First Co UC User Manual

UC/UCX SERIES FAN COIL UNIT
****** WARNING ******
Extreme caution must be taken that no internal damage will result if screws or holes are drilled into the cabinet.
****** WARNING ******
Unit must not be operated during building construction due to excessive airborne dust and debris. The unit must not be operated under any circumstances without an air filter in place.
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
**WARNING TO INSTALLER, SERVICE PERSONNEL AND OWNER**
Altering the product or replacing parts with non authorized factory parts voids all warranty or implied war-
ranty and may result in adverse operational performance and/or a possible hazardous safety condition to service personnel and occupants. Company employees and/or contractors are not authorized to waive this warning. Current Maintenance Program is available at www.firstco.com under "Product Information".
GENERAL
The manufacturer assumes no respon­sibility for equipment installed in violation of any code requirement. These instructions give information relative to the installation of UC fan coil units only. For other related equipment refer to the proper instructions. Material in this shipment has been in­spected at the factory and released to the transportation agency in good condition. When received, a visual inspection of all cartons should be made immediately. Any evidence of rough handling or ap­parent damage should be noted on the delivery receipt and the material in­spected in the presence of the carrier's representative. If damage is found, a claim should be filed against the carrier immediately.
FAN COIL UNIT
The installer must adhere strictly to all local and national code requirements pertaining to the installation of this equip­ment. These units are designed to be in­stalled vertically in the upflow position by the following mounting means:
Hung on closet wall
Using mounting kit 90PK3, air handler may be wall mounted. Brackets and screws are provided for the air handler. It is recommended that sound isolating material be installed to prevent any un­desired transfer of sound.
Recessed in a wall
Installation of the fan coil recessed into a partition wall with it's recommended framing is shown in figure 1. This appli­cation requires the optional louvered wall panel which must be ordered from First Co. Wall panel with frame is secured to the studs by screws or nails after the dry
wall has been installed. Refer to figure 2 and 3.
Closet Platform Front Return
Fan coil is to be set on a platform and secured by screws or nails. Sufficient space for drain piping is required under the platform.
All fan coil units are U.L. Listed for installation with zero inches clearance to combustible materials. This includes the fan coil cabinet, discharge plenum and connecting ducts. Sufficient clearance must be provided at the front of the fan coil to allow access to electrical controls and removal of the motor /blower assem­bly for servicing. This clearance distance should be approximately the same as the depth dimension of the fan coil unit.
AIR DISTRIBUTION DUCTS
All duct work must be installed in accor-
dance with National Fire Protection As­sociation Codes 90A and 90B. Ducts should be adequately insulated to pre­vent condensation during the cooling cycle and to minimize heat loss during the heating cycle. All return air must be filtered to prevent dirt buildup on the coil surface. If there is no ducted return, applicable installation codes may limit the unit to installation only in a single story residence. In many cases it is acceptable to use ducting of the same size as the fan coil connections. How­ever, unique arrangements or long duct runs must be confirmed by a local profes­sional. The manufacturer will not be responsible for misapplied equipment.
L2441 3/11
****** WARNING ******
On 1.5 and 2 ton units do not use the blower low(red wire) speed tap with electric resis­tance heating. This could cause overheating and a pos­sible fire situation. High and medium speeds keep hot spots from forming. Follow supplied wiring diagram strictly. Fail­ure to do so will void all war­ranties. Does not apply to brushless DC motors if so equipped. Follow wiring diagram supplied.
ELECTRICAL
****** WARNING ******
Do not touch any rotating component with any object. Damage to the equipment and personal injury can occur.
****** WARNING ******
When connecting piping to fan coil units, do not bend or reposition the coil header tub­ing for alignment purposes. This could cause a tubing fracture resulting in a refrig­erant leak when pressure is applied to the system.
All wiring must comply with local and national code requirements. Units are provided with wiring diagrams and nameplate data to provide information required for necessary field wiring. Refer to figure 2 for points of entry of the wiring into the cabinet. These units may be provided with a Class 2 transformer for 24-volt control circuits. Should any add-on equipment also have a Class 2 transformer fur­nished, care must be taken to prevent interconnecting outputs of the two trans­formers by using a thermostat with isolat­ing contacts.
Always review the nameplate on each
unit for proper voltage and control con­figurations. This information is deter­mined from the components and wiring of the unit and may vary from unit to unit.
When soldering or brazing to the unit,
it is recommended to have a fire extin­guisher readily available. When solder­ing close to expansion devices or other components, heat shields or wet rags are required to prevent damage.
When the fan coil unit is in operation
components are rotating at high speeds.
Units must be installed level to ensure
proper drainage and operation.
Check unit prior to operation to ensure
that the condensate water will drain to­ward the drain connection. An overflow drain or an auxiliary drain pan under the fan coil may be required as a back up to a clogged primary drain.
On units with plastic drain pans DO
NOT tighten more than hand tight.
Be sure that the drain pan is free from
foreign material prior to start up.
Check filter media installation to en-
sure that it is installed correctly. Use the directional arrows or other information on the filter to determine the proper flow direction.
NOISE
These fan coil units are designed for
quiet operation, however, all air condi­tioning equipment will transfer some amount of noise to the conditioned space. This should be taken into consid­eration when planning the location of the equipment.
COOLING COIL PIPING
These fan coil units are supplied with a
direct expansion refrigerant coil. The suction and liquid lines must be sized in accordance with the outdoor unit manufacturer's recommendations.
INSTALLATION
PRECAUTIONS
Installation of this fan coil should only be performed by licensed personnel to ensure proper installation and the safety of the installer. The following are some precautions to be followed for typical installations.
Always use proper tools and equip-
ment.
No wiring or other work should be
attempted without first ensuring that the fan coil is completely disconnected from the power source and locked out. Always verify that a good ground connection exists prior to energizing any power sources.
UC RECESSED WALL MOUNTING
CROSS MEMBER - TOP & BOTTOM
ATTACH UNIT TO FRAME USING
6 SCREWS / NAILS IN CABINET AT
LOCATIONS SHOWN
VERTICAL
2 X 4
BRACKET PLACEMENT
FOR HANGING
IN A CLOSET
UNIT FLUSH WITH
WALL STUDS
(NOT CRITICAL)
LEAVE SUFFICIENT
SPACE FOR DRAIN
PIPING
10" TO 12" MINIMUM
RECOMMENDED
SUPPORT FRAMING
Figure 1
****** WARNING ******
Always wear eye protection.
When fan coil is operating,
some components are operating at high speeds. Personal injury can result from touching these items with any object
All electrical and service access panels must be returned and secured in their proper place.
Clear surrounding area of all tools, equipment and debris.
Check the entire unit to ensure it's cleanliness.
****** WARNING ******
The manufacturer does NOT WARRANT equipment sub­jected to abuse. Metal chips, dust, drywall tape, paint over spray, etc. can void warran­ties and liability for equip­ment failure, personal injury and property damage.
****** WARNING ******
On units with plastic drain pans the drain connections must be made hand tight only.
Condensate drain lines must be in­stalled with adequate slope away from the unit to assure positive drainage. Since the drain pan is located on the suction side of the blower, a negative pressure exists at the drain pan and a minimum trap of 1-1/2 inches must be provided in the drain line to assure proper drainage.
NOTE: If a Condensate Overflow Shut-
off Switch, that is designed to be in­stalled in the drain line, is used in
place
of a secondary drain line, then the cut-off
switch should be located in the primary drain line between the fan coil unit and the P-trap.
OPERATION AND MAINTENANCE
Pre-start Check
Check that supply voltage matches
nameplate data.
Ensure that the unit is properly
grounded.
With power off, check blower wheel
set screw for tightness and ensure that the blower wheel rotates freely and qui­etly.
Install all panels and disconnect.
Install any filters which may have
been removed during the installation process.
Start-up and Maintenance
Before start-up, all of the components should be given a thorough check. Opti-
mal operation of this equipment requires cleanliness. Often after installlation of this equipment additional construction activities occur. Care must be taken to protect the equipment from debris during these construction phases.
Fan
The fan should be inspected and cleaned, in conjunction with mainte­nance of the motor and bearings. It is important to keep the wheel clean in order to avoid imbalance and vibration.
Motor
Check motor connections to ensure that they are secure and made in accor­dance with the wiring diagram.
brushless DC motors are wired with power applied at all times (X13 for ex­ample), see illustration in figure 5. Low voltage thermostat demand will control its use.
The blower motor should be cleaned annually.
Caution: High efficiency
Coil
Any dust or other contaminants which accumulate on the heat transfer sur­faces interferes with the air flow and impairs heat transfer. The coil must be kept clean by any of the following meth­ods.
Cleaning with low pressure com­pressed air.
Flushing or rinsing with water (a deter­gent is advisable for greasy surfaces).
Filter
The air filter should be cleaned or re-
placed every 30 days or more frequently if severe conditions exist. Always re­place the filter with the same type as originally furnished.
Drain Piping
The drain should always be:
• Connected or piped to an acceptable disposal point sloped away from the unit at least 1/8" per foot.
• Checked before summer operation.
• Periodically checked during summer operation.
Preventative Maintenance
To achieve maximum performance
and service life of each piece of equip­ment a formal schedule of regular main­tenance should be established and maintained by a licensed contractor.
POWER SUPPLY WIRING
THERMOSTAT WIRING
CROSS MEMBER
(ON EDGE)
UC WALL PANEL FRAME
(PANEL ASSEMBLY IS
ORDERED SEPARATELY)
INSTALLED UNIT
TOP VIEW
Figure 2
DRY WALL
LIQUID
LINE
SUCTION
LINE
2 X 4
WALL STUD
2 X 4
WALL STUD
DRY WALL
SCREW
WALL PANEL
FRAME
DETAIL OF WALL PANEL FRAME
INSTALLATION
Figure 3
AUXILLARY FLOAT
**MAINTENANCE UPDATES**
For a current copy of the Maintenance Program log on to www.firstco.com and look under "Product Informa­tion"
SWITCH INSTALLATION
BEND HERE
DRAIN FITTING COVER
REMOVE / REPLACE 3 SCREWS
Figure 4
POSITION SWITCH BEHIND STEP
ALLIGATOR CLIP
208
VAC L1
240
24VAC
Common
CL
GN
Chassis Ground
208
VAC L2
240
12345
Five Available Programmed
Speed taps, 24VAC, See
Wiring Diagram on Unit
BRUSHLESS DC MOTOR CONNECTIONS
IF SO EQUIPPED
SEE WIRING DIAGRAM
Figure 5
Auxillary Float Switch
Drain pan overflow protection switches may be attached to the drain fitting cover using the following technique illustrated above. See figure 4.
1) Remove drain fitting cover, 3 screws.
2) Using pliers, bend flange out at its attachment point.
3) Reinstall cover.
4) Clip switch assembly behind the step on the flange, alligator clip.
5) Route a red low voltage wire from junction box red pig tail to switch.
6) Add another red 18 gauge or larger lead back from the switch onward to the thermostat as done normally.
T-STAT
RED
FAN
COIL
RED
LOW
VOLTS
FLOAT SWITCH
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