Fisher & Paykel Bfg-30bs, Bgb-30g, Bfg-30bgd Owner's Manual

Fisher & Paykel Bfg-30bs, Bgb-30g, Bfg-30bgd Owner's Manual

THE PROFESSIONAL LIBERTY COLLECTION

Use and Care and Installation Guide

MODELS:

BFG-30G

BFG-30BGD

BFG-30BS

A MESSAGE TO OUR CUSTOMERS

Thank you for selecting this DCS Professional “Liberty Collection” Outdoor Appliance. Because of this appliance’s unique features we have developed this Use & Care and Installation Guide. It contains valuable information on how to properly install, operate and maintain your new appliance for years of safe and enjoyable use.

To help serve you better, please fill out and submit your Product Registration by visiting our website at www.dcsappliances.com and selecting “Customer Care” on the home page and then select “Product Registration”. In addition, keep this guide handy, as it will help answer questions that may arise as you use your new appliance.

For your convenience, product questions can be answered by a DCS Customer Care Representative at 1-888-936-7872, or email: customer.care@fisherpaykel.com.

NOTE: Please write the Model, Code and Serial Numbers on this page for references (can be found on the inside, right side panel behind the drip pan handle. See page 7.)

MODEL NUMBER

 

CODE

 

SERIAL NUMBER

NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.

DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.

WARNING!

Do not try lighting this appliance without reading the “Lighting Instructions” section of this manual. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before use, installing or servicing this equipment. This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles , boats or in a non-ventilated room. For outdoor residence use only.

WARNING

1.Do Not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER

If you smell gas:

1.Shut off gas to the appliance.

2.Extinguish any open flames.

3.Remove any covers in place over burners/griddle.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.

1

CONTENTS

SAFETY PRACTICES & PRECAUTIONS

3-5

OUTDOOR APPLIANCE MODELS

6

BEFORE USING YOUR APPLIANCE

7

INSTALLATION

 

Locating Outdoor Appliance/Built-in Clearances

8-9

Built-in Construction Details

10

Cart Assembly Instructions

11-15

Gas Hook-up

16-19

Leak Testing

20-21

Burner Adjustment

22

Radiant Assembly

23

Sink

24

Side Shelf (optional)

25-26

Installer Checklist

26

USING THE GRILL

 

Lighting Instructions

27

Use of the Grill

27-28

USING THE SIDE BURNER

 

Lighting Instructions

29

USING THE GRIDDLE

 

Thermocouple

30

Before Using the Griddle for the

 

First Time or to Re-season

30

Use of the Griddle

30

Lighting Instructions

31

USING THE SINK

32

CARE & MAINTENANCE

33-36

TROUBLESHOOTING

 

Outdoor appliance

37

Side Burner

38

SERVICE

39

WARRANTY

40-41

2

SAFETY PRACTICES & PRECAUTIONS

IMPORTANT SAFETY NOTICE!

Certain Liquid Propane dealers may fill liquid propane cylinders for use in the outdoor appliance beyond cylinder filling capacity. This “Overfilling” may create a dangerous condition.

IMPORTANT SAFETY NOTICE!

Be sure to remove covers from grill, griddle or side burners before attempting to light or use.

“Overfilled” tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will vent propane gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited. To reduce this danger, you should take the following safety precautions:

1.When you have your tank filled, be sure you tell the supplier to fill it to no more than 3/4 (75%) of its total capacity.

2. If you own or use a spare tank, or have a disconnected tank, you should NEVER store it near or under the outdoor appliance/cart unit or heat box, or near any other ignition or heat source. A metallic sticker with this warning is provided with the grill to remind you, your family and all others who may use your grill of these safety precautions. Install this sticker close to your barbeque grill.

3. Do not store a full tank in direct sunlight.

WARNING!

Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual. This outdoor appliance is for outdoor use only.

WARNING!

STICKER

 

Push and hold the igniter button, turn the selected burner knob to “HI” or “SEAR”. If burner does not light in 4 to 5 seconds turn knob “OFF” and wait 5 minutes for any accumulated gas to dissipate before trying again.

Begin by insuring proper installation and servicing. Follow the installation instructions within this manual. Have your outdoor appliance installed by a qualified technician. Have the installer show you where the gas supply shut-off valve is located so that you know where to shut off the gas to the outdoor appliance. If you smell gas, your installer has not done a proper job of checking for leaks. If the connections are not perfectly sealed, you can have a small leak and therefore a faint gas smell. Finding a leak is not a “do-it-yourself ” procedure. Some leaks can only be found with the burner control in the “ON” position and this must be done by a qualified technician.

Always follow lighting instructions.

Lid must be off before lighting the grill or side burners.

Check for gas leaks before lighting.

Never lean over an open grill when lighting. Serious burns may result.

WARNING

Hot surfaces surrounding grill grates could cause serious burns.

Always leave at least 12" clearance to combustibles around the grill.

Never store a spare LP cylinder under or near this unit.

Never fill the tank beyond 3/4 full. A fire causing death or serious injury may occur.

Children should not be left alone or unattended in an area where the outdoor appliance is being used. Never allow them to sit, stand or play on or around the outdoor appliance at any time. When in use, portions of the outdoor appliance can get hot enough to cause severe burns.

Do not store items of interest to children around or below the outdoor appliance, in the cart or masonry enclosure. Never allow children to crawl inside a cart or enclosure.

3

SAFETY PRACTICES & PRECAUTIONS

Never let clothing, pot holders or other flammable materials come in contact with or too close to any grate, burner or hot surface until it has cooled. Fabric may ignite and result in personal injury.

Never attach or disconnect an LP cylinder, or move or alter gas fittings when the grill is in operation or is hot.

Clean and perform general maintenance on the grill twice a year. Watch for corrosion, cracks, or insect activity. Check the regulator, hoses, burner ports, air shutter, and venturi/valve section carefully. Always turn off gas at the source (tank or supply line) prior to inspecting parts.

After a period of storage or non-use (such as over the winter), the gas grill should be checked for gas leaks, deterioration, proper assembly, and burner obstructions before using.

Do not heat unopened food containers as a build-up of pressure may cause the container to burst.

Always use a covered hand when taking off the lid and only do so slowly to allow heat and steam to escape.

Never lean over an open outdoor appliance. When lighting a burner, always pay close attention to what you are doing.

After lighting burners, make sure burners are operating normally (see pages 21 and 22).

When using the outdoor appliance, do not touch the outdoor appliance burner grate or immediate surrounding area as these areas become extremely hot and could cause burns.

Grease is flammable. Let hot grease cool before attempting to handle it. Avoid letting grease deposits collect in the drip pan. Clean often.

For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking. Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for outdoor appliance use. Use of some types of materials may break with sudden temperature changes. Use only on low or medium heat settings according to the manufacturer’s directions.

WARNING!

Spiders and insects can nest in the burners of this and any other outdoor appliance, and cause the gas to flow from the front of the burner. The gas will flow from the front of the burner into the control panel. This is a very dangerous condition which can cause a fire to occur behind the valve panel, thereby damaging the outdoor appliance components and making it unsafe to operate.

WARNING!

Keep the area surrounding the outdoor appliance free from combustible materials, trash, or combustible fluids and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.

WARNING!

Never use the outdoor appliance in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a wind break will be required. Always adhere to the specified clearances listed.

OUTDOOR APPLIANCE PLACEMENT

 

FLAME

PREFERRED AIR FLOW

BURNER

FLAME LIFT

 

D

 

 

 

 

 

 

IN

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

R

 

 

 

 

 

A

 

 

 

 

 

P

IM

A

E

W

 

R

T

K

LO

 

 

 

 

 

 

 

IN

 

 

F

 

 

 

 

 

IR

 

 

 

 

 

A

 

 

 

 

D IN W

4

SAFETY PRACTICES & PRECAUTIONS

Do not use aluminum foil to line drip pans, grates or radiants. This can severely upset combustion air flow or trap excessive heat in the control area. The result of this can be melted knobs or damaged ignition components.

When using the side burners always use flat bottomed pans which are large enough to cover the side burner. Adjust the flame so that it heats only the bottom of the pan to avoid ignition of clothing. Position handles inward away from open edges of the unit to avoid burns associated with unintentional spillovers. Hold the handle of the pan to prevent movement of it when turning or stirring food. For proper lighting and performance of the burners, keep the ports clean. It is necessary to clean them periodically for optimum performance.

Clean the outdoor appliance with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the outdoor appliance while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.

Be sure all outdoor appliance controls are turned off and the outdoor appliance is cool before using any type of aerosol cleaner on or around the outdoor appliance. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.

Do not use the grill for cooking excessively fatty meats or products which promote flare-ups.

Never use outdoor appliance without the drip pan and grease tray in place and pushed all the way to the back. Without the grease pan, hot grease could leak downward and produce a fire or explosion hazard.

Do not operate the outdoor appliance under unprotected combustible construction. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeway, covered structure or other such over head structures and enclosed areas. This unit is for outdoor use only.

If a cart unit is stored indoors, ensure that it is cool, fold the optional side shelf(s) down, and never push or pull on the side shelves. If LP, the LP cylinder must be unhooked and stored outside in a well ventilated area, out of reach of children.

Do not use charcoal or lighter fluid in the outdoor appliance.

Never use the outdoor appliance in a windy area.

Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

Use only dry potholders; moist or damp potholders on hot surfaces may cause burns from steam. Do not use a towel or bulky cloth in place of potholders. Do not let potholders touch hot portions of the outdoor appliance.

Have an ABC rated Fire Extinguisher accessible – never attempt to extinguish a grease fire with water or ot her liquids.

To avoid burns when cooking, use long handled BBQ tools.

Do not move the appliance during its use.

This unit is for outdoor use only! Do not operate in enclosed areas. This could result in carbon monoxide build-up which would result in injury or death.

When using the grill, be sure that all parts of the unit are firmly in place and that the grill is stable (can’t be tipped over).

To put out flare-ups, adjust the controls to lower the temperature

CALIFORNIA PROPOSITION 65-WARNING: The burning of gas cooking fuel generates some by-products which are on the list of substances which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these substances, always operate this unit according to the Use and Care Guide, ensuring you provide good ventilation when cooking with gas.

This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles, trailers and/or boats.

Note:

This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.

5

OUTDOOR APPLIANCE MODELS

BFG-30G - All-Grill

BFG-30BGD - Double Side Burner/Griddle

BFG-30BS - Double Side Burner/Sink

6

BEFORE USING YOUR APPLIANCE

1.Remove all packaging materials and labels from your appliance. If the installer has not set up your appliance, check that you have the following items:

BFG-30G - All-Grill

-All-Grill cover

-Grill grates (5 pcs)

-Radiant trays to hold ceramic rods (2 pcs)

-Ceramic rods (28 pcs)

-Cover hanger (2 pcs)

BFG-30BGD - Side Burner/Griddle

-Covers (2 pcs)

-Griddle grease cup

-Side burner grate

-Griddle flu cover

-Cover hanger (2 pcs)

BFG-30BS - Side Burner/Sink

-Covers (2 pcs)

-Faucet

-Drain plug

-Side burner grate

-Cover hanger (2 pcs)

-Burner caps (2 pcs)

NOTE:

If any of the listed items are missing, contact DCS at (888) 936-7872. Please be prepared with your Model #, Serial # and description of product you have purchased.

Tag location of

Model # and Serial #

Read all installation instructions in this manual to see if the unit has been properly installed. If not done or done correctly, correct before using the unit.

7

INSTALLATION

LOCATING OUTDOOR APPLIANCE/BUILT-IN CLEARANCES

LOCATION:

When determining a suitable location, take into account concerns such as exposure to wind (If located in a windy area, a wind break must be provided to prevent poor burner performance or product damage.), proximity to traffic paths and keeping any gas or electrical supply lines as short as possible. Locate the outdoor appliance only in a well ventilated area. Do not install the outdoor appliance under overhead unprotected combustible construction. Never locate the outdoor appliance in a building, garage, breezeway, shed, gazebo, lanai or other such enclosed areas without an approved ventilation system. During heavy use, the outdoor appliance will produce a lot of smoke and flames. Ensure there is adequate area for it to dissipate.

Important!

Gas fittings, regulator, and installer supplied shut-off valves must be used and easily accessible.

Clearances to Combustible* Construction (see definition on page 9):

A minimum of 12" from the sides and a minimum of 12" from the back must be maintained from the outdoor appliance above the cooking surface to adjacent vertical combustible* construction. (Fig. 01) Do not install under unprotected combustible* construction.

Maintain

Maintain

 

Maintain

12" from

12" from

 

12" from

combustible

combustible

 

combustible

construction

construction

 

construction

 

10-1/2"

Bottom of

 

 

support flange

10 -1/16"

 

 

 

 

 

 

2"

22-3/4"

 

 

 

25-1/2"

 

Fig. 01

Important!

All outdoor appliances must have an insulated jacket to combustible island construction.

Clearances to Noncombustible** Construction (see definition on page 9):

A minimum of 3" clearance from the back of the outdoor appliance to noncombustible** construction is required. It is desirable to allow at least 6" side clearance to noncombustible** construction above the cooking surface or counter space. The outdoor appliance can be placed directly adjacent to noncombustible** construction below the cooking surface.

WARNING!

Failure to maintain required clearances creates a fire hazard that may result in property damage or serious personal injury.

WARNING!

If a Noncombustible** material such as metal is covering a combustible material such as wood, the minimum clearance distance needs to be held to the wood. The presence of a Noncombustible** material inside the clearance zone does not eliminate the minimum clearance zone to combustible material.

8

INSTALLATION

LOCATING BUILT-IN CLEARANCES

WARNING!

The appliances are designed to function in an open area. Recommended minimum clearances should be maintained to all surfaces (combustible* and noncombustible**) for optimum performance. Noncombustible** material within the minimum clearance area could result in discoloration or deterioration.

*DEFINITION OF COMBUSTIBLE MATERIAL - Any materials of a building structure or decorative structure made of wood, compressed paper, plant fibers, stucco or other materials that are capable of transferring heat or being ignited and burned. Such material shall be considered combustible even though flame-proofed, fire-retardant treated, or painted surface or plastered.

**DEFINITION OF Noncombustible MATERIAL - Material which is not capable of being ignited and burned, such as materials consisting entirely of, or a combination of, steel, iron, brick, tile, concrete, slate, and plaster (which is unpainted).

Important!

It is recommended that a minimum of 10 sq. inches of ventilation opening be provided for both the left and right sides, as well as the back of enclosure (Fig. 02), in order to safely dissipate unburned gas vapors in the event of a gas supply leak.

WARNING!

Note specific built-in enclosure ventilation requirements. See text and Fig. 02.

GENERAL

The outdoor appliance is designed for easy placement into masonry enclosures. For non-combustible applications the outdoor appliance drops into the opening shown in Fig. 03 and hangs from its side flanges. The deck must be level and flat. A deck is not required to support the unit from the bottom. When using the insulated jacket in a combustible enclosure application, see the bottom of Fig. 03. The jacket assembly must be supported from the bottom by a ledge on each side or a solid deck beneath the entire insulated jacket.

INSULATED JACKET:

If the outdoor appliance is to be placed into a combustible enclosure, an approved insulated jacket is required and is available from your dealer. Insulated jacket is not required for BFG-30BS Side Burner Sink Model. Use only the DCS insulated jacket (p/n #70859) which has specifically been designed and tested for this purpose.

Review the detail drawing shown (Fig. 03) and take into account the provisions shown for gas line hook-up clearance in the right rear corner. It is recommended that ventilation holes are provided in the enclosure to eliminate the potential build-up of gas in the event of a gas leak. The supporting ledges or deck must be level and flat. The counter should also be level.

Ventilation Requirements:

10 in.2 Min. ventilation on the back side

10 in.2 Min. ventilation

10 in.2 Min. ventilation

left hand side

on the right hand side

 

B

1" Min.

Note: not drawn to scale

 

A

 

Opening for

 

access doors/drawers

Fig. 02

CUTOUT DIMENSIONS OF MATCHING ACCESS DOORS/DRAWERS:

ACCESS DOOR/

A

B

DRAWER MODELS

 

 

ADN 20X24

22"

20"

 

 

 

ADN 20X30

28"

20"

 

 

 

ADN 20X36

34"

20"

 

 

 

ADN 20X48

46"

20"

 

 

 

ADR24

22"

20"

 

 

 

ADR36

34"

20"

 

 

 

ADR30

28"

20"

 

 

 

ADR48

46"

20"

 

 

 

9

INSTALLATION

BUILT–IN CONSTRUCTION DETAILS

grill exhaust

12" (to combustible construction)

 

Bottom of

 

 

support flange

10-1/16"

2"

22-3/4"

3/4"

 

25-1/2"

 

Standard layout for non-combustible enclosure:

 

28-1/2"

 

3"

 

22-3/4"

 

18-1/2"

 

4" x 4" opening

10-1/8"

for gas supply line

 

 

28"

 

20"

35-1/2"

 

Max.

opening for access doors

 

 

(see page 9 for ordering information)

 

NOTE: See page 9

 

for ventilation notes.

WARNING!

If installing the grill into a non-combustible enclosure, all combustible construction must still be outside the 12 inch clearance zone. If your island is made of stucco over the top of wooden studs, the wood can not be inside the 12 inch clearance zone to combustible, even though the stucco is what is touching the grill area.

Layout for insulated jacket only - combustible enclosure:

NOTE: See page 9 for insulated jacket part ordering information.

12" min.

34-7/8"

23-3/4"

 

 

4" x 4" opening

 

18-1/2" 3-1/2"

for gas supply line

11-1/8"

 

 

20"

28"

 

 

 

35-1/2"

 

opening for access doors/drawers

Max.

 

 

(see page 9 for ordering information)

 

 

Fig. 03

10

INSTALLATION

CART ASSEMBLY INSTRUCTIONS

IMPORTANT:

Read all instructions before you begin. Do not jump ahead or skip any step.

CAUTION:

Some parts have sharp edges; care must be taken when handling the various components to avoid injury. Please read safety information provided in these instructions before beginning assembly. Wear gloves when handling.

Two or more people should work together to assemble the cart and All-Grill, Double Side Burner/Sink, or Double Side Burner/Griddle.

NOTE: Avoid using optional side shelf to move cart. Push or pull cart by grasping corners of head.

LOCATING THE CART

For proper use, this product should be installed/positioned on a flat ground or patio. Unevenness such as bumps, cracks and protrusions should be 1/4” or less. Refer to Fig. 04 for required flat area dimensions.

TOP VIEW (with drawers open)

CAD 30 = 30”

Getting Started CAD 36 = 36”

CAD 48 = 48”

Remove packaging.

Contents Included:

 

Your cart is packaged in one box. The box contains your 30” cart and a

universal hardware kit to be used for head installation and may contain

extra hardware for your convenience.

4 feet

Contents

Qty.

Fig. 04

 

1

Tools Required:

 

 

 

 

Eye Goggles

30” Cart

 

 

Machined Phillips

 

Work Gloves

13

 

screws

 

10-24X1/2”

 

Power Screwdriver or

 

 

Bracket, Tab

2

Variable Speed Drill with

Phillips - tip #2 Attachment

 

 

Bolt Hex

2

 

1/4-20-1/2”

5/32” Allen Wrench

Washer

4

3/16” Allen Wrench

.313 x .750

 

 

Nut Hex

2

3/32” Allen Wrench

1/4-20

 

 

 

11

INSTALLATION

CART ASSEMBLY INSTRUCTIONS

Step 1

Link Carts Together (optional)

(To link two or more CAD carts, the following instructions must be done first, using the hardware provided, before installing the top modules.)

1.To link your carts together - hand tighten 2 bolts, 4 washers, and 2 nuts on the front and back sides of the carts as shown in Fig. 04. Carefully wrench tighten fasteners once carts are aligned with each other.

CAUTION:

Once the carts are linked, they cannot be moved. Moving the carts once linked could damage the carts.

Fig. 05

 

Head of bolt with washer

Head of bolt with washer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

End of bolt with nut and washer

End of bolt with nut and washer

12

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