First Co CLP-AQ User Manual

CLQ FAN COIL UNIT
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Unit must not be operated during building construction due to excessive airborne dust and debris. The unit must not be operated under any circumstances without an air filter in place.
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Any devices such as fan switches or thermostats that have been furnished by the factory for field installation must be wired in strict accor­dance with the wiring diagram that is supplied with the unit. Failure to do so could result in damage to components and will void all warranties.
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Extreme caution must be taken that no internal damage will result if screws or holes are drilled into the cabinet.
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
**WARNING TO INSTALLER, SERVICE PERSONNEL AND OWNER**
Altering the product or replacing parts with non authorized factory parts voids all warranty or implied warranty
and may result in adverse operational performance and/or a possible hazardous safety condition to service personnel and occupants. Company employees and/or contractors are not authorized to waive this warning. Current Maintenance Program is available at www.firstco.com under "Product Information".
GENERAL
The manufacturer assumes no re­sponsibility for equipment installed in violation of any code requirement.
These instructions give information relative to the installation of these fan coil units only. For other related equipment refer to the proper instruc­tions.
Material in this shipment has been inspected at the factory and released to the transportation agency in good condition. When received, a visual inspection of all cartons should be made immediately. Any evidence of rough handling or apparent damage should be noted on the delivery re­ceipt and the material inspected in the presence of the carrier’s repre­sentative. If damage is found, a claim should be filed against the carrier immediately.
Note: State of MA.-248 CMR code of the state of MA. requires a pump timer (60 seconds on every 6 hours). See dia­gram.
FAN COIL UNIT
The installer must adhere strictly to all local and national code require­ments pertaining to the installation of this equipment.
ance to combustible materials. This includes the unit cabinet, discharge plenum and connecting ducts. Suffi­cient clearance must be provided at the front of the unit to allow access to the air filter, electrical controls and removal of the motor / blower assem­bly for servicing. This clearance dis­tance should be approximately the same depth as the fan coil unit.
NOTE: It is important at this point to
consider noise and vibration. If this installation in a noise sensitive area then placement of resilient isolators or other means of sound deadening may be necessary. These fan coils are designed for quiet operation, however, all air condi­tioning equipment will transfer some amount of noise to the conditioned space. This should be taken into con­sideration when planning the location of the equipment as well.
ducting of the same size as the fan coil connections. However, unique arrangements or long duct runs must be confirmed by a local professional. The manufacturer will not be respon­sible for misapplied equipment. See fig. 3.
ELECTRICAL
All wiring must comply with local and national code requirements. Units are provided with wiring dia­grams and nameplate data to provide information required for necessary field wiring. Knockouts are provided on both sides of cabinet for connection to the power supply.
These units may be provided with a Class 2 transformer for 24-volt control circuits. Should any add-on equip­ment also have a Class 2 transformer furnished, care must be taken to pre­vent interconnecting outputs of the two transformers by using a thermo­stat with isolating contacts.
INSTALLATION PRECAUTIONS
Installation of this fan coil should only be performed by a licensed con­tractor to ensure proper installation and the safety of the installer. The following are some precautions to be
These units are designed to be installed in a vertical, upflow position either hung on a wall or set on a platform within an equipment closet.
All fan coil units are U.L. listed for installation with zero inches clear-
AIR DISTRIBUTION DUCTS
All duct work must be installed in accordance with National Fire Protec­tion Association Codes 90A and 90B. Ducts should be adequately insulated to prevent condensation during the cooling cycle and to minimize heat loss during the heating cycle. All return air must be filtered to prevent dirt buildup on the coil surface. In many cases it is acceptable to use
L2398 10/09
followed for typical installations.
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When connecting piping to fan coil units, do not bend or reposition the coil header tub­ing for alignment purposes. This could cause a tubing frac­ture resulting in a water leak when water pressure is ap­plied to the system.
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R-410a can become combus­tible if mixed with air at el­evated temperatures and/or pressures. Property damage, personal injury or death could result if this warning is ig­nored.
• Always use proper tools and equip­ment.
• No wiring or other work should be attempted without first ensuring that the fan coil is completely discon­nected from the power source and locked out. Always verify that a good ground connection exists prior to en­ergizing any power sources.
• Always review the nameplate on each unit for proper voltage and con­trol configurations. This information is determined from the components and wiring of the unit and may vary from unit to unit.
• When soldering or brazing to the unit, it is recommended to have a fire extinguisher readily available. When soldering close to the cabinet wall or near heat labile components, heat shields or wet rags are required to prevent damage.
• When the fan coil unit is in opera­tion components are rotating at high speeds.
• Units must be installed level to ensure proper drainage and opera­tion.
• Check unit prior to operation to ensure that the condensate water will drain toward the drain connection. An overflow drain or an auxiliary drain pan under the fan coil may be required as a back up to a clogged primary drain.
• Check filter media installation to ensure that it is installed correctly. Use the directional arrows or other information on the filter to determine the proper flow direction.
• Ensure that the air distribution sys­tem does not exceed the external static rating of the unit.
COOLING COIL PIPING
The CLQ fan coil unit is supplied with a direct expansion refrigerant coil. The suction and liquid refrigerant lines must be sized in accordance with the outdoor unit manufacturer’s recommendations.
Condensate drain lines must be installed with adequate slope away from the unit to assure positive drain­age. Since the drain pan is located on the suction side of the blower, a negative pressure exists at the drain pan and a minimum trap of 1-1/2 inches must be provided in the drain line to assure proper drainage.
NOTE: If a Condensate Overflow Shut-off Switch, that is designed to be installed in the drain line, is used in place of a secondary drain line, then the cut-off switch should be located in the primary drain line between the fan coil unit and the P-trap.
HOT WATER COIL PIPING PRECAUTIONS
• Flush all field piping prior to connec­tion to remove all debris.
• Use wet cotton rags to cool valve bodies when soldering.
• Open all valves (midway for hand valves, manually open on motorized valves) prior to soldering.
• When soldering to bronze or brass, heat the piping while in the socket/ cup and begin introducing the solder when the flux boils rapidly. Avoid direct flame into the solder joint.
• Heat can only be applied to the cup of the valve body for a minimal time before damage occurs (even with the use of wet rags.
• Avoid rapid quenching of solder joints as this will produce joints of inferior quality.
• Connect all piping per accepted industry standards and observe all regulations governing installation of piping systems. When all connec­tions are complete the system must be pressure tested. Repair any sol­der joint leaks and gently tighten any leaking valve packing nuts and piping accessories as required. Hydronic systems are not designed to hold pressurized air and should only be tested with water.
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An expansion tank may be required if a back-flow preventer is installed in the system.
HOT WATER COIL PIPING
Figure 1 illustrates a typical piping schematic for an Aqua Therm Sys­tem.
The hot water coil connections are 1/2 inch nominal (5/8” OD) copper. The hot water supply to the fan coil is on the left when facing the fan coil from the front.
All piping between the water heater and fan coil unit should be copper and should not exceed 200 feet of total piping using 3/4” nominal pipe. It is recommended that 3/4” nominal (7/8” OD) piping be used on CLQ units to prevent excessive head pressure losses, so a 7/8” to 5/8” bell reducer will then be needed. (Consult the factory for other piping applications.)
It is also recommended that all piping be adequately insulated to pre-
vent freezing when piping is run in an unconditioned space. Solder Connections - All copper joints in the water lines must be made with low temperature - non lead
solder. "T" Connections (at the water
heater)­ Water lines to and from the fan coil unit must be taken from the horizontal connection of the "T" fittings in the vertical hot and cold water supply lines at the water heater. This en­sures that any air in the system will be purged each time water is used in the dwelling. (See figure 1)
Isolation Valves - Two valves are recommended to be installed within the circulating loop to permit servicing of the system if required and to assist in purging the system.
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