6
7
8
9
10
11
sh41f.eps
Figure 3. Keys
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Getting Acquainted with the Calibrator
Table 4. Key Functions
No Name Description
A O Turns the power on or off. B l Selects voltage, mA or Loop Power measurement function in the upper display. C A Selects the pressure measurement function in the upper display. Repeated pushes cycle
through the different pressure units.
D K Zeros the pressure module reading. This applies to both upper and lower displays. E C Turns backlight on or off. Turns Contrast Adjust mode on when powering up. F F Toggles frequency and ohms measurement and sourcing functions. G D Toggles between Centigrade or Fahrenheit when in TC or RTD functions. H G Recalls from memory a source value corresponding to 100 % of span and sets it as the
source value. Press and hold to store the source value as the 100 % value.
I H Increments output by 25 % of span. J I Decrements output by 25 % of span. K J Recalls from memory a source value corresponding to 0 % of span and sets it as the
source value. Press and hold to store the source value as the 0 % value. Identifies Firmware version. Press and hold J when powering up.
11
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Users Manual
Table 4. Key Functions (cont.)
No Name Description
L L
AM AMOYOZ M XW
Y Z
N Q O S
P
M
Q T
R V
S R
T U
12
Cycles through :
E
Slow repeating 0 % - 100 % - 0 % ramp
P
Fast repeating 0 % - 100 % - 0 % ramp
N
Repeating 0 % - 100 % - 0 % ramp in 25 % steps
Disables Shut Down Mode
Enables Shut Down Mode
Increases or decreases the source level. Cycles through the 2-, 3-, and 4-wire selections. Moves through the memory locations of calibrator setups. In Contrast Adjustment mode; up-darkens contrast, down-lightens contrast.
Retrieves a previous calibrator setup from a memory location.
Saves the calibrator setup. Saves Contrast Adjust setup.
Cycles the calibrator through MEASURE and SOURCE modes in the lower display.
Selects TC (thermocouple) measurement and sourcing function in the lower display. Repeated pushes cycle through the thermocouple types.
Toggles between voltage, mA sourcing, or mA simulate functions in the lower display.
Selects RTD (resistance temperature detector) measurement and sourcing function in lower display. Repeated pushes cycle through the RTD types.
Selects the pressure measurement and sourcing function. Repeated pushes cycle through the different pressure units.
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Page 75

Display

Figure 4 shows the elements of a typical display.
Getting Acquainted with the Calibrator
Low Battery
Symbol
Mode
Indicator
Loop
Annunciator
Figure 4. Elements of a Typical Display
Memory Locations
for Calibrator Setups
Units Display
Auto Ramp
sh07f.eps
13
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Users Manual

Getting Started

This section acquaints you with some basic operations of the calibrator.
Proceed as follows to perform a voltage-to-voltage test:
1. Connect the calibrator’s voltage output to its voltage input as shown in Figure 5.
2. Press O to turn on the calibrator. Press l to select dc voltage (upper display).
3. If necessary, press M for SOURCE mode (lower display). The calibrator is still measuring dc voltage, and you can see the active measurements in the upper display.
4. Press
5. Press
V to select dc voltage sourcing.
Y and Z to select a digit to change. Press X
to select 1 V for the output value. Press and hold
J to enter 1 V as the 0 % value.
6. Press
7. Press H and I to step between 0 and 100 %
X to increase the output to 5 V. Press and
G to enter 5 V as the 100 % value.
hold
in 25 % step increments.

Shut Down Mode

The calibrator comes with the Shut Down mode enabled for a time duration set to 30 minutes (displayed for about 1 second when the calibrator is initially turned on). When the Shut Down mode is enabled, the calibrator will automatically shut down after the time duration has elapsed from the time the last key was pressed. To disable the Shut Down mode, press O and Y simultaneously. To enable the mode, press O and Z simultaneously. To adjust the time duration, press O and Z simultaneously, then press X and/or W to adjust the time between 1 and 30 minutes.
14
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Page 77
RECALL
STORE SETUP
MEAS
SOURCE
V mA
LOOP
V mA
TC
725
MULTIFUNCTION CALIBRATOR
ZERO
Hz
RTD
C
˚
100%
25%
25%
0%
Shut Down Mode
F
˚
Figure 5. Voltage-to-Voltage Test
sh39f.eps
15
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725
Users Manual

Contrast Adjustment

Note
Available with V2.1 Firmware or greater. To identify firmware version, press and hold J when powering up. The firmware version will be shown in the upper units display for about 1 second after initialization.
725
MULTIFUNCTION CALIBRATOR
1
To adjust the contrast, proceed as follows:
1. Press C and O until Contst Adjust is displayed as shown in Figure 6.
2. Press and hold X to darken contrast.
3. Press and hold W to lighten contrast.
4. Press S to save the contrast level.
16
V mA
TC RTD
ZERO
Hz
C ˚F
˚
100%
25%
25%
0%
V mA
LOOP
MEAS
SOURCE
STORE
SETUP
RECALL
4
Figure 6. Adjusting the Contrast
2
3
sh06f.eps
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Page 79

Using Measure Mode

Measuring Electrical Parameters (Upper Display)

To measure the current or voltage output of a transmitter, or to measure the output of a pressure instrument, use the upper display and proceed as follows:
725
MULTIFUNCTION CALIBRATOR
Using Measure Mode
1. Press
l to select volts or current. LOOP should
not be on.
2. Connect the leads as shown in Figure 7.

Current Measurement with Loop Power

The loop power function activates a 24 V supply in series with the current measuring circuit, allowing you to test a transmitter when it is disconnected from plant wiring. To measure current with loop power, proceed as follows:
1. Connect the calibrator to the transmitter current loop terminals as shown in Figure 8.
2. Press
l while the calibrator is in current
measurement mode. LOOP appears and an internal 24 V loop supply turns on.
V mA
TC RTD
ZERO
Hz
C ˚F
˚
100%
25%
25%
0%
Red
MEAS
SOURCE
STORE SETUP
RECALL
V mA
LOOP
Black
Figure 7. Measuring Voltage and Current Output
sh42f.eps
17
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725
Users Manual
725
MULTIFUNCTION CALIBRATOR
Red
18
MEAS
SOURCE
STORE
SETUP
RECALL
V mA
LOOP
V mA
TC RTD
ZERO
Hz
C ˚F
˚
100%
25%
25%
0%
TEST DC PWR
+–+
+
Black
Figure 8. Connections for Supplying Loop Power
sh18f.eps
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Page 81

Measuring Electrical Parameters (Lower Display)

To measure the electrical parameters using the lower display, proceed as follows:
1. Connect the calibrator as shown in Figure 9.
Using Measure Mode
725
MULTIFUNCTION CALIBRATOR
2. If necessary, press display)
3. Press
V for dc voltage or current, or F for
frequency or resistance.
M for MEASURE mode (lower
V mA
TC RTD
ZERO
Hz
C ˚F
˚
100%
25%
25%
0%
MEAS
SOURCE
STORE
SETUP
RECALL
V mA
LOOP
Figure 9. Measuring Electrical Parameters
sh43f.eps
19
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Page 82
725
Users Manual

Measuring Temperature

Using Thermocouples
The calibrator supports ten standard thermocouples, including type E, N, J, K, T, B, R, S, L, or U. Table 5 summarizes the ranges and characteristics of the supported thermocouples.
To measure temperature using a thermocouple, proceed as follows:
1. Attach the thermocouple leads to the appropriate TC miniplug, then to the TC input/output as shown in Figure 10. One pin is wider than the other. Do not try to force a miniplug in the wrong polarization.
Note
If the calibrator and the thermocouple plug are at
different temperatures, wait one minute or more for the connector temperature to stabilize after you plug the miniplug into the TC input/output.
2. If necessary, press
3. Press T for the TC display. If desired, continue pressing this key to select the desired thermocouple type.
If necessary, you can toggle between °C or °F temperature units by pressing
M for MEASURE mode.
D.
20
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Using Measure Mode
Table 5. Thermocouple Types Accepted
Positive Lead (H)
Type Positive Lead
Material
E Chromel Purple Violet Constantan -200 to 950
N Ni-Cr-Si Orange Pink Ni-Si-Mg -200 to 1300
J Iron White Black Constantan -200 to 1200
K Chromel Yellow Green Alumel -200 to 1370
T Copper Blue Brown Constantan -200 to 400
B Platinum (30 % Rhodium) Gray Platinum (6 % Rhodium) 600 to 1800
R Platinum (13 % Rhodium) Black Orange Platinum -20 to 1750
S Platinum (10 % Rhodium) Black Orange Platinum -20 to 1750
L Iron Constantan -200 to 900
U Copper Constantan -200 to 400 *American National Standards Institute (ANSI) device negative lead (L) is always red. **International Electrotechnical Commission (IEC) device negative lead (L) is always white.
Color Negative Lead Specified Range
ANSI* IEC**
Material (°C)
21
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Users Manual
3W
SOURCE / MEASURE
+
mA
-
mA
4W
30V MAX ALL TERMINALS
V
TC
TC
mA
LOOP
Hz RTD
COM COM
MEASURE
V
Process Temperature
Warning
22
TC Miniplug
30 V maximum to
sh12f.eps
Figure 10. Measuring Temperature with a Thermocouple
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Page 85
Using Measure Mode
Using Resistance-Temperature Detectors (RTDs)
The calibrator accepts RTD types shown in Table 6. RTDs are characterized by their resistance at 0 °C (32 °F), which is called the “ice point” or R is 100 . The calibrator accepts RTD measurement inputs in two-, three-, or four-wire connections, with the three-wire connection the most common. A four-wire configuration provides the highest measurement precision, and two-wire provides the lowest measurement precision.
. The most common R
0
To measure temperature using an RTD input, proceed as follows:
1. If necessary, press
0
2. Press
3. Press
4. Attach the RTD to input terminals as shown in
5. If necessary, you can toggle between °C or °F
R for the RTD display. If desired, continue
pressing this key to select the desired RTD type.
X or W to select a 2-, 3-, or 4- wire
connection.
Figure 11.
temperature units by pressing
M for MEASURE mode.
D.
23
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Users Manual
Table 6. RTD Types Accepted
RTD Type Ice Point (R
Pt100 (3926) 100 Platinum 0.003926 Ω/°C -200 to 630 Pt100 (385) 100 Platinum 0.00385 Ω/°C -200 to 800 Ni120 (672) 120 Nickel 0.00672 Ω/°C -80 to 260 Pt200 (385) 200 Platinum 0.00385 Ω/°C -200 to 630 Pt500 (385) 500 Platinum 0.00385 Ω/°C -200 to 630 Pt1000 (385) 1000 Platinum 0.00385 Ω/°C -200 to 630 Pt100 (3916) 100 Platinum 0.003916 Ω/°C -200 to 630
The Pt100 commonly used in U.S. industrial applications is Pt100 (3916), α = 0.003916 Ω/°C. (Also designated as JIS curve.) The IEC standard RTD is the Pt100 (385), α = 0.00385 Ω/°C.
) Material α Range (°C)
0
24
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Page 87
2W
3W
4W
SOURCE / MEASURE
+
mA
3W
-
mA 4W
SOURCE / MEASURE
+
mA
3W
-
mA 4W
SOURCE / MEASURE
+
mA
3W
-
mA 4W
30V MAX ALL TERMINALS
V
TC
Hz RTD
COM COM
30V MAX ALL TERMINALS
V
TC
Hz RTD
COM COM
30V MAX ALL TERMINALS
V
TC
Hz RTD
COM COM
LOOP
LOOP
LOOP
mA
mA
mA
MEASURE
V
MEASURE
V
MEASURE
V
Using Measure Mode
RTD
RTD
RTD
Resistance to be measured
Figure 11. Measuring Temperature with an RTD, Measuring 2-, 3-, and 4-Wire Resistance
sh15f.eps
25
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725
Users Manual

Measuring Pressure

Many ranges and types of pressure modules are available from Fluke. See “Accessories” near the back of this manual. Before you use a pressure module, read its instruction sheet. The modules vary in use, media, and accuracy.
Figure 12 shows the gage and differential modules. Differential modules also work in gage mode by leaving the low fitting open to atmosphere.
To measure pressure, attach the appropriate pressure module for the process pressure to be tested
Proceed as follows to measure pressure:
Gage
700P06
PRESSURE MODULE
RANGE
100 PSIG
BURST PRESSURE 300 PSIG
7 bar700 kPa
Differential
700P04
PRESSURE MODULE
RANGE
15 PSID/G
1 bar100 kPa
BURST PRESSURE 45 PSIG
HighLow
gj11f.eps
Figure 12. Gage and Differential Pressure Modules
W Warning
To avoid a violent release of pressure in a pressurized system, shut off the valve and slowly bleed off the pressure before you attach the pressure module to the pressure line.
26
Caution
To avoid mechanically damaging the pressure module, never apply more than 10 ft.-lb. (13.5 Nm) of torque between the pressure module fittings, or between the fittings and the body of the module. Always apply appropriate torque between the pressure module fitting and connecting fittings or adapters.
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Using Measure Mode
To avoid damaging the pressure module from overpressure, never apply pressure above the rated maximum printed on the pressure module.
To avoid damaging the pressure module from corrosion, use it only with specified materials. Refer to the printing on the pressure module or the pressure module instruction sheet for the acceptable material compatibility.
1. Connect a pressure module to the calibrator as shown in Figure 13. The threads on the pressure modules accept standard ¼ NPT pipe fittings. Use the supplied ¼ NPT to ¼ ISO adapter if necessary.
2. Press
A. The calibrator automatically senses
which pressure module is attached and sets its range accordingly.
3. Zero the pressure module as described in the module’s Instruction Sheet. Modules vary in zeroing procedures depending on module type, but all require pressing
If desired, continue pressing display units to psi, mmHg, inHg, cmH
K.
A to change pressure
O@4 °C,
2
O@20 °C, inH2O@4 °C, inH2O@20 °C, mbar,
cmH
2
2
bar, kg/cm
, or kPa.

Zeroing with Absolute Pressure Modules

To zero, adjust the calibrator to read a known pressure. This can be barometric pressure, if it is accurately known, for all but the 700PA3 module. The maximum range of 700PA3 is 5 psi; therefore the reference pressure must be applied with a vacuum pump. An accurate pressure standard can also apply a pressure within range for any absolute pressure module. To adjust the calibrator reading, proceed as follows:
1. Press K, REF Adjust will appear to the right of the pressure reading.
2. Use X to increase or W to decrease the calibrator reading to equal the reference pressure.
3. Press Kagain to exit zeroing procedure.
The calibrator stores and automatically reuses the zero offset correction for one absolute pressure module so that the module is not rezeroed every time you use it.
27
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725
Users Manual
725
MULTIFUNCTION CALIBRATOR
Isolation
Valve
Gage
Module
28
MEAS
SOURCE
STORE SETUP
RECALL
V mA
LOOP
V mA
TC RTD
ZERO
Hz
C ˚F
˚
100%
25%
25%
0%
Differential
Module
HL
Tank
sh37f.eps
Figure 13. Connections for Measuring Pressure
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Using Source Mode

Using Source Mode
In SOURCE mode, the calibrator generates calibrated signals for testing and calibrating process instruments; supplies voltages, currents, frequencies, and resistances; simulates the electrical output of RTD and thermocouple temperature sensors; and measures gas pressure from an external source, creating a calibrated pressure source.

Sourcing 4 to 20 mA

To select the current sourcing mode, proceed as follows:
1. Connect the test leads in the mA terminals (left column).
2. If necessary, press
3. Press
V for current and enter the desired current
you want by pressing

Simulating a 4- to 20-mA Transmitter

Simulate is a special mode of operation in which the calibrator is connected into a loop in place of a transmitter and supplies a known, settable test current. Proceed as follows:
1. Connect the 24 V loop power source as shown in Figure 14.
M for SOURCE mode.
X and W keys.
2. If necessary, press
3. Press
4. Enter the desired current by pressing
V until both mA and SIM display.
keys.
M for SOURCE mode.
X and W

Sourcing Other Electrical Parameters

Volts, ohms, and frequency are also sourced and shown in the lower display.
To select an electrical sourcing function, proceed as follows:
1. Connect the test leads as shown in Figure 15, depending on the source function.
2. If necessary, press
3. Press
4. Enter the desired output value by pressing
V for dc voltage, or F for frequency or
resistance.
Mfor SOURCE mode.
X and
W keys. Press Y and Z to select a different digit to
change.
29
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Users Manual
725
MULTIFUNCTION CALIBRATOR
30
V mA
TC RTD
ZERO
Hz
C ˚F
˚
100%
25%
25%
0%
V mA
LOOP
MEAS
Red
+
+24 V
SOURCE
STORE
SETUP
RECALL
Loop
Power
Supply
Figure 14. Connections for Simulating a 4- to 20-mA Transmitter
Black
Readout or
Controller
sh17f.eps
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Page 93
Using Source Mode
mA
30V MAX ALL TERMINALS
SOURCE / MEASURE
+ mA
+
mA
Red
+
3W
-
mA 4W
V Hz
RTD
COM COM
MEASURE
V
TC
mA
LOOP
Black
V
+
Hz
Red
SOURCE / MEASURE
+
mA
3W
-
mA 4W
Black
Common
30V MAX ALL TERMINALS
V
TC
mA
Hz
LOOP
RTD
COM COM
Common
MEASURE
V
sh16f.eps
Figure 15. Electrical Sourcing Connections
31
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Users Manual

Simulating Thermocouples

Connect the calibrator TC input/output to the instrument under test with thermocouple wire and the appropriate thermocouple mini-connector (polarized thermocouple plug with flat, in-line blades spaced 7.9 mm [0.312 in] center to center). One pin is wider than the other. Do not try to force a miniplug in the wrong polarization. Figure 16 shows this connection. Proceed as follows to simulate a thermocouple:
1. Attach the thermocouple leads to the appropriate TC miniplug, then to the TC input/output as shown in Figure 16.
2. If necessary, press
3. Press
4. Enter the temperature you want by pressing
T for the TC display. If desired, continue
pressing this key to select the desired thermocouple type.
M for SOURCE mode.
X and
W keys. Press Y and Z to select a different digit to
edit.

Simulating RTDs

Connect the calibrator to the instrument under test as shown in Figure 17. Proceed as follows to simulate an RTD:
1. If necessary, press
2. Press
R for the RTD display.
M for SOURCE mode.
Note
Use the 3W and 4W terminals for measurement
only, not for simulation. The calibrator simulates a 2-wire RTD at its front panel. To connect to a 3­wire or 4-wire transmitter, use the stacking cables to provide the extra wires. See Figure 17.
3. Enter the temperature you want by pressing
W keys. Press Y and Z to select a different digit to
edit.
4. If the 725 display indicates ExI HI, the excitation current from your device under test exceeds the limits of the 725.
X and
32
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Page 95
725
MULTIFUNCTION CALIBRATOR
Color depends
on type of TC
TEST DC PWR
++
Using Source Mode
MEAS
SOURCE
STORE SETUP
RECALL
V mA
LOOP
V mA
TC RTD
ZERO
Hz
C ˚F
˚
100%
25%
25%
0%
TC
+
TC Miniplug
Figure 16. Connections for Simulating a Thermocouple
sh20f.eps
33
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725
Users Manual
SETUP
RECALL
STORE
MEAS
SOURCE
V mA
LOOP
V mA
TC
725
MULTIFUNCTION CALIBRATOR
ZERO
Hz
RTD
C
˚
100%
25%
25%
0%
SENSOR TERMINALS
1
4
3
2
F
˚
BLACK
RED
BLACK
Figure 17. Connections for Simulating 3-Wire RTD
sh40f.eps
34
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Page 97
Using Source Mode

Sourcing Pressure

The calibrator sources pressure by measuring pressure supplied by a pump or other sources, and displaying the pressure in the SOURCE field. Figure 20 shows how to connect a pump to a Fluke pressure module which makes it a calibrated source.
Many ranges and types of pressure modules are available from Fluke. See “Accessories” near the back of this manual. Before you use a pressure module, read its Instruction Sheet. The modules vary in use, media, and accuracy.
Attach the appropriate pressure module for the process pressure to be tested.
Proceed as follows to source pressure:
WWarning
To avoid a violent release of pressure in a pressurized system, shut off the valve and slowly bleed off the pressure before you attach the pressure module to the pressure line.
Caution
To avoid mechanically damaging the pressure module, never apply more than 10 ft.-lb. (13.5 Nm) of torque between the pressure module fittings, or between the fittings and the body of the module. Always apply appropriate torque between the pressure module fitting and connecting fittings or adapters.
To avoid damaging the pressure module from overpressure, never apply pressure above the rated maximum printed on the pressure module.
To avoid damaging the pressure module from corrosion, use it only with specified materials. Refer to the printing on the pressure module or the pressure module instruction sheet for the acceptable material compatibility.
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Users Manual
1. Connect a pressure module to the calibrator as shown in Figure 18. The threads on the pressure modules accept standard ¼ NPT pipe fittings. Use the supplied ¼ NPT to ¼ ISO adapter if necessary.
2. Press
U (lower display). The calibrator
automatically senses which pressure module is attached and sets its range accordingly.
3. Zero the pressure module as described in the module’s Instruction Sheet. Modules vary in zeroing procedures depending on module type.
4. Pressurize the pressure line with the pressure source to the desired level as shown on the display.
If desired, continue pressing display units to psi, mmHg, inHg, cmH
O@20 °C, inH2O@4 °C, inH2O@20 °C, mbar,
cmH
2
2
bar, kg/cm
, or kPa.
U to change pressure
O@4 °C,
2
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725
MULTIFUNCTION CALIBRATOR
V mA
TC RTD
ZERO
Hz
C ˚F
˚
100%
25%
25%
0%
MEAS
SOURCE
STORE
SETUP
RECALL
V mA
LOOP
Figure 18. Connections for Sourcing Pressure
sh19f.eps
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Setting 0 % and 100 % Output Parameters

Setting 0 % and 100 % Output Parameters
For current output, the calibrator assumes that 0 % corresponds to 4 mA and 100 % corresponds to 20 mA. For other output parameters, you must set the 0 % and 100 % points before you can use the step and ramp functions. Proceed as follows:
1. If necessary, press
2. Select the desired source function and use the arrow keys to enter the value. Our example is temperature source using 100 °C and 300 °C values for source.
3. Enter 100 °C and press and hold value.
4. Enter in 300 °C and press and hold value.
M for SOURCE mode.
J to store the
G to store the
You can now use this setting for the following:
Manually stepping an output with 25 % increments.
Jump between the 0 and 100 % span points by
momentarily pushing
J or G.

Stepping and Ramping the Output

Two features are available for adjusting the value of source functions.
Stepping the output manually with the
keys, or in automatic mode.
Ramping the output.
Stepping and ramping apply to all functions except pressure, which requires that you use an external pressure source.

Manually Stepping the mA Output

To manually step current output you can do the following:
Use
Touch momentarily either
H or I to step the current up or down in
25 % steps.
J to go to 0 %, or G
to go to 100 %.
H and I
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Users Manual

Auto Ramping the Output

Auto ramping gives you the ability to continuously apply a varying stimulus from the calibrator to a transmitter, while your hands remain free to test the response of the transmitter.
When you press continuously repeating 0 % - 100 % - 0 % ramp in your choice of three ramp waveforms:
E 0 % - 100 % - 0 % 40-second smooth ramp
P 0 % - 100 % - 0 % 15-second smooth ramp
N 0 % - 100 % - 0 % Stair-step ramp in 25 %
steps, pausing 5 seconds at each step. Steps are listed in Table 7.
To exit ramping, press any button.
Step 4 to 20 mA
0 % 4.000 25 % 8.000 50 % 12.000 75 % 16.000 100 % 20.000
L, the calibrator produces a
Table 7. mA Step Values

Storing and Recalling Setups

You can store up to eight of your settings in a nonvolatile memory and recall the settings for later use. A low battery condition or a battery change does not jeopardize the stored settings. Proceed as follows:
1. After you create a calibrator setup, press display, the memory locations appear.
2. Press
3. Press S, only the stored memory location will be
To recall setups, proceed as follows.
1. Press
2. Press
Y or Z to select locations one through eight. An
underscore appears below the selected memory location.
displayed.
The setup is stored.
Q. The memory locations appear on the
display.
Y or Z to select the appropriate location and Q.
press
S. In the
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