Fluke 289 Service Guide

Multimeter measurements

on variable frequency

drives using the new

Fluke 289 DMM

Editor’s note: For similar instructions using the

Fluke 87V DMM, reference Fluke article 12345.

In the past, motor repair meant dealing
with traditional three-phase motor failures
that were largely the result of water, dust,
grease, failed bearings, misaligned motor
shafts, or just plain old age. But, motor
repair has changed in a big way with the
introduction of electronically controlled
motors, more commonly referred to as
variable frequency drives (VFD). Drives
present technicians with a unique set of
measurement problems that can vex the
most seasoned pro.

This application note describes the elec­trical measurements you can make dur­ing the installation and commissioning of
a drive, as well as other measurements
to aid in diagnosing bad components, and
other conditions that may lead to prema­ture motor failure in VFDs.

Application Note

Troubleshooting
philosophy

There are many different ways
to go about troubleshooting an
electrical circuit, and a good
troubleshooter will always find
the problem—eventually. The
trick is to track down the problem
as quickly as possible, keeping
downtime to a minimum.

The most efficient procedure
for troubleshooting is to begin at
the motor, and then systemati­cally work back toward the elec­trical source, looking for the most
obvious problems first. A lot of
time and money can be wasted
replacing perfectly good parts
when the problem is nothing
more than a simple loose con­nection.

From the Fluke Digital Library @ www.fluke.com/library

Next, take care to make
accurate measurements. Nobody
makes inaccu rate measurements
on purpose of course, but it’s
easier to do than you may think,
especially when working in a
high energy, noisy environment
like that of an VFD. Choosing the
right test tools for troubleshoot­ing, the drive, the motor, and
the connections is of the utmost
importance. This is especially true
when making voltage, frequency
and current measurements on the
output side of the motor drive.
Until now the only meter on
the market able to make these
measurements accurately was
the Fluke 87V Digital Multimeter.
Fluke has just introduced the next
generation of high performance
Multimeter, the new Fluke 289,

incorporating the same selectable
low pass filter found in the
successful 87V DMM. The filter
allows the meter to make
accurate drive
output
measure­ments that
will now
agree with
the motor
drive controller
display indica-
tions. No longer
does the technician have to
guess whether the drive is
operating correctly and deliv-
ering the correct voltage, current,
or frequency for a given control
setting.

Drive measurements

Input side measurements

You can use any good quality
true rms multimeter to verify
proper input power to the drive.
The input voltage readings
should be within 2 % of one
another when measured phase
to phase with no load. A sig­nificant unbalance may lead
to erratic drive operation and
should be corrected when dis­covered.

Output side measurements

Measurements on the output
side of a pulse width modulated
(pwm) motor drive have been
difficult or impossible to make,
especially accurate measure­ments, that would agree with
the drive controller displayed
values. The traditional true rms
multimeter will not provide accu­rate answers. This is because
the voltage applied to the motor
terminals by the VFD is a pulse
width modulated non-sinusoidal
voltage.

A true-rms DMM will give
an accurate reading of the heat­ing effect of the non-sinusoidal
voltage applied to the motor, but
will not agree with the motor
controller’s output voltage read­ing which is displaying the
rms value of the fundamental
component only (typically from
30 Hz to 60 Hz). The issues are
bandwidth and shielding. Many
of today’s true rms digital multi­meters have a wide bandwidth,
sometimes out as far as 20 kHz
or more, which allows the meter
to respond not only to the fun­damental component that the
motor really responds to, but also
to all of the high frequency com­ponents generated by the pwm
drive.

In addition, if the dmm is
not shielded for high frequency
noise, this can also lead to poor
measurement performance due to
the high noise levels generated
by the drive controller. Because
of their higher bandwidth and
shielding issues, many true rms
meters will display readings as
much as 20 to 30 % higher than
the drive controller is indicating.

289 dual display showing frequency
and voltage

Fluke’s new 289 multimeter,
with it’s ¼ VGA dot matrix dis­play, has the ability to display
multiple parameters at the same
time and utilize the selectable
low pass filter, giving the trou­bleshooter or engineer the ability
make accurate voltage, current
and frequency measurements
on the output side of the drive
either at the drive itself or at the
motor terminals and also display
the filtered output voltage and
frequency (motor speed) simulta­neously. With the filter selected,
the 289 readings for both volt­age and frequency (motor speed)
should now agree with the
associated drive control display
indications if they are available.
When measuring output current
with a clamp accessory, the low
pass filter allows for accurate
current measurements and fre­quency measurements simultane­ously when using the Hall-effect
type clamps. All of these mea­surements are especially helpful
when making measurements
at the motor location when the
drives displays are not in view.

Making safe measurements

Before making any electri­cal measure ments, be sure you
understand how to make them
safely. No test instrument is com­pletely safe if used improperly,
and you should be aware that
many test instruments on the
market are not appropriate for
testing variable frequency drives.
Also insure that the appropriate
personal protective equipment
(PPE) is used in accordance with
the specific working environ­ment and the measurements to
be made. If at all possible, never
work alone.

Safety ratings for
electrical test equipment

ANSI and the International
Electro technical Commission (IEC)
are the primary independent
organizations that define safety
standards for test equipment
manufacturers. The IEC 61010
second edition standard for test
equipment safety states two
basic parameters, a voltage rat­ing and a measurement category
rating. The voltage rating is the
maximum continuous working
voltage the instrument is capable
of measuring. The category rat­ings depict the measurement
environment expected for a given
category. Most three-phase VFD
installations would be considered
a CAT III measurement environ­ment with power supplied from
either 480V or 600V distribution
systems. When using a digital
multimeter for measurements
on these high energy systems,
insure that the
multimeter is
rated at a mini­mum for CAT III
600V and pref­erably for CAT
IV 600V/CAT
III 1000V. The
category rating and voltage limit
are typically found on the front
panel of the multimeter right at
the input terminals.

The new Fluke 289 DMM
is dual rated CAT IV 600V
and CAT III 1000V.

Refer to the ABC’s of DMM Safety
from Fluke for additional information
on category ratings and making safe
measurements.

2 Fluke Corporation Multimeter measurements on variable frequency drives using the new Fluke 289 DMM

Making the measurements

Measurements for this procedure
will be made on a 480 V three
phase drive control at the control
panel terminal strips using the
new Fluke 289 digital multimeter.
These procedures would also be
valid for lower voltage 3 phase
drives powered by either single
or 3 phase supply voltages. For
these tests the motor is running
at 30 Hz.

Input Voltage

To measure the ac voltage supply
to the input side of the drive at
the drive:

1. Select the 289’s ac voltage

function.

2. Connect the black probe to

one of the three phase input
terminals. This will be the
reference phase.

3. Connect the red probe to one

of the other two phase input
terminals and record the
reading or save it to the
289’s internal memory.

4. Leaving the black probe on

the reference phase now
move the red probe to the
third phase input and record
or save this reading to the
289’s internal memory.

5. Check to make sure that

there is no more than a 2 %
difference between these
two readings.

The new Fluke 289 also contains
internal memory for saving
specific individual measurements
that can be recalled on screen or
downloaded to reports generated
by Fluke View Forms

®

software.

Input Current

Measuring the input current
requires using a current clamp
accessory. This is because it is
not practical to “break the circuit”
to make an in-line series current
measurement. Regardless of the
type of clamp used, check to
insure that all readings are
within 5 % of each other for
proper balance.

Transformer type clamp
(Fluke models i200, i400,
80i-400, 80i-600A, i800)

1. Connect the clamp to the 289’s common and

400 mA input jacks.

2. Select the mA/A ac function.

3. Place the clamp around each of the input supply

phase cables in succession, recording or saving
to internal memory each of the readings as they
are taken. Since these clamps output 1 milliamp
per amp, the milliamp readings shown on the
289 display are the actual phase current read­ing in amps.

Hall Effect type (AC/DC) clamp (i410, i-1010)

1. Connect the clamp to the 289’s common and

V/Ω input jacks.

2. Select the 289’s mVac voltage function for cur-

rent measurements up to 500 amps.

3. Since the lowest range on the 289 is

50.000 mVac push the range button once to
place the meter in the 500.00 mVac range if
the drive current will exceed 50 amps for the
measurement.

4. Place the clamp around each of the input supply

phase cables in succession, recording each of
the readings as they are taken or again save to
the 289’s internal memory. Since these clamps
output 1 millivolt per amp, the millivolt readings
shown on the 289 display are the actual phase
current reading in amps.

3 Fluke Corporation Multimeter measurements on variable frequency drives using the new Fluke 289 DMM

289 with i1010
AC/DC Clamp accessory

Output voltage and motor speed using the low pass filter

Output voltage reading with low pass filter enabled

Output voltage and motor speed
(Output frequency using voltage as a reference)

An important new feature on the 289 multimeter is its’ ability
to simultaneously display both the filtered output voltage and
frequency (motor speed) at the same time without having to push
additional buttons or change functions.

To measure the ac output voltage and motor speed, either at the
drive or at the motor disconnect:

1. Plug the black test lead into the common jack and the red test
lead into the V/Ω jack.

2. Select the 289’s ac voltage function.

3. Select MENU then (LPF+Hz)
to enable the low pass filter
and the Hz function.

4. Connect the black probe to one of the three phase output voltage
or motor terminals. This will be the reference phase.

5. Connect the red probe to one of the other two phase output
voltage or motor terminals and record the reading or save to the
289’s internal memory.

6. Leaving the black probe on the reference phase now move the
red probe to the third phase output voltage or motor terminal and
record or save this reading.

7. Check to make sure that there is no more than a 2 % difference
between these two readings. These readings should also agree
within these limits with the controller display panel if available.

8. If the low pass filter is not enabled the output voltage readings
may be between 10-30 % higher than what is expected and the
frequency readings will be inaccurate and unstable.

Output voltage and frequency (motor speed)
without the low pass filter (incorrect readings)

Output voltage and frequency (motor speed)
using the low pass filter (correct readings)

4 Fluke Corporation Multimeter measurements on variable frequency drives using the new Fluke 289 DMM

Output current and frequency
(motor speed)

With the large dot matrix display on the 289
multimeter, it is possible to display both the ac
current reading and its’ associated frequency
simultaneously, allowing the technician or installer
to see both the load current and motor speed at
the same time, in the same display.

Transformer type clamp (i200, i400,
80i-400, 80i-600A, i800)

1. Regardless of the type of clamp used, check
to insure that all phase current readings are
within 5% of each other for proper balance

2. Connect the clamp to the 289’s common and
400 mA input jacks.

3. Select the mA/A ac function. If you want to take
advantage of the 289’s dual display, then select
MENU then Hz.

4. Place the clamp around each of the output
phase cables in succession, recording each of
the readings as they are taken or save them to
internal memory for later use.
Since these clamps output 1
milliamp per amp, the milliamp
readings shown on the 289
display are the actual phase
current reading in amps as
well as the frequency of the ac
current signal.

Hall Effect type (AC/DC) clamp
(i410, i-1010)

1. Connect the clamp to the 289’s
common and V/Ω input jacks.

2. Select the 289’s mVac
voltage function for current
measurements up to 500 amps.

3. Select MENU then (LPF+Hz)
to enable the low pass filter
and the Hz function. This will allow the
meter to reject all of the high frequency noise
generated by the drive controller. Once the low
pass filter has been enabled the meter is now
in manual range mode.

4. Since the lowest range on the 289 is 50.000
mVac push the range button once to place
the meter in the 500.00 mVac range if the
drive current will exceed 50 amps for the
measurement.

5. Place the clamp around each of the output
supply phase cables in succession, recording
each of the readings as they are taken or again
save to the 289’s internal memory. Since these
clamps output 1 millivolt per amp, the millivolt
readings shown on the 289
display are the actual phase
current reading in amps.

Caption?

Phase current reading + motor speed using i1010 clamp

DC Bus measurements

A healthy dc bus is a must for a
properly operating motor drive. If
the bus voltage is not correct or
unstable it may be an indication
that the converter diodes or
capacitors may be starting to fail.
The dc bus voltage should be
approximately 1.414 times the
phase to phase input voltage.
For a 480 volt input, the dc bus
should be approximately 679
V dc. The DC Bus is typically
labeled as DC+, DC- or B+, B- on

To measure the dc bus voltage:

1. Select the 289’s dc voltage
function.

2. Connect the black probe to
either the DC- or B- terminal.

3. Connect the red probe to the
DC+ or B+ terminal.

The bus voltage should agree
with the example mentioned
above and be relatively stable.
You can also check the amount
of ac ripple on the bus by simply
switching the 289’s function
switch to the vac function.

the drive terminal strip.

5 Fluke Corporation Multimeter measurements on variable frequency drives using the new Fluke 289 DMM

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Eindhoven, The Netherlands

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©2008 Fluke Corporation. Specifications subject
to change without notice. Printed in U.S.A.
7/2008 3291974 A-EN-N Rev A

®