Fisher-Price 73260 User Manual

Fisher-Price, Power Wheels, Power Wheels by Fisher-Price, Power Lock and Tough Loader are U.S. trademarks of Mattel, Inc.
Please read this manual and save it with your original sales receipt.
Tool needed for assembly: Hammer (not included).
Use only with a Power Wheels®6 Volt Rechargeable Battery
with A-Style Connector and Built-in Thermal Fuse,
and a Power Wheels®Super 6™Volt Charger (both included).
©2001 Caterpillar. Cat, Caterpillar and their design marks are registered trademarks of Caterpillar, Inc.
Owner's Manual
with Assembly Instructions
For Model 73260
www.powerwheels.com
Product features may vary from the picture above.
Table of Contents
Important Information
A
• Your new vehicle requires adult assembly.Please set aside at least 30 minutes for assembly.
• You must charge your battery for 18 - 30 hours before you use your vehicle for the first time. We recommend that you start charging your battery before beginning assembly. Please see Battery Charging beginning on page 7 for detailed instructions.
• Read this manual carefully for important safety information and operating instructions before using your vehicle.Keep the instructions for future reference as they contain important information.
• Use this vehicle ONLY outdoors.Most interior flooring can be damaged by riding this vehicle indoors. Fisher-Price®will not be responsible for damage to floors if the vehicle is used indoors.
• This vehicle is designed for use on grass, asphalt or other hard surfaces;on generally level terrain;by children 3 - 6 years of age.
• Make sure children know and follow these rules for safe driving and riding:
- always sit in the seat.
- always wear shoes.
- only one (1) rider at a time.
• To prevent damaging the motors and gears, teach your child to stop the vehicle before switching between forward and reverse.Do not tow anything behind the vehicle or overload it.Do not exceed the overall maximum weight capacity of 65 lb.(30 kg), or the maximum bucket weight capacity of 10 lb.(4.5 kg).
• The bucket is designed to automatically drop to its lowest position with a load that exceeds 10 lb. Do not modify the bucket to defeat this safety feature.
• If you have any questions about your Power Wheels
®
vehicle, please call our toll-free service lines at 1-800-348-0751 from 8 AM to 6 PM (EST) Monday through Friday.Trained customer service representatives are available to take your call in English or French. Habla Español? Si usted tiene alguna pregunta ó nece-sita asistencia llame gratis 1-800-348-0755 para los Estados Unidos.Tenemos representantes que hablan español para atender su llamada.
• For your convenience, Power Wheels®maintains an Authorized Service Center Network with more than 400 authorized service centers nationwide. Our author­ized service centers will repair or replace parts under warranty at no extra charge, and can perform non­warranty repairs for a minimal charge. Please see the Authorized Service Center list beginning on page 24 to find the authorized service center nearest you, or call 1-800-348-0751.
• Please complete and return the enclosed Registration Card today, or call 1-800-348-0751 to register your vehicle by phone.
A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
D Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
E Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
F Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
G Label Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
H Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
I Battery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
J Rules for Safe Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
K How to Operate Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
L Caring for Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
M FCC Statement (United States Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
N Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
O Problems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
P Authorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
2
Warnings and Cautions
B
CA UTION
• In the unassembled state, this package contains small parts. Adult assembly is required.
• Use the charger in dry locations only.
WARNING
Prevent Injuries and Deaths
• Direct Adult Supervision Required
• Keep Children Within Safe Riding Areas. These areas must be:
- away from swimming pools and other bodies of water to prevent drownings
- generally level to prevent tipovers
- away from steps, driveways, roads and alleys.
RIDING HAZARD
WARNING
• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.
PREVENT FIRE
- Never modify the electrical system.Alterations could cause a fire resulting in ser ious injury and could also ruin the electr ical system.
- Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury.
- Use of Power Wheels
®
components in products other than Power Wheels®vehicles
could cause overheating, fire or explosion.
• The battery must be handled by adults only.The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury.
• Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.
• Never lift or carr y the batter y by the wires or connector.This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the batter y by the case only.
• Read the safety instr uctions on the batter y.
• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.
HOT motors. Handle carefully.
ELECTRICAL HAZARD
3
Super 6™Volt Charger
®
Parts
C
Vehicle Body
Seat Back
6 V olt Battery
Assembly Tool
Handle Grip
Handle Pin
Handle
Handle Axle
.437 Cap Nut - 12*
Shown Actual Size
*For your convenience, two extra .437 cap nuts are included.
• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store.
• Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded.
• Metal parts have been coated with a lubricant to protect them during shipment.Wipe all metal parts with a paper towel to remove any excess lubricant.
Part Not Shown: Label Sheet
4
Washer
Parts
Motor - 2
Wheel - 4
Bucket
Hubcap - 4
Bucket Axle - 2
Driver - 2
Front Axle
Crossbar
Spring
Rear Axle - 2
Spacer - 2
Round Bushing - 2
Roll Cage - 2
5
®
21
Parts Diagram
D
1. Vehicle Body
2. Seat Back
3. Roll Cage - 2
4. Bucket
5. Handle
6. Handle Axle
7. Handle Pin
8. Spring
9. Handle Grip
10. Bucket Axle - 2
11. Front Axle
12. Wheel - 4
13. Hubcap - 4
14. Round Bushing - 2
15. Spacer - 2
16. Crossbar
17. Rear Axle - 2
18. Driver - 2
19. Motor - 2
20. .437 Cap Nut - 12
21. 6 V olt Battery
22. Super 6
Volt Charger
23. Assembly Tool
24. Washer
Not Shown:
Label Sheet
Note: Some parts shown are assembled to both sides of the vehicle.
6
7
8
1
9
2
10
3
4
12
13
14
15
16
17
18
19
20
22
23
11
12
13
20
20
20
20
20
20
10
20
6
5
24
Important Notes
Your new battery must be charged for at least
18 hours before you use it in your vehicle for the first time.
• You do not need to remove the battery from the vehicle to recharge it.
• The battery must be upright while charging.
• The charger is not a toy.
• Do not short circuit the battery.
• We recommend that you start charging your battery before beginning assembly of your vehicle.
• Before charging the battery, examine the battery case for cracks and other damage which may cause sulfuric acid (electrolyte) to leak during the charging process. If damage is detected, do not charge the battery or use it in your vehicle.Battery acid is very corrosive and can cause severe damage to surfaces it contacts.
• Do not charge the battery on a surface (such as kitchen counter tops) which could be damaged by the acid contained inside the battery.Take precautions to protect the surface on which you charge your battery.
• Use only a Power Wheels®Super 6™Volt charger with an A-style connector (120VAC 60 Hz 15W with an output of 6VDC 7.2W) to charge your 6 volt battery.
• If your battery is old and will not accept a charge, do not leave it in the vehicle. Always remove a dead battery from the vehicle
About Thermal Fuses
Your Power Wheels®battery is equipped with a built-in thermal fuse.The thermal fuse is a self-resetting safety device which automatically “trips”and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe. Once the fuse has “tripped”, it will automatically reset itself after approximately 25 seconds and allow the vehicle to resume normal operation.To avoid repeated automatic shutdowns, do not overload the vehicle by exceeding the 65 lb. (30 kg) maximum weight capacity or by towing anything behind the vehicle. Avoid severe driving conditions, such as driving up very steep hills or running into fixed objects, which can cause the wheels to stop spinning while power is still being supplied to the motors.
Make sure your child stops the vehicle before switching between forward and reverse.
If the thermal fuse continually trips under normal dr iving conditions, contact your local Power Wheels®Authorized Service Center. Please refer to the Authorized Service Center listing beginning on page 24 for the location of the Authorized Service Center nearest to you.
CA UTION
Use the charger in dry locations only.
WARNING
• Battery can fall out and injure a child if vehicle tips over.Always use battery clamp.
PREVENT FIRE
- Never modify the electrical system.
Alterations could cause a fire resulting in serious injury and could also r uin the electrical system.
- Use of the wrong type battery or
charger could cause a fire or explosion resulting in serious injury.
- Use of Power Wheels
®
components
in products other than Power Wheels
®
vehicles could cause overheating, fire or explosion.
• The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injur y.
• Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.
• Never lift or carr y the batter y by the wires or connector.This can damage the battery and possibly cause a fire resulting in serious injury.Lift and carr y the battery by the case only.
• Read the safety instr uctions on the battery.
• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.
ELECTRICAL HAZARD
Battery Charging
E
7
Battery Charging
• Lift the tab on the back of the seat back to unlatch the peg from the hole in the vehicle body.
Hint: This may require a lot of force.
• Remove the seat back from the vehicle body.
Seat Back
Tab
• While pushing the battery clamp, remove the battery from the vehicle body.
• Plug the charger into a standard wall outlet. Note: If power flow to the wall outlet is controlled by a
switch, make sure the switch is “ON”.
Before first time use, charge the batteries for at least 18 hours. Never charge the batteries longer than 30 hours.
Recharge the batteries for at least 14 hours after each use of your vehicle.
• Once the batteries are charged, disconnect the charger connector from the battery connector. Unplug the charger from the wall outlet.The battery is now ready to be installed in your vehicle.
®
IMPORTANT! The batter y must be removed from your vehicle for the initial charge in order to complete assembly. After assembly is complete, you do not need to remove the battery from your vehicle to recharge it.
Battery Clamp
Battery
• Plug the battery connector and charger connector together.Push firmly to make sure the two connectors are completely joined.
Gap
No Gap
Incorrect
Correct
PUSH
2
1
3
4
8
Assembly
• With the Power Wheels®logo facing out, insert a roll cage into a groove in the topside of the vehicle body.
• Push down firmly on the roll cage to "snap" it into place.
• Pull up on the roll cage to be sure it is secure.
• Repeat this procedure to assemble the other roll cage to the vehicle body.
F
Roll Cage
Vehicle Body
• Tur n the vehicle body upside down so that the bottom faces you.
• Fit the crossbar into the groove near the back end of the vehicle body.
Hint:You may need to adjust the steering linkage slightly to fit the crossbar into the groove.
• Fit the short end of a rear axle through the hole in the steering linkage, crossbar and the vehicle body.
• Push the rear axle down until the long end fits into the groove in the steering linkage.
Hint: You may need to tap the rear axle with a hammer to completely fit the long end of the rear axle into the groove in the steering linkage.
Groove
Crossbar
Rear Axle
Crossbar
Groove
Steering Linkage
Children can be harmed by small parts, sharp edges and shar p points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle.
WARNING
Logo
Short End
Back View
Back View
Steering
Linkage
9
1
2
3
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