Fisher & Paykel Bfg-30bs, Bgb-30g, Bfg-30bgd Owner's Manual

THE PROFESSIONAL LIBERTY COLLECTION
Use and Care and Installation Guide
MODELS:
BFG-30G BFG-30BGD BFG-30BS
A MESSAGE TO OUR CUSTOMERS
Thank you for selecting this DCS Professional “Liberty Collection” Outdoor Appliance. Because of this appliance’s unique features we have developed this Use & Care and Installation Guide. It contains valuable information on how to properly install, operate and maintain your new appliance for years of safe and enjoyable use.
To help serve you better, please fill out and submit your Product Registration by visiting our website at www.dcsappliances.com and selecting “Customer Care” on the home page and then select “Product Registration”. In addition, keep this guide handy, as it will help answer questions that may arise as you use your new appliance.
For your convenience, product questions can be answered by a DCS Customer Care Representative at 1-888-936-7872, or email: customer.care@fisherpaykel.com.
NOTE: Please write the Model, Code and Serial Numbers on this page for references (can be found on the inside, r
ight side panel behind the drip pan handle. See page 7.)
MODEL NUMBER CODE SERIAL NUMBER
NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.
DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.
WARNING!
Do not try lighting this appliance without reading the “Lighting Instructions” section of this manual. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before use, installing or servicing this equipment. This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles , boats or in a non-ventilated room. For outdoor residence use only.
WARNING
1. Do Not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Remove any covers in place over burners/griddle.
4. If odor continues, keep away from the appliance and immediately call your gas supplier
or your fire department.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
1
CONTENTS
AFETY PRACTICES & PRECAUTIONS 3-5
S
OUTDOOR APPLIANCE MODELS 6
BEFORE USING YOUR APPLIANCE 7
INSTALLATION
Locating Outdoor Appliance/Built-in Clearances 8-9 Built-in Construction Details 10 Cart Assembly Instructions 11-15 Gas Hook-up 16-19 Leak Testing 20-21 Burner Adjustment 22
adiant Assembly 23
R Sink 24 Side Shelf (optional) 25-26 Installer Checklist 26
USING THE GRILL
Lighting Instructions 27 Use of the Grill 27-28
USING THE SIDE BURNER
Lighting Instructions 29
USING THE GRIDDLE
Thermocouple 30 Before Using the Griddle for the
First Time or to Re-season 30 Use of the Griddle 30 Lighting I
USING THE SINK 32
CARE & MAINTENANCE 33-36
TROUBLESHOOTING
Out Side Burner 38
SERVICE 39
WARRANTY 40-41
nstructions 31
door applianc
e
37
2
SAFETY PRACTICES & PRECAUTIONS
• Always follow lighting instructions.
• Lid must be off before lighting thegrill or side burners.
• Check for gas leaks before lighting.
• Never lean over an open grill when lighting. Serious burns may result.
• Hot surfaces surrounding grill grates could cause serious burns.
• Always leave at least 12" clearance tocombustibles around the grill.
• Never store a spare LP cylinder under or near this unit.
• Never fill the tank beyond 3/4 full. A fire causing death or serious injury
may occur.
WARNING
IMPORTANT SAFETY NOTICE!
Certain Liquid Propane dealers may fill liquid propane cylinders for use in the outdoor appliance beyond cylinder filling capacity. This “Overfilling” may create a dangerous condition.
IMPORTANT SAFETY NOTICE!
Be sure to remove covers from grill, griddle or side burners before attempting to light or use.
“Overfilled” tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will vent propane gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited. To reduce this danger, you should take the following safety precautions:
1.
When you have your tank filled, be sure you tell the supplier to fill it to no more than 3/4 (75%) of its total
capacit
2
. If you own or use a spare tank, or have a disconnected tank, you should NEVER
store it near or under the outdoor appliance/cart unit or heat box, or near any other ignition or heat source. A metallic sticker with this warning is provided with the grill to remind you, your family and all others who may use your grill of these safety precautions. Install this sticker close to your barbeque grill.
3. Do not store a full tank in direct sunlight.
y.
WARNING!
Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual. This outdoor appliance is for outdoor use only.
WARNING!
Push and hold the igniter button, turn the selected burner knob to “HI” or “SEAR”. If burner does not light in 4 to 5 seconds turn knob “OFF” and wait 5 minutes for any accumulated gas to dissipate before trying again.
Begin by insuring proper installation and
servicing. Follow the installation instructions within this manual. Have your outdoor appliance installed by a qualified technician. Have the installer show you where the gas supply shut-off valve is located so that you know where to shut off the gas to the outdoor appliance. If you smell gas, your installer has not done a proper job of checking for leaks. If the connections are not perfectly sealed, you can have a small leak and therefore a faint gas
inding a leak is not a “do-it-yourself ”
. F
smell procedure. Some leaks can only be found with the burner control in the “ON” position and this must be done b
Children should not be left alone or unattended in an area where the outdoor appliance is being used. Never
allow them to sit, stand or play on or around the outdoor appliance at any time. When in use, portions of the outdoor applianc
y a qualified t
e can get hot enough t
echnician.
o cause severe burns.
STICKER
Do not store items of interest to children around or below the outdoor appliance, in the cart or masonry
enclosure. Never allow children to crawl inside a cart or enclosure.
3
PREFERRED AIR FLOW
FLAME
BURNER
WIND
WIND
PRIMAR
Y
INTAKE
AIR FLOW
SAFETY PRACTICES & PRECAUTIONS
FLAME LIFT
Never let clothing, pot holders or other flammable materials come in contact with or too close to any grate,
burner or hot surface until it has cooled. Fabric may ignite and result in personal injury.
Never attach or disconnect an LP cylinder, or move or alter gas fittings when the grill is in operation or is hot.
lean and perform general maintenance on the grill twice a year. Watch for corrosion, cracks, or insect activity.
C
Check the regulator, hoses, burner ports, air shutter, and venturi/valve section carefully. Always turn off gas at the source (tank or supply line) prior to inspecting parts.
After a period of storage or non-use (such as over the winter), the gas grill should be checked for gas leaks,
deterioration, proper assembly, and burner obstructions before using.
Do not heat unopened food containers as a build-up of pressure may cause the container to burst.
Always use a covered hand when taking off the lid and only do so slowly to allow heat and steam to escape.
Never lean over an open outdoor appliance. When lighting a burner, always pay close attention to what you are
doing.
After lighting burners, make sure burners are operating normally (see pages 21 and 22).
hen using the outdoor appliance, do not touch the outdoor appliance burner grate or immediate surrounding
W
area as these areas become extremely hot and could cause burns.
Grease is flammable. Let hot grease cool before attempting to handle it. Avoid letting grease deposits collect in
the drip pan. Clean often.
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking. Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for outdoor appliance use. Use of some types of materials may break with sudden temperature changes. Use only on low or medium heat settings according to the manufacturer’s directions.
WARNING!
Spiders and insects can nest in the burners of this and any other outdoor appliance, and cause the gas to flow from the front of the burner. The gas will flow from the front of the burner into the control panel. This is a very dangerous condition which can cause a fire to occur behind the valve panel, thereby damaging the outdoor appliance components and making it unsafe to operate.
WARNING!
eep the area surrounding the outdoor appliance free from combustible materials, trash, or combustible fluids and
K
er fluid. Do not obstruct the flow of combustion and ventilation air.
apors such as gasoline or char
v
oal ligh
c
t
WARNING!
er use the out
Nev
door applianc
e in windy c
mountaintop, etc.) a wind break will be required. Always adhere to the specified clearances listed.
OUTDOOR APPLIANCE PLACEMENT
onditions. If located in a consistently windy area (oceanfront,
4
SAFETY PRACTICES & PRECAUTIONS
Do not use aluminum foil to line drip pans, grates or radiants. This can severely upset combustion air flow or trap
excessive heat in the control area. The result of this can be melted knobs or damaged ignition components.
When using the side burners always use flat bottomed pans which are large enough to cover the side burner. Adjust
the flame so that it heats only the bottom of the pan to avoid ignition of clothing. Position handles inward away from open edges of the unit to avoid burns associated with unintentional spillovers. Hold the handle of the pan to prevent movement of it when turning or stirring food. For proper lighting and performance of the burners, keep the ports clean. It is necessary to clean them periodically for optimum performance.
Clean the outdoor appliance with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the outdoor
appliance while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.
Be sure all outdoor appliance controls are turned off and the outdoor appliance is cool before using any type of
aerosol cleaner on or around the outdoor appliance. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.
Do not use the grill for cooking excessively fatty meats or products which promote flare-ups.
Never use outdoor appliance without the drip pan and grease tray in place and pushed all the way to the back.
Without the grease pan, hot grease could leak downward and produce a fire or explosion hazard.
Do not operate the outdoor appliance under unprotected combustible construction. Use only in well ventilated areas.
Do not use in buildings, garages, sheds, breezeway, covered structure or other such over head structures and enclosed areas. This unit is for outdoor use only.
If a cart unit is stored indoors, ensure that it is cool, fold the optional side shelf(s) down, and never push or pull on
the side shelves. If LP, the LP cylinder must be unhooked and stored outside in a well ventilated area, out of reach of children.
Do not use charcoal or lighter fluid in the outdoor appliance.
Never use the outdoor appliance in a windy area.
Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder enclosure free and clear from
debris.
Use only dry potholders; moist or damp potholders on hot surfaces may cause burns from steam. Do not use a towel
or bulky cloth in place of potholders. Do not let potholders touch hot portions of the outdoor appliance.
Have an ABC rated Fire Extinguisher accessible – never attempt to extinguish a grease fire with water or ot her liquids.
To avoid burns when cooking, use long handled BBQ tools.
Do not move the appliance during its use.
This unit is for outdoor use only! Do not operate in enclosed areas. This could result in carbon monoxide build-up
which would result in injury or death.
hen using the g
W
rill, be sure that all parts of the unit are firmly in place and that the grill is stable (can’t be tipped
over).
To put out flare-ups, adjust the controls to lower the temperature
ALIFORNIA PROPOSITION 65-W
C
ARNING:
he burning of gas cooking fuel generates some by-products which are on
T
the list of substances which are known by the State of California to cause cancer or reproductive harm. California law
equires businesses to warn customers of potential exposure to such substances. To minimize exposure to these
r
s operate this unit according to the Use and Care Guide, ensuring you provide good ventilation
y
a
, alw
substanc
es
when cooking with gas.
This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles, trailers and/or boats.
Note:
This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.
5
OUTDOOR APPLIANCE MODELS
BFG-30G - All-Grill
BFG-30BGD - Double Side Burner/Griddle
BFG-30BS - Double Side Burner/Sink
6
BEFORE USING YOUR APPLIANCE
1. Remove all packaging materials and labels from your appliance. If the installer has not set up your appliance, check that you have the following items:
BFG-30G - All-Grill
- All-Grill cover Grill grates (5 pcs)
-
- Radiant trays to hold ceramic rods (2 pcs)
- Ceramic rods (28 pcs)
- Cover hanger (2 pcs)
BFG-30BGD - Side Burner/Griddle
- Covers (2 pcs)
- Griddle grease cup
- Side burner grate
- Griddle flu cover
- Cover hanger (2 pcs)
BFG-30BS - Side Burner/Sink
- Covers (2 pcs)
- Faucet
- Drain plug
- Side burner grate
- Cover hanger (2 pcs)
- Burner caps (2 pcs)
NOTE:
If any of the listed items are missing, contact DCS at (888) 936-7872. Please be prepared with your Model #, Serial # and description of product you have purchased.
ag location of
T
odel # and Serial #
M
Read all installation instructions in this manual to see if the unit has been properly installed. If not done or done correctly, correct before using the unit.
7
INSTALLATION
10-1/2"
Maintain 12" from combustible c
onstruction
1
0 -1/16"
25-1/2"
22-3/4"
2"
Bottom of support flange
M
aintain 12" from combustible construction
M
aintain
1
2" from combustible construction
LOCATING OUTDOOR APPLIANCE/BUILT-IN CLEARANCES
LOCATION:
hen determining a suitable location, take into account concerns such as exposure to wind (If located in a
W windy area, a wind break must be provided to prevent poor burner performance or product damage.), proximity to traffic paths and keeping any gas or electrical supply lines as short as possible. Locate the outdoor appliance only in a well ventilated area. Do not install the outdoor appliance under overhead unprotected combustible construction. Never locate the outdoor appliance in a building, garage, breezeway, shed, gazebo, lanai or other such enclosed areas without an approved ventilation system. During heavy use, the outdoor appliance will produce a lot of smoke and flames. Ensure there is adequate area for it to dissipate.
Important!
Gas fittings, regulator, and installer supplied shut-off valves must be used and easily accessible.
Clearances to Combustible* Construction (
see definition on page 9)
:
A minimum of 12" from the sides and a minimum of 12" from the back must be maintained from the outdoor appliance above the cooking surface to adjacent vertical combustible* construction. (Fig. 01) Do not install under unprotected combustible* construction.
Fig. 01
Important!
All outdoor appliances must have an insulated jacket to combustible island construction.
Clearances to Noncombustible** Construction (
A minimum of 3" clearance from the back of the outdoor appliance to noncombustible** construction is required. It is desirable to allow at least 6" side clearance to noncombustible** construction above the cooking
ounter space. The outdoor appliance can be placed directly adjacent to noncombustible**
e or c
fac
sur construction below the cooking surface.
see definition on page 9)
:
WARNING!
Failure to maintain required clearances creates a fire hazard that may result in property damage or serious personal injury.
WARNING!
If a Noncombustible** material such as metal is covering a combustible material such as wood, the minimum clear-
e distanc
anc
e needs t
o be held t
does not eliminate the minimum clearance zone to combustible material.
o the wood. The presence of a Noncombustible** material inside the clearance zone
8
INSTALLATION
Ventilation Requirements:
10 in.2Min. ventilation
left hand side
10 in.2Min. ventilation on the right hand side
10 in.
2
Min. ventilation
on the back side
1" Min.
A
B
CUTOUT DIMENSIONS OF MATCHING ACCESS DOORS/DRAWERS:
AB
22"
28"
34"
46"
22"
34"
28"
46"
20"
20"
20"
20"
20"
20"
20"
20"
ACCESS DOOR/
DRAWER MODELS
ADN 20X24
ADN 20X30
ADN 20X36
ADN 20X48
ADR24
ADR36
ADR30
ADR48
LOCATING BUILT-IN CLEARANCES
WARNING!
The appliances are designed to function in an open area. Recommended minimum clearances should be maintained t
o all surfaces (combustible* and noncombustible**) for optimum performance. Noncombustible** material within
the minimum clearance area could result in discoloration or deterioration.
*DEFINITION OF COMBUSTIBLE MATERIAL - Any materials of a building structure or decorative structure made of wood, compressed paper, plant fibers, stucco or other materials that are capable of transferring heat or being ignited and burned. Such material shall be considered combustible even though flame-proofed, fire-retardant treated, or painted surface or plastered.
*DEFINITION OF Noncombustible MATERIAL - Material which is not capable of being ignited and burned, such as materials consisting
* entirely of, or a combination of, steel, iron, brick, tile, concrete, slate, and plaster (which is unpainted).
Important!
It is recommended that a minimum of 10 sq. inches of ventilation opening be provided for both the left and right sides, as well as the back of enclosure (Fig. 02), in order to safely dissipate unburned gas vapors in the event of a gas supply leak.
WARNING!
Note specific built-in enclosure ventilation requirements. See text and Fig. 02.
GENERAL
The outdoor appliance is designed for easy placement into masonry enclosures. For non-combustible applications the outdoor appliance drops into the opening shown in Fig. 03 and hangs from its side flanges. The deck must be level and flat. A deck is not required to support the unit from the bottom. When using the insulated jacket in a combustible enclosure application, see the bottom of Fig. 03. The jacket assembly must be supported from the bottom by a ledge on each side or a solid deck beneath the entire insulated jacket.
INSULATED JACKET:
If the outdoor appliance is to be placed into a combustible enclosure, an approved insulated jacket is required and is available from your dealer. Insulated jacket is not required for BFG-30BS Side Burner Sink Model. Use only the DCS insulated jacket (p/n #70859) which has specifically been designed and tested for this purpose.
eview the detail dra
R clearance in the right rear corner. It is recommended that ventilation holes are provided in the enclosure to
e the potential build-up of gas in the event of a gas leak. The supporting ledges or deck must be level
elimina and flat. T
t
he c
wing shown (Fig. 03) and take into account the provisions shown for gas line hook-up
ter should also be level.
oun
Opening for access doors/drawers
. 02
ig
F
Note: not drawn to scale
9
g
rill
exhaust
12" (to combustible construction)
10-1/16"
22-3/4"
25-1/2"
3/4"
2"
Standard layout for non-combustible enclosure:
NOTE: See page 9
for ventilation notes.
28-1/2"
Bottom of
support ange
28"
34-7/8"
23-3/4"
3-1/2"
18-1/2"
20"
11-1/8"
35-1/2" Max.
opening for access doors/drawers (see page 9 for ordering information)
4" x 4" opening for gas supply line
opening for access doors (see page 9 for ordering information)
4" x 4" opening for gas supply line
22-3/4"
18-1/2"
20"
10-1/8"
35-1/2" Max.
Layout for insulated jacket only - combustible enclosure:
NOTE: See page 9for insulated jacket part ordering information.
28"
3
"
12" min.
INSTALLATION
BUILT–IN CONSTRUCTION DETAILS
WARNING!
f installing the grill into a
I non-combustible
nclosure, all combustible
e
onstruction must still be
c outside the 12 inch clearance zone. If your island is made of stucco over the top of wooden studs, the wood can not be inside the 12 inch clearance zone to combustible, even though the stucco is what is touching the grill area.
Fig. 03
10
INSTALLATION
CAD 30 = 30” CAD 36 = 36” CAD 48 = 48”
4 feet
CART ASSEMBLY INSTRUCTIONS
IMPORTANT:
Read all instructions before you begin. Do not jump ahead or skip any step.
CAUTION:
Some parts have sharp edges; care must be taken when handling the various components to avoid injury. Please read safety information provided in these instructions before beginning assembly. Wear gloves when handling.
Two or more people should work together to assemble the cart and All-Grill, Double Side Burner/Sink, or Double Side Burner/Griddle.
NOTE: Avoid using optional side shelf to move cart. Push or pull cart by grasping corners of head.
LOCATING THE CART
For proper use, this product should be installed/positioned on a flat ground or patio. Unevenness such as bumps, cracks and protrusions should be 1/4” or less. Refer to Fig. 04 for required flat area dimensions.
TOP VIEW (with drawers open)
Getting Started
Remove packaging.
Contents Included:
Your cart is packaged in one box. The box contains your 30” cart and a universal hardware kit to be used for head installation and may contain
tra hardware for your convenience.
ex
Contents Qty.
Tools Required:
1
30” Cart
Machined Phillips
screws
10-24X1/2”
T
acket,
Br
Bolt Hex
1/4-20-1/2”
ab
13
2
2
Fig. 04
oggles
e G
y
E
Work Gloves
Power Screwdriver or
ariable Speed Drill with
V
Phillips - tip #2 Attachment
5/32” Allen Wrench
Washer
.313 x .750
Nut Hex
1/4-20
4
2
11
3/16” Allen Wrench
3/32” Allen Wrench
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
Step 1
Link Carts Together (optional) (To link two or more CAD carts, the following instructions must be done first, using the hardware provided, before installing the top modules.)
1. To link your carts together - hand tighten 2 bolts, 4 washers, and 2 nuts on the front and back sides of the carts as shown in Fig. 04. Carefully wrench tighten fasteners once carts are aligned with each other.
CAUTION:
Once the carts are linked, they cannot be moved. Moving the carts once linked could damage the carts.
Head of bolt with w
End of bolt with nut and washer
asher
Fig. 05
Head of bolt with washer
End of bolt with nut and washer
12
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