Installation, Operation &
Parts Manual
Flow meter P/No.: __________________
Flow meter S/No.: __________________
TS Series
S & E●● assy.
316 Stainless Steel,
Electronic Output
Manual FPPMS12, Rev. 2008-03
MODEL
TS10C
TS15C
TS20C
TS30C
Register Accessories
none none
set up f or:
ELNC Air Eliminator
EMR³ 1-stage Solenoid Valve
EPSON Printer 2-stage Solenoid Valve
other:
Register components are supported
with separate manuals, also supplied
with the flow meter.
Tuthill Transfer Systems,
8825 Aviation Drive
Ft.Wayne, IN 46809
Tel: 800 834 2695 Fax: 800-866-4861 WWW.SOTERA.COM
Strainer, standard
INDEX
FPP Meters and Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 3
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 4-5
Installation & Operation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 5
Start-Up & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 4-5
Reversing Direction of Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 5
Hall Effect & Quadrature Hall Effect pulser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 6
Reed Switch pulser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 7
Flow Meter Re-Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 8
Flow Meter Specifications & Materials of Construction . . . . . . . . . . . . . . . . . . . 1 . 9
Flow Meter:
Trouble Shooting the Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 10
Maintenance, Disassembly & Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 11-12
Exploded View & Tools Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 13
Parts List for models TS10C, TS15C, TS20C (100 & 150 GPM) & TS30C . . . 1 . 14
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 15
Name of Distributor who supplied this flow meter: ________________________________
Phone number for Distributor Service Department: ________________________________
Section . Page
1 . 2
TS Series, Principle of Operation
Only 2 moving parts.
Patented ‘Waveform’ oval gears = sustained accuracy with a minimum of maintenance.
No metal-to-metal contact in measuring chamber or in bearings.
The lowest differential pressure values amongst rotary PD meters.
=> Lower Cost of Ownership!
About FPP Meters
We thank you for purchasing an FPP Meter for liquid measurement service. FPP Meters, formerly Fluid Power Prod-
ucts, is now a trade name of Tuthill Transfer Systems. FPP
was established in 1980. Since its inception, the company
has been dedicated to manufacturing cost-effective, high
performance flow metering devices for petroleum, industrial,
commercial and municipal service.
Our facilities include computerized order entry and inventory
control, so that you are assured of accurate and prompt deliveries. Furthermore, our production personnel ensure that
each order, regardless of size, receives individual attention.
Constant attention to new product development and production design, our high standards of manufacture and final
testing are the reasons why FPP Meters meet your most
demanding requirements. With the ‘Waveform’ oval gear
(2003 patent) meter accuracy is better than ever before.
Our meters are used in batching, blending, process control
and to dispense fluids in liquid handling facilities throughout
the World. Service includes gasohol blends, bio-diesel and
special formulation racing fuels.
Principle of Operation
Positive Displacement meters have a measuring chamber,
where inlet & outlet are separated by rotors, a rotating element or sliding vanes. As the liquid passes through the flow
meter, it causes the rotors/element/vanes to turn, which
forms the basis for volumetric measurement.
The Oval Gear metering principle is based on two elliptical
(oval) gears, which turn on center on two horizontal shafts
inside a measuring chamber formed by two overlapping cylinders. The oval gears have meshing teeth along their entire circumference, ensuring that the gears will maintain correct position in relation to each other at all times, without the
use of timing gears.
The volume being transferred from the
inlet to the outlet side (= volume measured), forms between the oval gear
and the side of the measuring chamber, alternately in the upper and the
lower half of the measuring chamber.
In a full 360° rotation of the gears, four such known volumes
are released to the downstream side of the flow meter.
With precision machining and close internal tolerances, the
slippage is minimal for superior linearity (accuracy) over a
broad turn-down ratio. Oval gear meters are largely unaffected by changes in liquid viscosity.
The TS Series meter is designed to provide:
V●● Assy: Drive to a mechanical register,
including RAD adaptor for the register.
E●● Assy: Electrical pulse signal to an electronic
register, including RAD adaptor for
installation of the electronic register.
. S●● Assy: Electrical pulse signal to a remote
electronic register.
In the two electronic versions, the flow meter is 100% glandless with static O-ring seals only. An internal magnet wheel
with 4, 6 or 12 poles turns on a shaft mounted on the gear
plate. As each pole passes by the tip of the pulser (Hall
Effect, Quadrature Hall Effet or Reed Switch type), a square
wave pulse signal is generated.
Standard signal from the Hall Effect pulser is a digital current
sinking output. When a sourcing signal is required, add the
PIA-300 signal conditioner.
Fluid Compatibility
FPP Meters flow meters are available in anodized aluminum
and stainless steel, with a variety of rotor types and seals, to
ensure compatibility with a broad range of liquids. If in doubt
about compatibility with a a specific fluid, please refer to the
FPP Technical Manual. If that publication does not provide
a clear answer, please consult with your authorized FPP
Meter distributor, or Customer Care at the factory.
Do not change service liquid, without consulting with your
authorized FPP Meter distributor.
1 . 3
Installation, Start-Up & Operation
SAFETY INSTRUCTIONS
Make sure that all necessary safety precautions have been
taken, including proper clothing, personal safety equipment
and fire safety equipment if required.
Before Start-Up of the Flow Meter, make certain that:
1. The meter is properly mounted, secured and piped.
2. All connections are tight.
3. All bleed and drain valves are closed.
4. Do NOT smoke near meter, or use meter near an open
flame, when metering flammable liquids. Fire or Explosion could result.
5. This meter is not intended for use on liquids, which require 3A Sanitary equipment for human consumption. It
may be used on edible liquids, which do not spoil easily,
such as vegetable oils, liquid sweeteners & similar.
Install the Flow Meter and Accessories in compli-
ance with all applicable Local, State & Federal
Construction, Electrical and Safety Codes.
Installation
Protective caps installed in flow meter flanges prior to
shipment should remain in place until you are ready to
install in the piping system.
Positive Displacement meters are designed to operate full
of liquid. The meter should be installed in a manner, so
that it remains full of liquid at all times.
The flow meter is not designed to operate on air, but the
design and materials of construction allow for operation
on vapor for short periods of time without damage to the
oval gears or flow meter internals.
Hydraulic shock can be harmful to flow meter and other
system components. Consideration to eliminate hydraulic
shock should be given in selection of pump and design of
the piping system.
Flow meters are designed to withstand a certain level of
vibrations, such as might be experience on retail delivery
tank trucks. If the flow meter will be used in a system
with higher levels of vibration, it must be protected with:
Vibration isolating pad under the mounting pedestal.
Vibration isolators (flexible hose) on both inlet & outlet.
The flow meter can operate with liquid going Left-to-Right,
Right-to-Left or Vertical Up, but it must be installed with
rotor shafts in horizontal position (= with vertical end
covers). Failure to observe this will impact negatively on
flow meter accuracy.
It is recommended that a Strainer be installed upstream
of each flow meter, to prevent damage from foreign matter, such as welding slag, pipe scale or parts breaking off
other equipment.
OPERATING TEMPERATURE
TS Series assemblies are rated for:
F●● assy See register temperature rating
W●● assy -40°F/+225°F (-40°C/+107°C).
However:
They are not suitable for cryogenic service.
When operating temperature exceeds +120°F (+50°C),
pressure rating is reduced. Please refer to FPP Technical Manual for details.
OPERATING PRESSURE
Maximum non-shock Operating Pressure
Flow Meter/Strainer : 400 PSI (28 BAR) at 100°F
Air Eliminator/Valves: 150
The flow meter should never be operated in excess of this
pressure. Care should be taken to eliminate thermal and
hydraulic shock conditions, so that system pressure never
exceeds Maximum Working Pressure rating.
PSI (10 BAR)
Allow adequate space for removal of strainer basket
cover, so strainer basket can be cleaned.
If no fluid is specified, strainer basket comes standard
with 40 mesh. We also offer:
20 mesh for high viscosity liquids, such as heavy
fuel oil, automotive lube oils, liquid sugars, molasses, etc.
100 mesh for gasoline, alcohol & solvent service..
Flush the system to remove all debris, scale and welding
slag prior to flow meter installation. If this is not possi-
ble, temporarily remove rotors (oval gears), and reinstall
after the system has been flushed.
Apply pipe compound to male threads, to install the two
companion flanges. Tighten to a position, that allows
the meter to bolt to the companion flanges, free of pipe
stress.
The meter should always be supported by bolting firm-
ly to a solid platform or foundation. Never use the connecting pipe as the means of support.
When installing the flow meter, consider future mainte-
nance of both flow meter and accessories. The meter
can be serviced in place, provided block (isolation) valves
are included, and adequate space allowed.
In critical installations a by-pass line is recommended,
so flow can continue while flow meter is being serviced.
is:
(= +38°C)
Continued . . .
1 . 4
Installation, Start-Up/Operation & Direction of Flow
R
e
When an Air Eliminator is included in the flow meter
assembly, the strainer/air eliminator must be in horizontal
position, since the air eliminator operates on a gravity
principle. A few drops of liquid may be expelled when the
air eliminator vents, so vent ports should be piped back to
storage or to a collection tank (sloping towards the tank).
Thermal relief valves are recommended, and should be
installed whenever it is possible to block (isolate) the flow
meter between two valves. The pressure rise in a closed
system, from just a few degrees increase in temperature,
can be many times normal working pressure.
Connections for calibration should be provided during
installation. An easy means for diverting flow into a calibration vessel (or master meter) should be considered.
Refer a diagram for the suggested installation is shown
below.
Start-Up & Operation
Very slowly fill the system with liquid, to avoid operating the
flow meter on air or vapor. This can be accomplished in the
following manner:
1. Throttle the meter inlet valve, and allow the system to fill
slowly by gravity.
2. Crack open the outlet valve. Start the pump, and then
slowly crack open the inlet valve, filling the meter slowly
before fully opening the inlet and outlet valves.
In normal operations:
Avoid sudden changes in temperature.
Avoid sudden changes in flow rate.
Gradually increase or decrease the flow rate.
Reversing Direction of Flow
When a flow meter has been ordered for Left-to-Right flow,
but Right-to-Left is found to be more practical, the flow meter
can be re-assembled in the field.
The electronic flow meter can operate in either direction.
However, if the electronic register is utilizing the quadrature
pulse signal, the leads must be reconnected to reflect the
change in direction of flow.
The strainer (with or without air eliminator) can be transferred to the other side of the flow meter.
Solenoid valves can be moved to the other side of the flow
meter without any further modifications.
The optimum flow meter installation should include
the components & features shown in this diagram.
IV1 & IV2:
V1 & CV2:
BPV :
TRV:
TRV protects portion of system, which can be
isolated between valves IV1, CV1 & IV2.
Normal Operation
Service/Maintenanc
During Calibration
BPV
OPTIONA L
BY-PASS LINE
IV1 IV2
OPERAT ING FLOW M ETE
Isolation Valves
Calibration Connection valves
By-Pass valve
The r m al Relie f valve
: BPV, CV1 & CV2 closed
: IV1 & IV2 c losed (by-pass open)
: IV2 & BPV closed, other v alves open
1 . 5
TEMPORARY MASTER METER
TRV
CV1
(or Prover Tank)
CV2
TS Series - Pulse Pick-Ups
Hall Effect Sensor (standard pulser)
FLAME PROOF RATED SENSORS EEx d FOR ZONE 1 APPLICATIONS.
ExII 2 G CE0344 EEx d IIA T4 ITS05ATEX15076X
Note 1 Note 2
Signal A
5 to 24 VDC
Signal Common
Signal B
SHIELD
Notes: 1 = Cable attachment
2 = Provision for pull-up resistor
HALL
sensor
HALL
sensor
Initial installation occurs at the factory, where the sensor is installed in a flow meter. The user’s manual shows the sensor in
place in the flow meter. The manual includes a ‘Meter Disassembly and Repair’ section. See part A: Pulser O-ring or Pulser.
There are no replaceable parts in the sensor assembly itself. The flow meter must be drained of fluid and depressurized
before sensor replacement. The replacement sensor must be installed exactly as the original. Opening of any associated
devices to disconnect and reconnect the sensor cable must be done according to safety standards applicable to the hazardous area. The cable attached to the sensor needs to be suitably protected and terminated in an ATEX approved terminal
assembly, that provides the same level of protection as the sensor itself.
INTRINSICALLY SAFE RATED SENSORS FOR Cl. I, Div. 1, Grp D and Zone 0 APPLICATIONS.
CD1002, UL 9HA6, DEMKO 04 ATEX0334817 EEx ia IIA T4 HALL EFFECT SENSORS
The standard meter pulser is a Hall Effect device, which may have one or two output signals. Some reed switch pulsers are
available for battery powered registers. A PIA-300 pulse isolator/amplifier may be required for longer cable lengths.
SENSOR RETAINING
Assembly RING COUPLING CABLE GLAND
RED DC power
BLACK DC common
GREEN Channel B
WHITE Channel A
BARE SHIELD
Features:
Color Code:
Pull-up Resistor (R1)
Digital current sinking output. For sourcing output, add PIA-300 signal conditioner.
Bipolar operated with alternating north and south magnetic poles.
Operating speed : 0-100 kHz
Operating temperature : -40°F to +300°F = -40°C to +150°C
Red = Positive 4-28VDC
Black = Negative (signal common)
White = Signal output A
Green = Signal output B (optional)
The pull-up resistor provides the necessary voltage and current levels to guarantee a logic-1 level,
whenever the output transistor is in the ‘off’ state. Most sensors have internal 10K ohm pull-up resistors. Some pulse receivers have pull-up resistors. Refer to the receiver’s manual.
Pull-up resistor size (kΩ) =
Vsupply (4-28 VDC)
Desired Sink Current (0-20 ma)
CAUTION
If connected incorrectly,
The pulser will be
damaged beyond repair.
Supply voltage (VDC) . . . . . . : 4 to 28
Supply current (mA max.) . . . : 13.5
Output type . . . . . . . . . . . . . . : sink
Output voltage (V) @ 20 ma : 0.40max
Output current (mA max.) . . . : 20
Leakage current (µA max.) . . : 10
Magnetics type . . . . . . . . . . . : Bipolar
4 conductor blue cable with 24 AWG leads, 18” (45 cm) standard
1 . 6
TS Series - Pulse Pick-Ups, continued
Hall Effect Sensor (standard pulser)
TESTING FOR HALL EFFECT PULSER OPERATION
There are three system components, which must be examined, to determine whether lack of pulse signal is caused by:
The flow meter.
The pulser.
The electronic register.
1. Verify that there is power to the electronic register.
2. Confirm that the system is filled with liquid, and that liquid is flowing.
3. The functionality of the Hall Effect pulser can be confirmed with a volt meter and a permanent magnet. Remove the sensor from the flow meter (refer to Flow Meter - Disassembly & Repair, part A). Expose the black and white (green) wires
in the sensor cable. Do this at a clean and dry location (table or service counter).
Measure the voltage between the white (green) wire, and the black wire; it should be nearly equal to the power supply
voltage provided on the red wire.
Pass the magnet across the tip of the sensor. The voltage must switch to nearly zero (less than 0.2 volts). If the magnet
will not actuate the sensor, then the sensor has failed. For two channel sensors, repeat the test with the green wire and
the black wire.
4. If the pulser works, then the failure is in the transfer gear (10)/disc magnet (11) on the bearing/gear plate (4). This can be
due to wear, or possibly due to excessive hydraulic shock conditions in the system.
Reed Switch Sensor, available with Intrinsically Safe certification
Optional pulser strictly for use with battery powered stand-alone registers. In ‘pulse meter’ service, either Hall Ef-
fect or Quadrature Hall Effect pulser must be used (depending upon requirements of the receiving instru men t).
The Reed Switch pulser consists of a set of contacts hermetically sealed in a glass tube, protecting the contacts from dirt and
corrosion of the outside world. Contacts are actuated by an external magnetic field, provided by permanent magnets in an
internal multi-pole disc magnet.
Contact Rating:
Volts DC max. . . . . . . . . . . . : 30 VDC
Amps DC max. . . . . . . . . . . . : 0.01 A
Watts DC max. . . . . . . . . . . : 0.25 W
Initial Resistance . . . . . . . . . : 1.0 Ω
Operating Temperature range: -40°F to +300°F = -40°C to +150°C
D-Must Operate . . . . . . . . . . : 0.125” (3.2 mm)
D-Must Release . . . . . . . . . . : 0.400” (10.2 mm)
Cable specifications . . . . . . . : 24 AWG, 18” (45 cm) leads std.,
2 conductor (Red & Black)
TESTING FOR PULSER OPERATION - WARNING: Do Not use an Ohm-Meter to test the Reed Switch Sensor
Remove the sensor from the flow meter (refer to Flow Meter - Disassembly & Repair, part A). Expose the red and black
wires. Do this at a clean and dry location (table or service counter), or at the electronic register. Measure the voltage between the red and black wires. It should be equal to the voltage provided by the register. Pass a magnet across the tip of
the sensor, and observe that the voltage switches to zero (less than 0.2 volts). If the magnet cannot activate the switching of
the sensor, then the sensor has failed.
1 . 7
Flow Meter Calibration
Y
100%
TS Series meters in E●● & S●● assembly have an internal
pulser. The pulse signal generated by the flow meter, can
be fed directly to most electronic registers. In such assemblies, flow meter calibration (or re-calibration) is through
correction of the K Factor (number of pulses/unit volume) in
the electronic register.
In some cases, an optional signal conditioner is added on
the pulse signal:
PIA-300 pulse isolator/amplifier/splitter
Provides 2 identical signals out, sinking or sourcing.
Required when signal travels more than 100’ (30 m).
Recommended if signal goes to non-FPP electronics.
SCL pulse scaler/calibrator/linearizer
If pulse frequency exceeds register capacity at maximum
flow rate. This can occur at surprisingly low flow rates
(see below).
If electronic register requires a scaled pulse value (1, 10,
100 or 1000 pulses/volume unit).
If local authorities demand a mechanical calibration de-
vice. The SCL includes two dials with setting from 00 to
99. Changing the setting by 1 unit, represents approx.
0.03% correction to the pulse signal.
40
60
400 Hz
PPG
136
108
101
72
51
ELNC
LPM
150
230
380
570
760
Register model:
Frequency limit:
Pls consult with register manufacturer for other registers
METER
MODEL
GP M
TS10C
TS15C
TS20C
TS30C
Interm. duty
Interm. duty
100
150
200
250 945
300 1135
3
EMR
1667 Hz
Frequency at
of model capacity.
ppl
35.9 => 91
28.5 => 108
26.7 => 168
19.0 => 180
13.5 => 170
LCR-II™
1500 Hz
=> 213
=> 255
Hz
Hz
Hz
Hz
Hz
Hz
Hz
Flow Meter Calibration
All TS Series meters are accuracy tested prior to shipment.
Data from accuracy testing is not supplied with flow meters,
since results achieved on our test fluid do not apply to actual
liquid of operation, unless the two liquids have identical viscosity characteristics.
When calibrated on a liquid with 1 cP viscosity, if the flow
meter is not field recalibrated on actual liquid of service, we
expect that the flow meter will be:
Under by 1-2% on a liquid with 0.5 cP viscosity.
Over by 0.35% to 0.6% on a liquid with 10 cP viscosity.
Over by 0.7% to 1.2% on a liquid with 100 cP viscosity.
The accuracy curve will not shift significantly at higher viscosities, even if the actual operating liquid has viscosities up
to 500,000 cP.
These shifts in the accuracy curve illustrate the need for field
recalibration of new flow meters after installation in place of
service.
Frequency of Calibration
If the flow meter is used in Custody Transfer service (subject
to Weights&Measures regulations), it must obviously be recalibrated in accordance with local W&M regulations. In
most cases these regulations call for annual re-calibration,
though different time periods apply in some territories.
If the user is ISO9000 certified, user ISO standards will indicate frequency of re-calibration for instrumentation. Those
rules should be observed.
If neither W&M regulations, nor internal standards apply, our
recommendations are:
A. Calibrate immediately after installation.
B. Re-calibrate after 15-30 days.
C. Re-calibrate after 180 & 360 days.
After the run-in calibration (B) and follow-up calibrations (C),
it is possible to evaluate degree of change under normal
operating conditions. Based on values found, and total volume being metered under normal operating conditions, decide whether a 6, 12 or possibly 24 month schedule should
be adopted.
Procedures & Methods
Flow meters subject to Weights&Measures regulations, or
used in systems where the flow rate can fluctuate, should
be tested at minimum, intermediate & maximum flow rates.
In non-W&M service, a flow meter always operating at a
steady flow rate, can be tested at that flow rate only.
All calibration tests should be:
Of at least 60 second duration, to minimize the effect of
flow meter error during start-up and shut-down.
Repeated 3 times to confirm flow meter repeatability.
Flow meters can be calibrated against a prover tank, a pipe
prover, a master meter or a scale. Please consult with your
distributor and/or local regulatory agencies to determine
methods available (or required).
When X = known volume dispensed, and Y = volume shown
on the register, use this formula to calculate the correction
required:
When the register is showing less than the volume actually
dispensed, the K Factor (number of pulses/unit of volume)
must be decreased accordingly. This is programmed in the
register, or possibly corrected via the mechanical calibrator if
the SCL signal conditioner is included in the assembly.
Repeat the test 2-3 times, to confirm flow meter accuracy
and repeatability.
If calibration is now correct, enter % correction on the permanent flow meter record, and re-seal the flow meter.
X-
X
x 100
= % correction
1 . 8
Flow Meter Specifications
Model Nominal Pressure Rating¹ at 100°F (38°C):
Flow Meter ² 400 PSI 28 BAR 2750 kPa
Strainer² 400 PSI 28 BAR 2750 kPa
Air Eliminator 150 PSI 10 BAR 1035 kPa
Solenoid Valve depends upon valve type/model
(1) Pressure rating is reduced at higher operating temperatures.
(2) With optional 150# RF ANSI flanges pressure rating is
285 PSI = 20 BAR = 1965 kPa.
Model Nominal Temperature Rating:
Design temperature: -40°F/+300°F -40°C/+150°C
Pulser ATEX listing : -4°F/+140°F -20°C/+60°C
If the operating temperature can exceed +120°F (+50°C),
use high temperature (HT) rotors, code L (or M).
Model Nominal Capacity on low viscosity liquids (1 cP):
TS10C 40 GPM 150 lpm 9 m³/h
TS15C 60 GPM 230 lpm 14 m³/h
TS20C 150 GPM 570 lpm 34 m³/h
TS30C 250 GPM 10 00 lpm 60 m³/h
Optimum performance (accuracy & service life) is between
50% and 85% of nominal capacity.
On low viscosity, lubricating liquids, intermittent service to
125% of nominal capacity is acceptable.
NTEP approvals are with 5:1 turn-down.
OIML approvals are with 10:1 turn-down.
Meters may be used at lower flow rates, but meter error in-
creases below 10% of capacity on low viscosity liquids.
On higher viscosity liquids, error at low flow rates diminishes
progressively. Over 100 cP performance should be acceptable to 3-5% of capacity, over 1000 cP performance should be
acceptable to 1-2% of capacity.
Liquid Viscosity³:
With standard LV rotors, meters may be used to full nominal
capacity up to 300 cPs (1500 SSU). When viscosity can
exceed 300 cPs (1500 SSU), high viscosity (HV) rotors,
code I (or J) are strongly recommended.
With HV rotors, meters may be used to full nominal capacity
up to 1000 cPs (4700 SSU). In high viscosity service, flow
meter capacity is reduced according to this table:
Flow Meter Coefficient
Standard Teflon brgs.
Liquid
Viscosity
cP
1,000
5,000
10,000
100,000
1,000,000
Rotor Code Rot o r Code
BL I CM J
11.001.001.001.00 1.00 1.00 32
10 1.00 1.00 1.00 1.00 1.00 1.00 60
50 1.00 1.00 1.00 1.00 1.00 1.00 240
100 1.00 1.00 1.00 1.00 1.00 1.00 475
200 1.00 1.00 1.00 0.90 0.90 1.00 925
300 0.86 0.86 1.00 0.73 0.73 0.98
400 0.77 0.77 1.00 0.62 0.62 0.96
500 0.71 0.71 1.00 0.57 0.57 0.94
600 0.66 0.66 1.00 0.53 0.53 0.92
700 0.63 0.63 1.00 0.50 0.50 0.90
800 0.60 0.60 1.00 0.48 0.48 0.85
900 0.56 1.00 0.45 0.80
0.54 1.00 0.43 0.75
0.53 0.42
0.41 0.32
0.11 0.09
0.05 0.04
Liquid
Viscosity
SSU
1,425
1,875
2,350
2,825
3,300
3,775
4,250
4,725
23,600
47,200
472,000
4,720,000
(3) Teflon bearings are used primarily on shear sensitive
liquids, such as many resins & adhesives.
Meter body & covers:
316 (CF8M) Stainless Steel
Carbon 0.08%
Manganese 1.50%
Phosphorous 0.04%
Sulfur 0.04%
Silicon 1.50%
Chromium 18.0-21.0%
Nickel 9.0-12.0%
Iron remainder
Molybdenum 2.0-3.0%
Shafts for oval gears:
316 Stainless Steel
Carbon 0.10% max.
Manganese 2.0% max.
Silicon 1.0% max.
Chromium 16.0-18.0%
Nickel 10.0-14.0%
Molybdenum 2.0-3.0%
Iron remainder
Rotors : PPS (polyphenylene sulfide resin),
carbon bearings standard,
Teflon™ bearings optional
Rotor shafts : HC316SS
Internal fasteners : 300 Series SS
Seals : Teflon™ standard,
1 .9
Trouble Shooting the Flow Meter
Installation, Maintenance & Service must be performed
by personnel:
A. Qualified to work on this type of equipment.
B. Familiar with all applicable local codes and ordi-
nances covering the type of service, where the flow
meter is used (gasoline, LPG, etc.).
Purpose
This high accuracy electronic positive displacement flow
meter is designed to provide reliable liquid measurement
with a minimum of service requirements.
Functionality
The liquid moves the rotors, which in turn drive a multi-pole
disc magnet. Each 360º turn of the magnet generates 4, 6
or 12 pulses depending upon flow meter model, Quadrature
or single channel.
Assembly
The flow meter can be assembled for Left-to-Right, Bottomto-Top or Right-to-Left flow. The flow meter performs equally well in all directions. When Quadrature pulse signal is
used, it might be necessary to reverse leads if used for a
different flow direction from that originally intended.
Installation: See page 1.4
Maintenance
Electronic TS Series flow meters have no parts, which require replacement in the short term. The flow meter should
be re-calibrated periodically, and when meter wear factor
increases beyond the norm, the rotors should be replaced.
During service, also inspect the transfer gear/disc magnet
for wear. If worn, replace as a set.
Trouble Shooting & Service
Prior to opening or disassembly of any flow meter, all
internal pressure must be relieved and all liquid must be
drained. This must be done in accordance with applicable company and local codes & ordinances.
Make sure that all necessary safety precautions have
been taken, including proper clothing, personal safety
equipment and fire safety equipment if required.
No Flow
Blocked strainer basket. Clean the basket.
Faulty or non-functioning pump. Repair pump.
Valve stuck in closed position. Check and repair valves.
Flow meter ‘frozen’ due to build-up of chemical salts (or
frozen water) inside the measuring chamber. Clean the
flow meter (see page ), and inspect for damage.
Meter jammed on a particle that has passed through a
damaged strainer basket. Remove particle and replace
rotors if necessary, replace strainer basket.
1 . 10
Reduced Flow Rate
Strainer basket partially blocked. Clean the basket.
Pump not functioning correctly. Repair pump.
Valve stuck in partially closed position. Check valves and
repair.
Meter rotors (oval gears) partially ‘salted’ with chemical
deposits, slowing the movement. Clean the meter (see
page).
Product Flows, but the register does not record
Check power supply to the register.
Check the connections between the pulser and the elec-
tronic register.
Check pulser output. Replace pulser (or SCL) if needed.
If product is flowing, and the flow meter is generating a
pulse signal, the problem is in the electronic register.
Please refer to the manual for the electronic register.
Product Flows, register does not record correctly
If the error factor is constant, the flow meter is fine. The
likely cause is either:
Incorrect K Factor in the electronic register. Re-calibrate
the meter and correct the K Factor.
A constant problem with air getting into the system. Re-
view system design and control valves.
If the error is random, the likely cause is either:
Poor cable connections (insulation not trimmed, or stray
strands getting close to incorrect contacts). Inspect and
correct connections as necessary.
Valve leaking, allowing a portion of the system to drain.
Check & repair valves.
An intermittent problem with air in the system, combined
with inadequate air elimination. Review system design
and control valves.
Interference from other electrical equipment nearby, pos-
sibly combined with sub-standard cables.
Breaking Teeth on Rotors (Oval Gears)
This is a sign of hydraulic shock conditions in the system.
Common sources:
Starting or stopping flow too rapidly. Replace damaged
components and correct operational practices.
Pump by-pass not adjusted properly. Re-adjust as nec-
essary.
Leakage from End Covers
The seals (and possibly end covers) have been damaged
due to excessive pressure. There are two possible sources:
Starting or stopping flow too rapidly. Replace damaged
components and correct operational practices.
The flow meter is in a system, where it can be isolated
between two valves. Add a Thermal Relief Valve to bleed
off excess pressure when the temperature rises.
Flow Meter - Disassembly and Repair
Installation, Maintenance & Service must be performed
by personnel:
A. Qualified to work on this type of equipment.
B. Familiar with all applicable local codes and ordinanc-
es covering the type of service, where the flow meter
is used (gasoline, LPG, etc.).
Avoid pipe strain and stress when making flow meter repairs.
The weight of the pipe and the flow meter must be supported
independently. This allows the flow meter to be serviced
without affecting the alignment of piping.
Avoid prying or exerting heavy pressure on precision parts,
as this can affect the performance of the flow meter. Assure
that all machined parts are free of burrs and nicks. Stone all
machined surfaces if necessary to remove burrs.
Always coat bolt threads with an anti-seize or an appropriate
lubricant. This prevents thread damage, and assures that
proper torque values are applied during re-assembly.
If threads are damaged, repair using inserts.
Relieve All Internal Pressure Prior to Opening
Drain Liquid prior to Working on Flow Meter
(drain plug = #25)
Rinse with Neutral Liquid prior to Seasonal Storage
Triple Rinse with Neutral Liquid
prior to Shipment for any reason.
Servicing the Electronic Flow Meter
There are only 5 parts or components, which will require inspection and/or replacement at some point. In the order they
are likely to occur, these are:
1 . 11
Regular Maintenance (1-3 years)
A. Pulser O-ring (15)
Very Long Term Wearing Components (3-10 years)
B. Transfer Gear/Disc Magnet repair kit (10 & 11)
C. Oval Gears (2)
Longest Term Wearing Components (5-20 years)
D. Post Plate assembly (3, a-d)
E. Bearing/Gear Plate (4)
Electronic Components
The electronic components have an indefinite life expectancy, but can fail if the system is wired incorrectly, poorly
grounded, or cables used are not to minimum standard required.
While we do not expect that these components will need
replacement, instructions are provided in case it should be-
come necessary. Any time a pu lser has been removed o r
replaced, it is critical, that it be aligned correctly when
re-installed:
Whether flow is L-to-R,
or R-to-L, mark on Hall
Effect pulser body must
point exactly towards
12 o’clock position, when
meter inlet & outlet are
in the horizontal plane.
Flow Meter - Disassembly and Repair
A. Pulser O-ring (15), or Pulser (16)
First relieve system pressure and drain the flow meter.
1. If included, remove 4 screws (23 & 24) from the dust cover (22), and detach the dust cover.
2. Remove 3 retainer screws (18), and detach the retainer
(17). The pulser (16) can now be removed, so the O-ring
(15) can be replaced. The pulser can be placed at this
time if necessary.
Reassemble in reverse order, checking all O-ring seals
for damage. Make sure that the pulser is installed with
mark in 12 o’clock position and that seal plug (25) is re-
placed and securely tightened.
B. Transfer Gear/Disc Magnet (10 & 11, repl as set)
C. Oval Gears (2)
E. Bearing/Gear Plate assembly (4)
First relieve system pressure and drain the flow meter.
1. If included, remove 4 screws (23 & 24) from the dust cover (22), and detach the dust cover. Next remove the pulser as above; finally remove 4 screws (20) while supporting the register, and detach the RAD adaptor/register as a
complete assembly.
2. Remove front cover screws (14), and take the front cover
off. Discard the old cover O-ring (12). You now have
access to the bearing/gear plate assembly (4).
3. All the parts required to replace the transfer gear (10) &
the disc magnet (11) are supplied in a replacement kit
(see parts list). If the bearing is worn, replace the bearing/gear plate assembly (4) also.
4. Remove 4 screws (7) from the bearing/gear plate assembly (4). If it does not slip free, gently tap with a rubber
mallet, or use a 5/16-8 x 1” jack blot to push it free.
5. Once the bearing/gear plate assembly (4) is removed,
you can inspect, remove and/or replace the oval gears
(2). Before removing the oval gears, make a mark across
both gears with a soft pencil for easy alignment when reinstalling the gears.
6. When re-installing the oval gears (2), place the upper
gear so that the slot for the coupling is horizontal.
7. Align the coupling in the bearing/gear plate (4), so that
the coupling is horizontal. Replace bearing/gear plate
assembly on dowel pins (6); reattach with 4 screws (7).
8. Replace cover O-ring (12), and reattach front cover (13),
pulser (16) and drain plug (25).
9. If included, re-attach RAD adaptor (19) with register, replace the dust cover (22) and re-seal the flow meter assembly..
D. Post Plate assembly (3)
First relieve system pressure and drain the flow meter.
1. Remove cover screws (14) from flow meter rear cover
(29), and take the rear cover off. Discard the old cover Oring (12).
2. Remove 4 screws (7) from the post plate assembly (3),
and pull the post plate assembly straight back. If the post
plate assembly is stuck to meter body, gently tap with a
rubber mallet, or use a 5/16-8 x 1” jack bolt to push it free.
Do not use a hammer on the posts!
3. Inspect the inside of the post plate assembly (3) for scor-
ing (minor markings are acceptable). If the post plate
assembly is scored, or posts are worn, it must be re-
placed as a complete assembly.
4. Re-assemble in reverse order. Attach the post plate as-
sembly (3) to meter housing (1); it must attach to the side
marked with a dimple on the flat side. Align on dowel
pins (6) and fasten with 4 screws (7)..
5. Next replace rear cover O-ring (12), and re-install the rear
cover (29). Make sure that the drain plug (25) is located
at the bottom of the flow meter and that it is securely fastened.
1 . 12
Torque & Tool Chart
IT EM
23
24
18
14
7
26
25
30
DESCRIPTION
Dust cover screw
Retainer plate screw
Torque specification
Cover screw
Torque specification
Post/Bearing plate screw
Torque specification
Pedestal screw
Torque specification
Cover drain plug
Companion flange screw
Torque specification
TS Series - Exploded View, Electronic
TS10C TS15C TS20C TS30C
Tool
Tool
Tool
Tool
Tool
Tool
Tool
1/4" nut driver 1/4" nut driver 1/4" nut driver 1/4" nut driver
Hand tight Hand tight Hand tight Hand tight
Impact Battery Tool Impact Battery Tool Impact Battery Tool Impact Battery Tool
8/32 19.8in-lbs 8/32 19.8in-lbs 8/32 19.8in-lbs 8/32 19.8in-lbs
1/4" A llen 1/4" A llen 5/16" A llen 5/16" Allen
5/16-18 132in-lbs 5/16-18 132in-lbs 3/8-16 236in-lbs 3/8-16 236in-lbs
5/32" Allen 5/32" Allen 5/32" Allen 5/32" Allen
10/32 31.7in-lbs 10/32 31.7in-lb s 10/32 31.7in-lbs 10/32 31.7in-lbs
Build-in p ede s tal
N/A 1/4-20 75.2in-lbs 3/8-16 236in-lbs 3/8-16 236in-lbs
1/4" A llen 1/4" A llen 1/4" A llen 1/4" A llen
Hand tight Hand tight Hand tight Hand tight
5/16" A llen 1/4" Allen 5/16" Allen
3/8 236in-lbs 5/16-18 132in-lbs 3/8 236in-lbs
Impact Battery Tool Impact Battery Tool Impact Battery Tool
N/A
1 . 13
Parts Lists – TS10C, TS15C, TS20C & TS30C
*
R
(
)
**
S
(
)
Parts Lists
Meter case depth:
Capacity
Item DESCRIPTION
1
2
3
4+5
8
9 Cotter pin
10
11
6
7
12
13
29
14
15
16
17
18
25
26
27 none
28
30-32
30
32
M eter Body & P ost assy.
M eter Body
Gear set
Std.
Opt. P PS/carbo n, HT
Post P late assembly
Gear/Bearing Plate assembly
Was her
Trans fer Gear
M ulti-po le disc magnet
Dowel pin
Screw, fo r post plate & gear plate
O-ring, fro nt & rear co ver, Teflon™
Front cover
Rear cover
Cover screws
P ulser O-ring, Teflo n
Std. H all Effect pulser
Opt. R eed Switc h pulser
Ret aining plate, pulser
Screws, pulser retaining plat e
Drain plugs
Screws, pedestal to meter bo dy
M eter pedest al
Flange k it*** (set o f 2)
Std. N PT, stainless steel/T eflo n™
Opt. B SP, A nod. aluminum /T eflon™
150# RF A NSI adapto r, SS/Tef lon™
Screws f or co mpanio n flanges
O-ring, met er c om p f lg., T efl on ™
, PP S/carbo n, LV code
PPS/carbo n, HV
PPS/Teflo n™, LV
PPS/Teflon™, HT
PPS/Teflon™, HV
code
code
code
code
code
TS10C TS15C
Single piece rear
cover & body
Part No.
qty
1 MB9320
B
1 GS560RC 1 GS580RC 1 GS590RC 1 GSTS2HRC 1 GS5201RC **
L
GS560RC-MV GS580RC-MV GS590RC-MV GSTS2HRC-MV GS5201RC-MV
I
GS560RC-HV GS580RC-HV GS590RC-HV GSTS2HRC-HV GS5201RC-HV
C
GS560RT GS580RT GS590RT GSTS2HRT GS5201RT
M
GS560RT-MV GS580RT-MV GS590RT-MV GSTS2HRT-MV GS5201RT-MV
J
GS560RT-HV GS580RT-HV GS590RT-HV GSTS2HRT-HV GS5201RT-HV
none 1 CP9852-1 1 CP90601 1 CP90602 1 CP90521 **
1 CP9853-1 1 CP9853-1 1 CP93161 1 CP93161 1 CP93161 **
2 MS9021 4 MS9021 4 MS9021 4 MS9021 4 MS9021
4 FS9654 8 FS9654 8 FS9654 8 FS9654 8 FS9654
1 SL2157 2 SL2157 2 SL2167 2 SL2167 2 SL2167 *
1 CP9560 1 CP9560 1 CP9399 CP9400 1 CP9400
none 1 CP9561 1 CP9398 CP9401 1 CP9401
8 FS9901 16 FS9901 24 FS2928 24 FS2928 24 FS2928
1 SL2212 1 SL2212 1 SL2212 1 SL2212 1 SL2212 *
1 EL5569-HE 1 EL5569-HE 1 EL5598-HEHT 1 EL5201SSHE-50P 1 EL5201SSHE-50P **
EL5569-RS EL5569-RS EL5598-100-RS EL5201SSRS-50P EL5201SSRS-50P*
1 MP9061 1 MP9061 1 MP9061 1 MP9061 1 MP9061
3 FS9515 3 FS9515 3 FS9515 3 FS9515 3 FS9515
1 MS4019 2 MS4019 2 MS4019 2 MS4019 2 MS4019
none 2 FS9813 4 FS9928 4 FS9928 4 FS9928
none 1 MP9110 1 MP9112 1 MP9116 1 MP9113
111 1
FK9100 FK9150 FK9200 FK9200 none
FK9101 FK9151 FK9201 FK9201 none
FK9104 FK9154 FK9204 FK9204
4 FS2928 8 FS9901 8 FS2928 8 FS2928 none
2 SL2122 2 SL2228 2 SL2233 2 SL2233 none *
2.95"
75 mm
60 GPM40 GPM
Part No.
qty
1 MB8580 1 MB9310 1 MB9200 1 MB9350
RKGP06RKGP04 RKGP12 **RKGP12
no longer used no longer us ed no longer used no longer used
qty
Items below ar e included only when flow meter P/No. has an E in posit ion 6.
19
20a
20b
21
22
23
24
=
=
RA D adapto r (
Screws, RAD to meter front cover
1/4" external lockwasher
Nylo n plug
RAD dust cover (
Screws, dust cover, plain
Screws, dust cover, w seal wire hole
ecommended Spare Parts
uggested Spare Parts
E?? assy only
E?? assy only
)
1 RD15911 1 RD15911 1 RD15911 1 RD15911 1 RD15911
4 FS2800 4 FS2800 4 FS2800 4 FS2800 4 FS2800
4 FS3602 4 FS3602 4 FS3602 4 FS3602 4 FS3602
1 MS5521 1 MS5521 1 MS5521 1 MS5521 1 MS5521
)
1 MP2505 1 MP2505 1 MP2505 1 MP2505 1 MP2505
2 FS5912 2 FS5912 2 FS5912 2 FS5912 2 FS5912
2 FS59121 2 FS59121 2 FS59121 2 FS59121 2 FS59121
regular maintenance items
required over a longer time frame; should be on hand if meter is in a location where service is not readily available
.
TS20C TS30CTS20C
3.19" 3.46"
81 mm 88 mm 126 mm
100 GPM 150 GPM 200-250 GPM
Part No.
qty
Part No.
RKGP12
qty
4.96"
760-1000 lpm150 lpm 230 lpm 380 lpm 570 lpm
Part No.
Integral
.
1 . 14
Warranty
r
S
S
Y
r
e
e
Tuthill Transfer Systems (“Manufacturer”) warrants to each buyer of
its FPP Meters products (the “Buyer”) for a period of 12 months
from date of invoice or sales receipt, but in no event more than 18
months from date of manufacture, that goods of its manufacture
(“Goods”) will be free from defects of material and workmanship.
Manufacturers sole obligation under the foregoing warranties will be
limited to either, at Manufacturer’s option, replacing or repairing
defective Goods (subject to limitations hereinafter provided) or
refunding the purchase price for such Goods theretofore paid by the
Buyer, and Buyer’s exclusive remedy for breach of any such
warranties will be enforcement of such obligations of Manufacturer.
If Manufacturer so requests the return of the Goods, the Goods will
be redelivered to Manufacturer in accordance with Manufacturer’s
instructions F.O.B. Factory. The remedies contained herein shall
constitute the sole recourse of the Buyer against Manufacturer for
breach of warranty. IN NO EVENT SHALL MANUFACTURER’S
LIABILITY ON ANY CLAIM FOR DAMAGES ARISING OUT OF
THE MANUFACTURE SALE, DELIVERY OR USE OF THE
GOODS EXCEED THE PURCHASE PRICE OF THE GOODS. The
foregoing warranties will not extend to Goods subjected to misuse,
neglect, accident or improper installation or maintenance, or which
have been altered or repaired by anyone other than Manufacturer o
its authorized representative. THE FOREGOING WARRANTIE
ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIE
OF MERCHANTABILITY, FITNESS FOR PURPOSE OF AN
OTHER TYPE, WHETHER EXPRESS OR IMPLIED. No person
may vary the foregoing warranties and remedies except in writing
signed by a duly authorized officer of Manufacturer. Warranties o
remedies that differ from the foregoing shall not otherwise b
binding on Manufacturer. The Buyer’s acceptance of delivery of th
Goods constitutes acceptance of the foregoing warranties and
remedies, and all conditions and limitations thereof.
Tuthill Transfer Systems (TTS) warranty does not extend to damage due to corrosion, salt deposits or
separation of chemicals - whether occurring during periods of operation or storage.
Non-TTS items, such as electronic registers, are covered by the original manufacturer warranty, but will
be handled through TTS.
Components added after shipment from TTS, such as hose, nozzles & similar, are the responsibility of
the distributor or contractor selling the installation.
1 . 15
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