Fisher 1061 Instruction Manual

Instruction Manual

D100325X012

1061 H & J Actuator

January 2016

Fisher™ 1061 Pneumatic Piston Rotary Actuator
with Style H & J Mounting Adaptations

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 2.................................

Specifications 3...............................

Educational Services 3.........................

Installation 3..................................

Actuator Mounting 4..........................

Pressure Connections 11.......................

Adjustment 11.................................

Principle of Operation 12........................

Maintenance 12................................

Disassembly 13...............................

Assembly 14..................................

Changing Actuator Mounting 16..................

Changing Styles 16............................

Changing Positions 17.........................

Parts Ordering 19...............................

Repair Kits 19..................................

Parts List 19...................................

Figure 1. Fisher 1061 Actuator

W4142

H Mounting Adaptation

W4257‐1

and Fisher 3610JP Positioner

J Mounting Adaptation

Introduction

Scope of Manual

This instruction manual includes installation, adjustment, maintenance, and parts ordering information for the Fisher
1061 pneumatic piston rotary actuator (sizes 30, 40, 60, and 68) with H and J mounting adaptations (see figure 1).
Instructions for the positioner, accessories, and, if used, the auxiliary handwheel actuator are covered in separate
instruction manuals.

Do not install, operate, or maintain a 1061 actuator without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson Process Management sales office
proceeding.

www.Fisher.com

before

1061 H & J Actuator

January 2016

Table 1. Specifications

Instruction Manual

D100325X012

Available Configuration

Double‐acting pneumatic piston rotary actuator for

J throttling service when used with positioner or
J on‐off service when used with switching devices.

Mounting adaptations include J H mounting for
rotary actuation of equipment other than Fisher
valves or J J mounting for rotary actuation of Fisher
keyed‐shaft butterfly valves and other keyed‐shaft
equipment

Actuator Sizes

J 30, J 40, J 60, and J 68

Cylinder Operating Pressure

Minimum Recommended:

J 1.4 bar (20 psig) without positioner or J 0.3 bar (5
psig) above actuator requirement with positioner

(1)

Maximum Allowable:

Sizes 30 and 40: 10.3 bar (150 psig)
Size 60: 6.9 bar (100 psig)
Size 68: 5.9 bar (85 psig)

Torque Limits

Limited by maximum cylinder operating pressure or
by tables 2 and 3, whichever is less

1. See separate manual for positioner specifications.

Maximum Valve Shaft Rotation

J 90 degrees or J 60 degrees (travel stop required
for 60 degrees rotation)

Stroking Time

Dependent on actuator size, degrees of rotation, and
positioner if used. If stroking time is critical, contact
your Emerson Process Management sales office

Material Temperature Capabilities With Standard
Elastomers

-34 to 82_C (-30 to 180_F)

Pressure Connections

J 1/4 NPT internal (Standard)
J 1/2 and 3/4 optional on size 68

Travel Indication

Graduated scale and pointer located on actuator
cover at actuator end of valve shaft

Mounting Positions

See figure 4

Approximate Weights

See table 4

Description

The 1061 actuator is a pneumatic piston rotary actuator for use with rotary control valves and other equipment. The H
mounting adaptation permits the actuator to be used with user‐provided mounting brackets and couplings for rotary
actuation of equipment other than Fisher valves. The J mounting adaptation permits the actuator to be used for rotary
actuation of Fisher keyed‐shaft butterfly valves and other keyed‐shaft equipment that can mount on the actuator
yoke.

The H mounting adaptation includes a flat‐surface mounting plate that is drilled and tapped for attaching the
user‐provided bracket. Cap screws for attaching the bracket are provided. H mounting also includes an output shaft
(with milled flats) to provide the rotary output either directly or through a user‐provided coupling
diameters and torque limits are listed in table 2. Dimensional information for the mounting plate and output shaft are
shown in figure 2.

The J mounting adaptation uses the standard butterfly valve mounting bracket and provides an output shaft with an
attached coupling for keyed equipment shafts. Coupling sizes and torque limits are listed in table 3. Dimensional
information for the mounting yoke and output shaft coupling is shown in figure 2.

Additionally, the 1061 actuator can be used for either throttling or on‐off applications. For auxiliary manual operation
of the equipment, a side‐mounted handwheel actuator is available.

2

1. Actuators with H mounting and a 50.8 mm (2‐inch) output shaft are supplied with a
coupling for adaptation to either a 44.5 or 50.8 mm (1‐3/4 or 2‐inch) keyed shaft.

(1)

. Output shaft

Instruction Manual

D100325X012

1061 H & J Actuator

January 2016

Specifications

Specifications are shown in table 1 for 1061 actuators. Specifications for a given 1061 actuator as it originally comes
from the factory are stamped on a nameplate (key 42, figure 6) attached to the actuator.

Educational Services

For information on available courses for 1061 Style H and J actuators, as well as a variety of other products, contact:

Emerson Process Management
Educational Services - Registration
Phone: [phone] or 1-800-338-8158
E-mail: [e-mail]
http://www.emersonprocess.com/education

Installation

When an actuator and valve are shipped together, the actuator is normally mounted on the valve. Follow the valve
instructions when installing the control valve in the pipeline. If the actuator is shipped separately or if it is necessary to
mount the actuator on the valve, perform the procedures presented in the Actuator Mounting section.

WARNING

To avoid personal injury, always wear protective gloves, clothing, and eyewear when performing any installation
operations.

To avoid personal injury or property damage caused by bursting of pressure retaining parts, be certain the service
conditions do not exceed the limits given in table 1 or on the nameplate. Use pressure limiting or pressure relieving devices
to prevent the cylinder pressure from exceeding the maximum allowable cylinder operating pressure.

Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.

Table 2. Output Shaft Diameters and Torque Limits for Actuators With H Mounting

ACTUATOR

SIZE

30

40, 60 & 68

1. Coupling supplied for mating with either 44.5 or 50.8 mm (1‐3/4 or 2‐inch) keyed shaft.

OUTPUT SHAFT DIAMETER TORQUE LIMIT FOR H MOUNTING

mm Inches NSm LbfSin

22.2

28.6

38.1

28.6

38.1

50.8

7/8
1‐1/8
1‐1/2

1‐1/8
1‐1/2

(1)

2

240
468

1110

468
1210
2650

2120
4140
9815

4140
10,680
23,430

3

1061 H & J Actuator

January 2016

Instruction Manual

Table 3. Acceptable Shaft Diameters and Torque Limits for Actuators with J Mounting

ACTUATOR

SIZE

30

40, 60, & 68

COUPLING AVAILABILITY BY KEYED SHAFT DIAMETER TORQUE LIMIT FOR J MOUNTING

mm Inches NSm LbfSin

9.5

12.7

15.9

19.1

25.4

19.1

25.4

31.8

38.1

3/8
1/2
5/8
3/4

1

3/4

1
1‐1/4
1‐1/2

52

69
114
207
468

207
468

1030
1360

Table 4. Approximate Actuator Weights

ACTUATOR

SIZE

30 18 39 22 49

40 23 50 29 63

60 33 73 39 86

68 50 110 56 123

ALUMINUM HOUSING CONSTRUCTION CAST IRON HOUSING CONSTRUCTION

kg Pounds kg Pounds

D100325X012

460

610
1010
1830
4140

1830
4140
9110

12,000

Actuator Mounting

Use the following steps to connect the actuator to a valve or other equipment. Unless otherwise specified, key
numbers are shown in figure 6.

WARNING

Perform the steps in the WARNING at the beginning of the Maintenance section.

Note

For an actuator with an H mounting adaptation and a 22.2 through 38.1 mm (7/8 through 1‐1/2 inch) output shaft, find
dimensions and center of gravity information in figures 2 and 3, and approximate weights in table 4. This information is required
for proper fabrication of the user‐provided bracket and coupling.

1. For an actuator with an H mounting adaptation, attach an appropriate mounting bracket (not provided) to the
mounting plate (key 23) with the cap screws (key 87). See figure 2 for mounting dimensions on the mounting plate.

2. Consult figure 4 for available mounting styles and positions. The actuator is normally positioned vertically with the
valve or other equipment in a horizontal pipeline.

Note

If the milled flats or the coupling on the end of the actuator output shaft (key 94) are oriented such that the output shaft cannot
accommodate the operated equipment shaft, refer to the Changing Positions portion of the Changing Actuator Mounting section.
This procedure describes how the output shaft can be repositioned to accommodate the operated equipment shaft.

3. If using an actuator with a J mounting adaptation, note that the valve shaft coupling (key 97) is furnished with two
keyways lettered A & B as shown in figure 5 (letters C and D on the coupling are not used and can be disregarded).

4

Instruction Manual

D100325X012

1061 H & J Actuator

January 2016

Align the appropriate keyway with the keyway in the operated equipment shaft. If using a Fisher butterfly valve,
align the appropriate keyway on the coupling with the valve shaft keyway indicated in table 5. Then, install the
woodruff key (key 98) in the shaft keyseat, and slide the coupling onto the shaft. It is helpful to apply a light coat of
grease to the inside of the coupling before sliding it onto the shaft.

4. For an actuator with a J mounting adaptation, secure the mounting yoke (key 23) to the valve with the cap screws
(key 87, not shown). For 31.8 and 38.1 mm (1‐1/4 and 1‐1/2 inch) valve shafts, place two spacers (key 99, not
shown) between the mounting yoke and valve or other equipment during this step.

5. For an actuator with an H mounting adaptation and a 22.2 through 38.1 mm (7/8 through 1‐1/2 inch) output shaft,
slide the actuator (with the user‐provided mounting bracket attached) into the user‐provided coupling on the
operated shaft. Then, secure the actuator to the operated equipment in the desired mounting position with
appropriate fasteners, such as mounting cap screws. See figure 2 for output shaft dimensions.

6. For an actuator with an H mounting adaptation and a 50.8 mm (2‐inch) output shaft (key 94, figure 7), note that
the valve shaft coupling (key 97, figure 7) is furnished with two keyways lettered A and B as shown in figure 5
(letters C and D on the coupling are not used and can be disregarded). Align the appropriate keyway with the
keyway in the operated equipment shaft. Then, install the woodruff key (key 98, not shown in figure 7) in the shaft
keyseat, and slide the coupling onto the shaft using the appropriate coupling keyway (see table 5 and figure 5). It is
helpful to apply a light coat of grease to the inside of the coupling before sliding it onto the shaft. Secure the
actuator (user‐provided mounting bracket) to the operated equipment in the desired mounting position with
appropriate fasteners, such as mounting cap screws.

7. If the 1061 actuator is equipped with an auxiliary handwheel actuator, make certain that a cylinder bypass valve
(key 68, figure 8) is used to equalize cylinder pressure during handwheel operation. Operating the handwheel
actuator by itself against the force of differential cylinder pressures is difficult or even impossible. An installation of
a bypass valve is shown in figure 8.

CAUTION

Attempting to pneumatically operate the 1061 actuator while an auxiliary manual actuator is engaged could damage the
actuator shaft. Be certain the manual actuator is disengaged before pneumatically operating the 1061 actuator.

8. Follow the instructions given in the Adjustment section before proceeding to the loading connection portion of this
section.

Table 5. Keyway Alignment Information

DESIRED

ACTUATOR

ACTION

Push Down

to Open

(PDTO)

Push Down

to Close

(PDTC)

1. For actuators with H mounting and 50.8 mm (2‐inch) output shafts, and for actuators with J mounting.

2. For conventional disk valves, use either valve shaft keyway.

3. See figure 6 for reference coupling orientation to use with this table.

4. When viewed from actuator side of valve.

5. For 60‐degree rotation with PDTC action, the coupling and actuator output shaft assembly will be offset 30 degrees clockwise (for actuator housing construction style B) or counterclockwise
(for actuator housing construction Style A) in the lever when viewed from the splined end of the actuator shaft. 30 degrees is one spline tooth for 19.1 through 38.1 mm (3/8 through 1‐1/2
inch) valve shafts.

DESIRED

SHAFT

ROTATION,

DEGREES

60 or 90

(5)

60

or 90

ACTUATOR

MOUNTING

POSITION

1 B Nose Tail Tail Nose
2 A Tail Nose Nose Tail
3 B Tail Nose Nose Tail
4 A Nose Tail Tail Nose
1 A Tail Nose Tail Nose
2 B Tail Nose Tail Nose
3 A Nose Tail Nose Tail
4 B Nose Tail Nose Tail

(1)

COUPLING

KEYWAY

(3)

TO USE

VALVE SHAFT KEYWAY TO USE FOR FISHTAIL™ DISK VALVES

Clockwise to Close Valve Action

Flow Left to Right

(4)

Flow Right to Left

(4)

Counterclockwise to Close Valve Action

(4)

Flow Left to Right

(2)

(SEE FIGURE 6)

(4)

Flow Right to Left

(4)

(4)

5

1061 H & J Actuator

Instruction Manual

January 2016

Figure 2. Fisher 1061 Mounting Dimensions

H OR J MOUNTING

ACTUATOR SIZE C E F H P Y

mm

30 171 378 54 114 175 73

40 206 425 64 121 186 73

60 267 406 64 121 186 76

68 324 483 64 121 186 76

Inches

30 6.75 14.88 2.12 4.50 6.88 2.88

40 8.12 16.75 2.50 4.75 7.31 2.88

60 10.50 16.00 2.50 4.75 7.31 3.00

68 12.75 19.00 2.50 4.75 7.31 3.00

C (DIA)

1/4‐18 NPT

1/4‐18 NPT

C (DIA)

D100325X012

1/4‐18 NPT

1

WOODRUFF
KEY

K

19A1468-C

B1855‐1

E

L

2

1/4‐18 NPT
VENT

H

YV

WITH J MOUNTING ADAPTATION

S DIA

L

K DIA

19A1462-C

YV

H MOUNTING FOR 44.5 OR 50.8 mm (1‐3/4 OR 2‐INCH)

KEYED EQUIPMENT SHAFTS

19A1462-C

E

H

F

P

NOTES:

1

SEE PARTS LIST FOR WOODRUFF KEY NUMBERS.

2

VENT ON ALUMINUM CONSTRUCTION ONLY.

19A1462-C

WITH H MOUNTING ADAPTATION

1/4‐18
NPT

S DIA

K

L

V

Y

6

Instruction Manual

D100325X012

Figure 2. Fisher 1061 Mounting Dimensions (Continued)

1061 H & J Actuator

January 2016

J MOUNTING

Actuator Size

30

30, 40, 60,

& 68

40, 60, & 68

30

30, 40, 60,

& 68

40, 60, & 68

1. Tolerance for the coupling inner diameter is indicated by showing maximum and minimum dimensions.

S (Valve Shaft

Diameter)

9.5

12.7

15.9

19.1

25.4

31.8

38.1

3/8

1/2

5/8

3/4

1

1‐1/4

1‐1/2

COUPLING INNER
DIAMETER

Coupling

Inner

Diameter

9.53

9.58

12.70

12.75

15.90

15.95

19.05

19.10

25.43

25.48

31.75

31.80

38.13

38.18

0.375

0.377

0.500

0.502

0.626

0.628

0.750

0.752

1.0010

1.0025

1.250

1.252

1.501

1.503

V L K T U W

mm

136.7 33.3 15.7 117.3 ‐ ‐ ‐ 11.2

136.7 33.3 15.7 117.3 ‐ ‐ ‐ 11.2

160.3 42.9 25.4 146.1 31.8 11.2

160.3 42.9 20.6 146.1 31.8 11.2

160.3 42.9 17.5 146.1 31.8 11.2

147.6 63.5 30.2 209.6 50.8 17.5

147.6 63.5 23.9 209.6 50.8 17.5

Inches

5.38 1.31 0.62 4.62 ‐ ‐ ‐ 0.44

5.38 1.31 0.62 4.62 ‐ ‐ ‐ 0.44

6.31 1.69 1.00 5.75 1.25 0.44

6.31 1.69 0.81 5.75 1.25 0.44

6.31 1.69 0.69 5.75 1.25 0.44

5.81 2.50 1.19 8.25 2.00 0.69

5.81 2.50 0.94 8.25 2.00 0.69

(1)

COUPLING INNER
DIAMETER

19A1468-C

9.5 & 12.7 mm

(3/8 & 1/2 INCH) VALVE

SHAFTS WITH J MOUNTING

A3247-1

T

W (DIA)

19A1468-C

15.9 THRU 38.1 mm
(5/8 THRU 1-1/2 INCH)
VALVE SHAFTS WITH

J MOUNTING

T

W (DIA)

7

1061 H & J Actuator

January 2016

Figure 2. Fisher 1061 Mounting Dimensions (Continued)

Instruction Manual

D100325X012

H MOUNTING

Actuator Size

30 22.2 26.2 19.1

30, 40, 60,

& 68

40, 60, & 68

30 7/8 1.03 0.75

30, 40, 60,

& 68

40, 60, & 68

1. Tolerance for the K dimension is indicated by showing maximum and minimum dimensions.

S (Actuator

Output Shaft

Diameter)

28.6 26.2 19.1

38.1 38.1 28.4

44.5 x 50.8 122.9 69.9

50.8 122.9 69.9

1‐1/8 1.03 0.75

1‐1/2 1.50 1.12

1‐3/4 X 2 4.84 2.75

2 4.84 2.75

T

U

V L K T U W

mm

Inches

T

(1)

15.75

15.62

22.10

21.97

28.45

28.32

44.45

44.50

50.83

50.90

0.620

0.615

0.870

0.865

1.120

1.115

1.750

1.752

2.001

2.004

U

57.2 28.4 5/16‐18 UNC

76.2 38.1 3/8‐16 UNC

88.9 44.5 1/2‐13 UNC

88.9 44.5 1/2‐13 UNC

88.9 44.5 1/2‐13 UNC

2.25 1.12 5/16‐18 UNC

3.00 1.50 3/8‐16 UNC

3.50 1.75 1/2‐13 UNC

3.50 1.75 1/2‐13 UNC

3.50 1.75 1/2‐13 UNC

19A1462-C

22.2 THRU 38.1 mm

(7/8 THRU 1‐1/2 INCH) OUTPUT

SHAFTS WITH H MOUNTING

A3247‐1

8

W (DIA)

19A1462-C

W (DIA)

44.5 & 50.8 mm
(1‐3/4 & 2 INCH)

KEYED EQUIPMENT SHAFTS WITH H MOUNTING