Fisher & Paykel DD602, DD602I, DS602, DS602I Installation Guide

Fisher&Poykel

DishDrawer TM

J

DS602 (Prefinished)

/ /

/

DS6021 (Integrated)

Part No. 525854/B Models DS602 DS602I

NOTE TO THE INSTALLER

• Be sure to leave these instructions with the Customer.

• Ensure this appliance is properly grounded.

NOTE TO THE CONSUMER

• Keep these Installation Instructions with your Use & Care Manual for
future reference.

IMPORTANT

• Read these Instructions completely and carefully.

• Observe all governing Codes and Ordinances.

WARNING

• These Instructions are intended as a,guide _nly.

• It is the responsibility of the plumber and ele.ctrician to ensure that
each installation complies with all Codes and Ordinances.

• Installation of this D_shDrawer requires basic mechanical and

electrical skills.

• The installer is responsible for the DishDrawer installation.

Improper installation is not covered under the Express Warranty Form.

IMPORTANT

• At the completion of the DishDrawer installation, the Installer must
perform Final Checks as per Section 8 of these Installation

Instructions.

Page DS_01

Section 1

1.1

1.2

1.3

1.4

1.5

1.6

General Information

Preparation
Product Specifications
Cavity Dimensions

Tools Needed to Install DishDrawer
Product Parts- Prefinished Single

Product Parts - Integrated Single

Section 2

Section 3

Section 4

Section 5

2.1

2.2

2.3

2.4

3.1

3.2

3.3

5.1

5.2

5.3

5.4

Electrical, Plumbing & Drainage Information

Electrical

Grounding Instructions
Plumbing - Water Supply

Plumbing - Drainage Options

Fitting the Single DishDrawer

Single DishDrawer Mounting Hole Locations
Connecting the Services f,

Flexible Extrusion Attachment for 24" Cavity

Inserting Single DishDrawer Into cavity

Information for Cabinet Maker for Integrated DishDrawer

Points to Consider ,

Integrated Overview

Integrated Drawer Front Dimensions

Shelf & Integrated Drawer Front Preparation

Section 6

Section 7

Section 8

6.1

6.2

6.3

6.4

6.5

8.1

8.2

Integrated Drawer Front Installation

Changing the Integrated Badge Enclosure
Disassembling the Integrated Badge Assembly

Assembling the Integrated Badge

Fitting the Badge, Handle & Mounting Panel to the Drawer Front

Fitting the Drawer Front to the DishDrawer

Final Fitting For Single DishDrawer

Final Checks

Installation Wet Test

Troubleshooting

Page DS 02

WARNING

Before installing the
i )ishl "hawer. rem,-_\v lhe

GENERAL INFORMATION

Ensurethe DishDrawer enclosure is prepared for installation.

Remove all packaging and materials suppliedwith the DishDrawer.

It vim h,rve any (lueslinnscon(mnmg lhe inslallalion ol this Dishl)rawe_, _onna(:t

II_uit!_P',Ikol

I l_, r ,.! Wah_r

(:Ollllel.:liOllS are llJn'led

(91:1.

_ WARNING

The DishDrawer MUST

be installed to allow for

ll.mtre removal from lhe

elldOSUre it _'vice IS

mquired.

Fisher & Paykel Customer Care Centre
TOLL FREE 1-888-9-FNP USA

TOLL FREE 1-888-9-367 872

Fax [phone]
WWW.FISHERPAYKEL.COM

Weight - Full

- Empty

Electrical

Drying

Waler Connection

Water Pressure

931b (Prefinished)
621b (Pmfinished)

I t 0-120VA@"

3 pin sockel outlel

Residual Heat &
Fan Assisted

Recommended Hol
140°F Max.,.

Maximum 120 p.s.i.
Minimum 4.3 p.s.i.

22982 AlcaldeDrive
Suite 201

Laguna Hills
CA 92653 USA

Page 0S_03

(Water pressure below 7 p.s.i, may need fl_e

electronics re-programmed by a Service Person at
the time of installation)

I
I

I ii

II
II

II

-- - - - _ b 20" Drawer Open

_ IMPORTANT

Where the DishDrawer _

Jin an under counter

i situat;on: i.e. huih into ,'!
I kitchen unit, 11i,

recommended that bare
wood surrounding the

DishDrawer is sealed with
an oil based paint or

polyurethane to prevenl

possible steam damage.

,_ IMPORTANT

[ If mounting the

DishDrawer near the

Ix)from of the cabinel,

(__nsure |here is ade(]tJaie

room ulld(:rllt_aihlile

supporting cabinet to
lighten l×_It,s.

_ IMPORTANT

_'III='-" :._! I[010]IL'I lglgll|]gl] ll[0] II+kII';IIII 'l]k1|ll]tl';VAVJll"

W®den Chr_pping I+oard

I+evel

Salety Glasses

Utilily Knife
Pencil

Drill & Drill Bits (_/+:","/.," & u/+/,)

Sandpapel

lape i_leasure

Squa.,
Ruler

Pldilips Scsewrilivel
Pliers

A(Ijuslal)le Wrenches (x2)

.7/3/' (6ram) Alien Key (Imegralc_l Models)

Router (Inlegrat(.n::lModels)

Jigsaw (Integrated Models)

Ensure the cavily"sides are

)lumb (vertical) as this will

assisl wilh leveling lhe

DishDraweL

_ IMPORTANT

Insure lhe Selvices IIt,h, is
as close as im_ssible 1o the

rear corne,r ol lhe (:abinel.

lhe hole ('all l)_! lo<aled

on eilhel side del_mding
on lhe It)cation of lhe

_ervices.

_ IMPORTANT

I IISIII<! lhal lh_,I(, I_ ,1 2"

gap Ix,Iw++t,n adja( t,lll

<al)inelry alld sides ol

drawers.

1.

/

/

/

/

/

,_ _ _, \

00

8.

1. Foot Template -Single (1)

2. Drain Hose Supporl (1)

3, Screw (1)

4. Wire Clip (1)
S. M8 Boffs(4)

6. Washer_ (4)

7. Single Connector (t)

8. Edge protector(1)

9. Flexible Extrusion(3)

10. Soldertess Lug & Washer (1)
1T. Inlee Idose Washer (1)

12. Hose Clamp (1)

13. Seal Lower Cabinet (1)

10.

Page DS_05

6, 5. 1

4.

_S. O

7.

I. lemplate LSkn_ "l_

2. Drain _ose suppo_ {$)

3. Screw (I)

4. wi:e C_tip(.Ii

5. SingleConne_O_ (I)

_oUntil_ BTacke_Nuts _4)

b.

7- Bad_l_ Kit 12)

$. _B Bolts(-I_

9. Washers L4'_

10. Seal&1)

II, DoO(S_ews 14)

12, idle pioe_or (I)

lexbl* I'xu sio_ 3)

13. F " &Washer(l)

sold_._lesstu_

_4, i_|el _4ose .vXtashe_11_

15.

I_oseClan'_P(I)

16. Seal LoWe( Cabir_el tlY

17-

131

.11

• 12.

Q

Page

ELECTRtCAL, PLUMI ING & DRAINAGE

INFORMATION

_ WARNING

Impu)pel connection ol
tile c_luipnlent-gronndin g

( {_l]dn(-tol (all l(_StJll ill ,l
I+<k ill _'l, '( Iric SJloi k

("h,'I k ',vltil ,l qualil..d
_leq51li(iall OI selvi('_,

rel!les<.ulalive il yon at,.!
in doubt as Io whethe_ lhq

appliance is propeIl_.'
grounded.

12onot modify the plug

provided with the

appliam:e - if il will nc_!fi
the outlet, have a proper
outlel installed by a

qualified electrician.

_ WARNING

The Diain Hose Supporl

IlIUSl he at leasl 30" above

tile floor to prevent

siphoning of the waler

during the wasb cycle.

It is recommended that
lhe Drain Hose SuppOrt s

se(ured in place using the
screw lab.

l.nsure thal the drain

hoses are fully extended.

Care should be exercised when lhe appliance is installed or removed,
to reduce the likelihood of dalnagee Io lhe power supply cord.

If lhe l×)wer supply cord is daulag(_l, it nlusl be replaced by tile Manufacturer. its
Service Agenl or a similarly qualil.'d person, in order to avoid a hazard.

the power suplJi_ leceptacle for tile aplJhance sl,uuld be mslall_l in a cabinel or on

a wall adiacent Io lhe undercounter space in which the appliance is to be installed.

Tile power supply receptacle should be position,t_l between 6" and 18" from lhe
cabinet opening of the DishDrawer.

1his appliance must be grounded. In the event of malfunction or

%

This appliance is equipped with a cord having an equipment-grounding conductor
and a grounding plug. The plug must be plugged into an appropriale outlet lhal is

inslalh._l and grounded ill accordance wilh all local Codes & Ordinances.

a) The water conneclion is I'obe made to a _ supply only. Ensurethe

b) A readily accessible shut off valve must be installed ill ,thesupply pipe.
c) The water supply pressureis to be between 4.3 p.s.i, mi!limum and 120 p.s.i

d) The inlet supply hose must be connected Io the water supply usinga 3/s"

e) I-nsure sealing washer supplied with connection hose isfitted.

breakdown, grounding will reduce the risk of electric shock by

providing apalh of leasl resistance for electric current.

water temperature is not greaterthan 1.40°F.

i+laximuln.

compression type water supply fitting. _,

Page DS_07

OishDrawer & Waste Disposal

/

VALVt

I

WASTE

WASTE DISPOSAL UNIT

HOT WATER

VALVE TOCONSTRAII_ING

P,JOle: D5602 Prefinished Model is shown. There is no variation in

plumbing belween DS602 Prefinished Model and DS6021
Integrated Mode|.

Op'Uons 1 and 2 are the preferred option.

HO_ATER

SURFACE

Page DS_08

TIP

FITTING THE SINGLE DISHDRAWER

El_su_ethe cavity is at
least 227/_'' deep.

[_ IMPORTANT

For Inlegraled pr(xtuct
with door tilickness olhel

than _!4", tile Template
posilion must II adiust!_d

forward or back to allow
for this diflerence.

•

Draw tile cavity center

line on the supporting

cabinetry.

2_

Center Template in cavity
using V-notch on the front

of lhe Template.

o

Align front of Template to

suit surround of cabinetry.

PageDS_09

o

Mark and drill four ,sh.?,

diameter holes as
described on Template.

I •

I ec_:lthe Power Cord,
Inh"l Hose. and Drain

+io_o thzc)tl_,!i the

Set,,4,.:e< II<fi_' l%sitior:

ih("])ish[j+av,,etit:front

otlho ni>nmr+g

1

Connect the Inlet Hose to
tlu+ HOT WATER
SUPPLY. l-_nsure the

sealing washer supplied
with the accessories is

fittled.

_ WARNING

P.nstlle the edges oI tilt,

[ •

[ t_IIlSt !X: [_lh','t*,,i ,_i:h _:,

ildg<_Frole+ ;o_ pro+i<ied

Hose coupling must be

tighlened a further hah
turn after seal conlact.

3B*

I( ,equired, the Drain
IIose may t_ Irimmed Io
a suitable length.

4_

If an air break option is
not chosen, then the

Drain l_ose Support must

l>e used and positioned
at leasl 30" above the

llo<x to l)revetlt
sil)honing ol the water
during the wash cycle.
(See Step 2.4 - Plumbing

- Drainage Options.)

e

_WARNING

D() NOI a,+|iust '+he length
o|Iite InlelI lose+

TIP

Turn the water valve ON
Io check for any leaks,

before pushing the

iI)ishl)rawer back into its

i cavity.

[_ WARNING

Attach the l)rain I lose
Support to the cabinel

cal)inelry to I)rew_nl
siphoning and 1o ke<,p lhe

Drain I lose lrom kinking.

When using a standpipe
option, hose should not

extend further than 2"
down the standpipe in

order Io preverJt

siphoning.

Page O5_10

6. If required, trim the Single Connector to the size which matches the waste

lee or air break to Ix, used. There are ribs provided to guide cutting.

1

When using tile Single Connector, the hose should be pushed in firmly,
5 clicks.

Remember to slipthe Wire Clip over the Drain Hose belore connecting to
the Single Connector.

The supplied Wire Clip should be installed between thetwo positioning
ribson the Single Connector.

Attach SingleConnector to waste tee. (SeeStep 2.5) Ensuresnugfit

using the supplied hoseclamp,

_ WARNING

1"heProduct MUST NOT
be plugged in at this

stage.

e

Ensurethere is a power outlet in reach of tile supplied flex. If there is noi

¥

suilable outlet available then have one installed by a qualified electrician.

DO NOT modify the power plug supplied with the DishDrawer or usean

extension cord, adaptorplug or m_tiple outlet box.

o

Alternatively, the
Oisbbrawer may be

permanently connected
to flexible conduit.

Remove the flex and

cable clamp. Fit suitable

cable clamp for the
conduit and terminate

Neutral

Live

the wiring as shown.

Use the solderless lug
and washer supplied
with the product paris to
t_minate the ground

wire.

PageDS 11

&l IaI_aa a=h:( I:] 11 }'_ I _'iILl [|]_W;N I F;TN; h_I |_1 i Ill _'W_M_;_tj | i'a

Flexible Extrusions are supplied to enable the installer to help fill any excess space

between the sides ol lhe DishDrawer and the cavity. The two lengths of Flexible

[:xlrusion (supplied) shouhl I_ attafh_ before pushing the DishDrawer into the

o+,.itv l(_+final it]staHanou Thb, I xtrusion is df'sign+_i to fit a 24" ,.,.idth cavity.

DishDrawer

Flexible Extrusions

Chassis Trim

,,,'

I. the drav, ers. exposing the chassis trin'i.

TIP

Wiring, Plunlbing and

Services sh(_uhl he

attachingthe fitt×ihi_,

(_X[l!ISiOll.

2. Remove backing from adhesive tape on Flexible._xtrusion.

e

Apply as [)er drawings, ensuring the curved edge of the Flexible Ext(usion ,
fits around lho-corner of the chassis trim. .

4.

When (:he(:king final lit, ensure DishDrawer is centered and there are even
tolerances l)etw(_n OishDrawer and cavity.

i

PageDS 12

_ WARNING

DO NOT push against

lhe middle of the drawer.

INSERTING SINGLE DISHDRAWER INTO CAVITY

_ IMPORTANT

Make sure the inlel and
drain hose and main flex

are nol reslricled or
damaged by carefully

pulling lhem through the

• Services Hole asthe
DishDrawer is being

• pushed back into the
cavity,

] WARNING

l he l)ishDrawer should

not support any part of
the kitchen cabinetry.

Cabinet

DishDrawer

Align handle

curve wIth I"_'_

cabinet front •

3/32"

1. Position product to suit joiner,/ensuring hoses are not kinked or cut.

o

Insert M8 bolts and

washersthrough holes in
shelf.

DishDrawer

PageDS_13

Sheff

Counter top

1

Ensureproduct is
correctly positioned aod

alignedbefore lightening

e

For inslallalions where
there is a lower drawer,

insert the foam seal

provided as per Step 5.4

- Option 1.

Refel to Step 8.1 -

Installation Wet Test.

|NFORMATION FOR CABINET MAKER FOR
INTEGRATED DISHDRAWER

!,'911I_]LI_I[,I _1

lo

Customer / Architect to Specify

Control Badgo position

Badge can [_e located anywhere within the Mounting Zone sho.,t
Handle position will need to be taken into account.

When mounting the handle ensurefastenings do not protrude

beyond the back surfaceof the Drawer Front.

Drawer Front Panel material and finish measurements are based on

%" material and cannot be less th_n 3/8"thick.

1

Work Required

Manufacture of Top Drawer FronLPanel.

Supply and insertingof four bracket screwinsertsin Drawer Front

Panel.

Drawer FronJ nlate[i,_:

/

musl be suitable for ,'ialup
conditions or ad_qualely

sealed to withstand

moisture.

Cutting of oval hole for Control Badge in earth Drawer Front Panel.

Page DS 14

_ IMPORTANT

Recommended Drawer
Front ti_ickness for

Irltegral_,J pro(|ll(:l is

V."to %".

T] IMPORTANT

A minirnum clearance of
$/3/"must be maintained
between the Drawer

Front and existing
cabinetry, except

belween the underside of
the Drawer Front and the

shelf, where a '/d"

i clearance is needed for
Iproduct venting.

_ IMPORTANT

Dimensions for W1 and
H1 azerequired prior Io

making the Drawer Fronl.

Wl

Page DS_I 5

le

Width Measurements (Wl)

Measure Ihe width of the cavity at the top and the bofforn, using the smaller

of the measurenrenls, subtract V_d' (_/___"each side) clearance. This is the
width dilnension for lhe Drawer Front.

Note: Allowances must be made if Drawer l_ronls are to overlap cabinetry.

IMPORTANT

All marking out 1o i_- done
on the back suriac_. _,! :i_,

Drawer Frof'd

..

Drawer Front Height (H1)
Dimensions for the height of the Drawer FrontPanel can be obtained by

measuring up from theshelfto the height of the adjoining door or cupboard

front. Sublracl1/4"to give Drawer FrontheighL The minimum heightof

the Drawer Front is 15n/_2"

ap

Badge Cutout Dimensions
Cut out Badge Mounling Hole in the chosenposition(seeMounting Zone)

usingthe "Templatediagrambelow.

Actual size of Badge

Mounting Hole shown

?

_ CAUTION

Ensure the ddll doe.s no_
damage lhelace :-

01 _ I1

Drawer Fronl.

IMPORTANT

Accuracy is'essential ,

when cutting the Badg,
Mounting Hole to ensure

a neat ill.

o

Drawer Front Mounting Bracket Nut Holes
using a ,/_/, diameter drill bit, drill out the four screw holes in each door

panel Io a deplh of 9/_6".Removeburrs.

9 17/32"

9 Ve" ._I

041[---- I_ 11/32"

6 S/16" I

----0

5 13/1S" I

w o

i

_WARNING

Use of a deplh gauge is
recommended when

drilling out holes fol
Drawer Front Mounting

Page DS 16

IMPORTANT

A minimum clearance of
V2' is required between

the I.|llderSic/e Of tile

Drawer [ rr)ll_ a_ld

cabmelry beiow for

,.erltmg

Option 1 and Option 2 show two different slyles of cabinetry.

Option 1 shows how to seal cabinetry below the DishDrawer by using a
loarn seal provided in the accessories.

Oplion 2 shows cahmetry thai does nor require sealing.

Option 1

Page DS17

Option 2

-'i ,

s_ uM

Drlr¢_¢ F_nl

T

A

t

INTEGRATED DRAWER FRONT INSTALLATION

There are several different colored Integrated badges to choose from. They

include black, chrome, satin & brass. Two color options are provided with

your rnachine, other optionsare available from your local Dealer.

There are five parts 1othe
Integrated Badge Assembly.

They are as follows:

1. Inlegrated Badge

2. Button Badge

3. Light Pipe

4. Electronics Board

5. BadgeCover

•

Remove BadgeCover from the Integrated Badge.
At the back of the Integrated Badge,slide the Badge Cover away from the

wire terminals.

e

Remove Electronics Board.
Gently hold the wires to remove the Electronics Board. Care should be

taken not to handle the front or back of _e Electronics Board or touch
inside the wire terminals.

t t

o

Remove the Light Pipe.
Gently tap the Integrated Badgeupsidedown on a hard surfaceuntil the

Light Pipe comes away or insert apen or pencil into the front side of the
Integrated Badge to either one of the two small holes.

J

o

Once you have removed the Electronics Board, BadgeCover and tight
Pipe, you can change the color of the Integrated Badge.

I •

Insert the Button Badgeinto the back of the Integrated'Badge. Do not

J

break any of the buttons away from the Connection Runner.

2.

Insert the Light Pipe into the Integrated Badge.
Insert the Eight Pipe with the circular ends into the small holes.

3.

h_serl the Eh!(t_onics Board with care, behind the Button Badge.

When installing the Electronics Board, handle only the wires and do not

touch lhe lace or back of the Electronics Board or inside the wire
terminals.

4. Slide the Badge Cover into the slot on top of the Integrated Badge.

Button Badge"

"1'

Connection l_Ui_ll_,;

PageDS_18

_ WARNING

Care should Ix_ laken ill
the following steps.

_ CAUTION

Take care n<)tit) damage

ifront surfac:t-"ol panel.

[nstlre all cuts are
straight and cart+'is taken

to avoid damage to the

)rawer Front.

_ CAUTION

Overlightening will

damage the Drawer
Front.

•

Remove Drawer Front
Mounling Panel by
withdrawing pins from

sides of drawers using

long nosed pliers.

in a downwards a'nd

outwardsmotion.

from the Electronics

Panel.

Using an Allen Key, scre_
in Mounting Bracket Nuts.

Remove Burrs. Screw in

flush with back surface.

4o i

Fit the Door Mounting

Panels usingthe screws

supplied.

im

PageDS_+9

5.

Feed wires through to
the back and press
badge into hole, if
needed adherebadge to

Drawer Frontwith a

glue or silicon sealant.

1

Fit the customer
supplied handle.

Refer to Step 6.1 -

Points to Consider.

TIP

•

] CAUTION

The rubber seal belwe_l_

lhe Drawer and Drawel

Frontmust be kept in

_lace.

e

Plug lhe grounding v, ire
onto the panel

Connect badge wires to

integrated badge port on
Electronics Board.

1

Fit Drawer Front by

sliding in an upwards
and inwards motion.

o

Ensurethe slide hooks
(on slide) are as far

forward as possible as
shown, then inserl pins
to lock in place,

ensuring thal the rib on
lhe pin is vertical.

_ WARNING

The Electr01;ics Board i_

an eleclroslalic Se.nsiliv_"

device. £nsure you are
adequalely grounded

when connecting or

disconnecting the badge
by wearing a gro,.mdirtg

strap or by grounding

ourself.

_ WARNING

Ensure the product is nol

plugged in.

CORRECl

i'! i.ii

i!__ !_ _i! _!

Check fit of the Drawer

Frontand adiust if
required.

INCORRECT

X

Page DS_20

FINAL FITTING FOR SINGLE DISHDRAWER

Counter top

•

Check Hnal fit _I

Dishl )m',vet m (1_vI!_1.

I

Tighten M_ oolls.

DishDrawer

Shelf

Page DS_21

FINAL CHECKS

Ensureproduct is level, securely fastened to lhe floor and opens

and closesfreely.

Ensure inlel hose to faucet (-onneclion is tightened to specification.

Insure any knockoutsor plugs in drain connection have lxeen

dr ed out and dra n connection made to specification.

Plug in and turn ON the power and water supply. The DishDrawer
should"beep" and light up.

Open the drawers of the DishDrawer and check operation of

Secondary Control Panel and check sprayarm(s) are in place and
free to rotate.

b. Select Rinse program on the Secondary Control Panel and close the

drawers.

7. Staff the Programby pressing the Start/Pausebutton.

8. After tile program has finished, check underneath the DishDrawer
for water leakage. Ensure machine has,jun and drained correctly.

9. Check water supply and drainage connection for leakage.

[]

[]
5

[]

[]

[]

[]
[]

[]

10. Repeatfor each Drawer.

l,'JllNlli[l![ml |_o_! _oze_

•

Water underneath DishDrawer, check the hose connections and
hose for leaks_

2.

Water around water supply and drainage connections - check
connections, existing plumbing and hoses for leaks.

3.

Excessivewater remaining above the filter plate, after the rinse

cycle, check for kinked drain hosesor blocked was_ connection.

4.

No water supply, check water is on and there is water pressure.

5.

If a faull occurs, consult the Problem Solver Section of the Use &
Care Manual.

6. If unable Io resolve, conlacl Cuslomer Care C'enler.

Ensure Power is connected and is switched ON.

[]

] .

.O

[]

[]
[]

[]

[]

Ensure the water supply is connected and ON.

LEAVE ALL LITERATURE WITH THE CUSTOMER.

[]

Page DS_22