Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is three years and
begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user
customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke’s opinion, has been misused, altered,
neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in
accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will
be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different
warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable
international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted
for repair in another country.
Fluke’s warranty obligation is limited, at Fluke’s option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is
returned to a Fluke authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that service
center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty
repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse,
contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside the product’s specified
rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work.
Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB
Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR
ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR
THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the
limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other
decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
Your Fluke 725 Multifunction Process Calibrator (referred
to as “the calibrator”) is a handheld, battery-operated
instrument that measures and sources electrical and
physical parameters. See Table 1.
In addition to the functions in Table 1, the calibrator has
the following features and functions:
•A split-screen display. The upper display allows you
to measure volts, current, and pressure only. The
lower display allows you to measure and source
volts, current, pressure, resistance temperature
detectors, thermocouples, frequency, and ohms.
• Calibrates a transmitter using the split-screen.
• A thermocouple (TC) input/output terminal and
internal isothermal block with automatic referencejunction temperature compensation.
• Stores and recalls setups.
• Manual stepping and automatic stepping and
ramping.
•Controls the calibrator remotely from a PC running a
The items listed below and shown in Figure 1 are included
with your calibrator. If the calibrator is damaged or
something is missing, contact the place of purchase
immediately. To order replacement parts or spares, see
the user-replaceable parts list in Table 9.
• TL75 test leads (one set)
• AC70A alligator clips (one set)
• Stackable alligator clip test leads (one set)
• 725 Product Overview Manual
• 725 CD-ROM (contains Users Manual)
• Spare fuse
Safety Information
The calibrator is designed in accordance with IEC1010-1,
ANSI/ISA S82.01-1994 and CAN/CSA C22.2 No. 1010.1-
92. Use the calibrator only as specified in this manual,
otherwise the protection provided by the calibrator may be
impaired.
A Warning identifies conditions and actions that pose
hazard(s) to the user; a Caution identifies conditions and
actions that may damage the calibrator or the equipment
under test.
International symbols used on the calibrator and in this
manual are explained in Table 2.
AOTurns the power on or off.
BlSelects voltage, mA or Loop Power measurement function in the upper display.
CASelects the pressure measurement function in the upper display. Repeated pushes cycle
through the different pressure units.
DKZeros the pressure module reading. This applies to both upper and lower displays.
ECTurns backlight on or off. Turns Contrast Adjust mode on when powering up.
FFToggles frequency and ohms measurement and sourcing functions.
GDToggles between Centigrade or Fahrenheit when in TC or RTD functions.
HGRecalls from memory a source value corresponding to 100 % of span and sets it as the
source value. Press and hold to store the source value as the 100 % value.
IHIncrements output by 25 % of span.
JIDecrements output by 25 % of span.
KJRecalls from memory a source value corresponding to 0 % of span and sets it as the
source value. Press and hold to store the source value as the 0 % value.
Identifies Firmware version. Press and hold J when powering up.
Increases or decreases the source level.
Cycles through the 2-, 3-, and 4-wire selections.
Moves through the memory locations of calibrator setups.
In Contrast Adjustment mode; up-darkens contrast, down-lightens contrast.
Retrieves a previous calibrator setup from a memory location.
Saves the calibrator setup. Saves Contrast Adjust setup.
Cycles the calibrator through MEASURE and SOURCE modes in the lower display.
Selects TC (thermocouple) measurement and sourcing function in the lower display. Repeated pushes cycle through
the thermocouple types.
Toggles between voltage, mA sourcing, or mA simulate functions in the lower display.
Selects RTD (resistance temperature detector) measurement and sourcing function in lower display. Repeated pushes
cycle through the RTD types.
Selects the pressure measurement and sourcing function. Repeated pushes cycle through the different pressure units.
This section acquaints you with some basic operations of
the calibrator.
Proceed as follows to perform a voltage-to-voltage test:
1. Connect the calibrator’s voltage output to its voltage
input as shown in Figure 5.
2. Press O to turn on the calibrator. Press l to
select dc voltage (upper display).
3. If necessary, press M for SOURCE mode (lower
display). The calibrator is still measuring dc voltage,
and you can see the active measurements in the
upper display.
4. Press
5. Press
Vto select dc voltage sourcing.
Y and Z to select a digit to change. Press X
to select 1 V for the output value. Press and hold
Jto enter 1 V as the 0 % value.
6. Press
7. Press H and I to step between 0 and 100 %
X to increase the output to 5 V. Press and
G to enter 5 V as the 100 % value.
hold
in 25 % step increments.
Shut Down Mode
The calibrator comes with the Shut Down mode
enabled for a time duration set to 30 minutes
(displayed for about 1 second when the calibrator is
initially turned on). When the Shut Down mode is
enabled, the calibrator will automatically shut down
after the time duration has elapsed from the time the
last key was pressed. To disable the Shut Down
mode, press O and Y simultaneously. To enable the
mode, press O and Z simultaneously. To adjust the
time duration, press O and Z simultaneously, then
press X and/or W to adjust the time between 1 and
30 minutes.
Available with V2.1 Firmware or greater. To
identify firmware version, press and hold J
when powering up. The firmware version will be
shown in the upper units display for about 1
second after initialization.
725
MULTIFUNCTION CALIBRATOR
1
To adjust the contrast, proceed as follows:
1. Press C and O until Contst Adjust is displayed as
shown in Figure 6.
To measure the current or voltage output of a transmitter,
or to measure the output of a pressure instrument, use the
upper display and proceed as follows:
725
MULTIFUNCTION CALIBRATOR
Using Measure Mode
1. Press
l to select volts or current. LOOP should
not be on.
2. Connect the leads as shown in Figure 7.
Current Measurement with Loop Power
The loop power function activates a 24 V supply in series
with the current measuring circuit, allowing you to test a
transmitter when it is disconnected from plant wiring. To
measure current with loop power, proceed as follows:
1. Connect the calibrator to the transmitter current loop
terminals as shown in Figure 8.
2. Press
l while the calibrator is in current
measurement mode. LOOP appears and an internal
24 V loop supply turns on.
The calibrator supports ten standard thermocouples,
including type E, N, J, K, T, B, R, S, L, or U. Table 5
summarizes the ranges and characteristics of the
supported thermocouples.
To measure temperature using a thermocouple, proceed
as follows:
1. Attach the thermocouple leads to the appropriate TC
miniplug, then to the TC input/output as shown in
Figure 10. One pin is wider than the other. Do not tryto force a miniplug in the wrong polarization.
Note
If the calibrator and the thermocouple plug are at
different temperatures, wait one minute or more
for the connector temperature to stabilize after
you plug the miniplug into the TC input/output.
2. If necessary, press
3. Press T for the TC display. If desired, continue
pressing this key to select the desired thermocouple
type.
If necessary, you can toggle between °C or °F
temperature units by pressing
BPlatinum (30 % Rhodium)GrayPlatinum (6 % Rhodium)600 to 1800
RPlatinum (13 % Rhodium)BlackOrangePlatinum-20 to 1750
SPlatinum (10 % Rhodium)BlackOrangePlatinum-20 to 1750
LIronConstantan-200 to 900
UCopperConstantan-200 to 400
*American National Standards Institute (ANSI) device negative lead (L) is always red.
**International Electrotechnical Commission (IEC) device negative lead (L) is always white.
The calibrator accepts RTD types shown in Table 6. RTDs
are characterized by their resistance at 0 °C (32 °F),
which is called the “ice point” or R
is 100 Ω. The calibrator accepts RTD measurement inputs
in two-, three-, or four-wire connections, with the
three-wire connection the most common. A four-wire
configuration provides the highest measurement
precision, and two-wire provides the lowest measurement
precision.
. The most common R
0
To measure temperature using an RTD input, proceed as
follows:
Pt100 (3926)100 ΩPlatinum0.003926 Ω/°C-200 to 630
Pt100 (385)100 ΩPlatinum0.00385 Ω/°C-200 to 800
Ni120 (672)120 ΩNickel0.00672 Ω/°C-80 to 260
Pt200 (385)200 ΩPlatinum0.00385 Ω/°C-200 to 630
Pt500 (385)500 ΩPlatinum0.00385 Ω/°C-200 to 630
Pt1000 (385)1000 ΩPlatinum0.00385 Ω/°C-200 to 630
Pt100 (3916)100 ΩPlatinum0.003916 Ω/°C-200 to 630
The Pt100 commonly used in U.S. industrial applications is Pt100 (3916), α = 0.003916 Ω/°C. (Also designated as JIS
curve.) The IEC standard RTD is the Pt100 (385), α = 0.00385 Ω/°C.
Many ranges and types of pressure modules are available
from Fluke. See “Accessories” near the back of this
manual. Before you use a pressure module, read its
instruction sheet. The modules vary in use, media, and
accuracy.
Figure 12 shows the gage and differential modules.
Differential modules also work in gage mode by leaving
the low fitting open to atmosphere.
To measure pressure, attach the appropriate pressure
module for the process pressure to be tested
Proceed as follows to measure pressure:
Gage
700P06
PRESSURE MODULE
RANGE
100 PSIG
BURST PRESSURE 300 PSIG
7 bar700 kPa
Differential
700P04
PRESSURE MODULE
RANGE
15 PSID/G
1 bar100 kPa
BURST PRESSURE 45 PSIG
HighLow
gj11f.eps
Figure 12. Gage and Differential Pressure Modules
W Warning
To avoid a violent release of pressure in a
pressurized system, shut off the valve and
slowly bleed off the pressure before you
attach the pressure module to the pressure
line.
26
Caution
To avoid mechanically damaging the
pressure module, never apply more than
10 ft.-lb. (13.5 Nm) of torque between the
pressure module fittings, or between the
fittings and the body of the module. Always
apply appropriate torque between the
pressure module fitting and connecting
fittings or adapters.
To avoid damaging the pressure module from
overpressure, never apply pressure above the
rated maximum printed on the pressure
module.
To avoid damaging the pressure module from
corrosion, use it only with specified
materials. Refer to the printing on the
pressure module or the pressure module
instruction sheet for the acceptable material
compatibility.
1. Connect a pressure module to the calibrator as
shown in Figure 13. The threads on the pressure
modules accept standard ¼ NPT pipe fittings. Use the
supplied ¼ NPT to ¼ ISO adapter if necessary.
2. Press
A. The calibrator automatically senses
which pressure module is attached and sets its range
accordingly.
3. Zero the pressure module as described in the
module’s Instruction Sheet. Modules vary in zeroing
procedures depending on module type, but all require
pressing
If desired, continue pressing
display units to psi, mmHg, inHg, cmH
K.
A to change pressure
O@4 °C,
2
O@20 °C, inH2O@4 °C, inH2O@20 °C, mbar,
cmH
2
2
bar, kg/cm
, or kPa.
Zeroing with Absolute Pressure Modules
To zero, adjust the calibrator to read a known pressure.
This can be barometric pressure, if it is accurately known,
for all but the 700PA3 module. The maximum range of
700PA3 is 5 psi; therefore the reference pressure must be
applied with a vacuum pump. An accurate pressure
standard can also apply a pressure within range for any
absolute pressure module. To adjust the calibrator
reading, proceed as follows:
1. Press K, REF Adjust will appear to the right of the
pressure reading.
2. Use X to increase or W to decrease the calibrator
reading to equal the reference pressure.
3. Press Kagain to exit zeroing procedure.
The calibrator stores and automatically reuses the zero
offset correction for one absolute pressure module so that
the module is not rezeroed every time you use it.
In SOURCE mode, the calibrator generates calibrated
signals for testing and calibrating process instruments;
supplies voltages, currents, frequencies, and resistances;
simulates the electrical output of RTD and thermocouple
temperature sensors; and measures gas pressure from
an external source, creating a calibrated pressure source.
Sourcing 4 to 20 mA
To select the current sourcing mode, proceed as follows:
1. Connect the test leads in the mA terminals (left
column).
2. If necessary, press
3. Press
V for current and enter the desired current
you want by pressing
Simulating a 4- to 20-mA Transmitter
Simulate is a special mode of operation in which the
calibrator is connected into a loop in place of a
transmitter and supplies a known, settable test current.
Proceed as follows:
1. Connect the 24 V loop power source as shown in
Figure 14.
M for SOURCE mode.
X and W keys.
2. If necessary, press
3. Press
4. Enter the desired current by pressing
V until both mA and SIM display.
keys.
M for SOURCE mode.
X and W
Sourcing Other Electrical Parameters
Volts, ohms, and frequency are also sourced and shown
in the lower display.
To select an electrical sourcing function, proceed as
follows:
1. Connect the test leads as shown in Figure 15,
depending on the source function.
2. If necessary, press
3. Press
4. Enter the desired output value by pressing
V for dc voltage, or F for frequency or
resistance.
Mfor SOURCE mode.
X and
W keys. Press Y and Z to select a different digit to
Connect the calibrator TC input/output to the instrument
under test with thermocouple wire and the appropriate
thermocouple mini-connector (polarized thermocouple
plug with flat, in-line blades spaced 7.9 mm [0.312 in]
center to center). One pin is wider than the other. Do nottry to force a miniplug in the wrong polarization. Figure 16
shows this connection. Proceed as follows to simulate a
thermocouple:
1. Attach the thermocouple leads to the appropriate TC
miniplug, then to the TC input/output as shown in
Figure 16.
2. If necessary, press
3. Press
4. Enter the temperature you want by pressing
T for the TC display. If desired, continue
pressing this key to select the desired thermocouple
type.
M for SOURCE mode.
X and
W keys. Press Y and Z to select a different digit to
edit.
Simulating RTDs
Connect the calibrator to the instrument under test as
shown in Figure 17. Proceed as follows to simulate an
RTD:
1. If necessary, press
2. Press
R for the RTD display.
M for SOURCE mode.
Note
Use the 3W and 4W terminals for measurement
only, not for simulation. The calibrator simulates
a 2-wire RTD at its front panel. To connect to a 3wire or 4-wire transmitter, use the stacking
cables to provide the extra wires. See Figure 17.
3. Enter the temperature you want by pressing
W keys. Press Y and Z to select a different digit to
edit.
4. If the 725 display indicates ExI HI, the excitation
current from your device under test exceeds the limits
of the 725.
The calibrator sources pressure by measuring pressure
supplied by a pump or other sources, and displaying the
pressure in the SOURCE field. Figure 20 shows how to
connect a pump to a Fluke pressure module which makes
it a calibrated source.
Many ranges and types of pressure modules are available
from Fluke. See “Accessories” near the back of this
manual. Before you use a pressure module, read its
Instruction Sheet. The modules vary in use, media, and
accuracy.
Attach the appropriate pressure module for the process
pressure to be tested.
Proceed as follows to source pressure:
WWarning
To avoid a violent release of pressure in a
pressurized system, shut off the valve and
slowly bleed off the pressure before you
attach the pressure module to the pressure
line.
Caution
To avoid mechanically damaging the
pressure module, never apply more than
10 ft.-lb. (13.5 Nm) of torque between the
pressure module fittings, or between the
fittings and the body of the module. Always
apply appropriate torque between the
pressure module fitting and connecting
fittings or adapters.
To avoid damaging the pressure module from
overpressure, never apply pressure above the
rated maximum printed on the pressure
module.
To avoid damaging the pressure module from
corrosion, use it only with specified
materials. Refer to the printing on the
pressure module or the pressure module
instruction sheet for the acceptable material
compatibility.
1. Connect a pressure module to the calibrator as
shown in Figure 18. The threads on the pressure
modules accept standard ¼ NPT pipe fittings. Use the
supplied ¼ NPT to ¼ ISO adapter if necessary.
2. Press
U (lower display). The calibrator
automatically senses which pressure module is
attached and sets its range accordingly.
3. Zero the pressure module as described in the
module’s Instruction Sheet. Modules vary in zeroing
procedures depending on module type.
4. Pressurize the pressure line with the pressure source
to the desired level as shown on the display.
If desired, continue pressing
display units to psi, mmHg, inHg, cmH
For current output, the calibrator assumes that 0 %
corresponds to 4 mA and 100 % corresponds to 20 mA.
For other output parameters, you must set the 0 % and
100 % points before you can use the step and ramp
functions. Proceed as follows:
1. If necessary, press
2. Select the desired source function and use the arrow
keys to enter the value. Our example is temperature
source using 100 °C and 300 °C values for source.
3. Enter 100 °C and press and hold
value.
4. Enter in 300 °C and press and hold
value.
M for SOURCE mode.
J to store the
G to store the
You can now use this setting for the following:
• Manually stepping an output with 25 % increments.
• Jump between the 0 and 100 % span points by
momentarily pushing
J or G.
Stepping and Ramping the Output
Two features are available for adjusting the value of
source functions.
•Stepping the output manually with the
keys, or in automatic mode.
•Ramping the output.
Stepping and ramping apply to all functions except
pressure, which requires that you use an external
pressure source.
Manually Stepping the mA Output
To manually step current output you can do the following:
Auto ramping gives you the ability to continuously apply a
varying stimulus from the calibrator to a transmitter, while
your hands remain free to test the response of the
transmitter.
When you press
continuously repeating 0 % - 100 % - 0 % ramp in your
choice of three ramp waveforms:
E 0 % - 100 % - 0 % 40-second smooth ramp
•
• P 0 % - 100 % - 0 % 15-second smooth ramp
N 0 % - 100 % - 0 % Stair-step ramp in 25 %
•
steps, pausing 5 seconds at each step. Steps are
listed in Table 7.
You can store up to eight of your settings in a nonvolatile
memory and recall the settings for later use. A low battery
condition or a battery change does not jeopardize the
stored settings. Proceed as follows:
1. After you create a calibrator setup, press
display, the memory locations appear.
2. Press
3. Press S, only the stored memory location will be
To recall setups, proceed as follows.
1. Press
2. Press
Y or Z to select locations one through eight. An
underscore appears below the selected memory
location.
Use the measurement (upper display) and source (lower
display) modes to calibrate a transmitter. This section
applies to all but pressure transmitters. The following
example shows how to calibrate a temperature
transmitter.
Connect the calibrator to the instrument under test as
shown in Figure 19. Proceed as follows to calibrate a
transmitter
1. Press
2. Press
3. If necessary, press
l for current (upper display). If required,
l again to activate loop power.
press
T (lower display). If desired, continue
pressing this key to select the desired thermocouple
type.
M for SOURCE mode.
4. Set your zero and span parameters by pressing
and W keys. Enter these parameters by pressing and
holding
setting parameters, see “Setting 0 % and 100 %”
earlier in this manual.
5. Perform test checks at 0-25-50-75-100 % points by
pressing
necessary.
The following test allows you to calibrate a device that
controls pressure. Proceed as follows:
1. Connect the test leads to the instrument under test as
shown in Figure 21. The connections simulate a
current-to-pressure transmitter and measures the
corresponding output pressure.
You can control the calibrator remotely from a PC running
a terminal emulator program. The remote control
commands give access to all capabilities of the calibrator
with the exception of pressure measurement. See Table
8A-8C for the remote commands and explanations.
The Fluke 700SC Serial Interface Cable Assembly (PN
667425) plugs into the pressure module connector and
terminates in a DB-9 connector which plugs directly into a
PC serial port. A DB-9 to DB-25 adapter is required to
connect to a PC.
The remote control interface on the 725 is activated by
turning the calibrator off, then turning it on again while
depressing the
remote port enabled. The terminal emulator connected to
the calibrator should be set up for: 9600 baud, no parity,
8 data bits, and 1 stop bit.
Table 8A. Remote Control Upper Display
Serial InputDescription
jmA measurement
LmA Loop Power
EVolts measurement
BSingle broadcast of most recent upper display value and units
Table 8B. Remote Control Lower Display
Serial InputDescription
AmA measurement
amA source
ImA 2W Sim
VVolts measurement
vVolts source
MmV measurement
mmV source
KKHz measurement
kKHz source
HHz measurement
hHz source
PCPM measurement
pCPM source
OOhms measurement (default 2W)
oSelect Ohms source
W2-wire measurement (Ohms and RTDs)
X3-wire measurement (Ohms and RTDs)
Y4-wire measurement (Ohms and RTDs)
TThermocouple measurement (default Type J) use “S” command to select sensor type
tThermocouple source (default Type J) use “S” command to select sensor type
CSelects Centigrade ( T/C-RTD)
FSelects Fahrenheit ( T/C-RTD)
RRTD measurement mode (default Pt100 385) use “S” command to select sensor type
rRTD measurement mode (default Pt100 385) use “S” command to select sensor type
uIncrement display source value
dDecrement display source value
<The < arrow key PC keyboard selects left arrow on 725
>The > arrow key PC keyboard selects right arrow on 725
To avoid false readings, which could lead to
possible electric shock or personal injury,
replace the batteries as soon as the battery
indicator (M) appears.
Figure 23 shows you how to replace the battery.
Replacing the Fuses
The calibrator comes equipped with two 0.05A, 250V,
socketed fuses to protect the calibrator.
WWarning
To avoid electrical shock, remove the test
leads from the calibrator before opening the
battery door. Close and latch the battery
door before using the calibrator.
The fuses can be removed and checked for resistance. A
value of < 10 Ω is good. Problems while measuring using
the right jacks indicate that F3 may have opened. If you
can’t measure or source current with the left jacks, F4
may have opened. To replace the fuses, refer to Figure
23 and perform the following steps:
1. Turn the calibrator off, remove the test leads from the
terminals, and hold the calibrator face down.
2. Using a flat-blade screwdriver, turn the battery door
screws 1/4-turn counterclockwise and remove the
battery door.
3. Remove and replace the damaged fuse.
4. Replace the battery door and secure it by turning the
screws 1/4-turn clockwise.
To avoid personal injury or damage to the
calibrator, use only the specified
replacement parts and do not allow water
into the case.
Caution
To avoid damaging the plastic lens and case,
do not use solvents or abrasive cleansers.
Battery and
Compartment
50
Fuse
Compartment
Figure 23. Replacing the Battteries
sh38f.eps
Clean the calibrator and pressure modules with a soft
cloth dampened with water or water and mild soap.
Service Center Calibration or Repair
Calibration, repairs, or servicing not covered in this
manual should be performed only by qualified service
personnel. If the calibrator fails, check the batteries first,
and replace them if needed.
Verify that the calibrator is being operated in accordance
with the instructions in this manual. If the calibrator is
faulty, send a description of the failure with the calibrator.
Pressure modules do not need to accompany the
calibrator unless the module is faulty also. Be sure to
pack the calibrator securely, using the original shipping
container if it is available. Send the equipment postage
paid and insured, to the nearest Service Center. Fluke
assumes no responsibility for damage in transit.
The Fluke 725 calibrator covered by the warranty will be
promptly repaired or replaced (at Fluke’s option) and
returned to you at no charge. See the back of the title
page for warranty terms. If the warranty period has
expired, the calibrator will be repaired and returned for a
fixed fee. If the calibrator or pressure module is not
covered under the warranty terms, contact an authorized
service center for a price quote for repair.
To locate an authorized service center, refer to
“Contacting Fluke” at the beginning of the manual.
Replacement Parts
Table 9 lists the part number of each replaceable part.
Refer to Figure 24.
For more information about these accessories and their
prices, contact your Fluke representative. Pressure
Modules and Fluke model numbers (see Table 10) are
listed below. (Differential models also operate in gage
mode.) Contact your Fluke representative about new
pressure modules not listed here.
• 700HTP 0 to 10,000 PSI Pump
• 700PTP -11.6 to 360 PSI Pump
• 700TC1 and 700TC2 Thermocouple Mini-plug Kits
Table 10. Fluke Pressure Module Compatibility
Pressure UnitModule Compatibility
PsiAvailable on all pressure ranges
In. H20All ranges through 3000 psi
cm. H20All ranges through 1000 psi
Bar15 psi and above
MbarAll ranges through 1000 psi
KPaAvailable on all pressure ranges
In.Hg.Available on all pressure ranges
mm. HgAll ranges through 1000 psi
2
Kg/cm
External Fluke Pressure Module Compatibility
The output of Fluke 700P pressure modules can cause
the 725’s 5 digit display to overflow, or else produce
values that are too low to be read if inappropriate units
are selected. This is prevented by displaying OL on the
display per the following table.
Fluke-700P000 to 1” H2Odifferential, dry
Fluke-700P010 to 10” H2Odifferential, dry
Fluke-700P020 to 1 psidifferential, dry
Fluke-700P220 to 1 psidifferential, wet
Fluke-700P030 to 5 psidifferential, dry
Fluke-700P230 to 5 psidifferential, wet
Fluke-700P040 to 15 psidifferential, dry
Fluke-700P240 to 15 psidifferential, wet
Fluke-700P050 to 30 psigage, wet
Fluke-700P060 to 100 psigage, wet
Fluke-700P270 to 300 psigage, wet
Fluke-700P070 to 500 psigage, wet
Fluke-700P080 to 1,000 psigage, wet
Fluke-700P090 to 1,500 psigage, wet
Specifications are based on a one year calibration cycle
and apply from +18 °C to +28 °C unless stated otherwise.
All specifications assume a 5 minute warmup period.
DC Voltage Measurement
Accuracy,
RangeResolution
30 V
(upper
display)
20 V
(lower
display)
90 mV0.01 mV0.02 % + 2
Temperature coefficient -10 °C to 18 °C, +28 °C to
55 °C: ±0.005 % of range per °C
0.001 V0.02 % + 2
0.001 V0.02 % + 2
(% of Reading + Counts)
DC Voltage Source
Accuracy,
RangeResolution
100 mV0.01 mV0.02 % + 2
10 V0.001 V0.02 % + 2
Temperature coefficient -10 °C to 18 °C, +28 °C to
55 °C: ±0.005 % of range per °C
Maximum load: 1 mA
(% of Reading + Counts)
Millivolt Measurement and Source*
RangeResolutionAccuracy
-10 mV to 75 mV0.01 mV±(0.025 % + 1 count)
Maximum input voltage: 30 V
Temperature coefficient -10 °C to 18 °C, +28 °C to
55 °C: ±0.005 % of range per °C
*Select this function by pressing T. The signal is
Ni 1200.15 to 3.0 mA
Pt 100-3850.15 to 3.0 mA
Pt 100-3920.15 to 3.0 mA
Pt 100-JIS0.15 to 3.0 mA
Pt 200-3850.15 to 3.0 mA
Pt 500-3850.05 to 0.80 mA
Pt 1000-3850.05 to 0.40 mA
Temperature, RTD Ranges, and Accuracies (ITS-90)
Accuracy
TypeRange °CMeasure 4-Wire °CMeasure 2- and 3-Wire* °CSource °C
Ni120-80 to 2600.20.30.2
Pt100-385- 200 to 800 0.330.5 0.33
Pt100-392-200 to 6300.30.50.3
Pt100-JIS-200 to 6300.30.50.3
Pt200-385-200 to 250
250 to 630
Pt500-385-200 to 500
500 to 630
Pt1000-385-200 to 100
100 to 630
Resolution: 0.1 °C, 0.1 °F
Allowable excitation current (source): Ni120, Pt100-385, Pt100-392, Pt100-JIS, Pt200-385: 0.15 to 3.0 mA
Pt500-385: 0.05 to 0.80 mA; Pt1000-385: 0.05 to 0.40 mA
RTD Source: Addresses pulsed transmitters and PLCs with pulses as short as 5 ms.
* 2-wire: Does not include lead resistance.
3-wire: Assumes matched leads with a total resistance not exceeding 100 Ω.
psi, inH2O@4 °C, inH2O@20 °C, kPa, cmH2O@4 °C,
cmH
O@20 °C, bar, mbar, kg/cm2, mmHg, inHg
2
General Specifications
Operating temperature-10 °C to 55 °C
Storage temperature- 20 °C to 71 °C
Operating altitude3000 meters above mean sea level
Relative Humidity (% RH operating without condensation)90 % (10 to 30 °C)
75 % (30 to 40 °C)
45 % (40 to 50 °C)
35 % (50 to 55 °C)
uncontrolled < 10 °C
Each product from Fluke Corporation, (“Fluke”) is warranted to be free from defects in material and
workmanship under normal use and service. The warranty period is one year for Dry-Well Calibrators. The
warranty period begins on the date of the shipment. Parts, product repairs, and services are warranted for 90
days. The warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller,
and does not apply to fuses, disposable batteries or to any other product, which in Fluke’s opinion, has been
misused, altered, neglected, or damaged by accident or abnormal conditions of operation or handling. Fluke
warrants that software will operate substantially in accordance with its functional specications for 90 days
and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be
error free or operate without interruption. Fluke does not warrant calibrations on the Field Metrology Well.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers
only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is
available if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable
international price. Fluke reserves the right to invoice Buyer for importation costs of repairs/replacement
parts when product purchased in one country is submitted for repair in another country.
Fluke’s warranty obligation is limited, at Fluke’s option, to refund of the purchase price, free of charge
repair, or replacement of a defective product which is returned to a Fluke authorized service center within
the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center or send the product, with
a description of the difculty, postage, and insurance prepaid (FOB Destination), to the nearest Fluke
authorized service center. Fluke assumes no risk for damage in transit. Following warranty repair, the
product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that the
failure was caused by misuse, alteration, accident or abnormal condition or operation or handling, Fluke will
provide an estimate or repair costs and obtain authorization before commencing the work. Following repair,
the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair
and return transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL. OR
CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, WHETHER ARISING
FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT, RELIANCE OR ANY OTHER
THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion
or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may
not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court of
competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
The Fluke 9100S Mid-Range Field Calibrator may be used as a portable instrument or
bench top temperature calibrator for calibrating thermocouple and RTD temperature
probes. This instrument is small enough to use in the eld, and accurate enough to use
in the lab. Calibrations may be done over a range of 35°C to 375°C (95°F to 707°F).
Temperature display and setability resolution is 0.1 degrees.
The instrument features:
Rapid heating and cooling
Prop stand
RS-232 interface capability
Built in programmable features include:
Temperature scan rate control
Eight set-point memory
Adjustable readout in °C or °F
The temperature is accurately controlled by Fluke’s digital controller. The controller
uses a precision platinum RTD as a sensor and controls the well temperature with a
triac driven heater.
The LED front panel continuously shows the current well temperature. The
temperature may be set, using the control buttons, to any desired temperature within
the instrument’s range. Multiple fault protection devices insure user and instrument
safety and protection.
This dry-well calibrator was designed for portability, low cost, and ease of operation.
Through proper use, the instrument will provide continuous accurate calibration
of temperature sensors and devices. The user should be familiar with the safety
guidelines and operating procedures of the calibrator as described in the instruction
manual.
Symbols Used
1.2 Symbols Used
Table 1 lists the International Electrical Symbols. Some or all of these symbols may be
used on the instrument or in this manual.
CAT II OVERVOLTAGE (Installation) CATEGORY II, Ploution Degree 2 per IEC1010-1
refers to the level of Impulsive Withstand Voltage protection provided. Equipment of
OVERVOLTAGE CATEGORY II is energy-consuming equipment to be supplied from the
xed installation. Examples include household, office, and laboratory appliances.
C-TICK Australian EMC mark
The European Waste Electrical and Electronic Equipment (WEEE) Directive (2002/96/
EC) mark.
Use this instrument only as specied in this manual. Otherwise, the protection
provided by the instrument may be impaired. Refer to the safety information in the
Warnings and Cautions sections below.
The following denitions apply to the terms “Warning” and “Caution”.
“Warning” identies conditions and actions that may pose hazards to the user.
“Caution” identies conditions and actions that may damage the instrument
being used.
1.3.1 Warnings
To avoid personal injury, follow these guidelines.
GENERAL
DO NOT use this instrument in environments other than those listed in the
User’s Guide.
Inspect the instrument for damage before each use. DO NOT use the instrument
if it appears damaged or operates abnormally.
Follow all safety guidelines listed in the user’s manual.
Calibration Equipment should only be used by Trained Personnel.
If this equipment is used in a manner not specied by the manufacturer, the
protection provided by the equipment may be impaired.
Before initial use, or after transport, or after storage in humid or semi-humid
environments, or anytime the dry-well has not been energized for more than
10 days, the instrument needs to be energized for a “dry-out” period of 2 hours
before it can be assumed to meet all of the safety requirements of the IEC
1010-1. If the product is wet or has been in a wet environment, take necessary
measures to remove moisture prior to applying power such as storage in a low
humidity temperature chamber operating at 50 degree centigrade for 4 hours or
more.
DO NOT use this instrument for any application other than calibration work.
The instrument was designed for temperature calibration. Any other use of the
instrument may cause unknown hazards to the user.
Completely unattended operation is not recommended.
Overhead clearance is required. DO NOT place the instrument under a cabinet
or other structure. Always leave enough clearance to allow for safe and easy
insertion and removal of probes.
If the instrument is used in a manner not in accordance with the equipment
design, the operation of the dry-well may be impaired or safety hazards may
arise.
DO NOT turn the instrument upside down with the inserts in place; the inserts
will fall out.
DO NOT operate near ammable materials.
Use of this instrument at HIGH TEMPERATURES for extended periods of
time requires caution.
DO NOT touch the well access surface of the instrument.
The block vent may be very hot due to the fan blowing across the heater block
of the dry-well.
The temperature of the well access is the same as the actual display
temperature, e.g. if the instrument is set to 375°C and the display reads 375°C,
the well is at 375°C.
For top loading dry-wells, the top sheet metal of the dry-well may exhibit
extreme temperatures for areas close to the well access.
The air over the well can reach temperatures greater that 200°C for high
temperature (400°C and higher) dry-wells. Note: Probes and inserts may
be hot and should only be inserted and removed from the instrument when
the instrument is set at temperatures less than 50°C. Use extreme care when
removing hot inserts.
DO NOT turn off the instrument at temperatures higher than 100°C. This could
create a hazardous situation. Select a set-point less than 100°C and allow the
instrument to cool before turning it off.
The high temperatures present in dry-wells designed for operation at 300°C
and higher may result in res and severe burns if safety precautions are not
observed.
ELECTRICAL SHOCK
DO NOT operate this instrument without a properly grounded, properly
polarized power cord. Electric shock may result.
DO NOT connect this instrument to a non-grounded, non-polarized outlet.
Ensure the earth ground to the outlet is properly connected. Electrical shock
may result if the outlet is not installed correctly.
Always replace the power cord with an approved cord of the correct rating and
type.
HIGH VOLTAGE is used in the operation of this equipment. SEVERE
INJURY or DEATH may result if personnel fail to observe safety precautions.
Before working inside the equipment, turn power off and disconnect power
cord.
If supplied with user accessible fuses, always replace the fuse with one of the
same rating, voltage and type.
1.3.2 Cautions
Always operate this instrument at room temperature between 41°F and 122°F
(5°C to 50°C). Allow sufcient air circulation by leaving at least 6 inches (15
Component lifetime can be shortened by continuous high temperature
operation.
DO NOT use uids to clean out the well.
Never introduce any foreign material into the probe hole of the insert. Fluids,
etc. can leak into the instrument causing damage.
DO NOT change the values of the calibration constants from the factory set
values. The correct setting of these parameters is important to the safety and
proper operation of the calibrator.
DO NOT drop the probe sheath in to the well. This type of action can cause a
shock to the sensor and affect the calibration.
The instrument and any thermometer probes used with it are sensitive
instruments that can be easily damaged. Always handle these devices with care.
DO NOT allow them to be dropped, struck, stressed, or overheated.
The Factory Reset Sequence (see Section 11, Troubleshooting, on page
43) should be performed only by authorized personnel if no other action is
successful in correcting a malfunction. You must have a copy of the most recent
Report of Calibration to restore the calibration parameters.
DO NOT operate this instrument in an excessively wet, oily, dusty, or dirty
environment. Always keep the well and inserts clean and clear of foreign
material.
The dry-well is a precision instrument. Although it has been designed for
optimum durability and trouble free operation, it must be handled with care.
Always carry the instrument in an upright position to prevent the probe sleeves
from dropping out.
If a mains supply power uctuation occurs, immediately turn off the instrument.
Power bumps from brown-outs could damage the instrument. Wait until the
power has stabilized before re-energizing the instrument.
The prop stand was not designed to be used as a handle for carrying the
instrument. To avoid damage, do not force the prop stand beyond the incline
positions of the instrument.
Allow for probe expansion inside the well as the block heats.
Most probes have handle temperature limits. Be sure that the probe handle
temperature limit is not exceeded in the air above the instrument.
1.4 Authorized Service Centers
Please contact one of the following authorized Service Centers to coordinate service
on your Fluke product:
Well-to-Well Uniformity ±0.2°C with sensors of similar size at equal depths within wells
Heating Times35 to 375°C: 9.5 minutes
Stabilization5 minutes
Cooling Times375 to 100°C: 14 minutes
Well Depth4 inches (102 mm)
Fixed Block OptionsSee Section , Constant Temperature Block Assembly, on page and Figure
Power115 VAC (±10%), 55–65 Hz, 1.5 A or 230 VAC (±10%), 0.8 A, 45–55 Hz, 175
Size2.25” H x 4.9” W x 6.1”D
Weight2 lb. 3 oz. (1.08 Kg)
SafetyConforms to EN61010-1
Fault ProtectionSensor burnout protection, over-temperature cutout, and electrical fuses
Fuse Rating250 V 3 A FF (very fast acting) NO USER SERVICEABLE PARTS
±0.25°C at 100°C
±0.5°C at 375°C
±0.1°C at 100°C
±0.3°C at 375°C
1/16 inch (1.6 mm) hole is 3.5 inches (89 mm) deep
on page
W
(57mm x 125mm x 150 mm)
Conforms to CAN/CSA C22.2 No.1010.1
UL3111 and ANSI/ISA-S82.01
OVERVOLTAGE (Installation) CATEGORY II, Ploution Degree 2 per
IEC1010-1
2.2 Environmental Conditions
Although the instrument has been designed for optimum durability and trouble-free
operation, it must be handled with care. The instrument should not be operated in an
excessively dusty or dirty environment. Maintenance and cleaning recommendations
can be found in the Maintenance Section of this manual.
The instrument operates safely under the following conditions:
temperature range: 5–50°C (41–122°F)
ambient relative humidity: 15–50%
pressure: 75kPa–106kPa
mains voltage within ±10% of nominal
vibrations in the calibration environment should be minimized
Unpack the dry-well carefully and inspect it for any damage that may have occurred
during shipment. If there is shipping damage, notify the carrier immediately.
Verify that the following components are present:
9100S Dry-well
Power Cord
User’s Guide with Report of Calibration
RS-232 Cable
9930 Interface-it Software and User’s Guide
3.2 Set-up
Place the calibrator on a at surface with at least 6 inches of free space around the
instrument. Always leave enough clearance in front of the instrument to allow for
safe and easy insertion and removal of probes. The prop stand may be swung down to
raise the front of the instrument from a horizontal position. Plug the power cord into a
grounded mains outlet. Observe that the nominal voltage corresponds to that indicated
on the calibrator.
Turn on the power to the calibrator by toggling the power switch on. The fan should
begin quietly blowing air through the instrument and the controller display should
illuminate after 3 seconds. After a brief self-test the controller should begin normal
operation. If the unit fails to operate please check the power connection.
The display should show the well temperature and the well heater will bring the
temperature of the well to the set-point temperature.
After using the calibrator, allow the well to cool by setting the temperature to 25°C
and waiting 1/2 hour before turning the instrument off.
Quick Start
3.3 Power
Plug the instrument power cord into a mains outlet of the proper voltage, frequency,
and current capability. Refer to Section 3.1, Specications, for the power details. Turn
the instrument on using the switch on the rear panel. The instrument will turn on and
begin to heat to the previously programmed temperature set-point. The front panel
LED display will indicate the actual instrument temperature.
3.4 Setting the Temperature
Section explains in detail how to set the temperature set-point on the calibrator using
the front panel keys. The procedure is summarized here.
1. Press “SET” twice to access the set-point value.
2. Press u or d arrow to change the set-point value.
4. Press and hold “EXIT” to return to the temperature display.
When the set-point temperature is changed the controller switches the well heater on or
off to raise or lower the temperature. The displayed well temperature gradually changes
until it reaches the set-point temperature. The well may require 5 to 10 minutes to reach
the set-point depending on the span. Another 5 to 10 minutes is required to stabilize
within ±0.1°C of the set-point. Ultimate stability may take 15 to 20 minutes more of
stabilization time.
The user should become familiar with the dry-well calibrator and its parts: (See
Figures 1, 2, and 3).
4.1 Rear Panel
Power Cord - The removable power cord, (Figure 1 on this page) attaches to the back
side of the instrument. It plugs into a standard 115 VAC (optional 230 VAC) grounded
socket.
Rear Panel
Figure 1 Back Panel
Power Switch - The power switch is located on the back panel of the instrument. The
switch is either on or off. The on position is for normal operation. The off position
disconnects power to the entire unit.
Fan - The fan inside the instrument runs continuously when the unit is being operated
to provide cooling to the instrument. The fan has two speeds, a slow speed for control
operation and a faster speed for rapid cooling. Slots at the top and around the corners
of the instrument are provided for airow. The area around the calibrator must be kept
clear to allow adequate ventilation. The air is directed from the back to the front and
may be hot. Allow 6 inches of open space around the calibrator to allow adequate
ventilation.
RS-232 - The RS-232 serial port provides a means for connecting the instrument to a
computer or a printer using the included serial cable.
WARNING: Always leave enough clearance in front of the calibrator to allow
for safe and easy installation and removal of probes.
4.2 Side View
Prop Stand - The prop stand (Figure 2 on this page) is located on the bottom side of
the instrument and lays at against the bottom of the instrument when not in use. The
prop stand can be swung down into a standing position when using the instrument at
an inclined position.
Figure 2 Side view of the 9100S showing the prop stand
CAUTION: The prop stand was not designed to be used as a handle for carrying
the instrument. To avoid damage,do not force the prop stand beyond the inclined
position of the instrument.
Well Block - Located on the right side of the front panel is the well opening where
a block (Figure ) designed to accept different probe sizes is installed. Each block is
designed to accept different diameter temperature sensors. Four different blocks are
available. See Section , Constant Temperature Block Assembly for details.
Controller Display - The digital display is an important part of the temperature
controller because it not only displays set and actual temperatures but also various
calibrator functions, settings, and constants. The display shows temperatures in units
according to the selected scale °C or °F.
Controller Keypad - The four button keypad allows easy setting of the set-point
temperature. The control buttons (SET, d, u, and EXIT) are used to set the
calibrator temperature set-point, access and set other operating parameters, and access
and set calibration parameters.
Figure 3 Front panel
Setting the control temperature is done directly in degrees of the current scale. It can
be set to one-tenth of a degree Celsius or Fahrenheit.
The functions of the buttons are as follows:
SET – Used to display the next parameter in the menu and to store parameters to the
displayed value.
d (down arrow) – Used to decrement the displayed value of parameters.
u (up arrow) – Used to increment the displayed value.
EXIT – Used to exit a function and to skip to the next function. Any changes made to
the displayed value are ignored.
4.4 Constant Temperature Block Assembly
The “Block” is made of aluminum and provides a relatively constant and accurate
temperature environment in which the sensor that is to be calibrated is inserted. A
high-temperature platinum RTD imbedded in the block assembly senses and controls
the temperature of the block. The entire assembly is suspended in an air cooled
chamber thermally isolated from the chassis and electronics.
WARNING: The opening in front of the block may be very hot due to air
blowing forward.
The constant temperature block is available in the following congurations.
Block “A” has six holes, four that accept probe diameters of 1/4”, 5/32”, 1/8”, and
1/16”, and two that accept probes of 3/16” diameter to allow comparison calibrations.
Block “B” has four holes that accept probe diameters of 3/8”, 1/4”, 3/16” and 1/8”.
Block “C” has two holes that accept probe diameters of 3/16” and 1/2”.
Block “D” has six holes, two that accept probe diameter of 3 mm, two that accept
probes of 4 mm diameter, and two that accept probes of 6 mm diameter.
Surrounding the well opening are small ventilation holes which provide cooling to the
instrument.
Section explains in detail how to set the temperature set-point on the calibrator using
the front panel keys. The procedure is summarized here.
1. Press “SET” twice to access the set-point value.
2. Press u or d to change the set-point value.
3. Press “SET” to program in the new set-point.
4. Press and hold “EXIT” to return to the temperature display.
When the set-point temperature is changed the controller switches the well heater on
or off to raise or lower the temperature. The displayed well temperature gradually
changes until it reaches the set-point temperature. The well may require 5 to 10
minutes to reach the set-point depending on the span. Another 5 to 10 minutes is
required to stabilize within ±0.1°C of the set-point. Ultimate stability may take 15 to
20 minutes more of stabilization time.
5.2 Changing Display Units
This instrument can display temperature in Celsius or Fahrenheit. The temperature
units are shipped from the factory set to Celsius. There are two ways to change to
Fahrenheit or back to Celsius:
5. Press the “SET” and u simultaneously. The temperature display changes units.
or
6. Press the “SET” key three times from the temperature display to show
Un= C
7. Press the u or d key to change units.
8. Press “SET” to save the setting or “EXIT” to continue without changing the
setting.
This chapter discusses in detail how to operate the dry-well temperature controller
using the front control panel. Using the front panel key-switches and LED display the
user may monitor the well temperature, set the temperature set-point in degrees C or F,
monitor the heater output power, adjust the controller proportional band, and program
the calibration parameters, operating parameters, and serial interface conguration.
Operation of the functions and parameters are shown in the owchart in Figure 5 on
page 21 This chart may be copied for reference.
In the following discussion a button with the word SET or EXIT inside or u, and
d, indicates the panel button while the dotted box indicates the display reading.
Explanations of the button or display reading are to the right of each button or display
value.
6.1 Well Temperature
The digital LED display on the front panel allows direct viewing of the actual well
temperature. This temperature value is normally shown on the display. The units, C or
F, of the temperature value are displayed at the right. For example,
100.0 CWelltemperatureindegreesCelsius
The temperature display function may be accessed from any other function by pressing
and holding the “EXIT” button.
6.2 Temperature Set-point
The temperature set-point can be set to any value within the range and with resolution
as given in the specications. Be careful not to exceed the safe upper temperature limit
of any device inserted into the well.
Setting the temperature involves selecting the set-point memory and adjusting the setpoint value.
6.2.1 Programmable Set-points
The controller stores 8 set-point temperatures in memory. The set-points can be
quickly recalled to conveniently set the calibrator to a previously programmed
temperature set-point.
To set the temperature, rst select the set-point memory. This function is accessed
from the temperature display function by pressing “SET”. The number of the setpoint memory currently being used is shown at the left on the display followed by the
current set-point value.
To change to another set-point memory press the up or down arrow.
4 300.Newset-pointmemory4location,300°C
Press “SET” to accept the new selection and access the set-point value. Press “EXIT” to
continue and to ignore any changes.
Acceptselectedset-pointmemory
S
6.2.2 Set-point Value
The set-point value may be adjusted after selecting the set-point memory and pressing
“SET”.
4 200.Set-point4valuein°C
If the set-point value does not need to be changed, press and hold “EXIT” to resume
displaying the well temperature. To change the set-point value, press “SET” and then
press the up or down arrow.
220.0Newset-pointvalue
When the desired set-point value is reached, press “SET” to accept the new value and
access the temperature scale units selection. If “EXIT” is pressed, any changes made to
the set-point are ignored.
Acceptnewset-pointvalue
S
6.2.3 Temperature Scale Units
The temperature scale units of the controller maybe set by the user to degrees Celsius
(°C) or Fahrenheit (°F). The units are used in displaying the well temperature, set-point,
proportional band, and high limit.
Press “SET” after adjusting the set-point value to change display units.
Un= CScaleunitscurrentlyselected
Press the up or down arrow to change the units.
Un= FNewunitsselected
Press “SET” to accept the new units or “EXIT” to cancel.
Note: The temperature scale units may also be changed by pressing “SET” and u when
the temperature is displayed. This action toggles the units between °F and °C.
6.3 Scan
The scan rate can be set and enabled so that when the set-point is changed the dry-well
heats or cools at a specied rate (degrees per minute) until it reaches the new set-point.
With the scan disabled the dry-well heats or cools at the maximum possible rate.
Press the up or down arrow to toggle the scan on or off.
OnScanfunctionon
Press “SET” to accept the present setting and continue.
Acceptscansetting
S
6.3.2 Scan Rate
The scan rate can be set from 0.1 to 99.9°C/min. The maximum scan rate, however,
is actually limited by the natural heating or cooling rate of the instrument. This rate is
often less than 100°C/min, especially when cooling.
The scan rate function appears in the main menu after the scan control function. The
scan rate units are in degrees Celsius per minute, regardless of the selected units.
Press the up or down arrow to change the scan rate.
2.0Newscanrate
Press “SET” to accept the new scan rate and continue.
Acceptscanrate
S
6.4 Set-point Resistance
This set-point resistance is used in the calibration calculation of the instrument and
is not adjustable. Once the desired temperature has been reached and the controller
is stable, the set-point resistance can be displayed by pressing “SET” and d
simultaneously. The set-point resistance is displayed as follows.
Functions which are used less often are accessed within the secondary menu. The
secondary menu is accessed by pressing “SET” and “EXIT” simultaneously and then
releasing. The rst function in the secondary menu is the heater power display. (See
Figure .)
6.6 Heater Power
The temperature controller controls the temperature of the well by pulsing the heater
on and off. The total power being applied to the heater is determined by the duty
cycle or the ratio of heater on time to the pulse cycle time. By knowing the amount of
heating, the user can tell if the calibrator is heating up to the set-point, cooling down,
or controlling at a constant temperature. Monitoring the percent heater power, allows
the user to know the stability of the well temperature. With good control stability the
percent heating power should not uctuate more than ±1% within one minute.
The heater power display is accessed in the secondary menu. Press “SET” and “EXIT”
simultaneously and release. The heater power is displayed as a percentage of full
power.
To exit out of the secondary menu press “EXIT”. To continue on to the proportional
band setting function press “SET”.
6.7 Proportional Band
In a proportional controller such as this, the heater output power is proportional to the
well temperature over a limited range of temperatures around the set-point. This range
of temperature is called the proportional band. At the bottom of the proportional band,
the heater output is 100%. At the top of the proportional band, the heater output is 0.
Thus, as the temperature rises the heater power is reduced, which consequently tends
to lower the temperature back down. In this way the temperature is maintained at a
fairly constant level.
The temperature stability of the well and response time depend on the width of the
proportional band. If the band is too wide, the well temperature deviates excessively
from the set-point due to varying external conditions. This is because the power
output changes very little with temperature and the controller cannot respond very
well to changing conditions or noise in the system. If the proportional band is too
narrow, the temperature may swing back and forth because the controller overreacts to
temperature variations. For best control stability, the proportional band must be set for
the optimum width.
The proportional band width is set at the factory and printed on the Report of
Calibration. The proportional band width may be altered by the user if desired to
optimize the control characteristics for a particular application.
The proportional band width is easily adjusted from the front panel. The width may
be set to discrete values in degrees C or F depending on the selected units. The
proportional band adjustment is accessed within the secondary menu. Press “SET” and
“EXIT” to enter the secondary menu and show the heater power. Then press “SET” to
access the proportional band.
To accept the new setting press “SET”. Press “EXIT” to continue without storing the
new value.
Acceptthenewproportionalbandsetting
S
6.8 Controller Conguration
The controller has a number of conguration and operating options and calibration
parameters which are programmable via the front panel. These are accessed from the
secondary menu after the proportional band function by pressing “SET”. Pressing
“SET” again enters the rst of three sets of conguration parameters — operating
parameters, serial interface parameters, and calibration parameters. The menus are
selected using the up and down arrows and then pressing “SET”.
6.9 Operating Parameters
The operating parameters menu is indicated by,
PArOperatingparametersmenu
The operating parameters menu contains the High Limit parameter.
6.10 High Limit
The High Limit parameter adjusts the upper set-point temperature. The factory default
and maximum are set to 375°C (707°F). The minimum setting is 125°C (257°F). For
safety, a user can adjust the High Limit down so the maximum temperature set-point is
restricted.
To accept the new setting, press “SET”. Press “EXIT” to continue without storing the
new value.
AcceptthenewHighLimitsetting
S
6.11 Serial Interface Parameters
The serial RS-232 interface parameters menu is indicated by,
SErLSerialRS-232interfaceparametersmenu
Press “SET” to enter the menu. The serial interface parameters menu contains
parameters which determine the operation of the serial interface. The parameters in the
menu are — baud rate, sample period, duplex mode, and linefeed.
6.11.1 Baud Rate
The baud rate is the rst parameter in the menu. The baud rate setting determines the
serial communications transmission rate.
The baud rate of the serial communications may be programmed to 300, 600, 1200,
2400 (default), 4800, or 9600 baud. Use the up or down arrows to change the baud rate
value.
4800 bNewbaudrate
Press “SET” to accept the new setting or “EXIT” to abort the operation and skip to the
next parameter in the menu.
6.11.2 Sample Period
The sample period is the next parameter in the serial interface parameter menu. The
sample period is the time period in seconds between temperature measurements
transmitted from the serial interface. If the sample rate is set to 5, the instrument
transmits the current measurement over the serial interface approximately every ve
seconds. The automatic sampling is disabled with a sample period of 0. The sample
period is indicated by,
Adjust the value by using the up or down arrows (ud).
60Newsampleperiod
Press “SET” to accept the new setting or “EXIT” to abort the operation and skip to the
next parameter in the menu.
6.11.3 Duplex Mode
The next parameter is the duplex mode. The duplex mode may be set to full duplex or
half duplex. With full duplex any commands received by the calibrator via the serial
interface are immediately echoed or transmitted back to the device of origin. With half
duplex the commands are executed but not echoed. The duplex mode parameter is
indicated by,