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Junction Box
Type KEK-4
T
EECCHHNNIICCAALL
T
M
AANNUUAAL
M
L
Flintec GmbH
Bemannsbruch 9
74909 Meckesheim
GERMANY
www.flintec.com
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RIGHTS AND LIABILITIES
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by
any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of Flintec
GmbH
No patent liability is assumed with respect to the use of the information contained herein. While every
precaution has been taken in the preparation of this book, FLINTEC assumes no responsibility for errors or
omissions. Neither is any liability assumed for damages resulting from the use of the information contained
herein.
The information herein is believed to be both accurate and reliable. FLINTEC, however, would be obliged to
be informed if any errors occur. FLINTEC cannot accept any liability for direct or indirect damages resulting
from the use of this manual.
FLINTEC reserves the right to revise this manual and alter its content without notification at any time.
Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for damages,
losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of
this product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply
with FLINTEC operating and maintenance instructions.
FLINTEC shall not be liable against any damages or problems arising from the use of any options or any
consumable products other than those designated as Original FLINTEC Products.
NOTICE: The contents of this manual are subject to change without notice.
Copyright © 2007 by Flintec GmbH, 74909 Meckesheim, Bemannsbruch 9, Germany
S
AFETY INSTRUCTIONS
CAUTION READ this manual BEFORE operating or servicing this equipment. FOLLOW
these instructions carefully. SAVE this manual for future reference. DO NOT allow untrained
personnel to operate, clean, inspect, maintain, service, or tamper with this equipment.
ALWAYS DISCONNECT this equipment from the power source before cleaning or performing
maintenance. CALL FLINTEC ENGINEERING for parts, information, and service.
WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT.
EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE
MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT
IN BODILY HARM.
WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT
TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.
WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING THE
FUSE OR SERVICING.
WARNING BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT
ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY
CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE
PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE
EQUIPMENT OR BODILY HARM.
CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE
DEVICES.
Junction Box Type KEK – Technical Manual, Rev. 1.00 August 2007
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I
NTRODUCTION AND TECHNICAL DATA
The stainless steel junction box is designed for the parallel connection of up to 4 load cells.
Type No. of load cells Housing size Inputs Output
KEK-4 up to 4 105 x 210 x 40 mm 4x PG9 1x PG9
The junction box type KEK can be connected to the instrumentation with a shielded 6-wire signal cable.
The corner correction is done with resistors and/or potentiometer.
Housing material: Stainless steel
Protection class: IP65
Cable connection: With clamping terminals
Corner correction: By exchangeable resistors
M
ECHANICAL INSTALLATION
Look for a mounting location which is more or less dry and protected from environmental stress.
E
LECTRICAL CONNECTIONS
Figure 1: Dimensions in [mm]
The connection sequence of the load cells should correspond to the corners of the scale, i.e
Corner 1 = Load cell 1, Corner 2 = Load cell 2, etc.
L
OAD CELL CABLE CONNECTION
First the cable gland (see (1) in fig.1) must be loosened. Then you have to feed the load cell cable through the
cable gland unless the shrink tube is fully disappeared in the box. The wires have to run below the printed
circuit board and will be pulled back to the top at the upper end of the printed circuit board. Afterwards you can
connect the cables to the clamping terminals as indicated below:
Cable coulour Description Terminal designation
yellow = Cable shield Shield / Schirm
red = Signal – (Output –) red / rot
white = Signal + (Output +) white /weiss
black = Excitation – (Input –) black / schwarz
(if applicable, brown)* = Sense – black / schwarz
green = Excitation + (Input +) green / grün
(if applicable, blue)* = Sense + green / grün
* if load cell is equiped with 6-wire conductor cable
Junction Box Type KEK – Technical Manual, Rev. 1.00 August 2007
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After all conductors have been clamped to the terminals, the cable glands must be tightened. Please verify
that all cable glands are tight and the cable is fully stress relieved.
O
UTPUT CABLE CONNECTION
The signal cable (connection between junction box and the following electronics) should be a 6 – wire
shielded cable and has to be kept as short as possible. Depending on type and manufacturer signal cables
may have different colours. Therefore make your own choice.
Cable colour, example Description / Terminal designation
outer cable screen = Shield
pink = Signal – (Output –)
white = Signal + (Output +)
grey = Sense –
brown = Excitation – (Input –)
yellow = Sense +
green = Excitation + (Input +)
C
ORNER CORRECTION AT SCALES WITH FLINTEC LOAD CELLS
Flintec load cells are manufactured with rather tight tolerances, so in most cases an additional corner
correction is not required. The best conditions are achieved if you use load cells of the same class
(Designation is done with capital letters A to I on the load cell package besides the type label).
Hint: Corner errors can have a mechanical background, e.g. sloped mounting surface of the load cell.
Procedure:
1. The 0 Ohm jumpers instead of the correction resistors must be in place (shipment status).
2. Get the display value for each corner. Use the highest possible display resolution (e.g. factor 10 or higher)
or, if this is not possible, measure the the digital weight increment using corresponding weights.
3. The corner with the lowest display value is the starting point for the corner correction. The differences of
the other corners are calculated with reference to this “basic corner”.
4. Calculate the correction resistance as follows:
Correction resistance [Ω] =
* 1100 Ω input resistance for:
400 Ω input resistance for:
Example 1: 1100 Ω load cell
0.1 kg corner error with 500 kg test load
Example 2: 400 Ω load cell
10 kg corner error with 5000 kg test load
5. Install the correction resistor into the junction box instead of the 0 Ohm jumper for the corresponding load
cell excitation.
6. Check the corners again. If required repeat the procedure.
Hint: 50 ppm resistors for corner correction are available as a set of 14 values from 0.22 Ω to 4.7 Ω (10 pcs.
for each value; article no. 5200-030).
In the junction box you can also find a dry tablet in a plastic bag. Open the bag and leave the tablet in the
junction box. This will absorb moisture up to a certain degree. Check the cover sealing and install the cover of
the box.
Deviation in [kg]
Test load in [kg]
BK2, SB4, SB5, SB6, SB14, SLB, ZLB, UB1, UB5, UB6, PB, RC3
RC1, SB2
X Input resistance of the load cell [Ω] *
0.1 kg
500 kg
10 kg
5000 kg
x
x
1100 ΩΩΩΩ
400 ΩΩΩΩ
=
0.22 Ω
=
0.8 Ω
Junction Box Type KEK – Technical Manual, Rev. 1.00 August 2007
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