Fluke 3130 Operating Manual

3130
Portable Pressure Calibrator
PN 4222409 February 2013
© 2013 Fluke Corporation. All rights reserved. Specifications are subject to change without notice. All product names are trademarks of their respective companies.
LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Fluke Corporation P.O. Box 9090 Everett, WA 98206-9090 U.S.A.
Fluke Europe B.V. P.O. Box 1186 5602 BD Eindhoven The Netherlands
11/99
To register your product online, visit register.fluke.com

Table of Contents

Title Page
Introduction ........................................................................................................ 1
How to Contact Fluke Calibration ..................................................................... 2
Safety Information ............................................................................................. 2
Standard Equipment ........................................................................................... 3
Features .............................................................................................................. 4
Buttons ........................................................................................................... 4
Display ........................................................................................................... 5
Calibrator Interface ........................................................................................ 6
Typical Connections ...................................................................................... 7
Power Options .................................................................................................... 9
Product Startup .................................................................................................. 9
Product Menus ................................................................................................... 9
Top-Level Menu ............................................................................................ 11
Main Menu .................................................................................................... 11
Display Configuration Menu ......................................................................... 12
Zero Function ..................................................................................................... 13
Internal Sensor and Pressure Module (non-absolute) .................................... 13
Absolute Pressure .......................................................................................... 13
Other Menu Controlled Functions ..................................................................... 14
Contrast Main Menu ...................................................................................... 14
Lock or Unlock the Display Configuration ................................................... 14
Save and Recall Menu Setups ....................................................................... 15
Automatic Shutdown ..................................................................................... 15
Activate and Deactivate a Display ................................................................. 16
Damping ........................................................................................................ 16
HART Resistor .............................................................................................. 16
Pump Limits .................................................................................................. 16
Initial Setup and Basic Pressure Generation ...................................................... 17
Pressure Measurement ....................................................................................... 17
Media Compatibility ...................................................................................... 18
External Modules ........................................................................................... 18
Measure and Source Current (4… 20 mA) .................................................... 18
Measure Voltage ............................................................................................ 20
Pressure Switch Test ...................................................................................... 21
Calibrate Transmitters ................................................................................... 23
Use the mA Measurement Function .......................................................... 23
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Calibrate a Pressure-to-Current Transmitter ............................................. 24
Calibrate a Pressure-to-Voltage Transmitter ............................................. 25
%-Error Function ...................................................................................... 26
Storage Capability .............................................................................................. 29
Remote Operation .............................................................................................. 29
Set Up the RS-232 Port for Remote Control ................................................. 30
Change from Remote to Local Operation ...................................................... 31
Command Use ............................................................................................... 31
Character Processing ..................................................................................... 32
Response Data Types .................................................................................... 32
Calibrator Status ............................................................................................ 33
Error Queue ............................................................................................... 33
Input Buffer ............................................................................................... 33
Remote Commands and Error Codes ............................................................ 33
Enter Commands ........................................................................................... 36
Common Commands ................................................................................. 36
Calibrator Commands ............................................................................... 37
Maintenance ....................................................................................................... 43
User-Replaceable Parts and Accessories ........................................................... 43
Specifications ..................................................................................................... 44
Electrical Specification .................................................................................. 44
Pressure ......................................................................................................... 44
Accuracy ........................................................................................................ 44
Loop Power ................................................................................................... 44
Mechanical Specification .............................................................................. 44
Environmental ............................................................................................... 44
Standards and Agency Approval ................................................................... 45
Power ............................................................................................................. 45
ii

List of Tables

Table Title Page
1. Symbols .................................................................................................................. 3
2. Mode Concurrency ................................................................................................. 13
3. Common Commands .............................................................................................. 33
4. Product Commands ................................................................................................ 34
5. Parameter Units ...................................................................................................... 35
6. Error Codes ............................................................................................................ 36
7. Replaceable Parts ................................................................................................... 43
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iv

List of Figures

Figure Title Page
1. Buttons ................................................................................................................... 4
2. Display ................................................................................................................... 5
3. Controls .................................................................................................................. 6
4. External Pressure Supply ....................................................................................... 7
5. Pressure Supply with Internal Pump ...................................................................... 8
6. Pressure Measurement ........................................................................................... 8
7. Menu Map .............................................................................................................. 10
8. Top-Level Menu ..................................................................................................... 11
9. Main Menu ............................................................................................................. 12
10. Display Configuration Menu .................................................................................. 12
11. Absolute Pressure ................................................................................................... 13
12. Contrast Menu ........................................................................................................ 14
13. Display Configuration Menu .................................................................................. 14
14. Setups Menu ........................................................................................................... 15
15. Auto Shutdown Menu ............................................................................................ 15
16. Active Display Menu ............................................................................................. 16
17. Pressure Module ..................................................................................................... 18
18. Measure and Sourcing Current ............................................................................... 19
19. Measure Voltage .................................................................................................... 20
20. Switch Test Connections ........................................................................................ 21
21. Switch Test Screen ................................................................................................. 21
22. Switch Test Screen (Open) ..................................................................................... 22
23. Opened Switch Reading ......................................................................................... 22
24. Switch Test and Deadband Results ........................................................................ 23
25. Passive and Active Screens .................................................................................... 23
26. Calibrate a Pressure-to-Current Transmitter .......................................................... 24
27. Calibrate a Pressure-to-Voltage Transmitter .......................................................... 25
28. Connections with a Pressure Transmitter with % Error Function .......................... 26
29. Port Setting Screen ................................................................................................. 27
30. Loop Power Screen ................................................................................................ 27
31. Set Unit Screen ....................................................................................................... 27
32. Setting the Upper Limit .......................................................................................... 28
33. % ERROR Screen .................................................................................................. 28
34. Saved Upper and Lower Limits ............................................................................. 28
35. Remote Operation .................................................................................................. 29
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vi
Introduction
The Fluke 3130 (the Product) is a portable pressure calibrator that can use two methods to source pressure:
An internal, electronic pump that has a range of -12 psi to 300 psi (-0.8 bar to 20 bar)
An external connection that lets you use externally-sourced, clean, dry air to regulate
pressures to a maximum of 300 psi
Product features include:
A built-in needle valve for metering in pressure
Variable volume for small pressure changes
An internal pressure sensor
Measurement of 0 V dc to 30 V dc and 0 mA to 24 mA from a unit under test (UUT).
Sourcing current of 0 mA to 24 mA to a UUT also available
A 24 V dc loop power supply that uses dedicated front panel jacks. For voltage
transmitters, a dedicated 24 V dc loop power supply is available in volts measure mode. mA loop power is supplied from the left-most jacks.
An internal, high-capacity NiMH battery
A universal power supply (90 V ac to 250 V ac) that can charge the battery pack
while it powers the Product
Pressure measurement with the internal pressure sensor or with a Fluke 700 Series
external pressure module
The Product can show pressure units in these different values:
psi
mH2O20°C
MPa
kPa
inHg 0°C
mmHg 0°C
kg/cm
mmH
2
O 4°C
2
inH
inH
2
2
cmH
cmH
bar
mbar
O 4°C O 60°C
O 4°C
2
O 20°C
2
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How to Contact Fluke Calibration
To contact Fluke Calibration, call one of the subsequent telephone numbers:
Technical Support USA: 1-877-355-3225
Calibration/Repair USA: 1-877-355-3225
Canada: 1-800-36-FLUKE (1-800-363-5853)
Europe: +31-40-2675-200
Japan: +81-3-6714-3114
Singapore: +65-6799-5566
China: +86-400-810-3435
Brazil: +55-11-3759-7600
Anywhere in the world: +1-425-446-6110
To see product information and download the latest manual supplements, visit Fluke Calibration’s website at www.flukecal.com. To register your product, visit http://flukecal.com/register-product.
Safety Information
A Warning identifies conditions and procedures that are dangerous to the user. A Caution identifies conditions and procedures that can cause damage to the Product or the
equipment under test.
To prevent possible electrical shock, fire, or personal injury:
Read all safety Information before you use the Product.
Use the Product only as specified, or the protection
supplied by the Product can be compromised.
Do not use the Product around explosive gas, vapor, or in
damp or wet environments.
Do not use and disable the Product if it is damaged.
Only assemble and operate high-pressure systems if you
know the correct safety procedures. High-pressure liquids and gases are hazardous and the energy from them can be released without warning.
For safe operation and maintenance of the Product:
Use only Fluke approved power adapters to charge the
battery. See the “User-Replaceable Parts and Accessories” section.
Warnings
2
Portable Pressure Calibrator
Standard Equipment
Symbols used on the Product and in this manual are in Table 1.
Table 1. Symbols
Symbol Meaning Symbol Meaning
Risk of danger. Important information. See manual.
Pressure Battery
Hazardous voltage. Risk of electrical shock.
Standard Equipment
Items included with the Product are in the list below. If the Product is damaged or something is missing, immediately contact Fluke Calibration. See the “How to Contact Fluke Calibration” section.
Conforms to European Union directives.
This product complies with the WEEE Directive (2002/96/EC) marking requirements. The affixed label indicates that you must not discard this electrical/electronic product in domestic household waste. Product Category: With reference to the equipment types in the WEEE Directive Annex I, this product is classed as category 9 "Monitoring and Control Instrumentation” product. Do not dispose of this product as unsorted municipal waste. Go to Fluke’s website for recycling information.
Printed 3130 Safety Information
3130 Manual CD-ROM with multilingual users manuals
Six 1/8 inch NPT quick connectors for calibration hoses
Two 3 foot sections of 1/8 inch O.D. hose
One 1/8 inch NPT female on 1/4 inch NPT female fitting
One 1/8 inch NPT female on 1/4 inch BSP female fitting
Thread seal tape
Test cables (two red, two black)
Universal power supply
Traceable calibration certificate
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Users Manual
Features
Product features and user interface information is in the subsequent sections.
Buttons
The Product buttons are on the left-side of the Product face and are shown in Figure 1.
F1 F2 F3
HOME
ZERO PUMP
Button Description
hbb005.eps
 Push to turn on the Product.
, , 
Push to zero pressure measurements.
Push to start the electric pump.
, , , 
Softkeys to configure the Product and move through the Product menus. The button
function changes in relation to the navigation menu.
Push to control mA source/sim and to set pump and % error limits.
Push to go to the Product main screen.
Figure 1. Buttons
4
Portable Pressure Calibrator

Features

Display
The display can be made up of a maximum of three process measurement sections plus the menu bar which is always at the bottom of the display. The sections of the display are referred to by the Product and in this manual as UPPER, MIDDLE, LOWER, and menu bar. Push the softkeys that correspond to items shown on the menu bar to move through the Product menus. The arrow keys change values for some menu steps. See “Product Menus”.
The Display sections are shown in Figure 2.
3
4
5
1
2
Item Description
Menu Bar- Access the Product menus and parameters from the menu bar. See the “Product Menus” section.
Active Display- On the main menu, the middle of the menu bar shows the active display. In this image, the LOWER display is active. This section of the menu bar can also say UPPER and MIDDLE. This depends on which section is active.
6
7
8
hbb008.eps
UPPER display section MIDDLE display section LOWER display section
Pressure Units- Pressure units are shown in this section of the display. Select from 14 pressure units.
Span Indicator- Percentage of the 4 mA to 20 mA span when the mA or mA loop functions that are used show in this section of the display.
Primary Parameter- Shows the current measured parameter.
Figure 2. Display
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Users Manual
Calibrator Interface
The pressure controls are shown in Figure 3.
9
PORTABLE PRESSURE CALIBRATOR
EXTERNAL
PRESSURE MODULE
3130
F1 F2 F3
HOME
ZERO PUMP
CLOSE VALVE BEFORE OPERATING PUMP
FILTER
SUPPLY
METERING VALVE
VENT
VENT
FINE
ADJUSTMENT
FINE
ADJUSTMENT
AIR SUPPLY
330 PSI MAX
(2.3 MPa)
OUTPUT
-12 PSI TO 300 PSI (-8 kPa TO 2 MPa)
PRESSURE
SENSOR
PRESSURE
VACUUM
PUMP
CAUTION
VENT LINE BEFORE MAKING SELECTION
CLOSED
ISOLATION
VALVE
21
3
LOOP
V mA
SWITCH TEST
COM
24 V DC
CHARGE
30 V MAX
16 V DC
5.6 A
SERIAL NO.
FLUKE CORPORATION
EVERETT, WA USA www.flukecal.com
4
6
78
5
hbb006.eps
Item Description
Supply metering valve. Use the supply metering valve to regulate the incoming air supply. See the “Typical Connections” section for more.
Isolation valve. This valve isolates the right-most port and pressure sensor from the Vent/Fine adjust, pump, and Supply Metering Valve.
Pump Pressure/Vacuum. In the + position, the pump operates from 0 psi to 300 psi. In the - position, the pump runs in vacuum mode, which is 0 psi to -12 psi.
Fine adjust/vent. Use the small silver knob of this valve to bleed off the pressure in a
controlled manner. If left open, it will vent all pressure off safely. The outer-most knob (black) is a vernier control that varies the volume which finely reduces or increases the pressure.
Power Adapter input.
24 V power for voltage transmitters. This jack only powered when in Voltage Measure mode.
 Common Jack.

Input Jacks. Use the input jacks for volts and milliamp functions. See the “Measure and Source Current (4… 20 mA)” and “Measure Voltage” sections. Also used for switch test.
 External pressure module connection. See the “External Modules” section.
Figure 3. Controls
6
Portable Pressure Calibrator
Features
Typical Connections
Typical connections of the pressure controls, connection port, and electrical inputs are shown in Figures 4, 5, and 6.
Fully Closed
0 psi to 300 psi
Air Supply
PORTABLE PRESSURE CALIBRATOR
EXTERNAL
PRESSURE MODULE
3130
CLOSE VALVE BEFORE OPERATING PUMP
FILTER
AIR SUPPLY
330 PSI MAX
(2.3 MPa)
PRESSURE
SENSOR
OUTPUT
-12 PSI TO 300 PSI (-8 kPa TO 2 MPa)
CLOSED
F1 F2 F3
HOME
ZERO PUMP
LOOP
V mA
SWITCH TEST
COM
30 V MAX
24 V DC
CHARGE
16 V DC
SUPPLY
METERING VALVE
PRESSURE
VENT
VENT
ADJUSTMENT
5.6 A
FINE
ADJUSTMENT
FINE
CAUTION
VENT LINE BEFORE MAKING SELECTION
PUMP
VACUUM
SERIAL NO.
ISOLATION
VALVE
FLUKE CORPORATION
EVERETT, WA USA
www.flukecal.com
hbb002.eps
Figure 4. External Pressure Supply
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3130
Users Manual
EXTERNAL
PRESSURE MODULE
PORTABLE PRESSURE CALIBRATOR
3130
Closed Silver Vent Knob
Fully Closed
FILTER
CLOSE VALVE BEFORE OPERATING PUMP
AIR SUPPLY
330 PSI MAX
(2.3 MPa)
PRESSURE
SENSOR
OUTPUT
-12 PSI TO 300 PSI (-8 kPa TO 2 MPa)
CLOSED
EXTERNAL
PRESSURE MODULE
F1 F2 F3
HOME
ZERO PUMP
LOOP
V mA
SWITCH TEST
COM
30 V MAX
3130
24 V DC
PORTABLE PRESSURE CALIBRATOR
CLOSE VALVE BEFORE OPERATING PUMP
CHARGE
16 V DC
SUPPLY
METERING VALVE
PRESSURE
VENT
VENT
ADJUSTMENT
5.6 A
FINE
ADJUSTMENT
FINE
CAUTION
VENT LINE BEFORE MAKING SELECTION
PUMP
VACUUM
SERIAL NO.
ISOLATION
VALVE
FLUKE CORPORATION
EVERETT, WA USA
www.flukecal.com
Figure 5. Pressure Supply with Internal Pump
FILTER
AIR SUPPLY
330 PSI MAX
(2.3 MPa)
PRESSURE
SENSOR
OUTPUT
-12 PSI TO 300 PSI (-8 kPa TO 2 MPa)
CLOSED
-12 psi to 300 psi Pressure Source
hbb003.eps
8
F1 F2 F3
HOME
ZERO PUMP
LOOP
V mA
SWITCH TEST
COM
30 V MAX
24 V DC
CHARGE
16 V DC
SUPPLY
METERING VALVE
PRESSURE
VENT
VENT
ADJUSTMENT
5.6 A
FINE
ADJUSTMENT
FINE
CAUTION
VENT LINE BEFORE MAKING SELECTION
PUMP
VACUUM
SERIAL NO.
ISOLATION
VALVE
FLUKE CORPORATION
EVERETT, WA USA
www.flukecal.com
hbb004.eps
Figure 6. Pressure Measurement
Portable Pressure Calibrator
Power Options
Power Options
The Product can be powered with the internal, high-capacity NiMH battery and/or the universal power supply (90 V ac to 250 V ac) that charges the battery pack. The universal power supply can power the Product at the same time it charges the battery pack. A fully­discharged battery can take a maximum of 14 hours to recharge. When the Product is first received, plug it into the universal power supply for that period to ensure the Product is fully charged.
Product Startup
When you turn on the Product, it goes through a short self-test. The display shows the current firmware version, auto-shutdown status, and the range of the internal pressure sensor. The Product also shows the warning “ FOR USE WITH DRY GAS ONLY”.
A minimum 5-minute warm-up is necessary to get the rated accuracy of the Product. If there are large changes in ambient temperature, a longer warm-up is necessary.
Pressure ranges must be zeroed each time the Product is started. See the “Zero Function” section for instructions to zero the pressure sensor displays.
Product Menus
The menu bar at the bottom of the display is controlled with the softkeys or arrow keys, this depends on which menu is in use. Use the menu bar to navigate the Product menus. The menus are explained in the subsequent sections. A menu map is shown in Figure 7.
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