Each Fluke product is warranted to be free from defects in material and workmanship under normal use and
service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and
services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of
a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in
Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal
conditions of operation or handling. Fluke warrants that software will operate substantially in accordance
with its functional specifications for 90 days and that it has been properly recorded on non-defective media.
Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers
only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is
available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the
applicable international price. Fluke reserves the right to invoice Buyer for importation costs of
repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair,
or replacement of a defective product which is returned to a Fluke authorized service center within the
warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that service center, with a description of the difficulty,
postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following
warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal
condition of operation or handling, including overvoltage failures caused by use outside the product’s
specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair
costs and obtain authorization before commencing the work. Following repair, the product will be returned to
the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges
(FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE
FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES,
INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or
limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not
apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other
decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other
provision.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands
11/99
To register your product online, visit register.fluke.com
Table of Contents
Chapter Title Page
1 Product Overview and Specifications ............................................... 1-1
General .......................................................................................................... 1-23
1-2
Product Overview and Specifications
Introduction 1
Introduction
This chapter supplies information about the Product, the manual set, safety information,
contact information, and specifications.
Product Overview
The Fluke Calibration 2638A HYDRA Series III Data Acquisition Unit (the Product or
Instrument) is a 67 analog channel bench-top data logger that measures and records dc
volts, ac volts, dc current, ac current, resistance, frequency, and temperature (see
Table 1-1). See the Specifications section for information on the types and ranges of the
measurement inputs the Product can accept.
Features of the Product include:
•
Scan – Sequentially scan up to 67 analog channels per scan sweep. In addition, the
Product also has 20 math channels, one DIO channel, and one TOT channel that can
be included in scan. A scan can be manually controlled from the front panel or
triggered with a variety of triggers such a timer, an alarm, an external source, or a
remote SCPI command.
While a scan is in progress, all channel values can be viewed on the display in a
spreadsheet format along with statistics such as average, standard deviation,
minimum, maximum, peak-to-peak, and rate-of-change. With the Graph feature,
channel measurement data for up to four channels can be plotted and viewed on the
display. Users can toggle the data mode with a softkey to view live data or historical
data.
•
Monitor – View the measurement value or the statistics of a single channel. Monitor
is an independent feature that can be used while a scan is in progress or inactive.
Much like the Scan feature, the statistics of the single measurement can be viewed on
the display or be shown in a graph.
•
Data Storage - Store up to 160 Mb of data and channel setup files directly to the
internal non-volatile memory or an external USB drive. Data can also be transferred
to a PC with a USB drive or LAN TCP/IP interface at the rear of the unit with SCPI
interface command sets.
•
Alarms – Each channel can be assigned two independent alarms to indicate when
either an upper (HI) or lower (LO) range has been exceeded. The alarms can be
configured to output a digital signal from the rear-panel alarm output for control of
external devices.
•
Digital I/O (DIO) – The Product is equipped with a digital 8-bit transistor-transistor
logic (TTL) port that can sense and output. When the DIO channel is included in the
scan list, the value of this port is recorded in the scan data record on each scan with a
value range of 0 to 255 based on the port state when it is read.
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•Totalizer – The Product is equipped with a unidirectional, resettable totalizer with an
input count capability of 1,048,575 (20 bits). Counter increment is accomplished
through a change to a digital signal or contact closure to the totalizer input terminals
on the rear of the Instrument.
•
Digital Multimeter Functionality (DMM) – Function that presents the user with
familiar DMM features and controls like a standard bench DMM. The DMM can
show 6 ½ digits on the display. To visualize trend data, the DMM provides additional
functionality to graph and see measurement statistics.
•
Remote Operation – Remotely operate the Product with remote SCPI commands or
the FlukeDAQ application software over a rear-panel USB or LAN TCP/IP
connection.
Front and Rear-Panel Overview
Table 1-1 identifies and describes the front-panel features and Table 1-2 identifies and
describes the rear-panel features.
Table 1-1. Front-Panel Features
9
8
7
6
Item Name Function
10
11
X
12
3452
13
14
15
16
17
18
19
20
1
hce001.eps
1-4
Standby Key
Puts the Product in the standby mode. In standby, the display is off and
the keys are disabled. Standby mode also disables remote operation.
See “Power ON and Standby” in Chapter 2.
Product Overview and Specifications
Front and Rear-Panel Overview 1
Table 1-1. Front-Panel Features (cont.)
Item Name Function
Function softkeys to open submenus and set selections. The function of
Function Softkeys
Arrow Keys
USB Data Transfer
Indicator
the softkey changes with each menu and is shown above the softkey
on the display.
Scroll menus, increase or decrease values, and highlight selections.
The keys also let the user cycle through measurement values in data
menus and also change the view of graphs.
Red LED that illuminates when the USB drive is recognized and flashes
red when data is transferred to or from the USB drive.
Caution
To prevent data loss, do not remove the USB drive when
Front-Panel USB Port
Current Input Terminal
the LED is flashing.
USB port to insert a USB drive.
Input terminal to make current measurements up to 100 mA. The
current input is connected to a thermal over-current protection circuit
that disconnects the input when an overcurrent occurs and reconnects
the input when the condition is removed.
V, Ω, mA Input
Terminals
4WΩ Sense Terminals
Channel Status
Indicator
Menu Name Name of the menu.
Hazardous Voltage
Indicator
Date and Time
Module Indicator
Scan/Monitor
Input terminals that connect to test leads to measure ac and dc volts,
ac and dc milliamps, hertz, and ohms.
Sense input terminals to make 3-wire and 4-wire compensated
resistance measurements.
Square green box that shows when a channel is set to ON. When a
channel is set to ON, it is referred to as “active”.
Warns the user of hazardous voltage on an input. Shows when voltage
is >30 V dc or ac rms.
Shows the current date and time that is set in the Instrument Setup
menu. This date and time is used for timestamps when data is logged.
Visually shows how many and which slots the Input Modules are
connected to. See “Input Module and Relay Card Installation” in
Chapter 2.
Scan all active channels. The Scan function samples all active
channels directed by the test setup file. The Monitor function shows
measurement data of a single channel. See Chapter 4 for more
information and operation instructions.
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2638A
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Table 1-1. Front-Panel Features (cont.)
Item Name Function
Starts and stops data recording. When recording, the key illuminates and
“RECORDING” shows on the top of the display. Recording can be set to
Record
automatically start and stop with a scan. In addition to recording scan data,
measurements made with the front-panel DMM can also be recorded. See
Chapter 4 for more information and operation instructions.
Memory
Manage setup files, scan data files, and DMM data files on either the
internal memory or USB drive.
Digital multimeter (DMM) function that lets the user quickly configure and
DMM
make measurements with the front-panel inputs. See Chapter 5 for DMM
operation instructions.
Instrument Setup
Configure the Product. Menu contains many user-configurable settings to
customize the Product. See “Configure the Product” in Chapter 2.
Configure and verify channels. Channel Setup is the default menu that
Channel Setup
shows on the display when the Product is powered on. See Chapter 3 for
instructions on how to wire and configure a channel.
Use to input numerical values when prompted. Push and hold the PRINT
Numeric Keypad
or “0” key to take a screenshot of the display. Push and hold the LOCK key
to lock the front panel to prevent changes and UNLOCK to unlock.
Table 1-2. Rear-Panel Features
1
11
2
3
12345678123456
4
5
6
7
8
9
10
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1-6
Item Name Function
Line Voltage
Selector and Fuse
Regional voltage selector. See “Set the Regional Voltage” in Chapter 2.
Product Overview and Specifications
Front and Rear-Panel Overview 1
Table 1-2. Rear-Panel Features (cont.)
Item Name Function
Main Power Switch
Mains Power
Connector
Chassis Ground
Serial USB Port
LAN Connection
Totalizer Input
DIO (Digital I/O
Input Ports)
Digital External
Alarm Trigger
Outputs
Trigger Input
Input Module Slots
Supplies and disconnects mains power to the unit.
Mains power cord receptacle.
Terminal that is internally grounded to the chassis. If the Product is the
location of the ground reference point in a system, this binding post can be
used to connect other instruments to earth ground.
USB port used for remote operation. See the 2638A Remote Programmers Guide.
Network port used for remote operation. See the 2638A Remote Programmers Guide.
Input terminal for the Totalizer feature. See “Totalizer Channel
Configuration” in Chapter 3.
Eight digital ports used to sense and output a digital, 8-bit transistortransistor logic (TTL) value that can be displayed as the 8-bit TTL value and
be recorded as the decimal equivalent.
Six digital outputs that can be used to trigger a digital external alarm if a
channel exceeds the set alarm limits. See “HI and LO Channel Alarms” in
Chapter 3.
Input terminal to trigger a scan when the External trigger type is used. See
Scan Test Setup” in Chapter 4.
Slots that accept the Input Modules. See “Input Module and Relay Card
Installation” in Chapter 2.
1-7
2638A
Users Manual
Safety Information
A Warning identifies conditions and procedures that are dangerous to the user. A
Caution identifies conditions and procedures that can cause damage to the Product or
the equipment under test.
See Table 1-3 for a list of symbols used in this manual and on the Product.
Table 1-3. Symbols
Symbol Description Symbol Description
or
CAT II
CAT III
CAT IV
Risk of danger. Important
information. See manual.
Hazardous voltage. Voltage
>30 V dc or ac peak might be
present.
AC or DC (Alternating or Direct
Current)
Earth ground.
Recycle.
Measurement Category II is applicable to test and measuring circuits connected directly to
utilization points (socket outlets and similar points) of the low-voltage MAINS installation.
Measurement Category III is applicable to test and measuring circuits connected to the
distribution part of the building’s low-voltage MAINS installation.
Measurement Category IV is applicable to test and measuring circuits connected at the source
of the building’s low-voltage MAINS installation.
This product complies with the WEEE Directive (2002/96/EC) marking requirements. The
affixed label indicates that you must not discard this electrical/electronic product in domestic
household waste. Product Category: With reference to the equipment types in the WEEE
Directive Annex I, this product is classed as category 9 "Monitoring and Control
Instrumentation” product. Do not dispose of this product as unsorted municipal waste. Go to
Fluke’s website for recycling information.
AC (Alternating Current)
DC (Direct Current)
Digital signal.
Power ON / OFF
Double insulated.
1-8
Product conforms with the requirements of the applicable EC directives.
Warning
To prevent possible electrical shock, fire, or personal injury:
• Read all safety information before you use the Product.
• Carefully read all instructions.
Product Overview and Specifications
Safety Information 1
• Use the Product only as specified, or the protection supplied
by the Product can be compromised.
• Examine the case before you use the Product. Look for cracks
or missing plastic. Carefully look at the insulation around the
terminals.
• Do not use the Product if it operates incorrectly.
• Do not use and disable the Product if it is damaged.
• Use only the mains power cord and connector approved for
the voltage and plug configuration in your country and rated
for the Product.
• Replace the mains power cord if the insulation is damaged or
if the insulation shows signs of wear.
• Make sure the ground conductor in the mains power cord is
connected to a protective earth ground. Disruption of the
protective earth could put voltage on the chassis that could
cause death.
• Do not put the Product where access to the mains power cord
is blocked.
• Use only correct measurement category (CAT), voltage, and
amperage rated probes, test leads, and adapters for the
measurement.
• Use only cables with correct voltage ratings.
• Do not use test leads if they are damaged. Examine the test
leads for damaged insulation and measure a known voltage.
• Do not exceed the Measurement Category (CAT) rating of the
lowest rated individual component of a Product, probe, or
accessory.
• Keep fingers behind the finger guards on the probes.
• Do not apply more than the rated voltage, between the
terminals or between each terminal and earth ground.
• Do not touch voltages >30 V ac rms, 42 V ac peak, or 60 V dc.
• Limit operation to the specified measurement category,
voltage, or amperage ratings.
• Measure a known voltage first to make sure that the Product
operates correctly.
1-9
2638A
Users Manual
• Consider all accessible channels to be hazardous live and an
electric shock hazard if any channel is connected to a
hazardous voltage source.
• Do not remove, touch, or change the internal wiring of
hazardous inputs until the input source is turned off.
• Remove inputs from hazardous voltage sources before an
input module is opened.
• Use the correct terminals, function, and range for
measurements.
• Use this Product indoors only.
• Do not use the Product around explosive gas, vapor, or in
damp or wet environments.
Screen Capture Feature
The Product can take a screenshot of the display and save it directly to the USB drive.
To take a screenshot of the display (see Figure 1-1):
1. Insert a USB drive in the front panel and wait for the USB Data Transfer Indicator to
show solid red.
2. Push and hold the PRINT or “0” key on the numeric keypad for 3 seconds and then
release. The display shows “File Saved”.
3. Remove the USB from the front panel and connect it to a USB drive on a PC.
4. Open the USB drive and navigate to the image folder with this path:
\\fluke\2638A\[Product Serial Number]\Image
PRINT
3 seconds
Figure 1-1. Screen Capture
=
hce059.eps
1-10
Product Overview and Specifications
About this Manual 1
About this Manual
This manual has seven chapters:
•
Chapter 1 supplies product information, safety information, contact information, and
product specifications.
•
Chapter 2 supplies information and instructions on how to set up and configure the
Product for first time use.
•
Chapter 3 supplies instructions on how to wire inputs to the Input Module then
configure the associated channel.
•
Chapter 4 supplies information and instructions on how to do a scan, monitor a
channel, and record measurement data.
•
Chapter 5 supplies instructions on how to operate the DMM function of the Product.
•
Chapter 6 supplies information on how to clean the Product and replace the fuse in
the rear of the Product.
•
Chapter 7 supplies information on error messages and how to troubleshoot the
Product.
The Product Manual Set
The Product manual set includes:
• This 2638A Users Manual that contains feature information, operation instructions,
and basic user maintenance and troubleshooting information. The Users Manual is
translated into many languages.
• The 2638A Safety Information is printed and contains important safety information for
this Product. The Safety Information is translated into many languages.
• The 2638A Remote Programmers Guide contains information on how to remotely
operate the Product. The Programmers Guide alphabetically lists all commands and
provides example code for different applications.
• The 2638A Calibration Manual contains calibration and adjustment procedures to
keep the Product within specifications.
• The 2638A Product CD contains the all the manuals in the manual set.
All manuals are online at http://www.fluke.com/ and on CD.
1-11
2638A
Users Manual
How to Contact Fluke
To contact Fluke, call one of the following telephone numbers:
• Technical Support USA: 1-800-44-FLUKE (1-800-443-5853)
peak. These terminals are not intended for connection to mains
voltage above 150 V without external transient suppression. The
maximum input that can be applied between rear-module terminals or
between any rear-module terminal and earth ground is 250 V dc or ac
rms.
Accuracy specifications generally are valid for 6 ½ digit resolution mode (unless otherwise noted) for front panel input
(Channel 001), after a minimum of 1-hour warm-up, and within an environment temperature range of 18 °C to 28 °C.
24-hour specifications are relative to calibration standards and assume a controlled electromagnetic environment per EN
61326. The confidence level for accuracy specifications is 99 % within 1 year of calibration (unless otherwise noted).
Scan rate (typical, depending on function and range)
Fast ..................................................................... 33 channels per second max (0.03 seconds per channel)
Medium ............................................................... 10 channels per second (0.1 seconds per channel)
Slow .................................................................... 2 channels per second (0.5 seconds per channel)
Display Resolution ................................................ 4 ½ to 6 ½ digits, depending on Sample Rate or NPLC
DC Voltage
Maximum Input ...................................................... 300 V on any range
Common Mode Rejection ..................................... 140 dB at 50 Hz or 60 Hz (1 kΩ unbalance for NPLC of 1 or greater,
±500 V peak maximum in the low lead)
Normal Mode Rejection ........................................ 55 dB for NPLC of 1 or greater and power-line frequency ±0.1 %,
AC voltage specifications are for ac sine wave signals >5 % of range. For inputs from 1 % to 5 % of range and <50 kHz,
add an additional error of 0.1 % of range. For 50 kHz to 100 kHz, add 0.13 % of range.
Maximum Input ...................................................... 300 V rms or 425 V peak or 3 × 10
less) for any range.
Measurement Method ........................................... AC-coupled true-rms. Measures the ac component of input with up to
Fast ..................................................................... 200 Hz
Maximum Crest Factor ......................................... 5:1 at full scale
Additional Crest Factor Errors ............................ Crest factor 1-2, 0.05 % of full scale
Crest factor 2-3, 0.2 % of full scale
Crest factor 3-4, 0.4 % of full scale
Crest factor 4-5, 0.5 % of full scale
1-17
2638A
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Users Manual
AC Current Input Characteristics
Resolution
Range Resolution
100 μA
1 mA 1.000000 mA 100 nA 10 nA 1 nA
10 mA 10.00000 mA
100 mA 100.0000 mA
100.0000 µA 10 nA 1 nA 0.1 nA
4 ½
Digits
1 μA
10 μA 1 μA
5 ½
Digits
100 nA 10 nA
6 ½
Digits
100 nA
Reference
Resistance
1 kΩ
1 kΩ
10 Ω
10 Ω
Burden
Voltage
<10 mV (RMS)
<10 mV (RMS)
<20 mV (RMS)
<50 mV (RMS)
AC Current Accuracy
Accuracy is given as ± (% measurement + % of range). Basic accuracy specification is for a sinusoidal signal with
amplitude greater than 5 % of range. For input signals between 1 % to 5 % of range, add 0.1 % of range.
Gate Times ............................................................. 100 milliseconds to 1 second.
Measurement Method ........................................... Flexible counting technique. AC-coupled input using the ac voltage
Settling Considerations........................................ When measuring frequency after a dc offset voltage change, errors
Measurement Considerations.............................. To minimize measurement errors, shield inputs from external noise
measurement function.
may occur. For the most accurate measurement, wait up to 1 second
for the input blocking capacitor to settle.
when measuring low-voltage, low-frequency signals.
Frequency Accuracy
Accuracy is given as ± % of measurement.
Range Frequency
100 mV to
[1] [2]
300 V
[1] Input >100 mV. For 10 mV to 100 mV, multiply percent measurement error by 10.
[2] Limited to 3 x 10
20 Hz to 40 Hz 0.03 % 0.03 % 0.03 % 0.001 %
40 Hz to 1 MHz
7
volt-Hertz
24 Hour
(23 ±1 °C)
0.006 % 0.01 % 0.01 % 0.001 %
90 Days
(23 ±5 °C)
1 Year
(23 ±5 °C)
T.C./ °C
Outside 18
°C to 28 °C
1-18
Product Overview and Specifications
Measurement Specifications 1
Resistance
Measurement Method ........................................... Current source referenced to LO input.
Max. Lead Resistance (4-wire ohms) .................. 10 Ω per lead for 100 Ω, 1 kΩ ranges. 1 kΩ per lead on all other
Input Protection .................................................... 300 V on all ranges.
ranges.
Resistance Input Characteristics
Resolution
Range Resolution
100 Ω 100.0000 Ω 10 mΩ 1 mΩ 0.1 mΩ
1 kΩ 1.000000 kΩ 100 mΩ 10 mΩ 1 mΩ
10 kΩ 10.00000 kΩ 1 Ω 100 mΩ 10 mΩ
100 kΩ 100.0000 kΩ 10 Ω 1 Ω 100 mΩ
1 MΩ 1.000000 MΩ 100 Ω 10 Ω 1 Ω
10 MΩ 10.00000 MΩ 1 kΩ 100 Ω 10 Ω
100 MΩ 100.0000 MΩ 10 kΩ 1 kΩ 100 Ω
Fast
4½ Digits
Medium
5 ½ Digits
Slow
6 ½ Digits
Source Current
1 mA / 4 V
1 mA / 4 V
100 µA / 6 V
100 µA / 12 V
10 µA / 12 V
1 µA / 12 V
0.1 µA / 12 V
Resistance Accuracy
Accuracy is given as ± (% measurement + % of range). Basic accuracy specification is for 4-wire resistance. For 2-wire
resistance add 0.02 Ω internal resistance if using Channel 1 or 1.5 Ω if using channels x01 through x20, and add external
lead wire resistance.
Medium ............................................................... 2 PLC
Fast ..................................................................... 1 PLC
RTD Temperature Accuracy
Accuracy is for 4-wire 100 Ω nominal RTD, using the slow sample rate. With 3-wire PRT/RTD add 0.015 °C if using
Channel 1, or add 0.15 °C internal resistance mismatch to the accuracy specification if using channels x01 through x20,
and add external lead wire resistance mismatch. When using medium or fast sample rate (NPLC <10), add the number
given in the table to the accuracy specification. If the environment temperature is outside the specified range, multiply the
Temperature Coefficient number by the temperature deviation and add to the accuracy specification. Linear interpolation
may be used between points in the table. Specifications do not include sensor accuracy. The practical range of
temperature measurement depends on the sensor and characterization.
Temperature Accuracy
-200 °C 0.016 °C add 0.02 °C 0.0026 °C
0 °C 0.038 °C add 0.02 °C 0.0041 °C
300 °C 0.073 °C add 0.03 °C 0.0063 °C
600 °C 0.113 °C add 0.03 °C 0.0089 °C
Medium/Fast Sample
Rate (NPLC <10)
T.C./ °C Outside
RTD Measurement Characteristics
Temperature Display Resolution
Range
0 Ω to 400 Ω
400 Ω to 4 kΩ
Slow
Sample Rate
0.001 °C 0.01 °C
0.001 °C 0.01 °C
Medium/Fast
Sample Rate
Thermistor
Temperature Range .............................................. -200 °C to 400 °C (depending on the sensor)
Resistance Range ................................................. 0 Ω to 1 MΩ