Fluidmaster S2DBL Installation Instruction

Page 1
Q
S
T
R
U
V
Z
C
B
L
N
H
I
J
A
E
O
F
P
G
K
D
D
W
X
Y
N. O. P. Q. R. S. T. U. V. W. X. Y. Z.
Release clip Flush valve lock nut Rubber gasket Fill valve Threaded shank Shank washer Lock nut Cone washer Water supply line Rell mount Corrugated tube Roller clamp Rell tube & locking clamp
PARTS LIST
A. B. C. D. E. F. G. H. I. J. K. L. M.
Flush valve Lever mounting base Flush handle assembly Grey/Blue oat stop Grey oat (Full Flush) Flush valve washer Bolt Rubber washer Brass washer Brass nut Overow tube Rail Blue oat (Half Flush)
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Overview
READ ENTIRE INSTRUCTIONS BEFORE STARTING INSTALLATION
Page 2
4
2
1
3
1
2
3
1.6
1.4
1.5
1.7
(2) Remove tank top. Mark existing water level inside.
(3) Flush tank a single time.
(4) Mark a line at the residual water level inside.
(1) Press and hold lever to drain water. Remove excess water with sponge. (2) Disconnect supply line. (3) Place bucket under­neath ll valve shank. Use Channel Locks® to loosen and remove lock-nut from ll valve shank. Allow water to drain into bucket.
(1) Turn o water supply.
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Step 1: Remove old parts
1.2
1.1
Prepare
Remove ll valve
Page 3
3
1
2
Use Channel Locks® to loosen and remove ush valve nut.
Cover the toilet seat with a towel. Place the tank horizontally on top of the towel. This will protect both surfaces.
(1) Remove ush valve. (2) Loosen and remove lever nut (lever nut is reverse threaded). (3) Remove old gasket. NOTE: SAVE the existing parts until installation is complete.
Measure and record distance of old ush valve from bottom of tank to top of the overow tube.
Use screw driver to loosen nuts in tank. Use crescent wrench to loosen if the nut is too tight. Remove tank from bowl.
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Measure ush valve
1.6
Remove lock nuts
1.3 1.4 Remove tank
Place tank on seat
1.5
1.7
Remove old parts
Page 4
O
2.5
F
Remove ush valve lock nut (O) from base of Dual Flush Valve assembly. Make sure ush valve washer (F) stays in place.
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Step 2: Install Flush Valve
2.1 Prepare ush valve
Page 5
W
W
X
O
8
1
N
2
1
A
K
3
K
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6
2
Place Dual Flush Valve (A) in tank ensuring washer is seated fully onto shank of Dual Flush Valve. Match height of new overow tube (K) on Dual Flush Valve with recorded measurement from step 1.3.
Remove Dual Flush Valve from tank. (1) Press inward on release clip (N) and (2) remove rell mount (W).
(1) Cut the excess overow tube (K) with a saw at measurement taken in step 1.3. NOTE: DO NOT cut below segment 2. (2) Insert rell mount (W) ensuring it is low enough to t inside the tank and clears the lid, but high enough to allow a minimum of 2” clearance between the top of the overow tube and the top of the rell mount. (3) Cut corrugated rell hose (X) if necessary. NOTE: DO NOT cut lever attachment.
Place ush valve in tank. Install ush valve lock nut (O) to ush valve threaded shank and hand-tighten. Flush valve should remain in same position after nut is tightened. NOTE: Hand tighten only.
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2.2 2.3Measure
Remove rell mount
2.4 Cut to size Install in tank2.5
2” minimum
Page 6
COUPLING NUT
SHANK AND CONE WASHER
LOCK NUT
ANGLE ADAPTER
CONE WASHER
SHANK WASHER
Disassemble small parts - carefully separate cone washer from center of shank washer. Lock nut and shank washer are required for ll valve installation; cone washer and coupling nut for water supply connection. The angle adapter will not be needed for this installation. NOTE: There are several union types, please refer to identication chart at end of instruction manual.
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Step 3: Install ll valve
3.1 Prepare
Page 7
2
T
3”
1
S
Locking
ring
1
2
3
18 17 16 15 14 13 12 11 10 9 8 7 6
18 17 16 15 14 13 12 11 10 9 8 7 6
(1) Put shank washer (S), onto ll valve shank and (2) place ll valve in tank.
Check height of the ll valve. It must be approximately 3” higher than the overow tube. Adjust by twisting the threaded shank in or out. NOTE: DO NOT move the locking ring to adjust shank.
(1) Place ll valve in tank. (2) Fasten ll valve lock nut (T) to shank (3) hand tighten. NOTE: DO NOT over-tighten.
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3.2 Reconnect 3.3 Adjust
Install3.4
Page 8
1
Z
4.4
P
18 17 16 15 14 13 12 11 10 9 8 7 6
H
G
I
J
Important: Attach the end of rell hose to nipple on Dual Flush Valve as shown in picture. Make sure both tubes are clear of ll valve and ush valve operation. Ensure hose clamp is secure.
Slide rubber gasket (P) onto threaded end of ush valve. Use old gasket if supplied new gasket does not t.
Secure tank to bowl with bolts (G), rubber washers (H) brass washers (I) and hex nut (J). Tank should be level after it has been installed. NOTE: DO NOT over-tighten. May break tank. Nut will not be used with all toilets.
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4.3
Step 4: Reassemble
Secure rell hose
4.1 4.2
Prepare
Replace
Page 9
FULL
HALF
FULL
HALF
1
Reverse threads
B
A
1
2
1
1
1
V
2
Attach handle lever to tank and hand­tighten lever lock-nut. Note: Nut is reverse threaded. Make sure tabs on collar are oriented vertically.
Line up tabs on lever into the slots on lever mounting base (B) and snap into base. Tabs on lever shank need to be installed vertically.
(1) Reconnect water supply line (V). Use Step 3.1 chart (on pg. 13) to determine the appropriate assembly parts required to properly reconnect the water supply. NOTE: Hand tighten only. DO NOT use thread lubricants. Use of thread sealants or lubricants can damage plastic nut and result in ooding and property damage.
If you need to adjust the orientation of the ush valve (A), release from base by (1) turning counterclockwise until tabs unlock. (2) Lift valve out and adjust/orient as needed.
Turn on water supply. Check for leaks.
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4.5 Install handle
4.4 Rotate (if necessary)
4.6 Reconnect 4.7 Turn on water supply
Page 10
+
_
5.1
5.2
5.3
2
1
M
D
L
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4
Compare water level after tank has lled with existing line marked in step 1.1. The new ll valve comes with an adjustment screw found at the end of oat control arm. Turn screw clockwise to increase water level, and counter-clockwise to decrease water level.
As marked
in step 1.1
The blue oat controls the half ush.
(1) Pull out stop (D) on blue oat (M). (2) Raise blue oat (M) to the TOP of the rail (L).
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Step 5: Final adjustments
5.1 Fill valve adjustment
5.2
Adjust blue oat
Page 11
M
D
1
M
D
2
3
M
E
D
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4
18 17 16 15 14 13 12 11 10
9 8 7 6 5 4
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4
Engage the stop (D) to lock the position of the blue oat (M).
The grey oat controls the full ush. Pull out stop (D) on grey oat (E). Activate full ush by pushing lever down. If residual water after ush is lower than line marked in step 1.1, raise grey oat and repeat. If residual water is higher than line marked in step 1.1, lower grey oat and repeat. You may be able to save water by moving grey oat upwards.
Test ush - put toilet paper in bowl and (1) lift lever to ush toilet. (2) Pull out stop (D) on blue oat (M) and lower one step. (3) Engage the stop (D) to lock the position of the blue oat (M). Wait for tank to rell before retesting.
Lower the setting on blue oat (M) one step at a time until the paper fully ushes. The higher the blue oat, the more water you save.
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5.3
5.2
Adjust blue oat (continued)
5.2
Adjust grey oat
Adjust blue oat (continued)
Page 12
Hose clamp
Hose clamp
Roller clamp
Z
Y
1
3
5
0
2
4
6
8
less water
0
2
4
6
8
more water
6
4
2
10 Min.
Y
Y
(1) Add a gallon of water to bowl. (2) Wait 10 minutes, allowing water to settle. (3) Mark water level with a wax pencil. (4) Flush toilet.
a. If the water reaches your mark in the bowl and the ll valve is still running, then decrease the water entering the bowl: See step (5). b. If the valve shuts o before the water has reached your mark in the
bowl, then increase the water entering the bowl: See step (6). (5) Push down on the roller (Y) and roll it to the next lower number. Repeat step (4). (6) Push down on the roller (Y) and roll it to the next higher number. Repeat step (4).
Continue adjusting in this manner until the water reaches your mark in the bowl at the same time the ll valve turns o in the tank.
The rell tube (Z) directs water into the ush valve and down into the bowl during a ush. If too much water enters the bowl, it is wasted going over the trap and down the drain. The roller clamp (Y) regulates the amount of water entering the bowl.
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Step 6: Fine tuning
Page 13
CONE
LOCK NUT
WASHER
WATER SHUTOFF
FLAT WASHER
COUPLIN G NUT
LOCK NUT
COUPLIN G NUT
LOCK NUT
COUPLIN G NUT
COUPLIN G NUT
WATER SHUTOFF
SPIRA L CONE WASHER
WATER SHUTOFF
WATER SHUTOFF
BALL TUBING
METAL/COPPE R FLARED TUBING
METAL FLANGED
TUBING
METAL SPIRAL
TUBING
VINYL/ BRAIDED
CONNECTOR
PLASTIC OR METAL
COMPRESSION
Use chart to determine the appropriate assembly parts required to properly reconnect the water supply. DO NOT use plumber’s putty to seal these fittings (Teflon tape optional). Do not use thread lubricants. Use of thread sealants or lubricants can damage plastic nut and result in flooding and property damage.
Use Fluidmaster coupling nut and cone washer to replace existing parts. Water supply tube must extend 1/2 inch inside threaded shank of valve.
Use existing coupling nut and existing flat washer.
Use existing spiral cone washer.
Captive cone washer already included. No additional washers required.
Do not use Fluidmaster's coupling nut and the cone washer on plastic or metal tubing as shown.
CAUTION: DO NOT use CONE WASHER with PLASTIC SUPPLY LINE or METAL SPIRAL TUBING. CAUTION: Locknut and coupling nut should be hand tightened only! Over tightening locknut or coupling nut could result in
breakage and flooding.
Go to our website at www.uidmaster.com for more information.
13
(Optional for Step 3.1) Identify union type
Completed installation
Page 14
1 2 3
Remove cap assembly. Flush out valve. Hold
cup over valve. Turn on water.
FLUSHING OUT DEBRIS
FILL VALVE WILL NOT TURN OFF
WATER LEVEL IN BOWL IS TOO LOW
Move roller clamp to higher number.
There may be debris at seal. Sand and rust move through water pipes. Always clear debris from water lines. See “Flushing Out the Debris” below. The seal inside the valve top may be damaged-replace with a genuine Fluidmaster 242 seal.
FULL FLUSH WILL NOT ADEQUATELY REMOVE WASTE
Lower grey oat to allow more water to be ushed.
HALF FLUSH WILL NOT ADEQUATELY REMOVE WASTE
Lower blue oat to allow more water to be ushed.
SEAL LEAKING
Should dual ush valve leak, unclip valve from base, and re-align seal.
FULL FLUSH CLOSES IMMEDIATELY AFTER LEVER IS RELEASED
Top of rell mount should be set 2” above top of overow tube. Raise rell mount higher. (see step 2.4)
OVERFLOW TUBE STICKS OPEN ON FULL & HALF FLUSH
Remove cable mount from Dual Flush assembly. Check lever cable for kinks. Straighten by hand. If cable still sticks, replace cable.
Go to our website at www.uidmaster.com for more solutions to toilet problems.
Replace cap assembly.
14
Troubleshooting
Page 15
DO NOT USE IN-TANK DROP-IN TOILET BOWL CLEANERS CONTAINING BLEACH OR CHLORINE. Use of such products will: (1) RESULT IN DAMAGE to tank components and MAY CAUSE FLOODING and PROPERTY DAMAGE and (2) VOID FLUIDMASTER WARRANTY. DO NOT overtighten nuts or tank/bowl may crack.
N
O
B
L
E
A
C
H
D
R
O
P
-
I
N
S
N
O
B
L
E
A
C
H
D
R
O
P
-
I
N
S
1-800-631-2011
Subject to the “Exclusions” set forth below, Fluidmaster, Inc.® promises to the consumer to repair, or at the option of Fluidmaster, Inc. to replace any part of this plumbing product which proves to be defective in workmanship or materials under normal use for 5 years from the date of purchase. All costs of removal, transportation and reinstallation to obtain warranty service shall be paid by the consumer. During this Limited Express Warranty, Fluidmaster, Inc. will provide subject to the “Exclusions” section set forth below, all replacement parts free of charge, necessary to correct such defects. This “Limited Warranty” is null and void if this plumbing product has not been installed and maintained and accordance with all written instructions accompanying the product or if non-Fluidmaster Inc. component parts are used.
Exclusions: FLUIDMASTER INC. SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING COSTS OF INSTALLATION, WATER DAMAGE, PERSONAL INJURY OR FOR ANY DAMAGES RESULTING FROM ABUSE OR MISUSE OF THE PRODUCT, FROM OVERTIGHTENING, FROM USE OF NON-FLUIDMASTER INC. COMPONENT PARTS, OR FROM FAILURE TO INSTALL OR MAINTAIN THIS PLUMBING PRODUCT IN ACCORDANCE WITH THE WRITTEN INSTRUCTIONS. DO NOT USE IN-TANK DROP-IN TOILET BOWL CLEANERS CONTAINING BLEACH OR CHLORINE. USE OF SUCH PRODUCTS WILL RESULT IN DAMAGE TO TANK COMPONENTS AND MAY CAUSE FLOODING AND PROPERTY DAMAGE. USE OF SUCH PRODUCTS WILL VOID THIS WARRANTY.
WARNING
15
Limited Express Warranty
Page 16
athead
screwdriver
sawscissors channel
locks
tape
measure
crescent
wrench
wax pencil
open
P/N 5-2473 GRev. 4 9/10
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Tools Required
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