Owners Installation, Operation, and Safety Manual
prop
Hand and Air Operated Pumps
Chemical, Lubricant, and Diesel Exhaust Fluid (DEF) Transfer Pumps
ModelsFR20V,FRHP32V,FRAP32V
Thank You!
Thank you for your purchase of a Fill-Rite pump! Fill-Rite products are known around the world for providing value that comes from
superior performance, user friendly design, long service life, and solid, simple engineering. Our heritage and experience give you
peace of mind.
About This Manual
From initial concept and design through its final production, your Fill-Rite pump is built to give you years of trouble free use. To ensure
it provides that service, it is critical that you read this entire manual prior to attempting to install or operate your new pump.
Become familiar with the terms and diagrams, and pay close attention to the highlighted areas with the following labels:
WARNING! Emphasizes an area in which personal injury or even death could result from failure to follow instructions
`
erly. Mechanical damage may also occur.
CAUTION! Failure to observe a “Caution” can cause damage to the equipment.
IMPORTANT! These boxes contain information that illustrates a point that may save time or may be key to proper
operation, or clarifies a step.
Rest Easy – It’s Tuthill!
At Fill-Rite, your satisfaction with our products is paramount to us. If you have questions or need assistance with your product, please
contact us at 1-800-634-2695 (M-F 8 AM–5 PM EST).
Tuthill Transfer Systems 8825 Aviation Drive Ft. Wayne, IN 46809 (260) 747-7529 www.tuthill.com
Safety Information
WARNING! To ensure safe and proper operation of your equipment, it is critical to read and adhere to all of the following
safety warnings and precautions. Improper installation or use of this product can cause damage to the device and
serious bodily injury or death!
1) When using the FRHP32V and FRAP32V with Diesel Exhaust Fluid, maintaining the purity of the DEF / AUS32
(Aqueous Urea Solution 32.5%) is critical; as such, it is imperative once the system is assembled, it must remain
sealed to ensure the integrity of the fluid. Breaking the seal on the system can lead to fluid contamination.
2) After dispensing DEF be certain to drain all the fluid from the nozzle, making sure it is pointing downward when
stored. DEF remaining in the nozzle tip and exposed to air will crystallize and can plug the nozzle.
3) DO NOT
compromise the purity of the DEF.
4) The base is designed to mount directly to the barrel bung; as such it has 2” NPS threads. Plumbing sealant
appropriate for the fluids and chemicals being dispensed is highly recommended; the 2” threaded bung mount does
not require sealant.
5) Storage tanks should be securely anchored to prevent shifting or tipping when full or empty.
6) If the pump will see periods of low or no use, flush it regularly when pumping DEF, corrosive materials, or fluids that
harden. If the pump is used for DEF, use only DEF or de-ionized water to flush the pump (FRHP32V and FRAP32V
applications).
7) DO NOT use the pump with fluids intended for human consumption.
8) WARNING! This pump is not for use with fluids that have a flash point below 100°F (37.8°C, ie: gasoline, alcohol).
Refer to NFPA 325M (Fire Hazard Properties of Flammable Liquids, Gases, and Volatile Solids) for flash points of
common liquids. Static electricity buildup and discharge could result in arc and explosion.
9) On hand operated pumps, leave the handle in the down position when not in use to prevent accidental dispensing of
fluid.
lay the dispensing nozzle on the ground or any surface that may contaminate the nozzle tip as this can
Installation
FR20V and FRHP32V Hand Operated Pumps
Installation
1) Apply thread sealant tape or compound (appropriate for the fluid to be pumped) to the suction tube threads; screw tube into
the pump inlet.
2) Slide suction pipe into tank or barrel.
3) Screw pump into tank or barrel application until the spout faces the desired direction for dispensing.
4) Tighten the lock ring securely onto the tank or barrel.
5) If applicable, attach dispensing hose to spout outlet; clamp securely in place.
FRAP32V Air Operated Pump
Installation
1) Apply thread sealant tape or compound (appropriate for the fluid to be pumped) to the suction tube threads; screw tube into
the pump inlet.
2) Adjust length of suction tube to desired level.
3) Screw pump into tank or barrel application until the spout faces the desired direction for dis pensing.
4) Tighten the lock ring securely onto the tank or barrel
5) Attach air supply line to air inlet on pump.
WARNING!DONOTEXCEED100psiAIRPRESSUREONAIRSUPPLYLINE!
6) Pull up adjusting knob on top of the regulator.
7) Open air inlet valve to begin flow of fluid; discharge into a suitable container.
8) Adjust air pressure by rotating the knob on top of the regulator until a smooth flow is achieved.
9) Push regulator knob down to lock it into place.
10) Close air inlet valve to stop flow.
11) If applicable, attach dispensing hose to spout outlet; clamp securely in place.
IMPORTANT! Tank Venting: In most cases it is desirable to vent the container being pumped from to prevent
possible collapsing. The FR20V and FRHP32V hand pumps are self venting when screwed into a typical barrel. This
is particularly important when working with Diesel Exhaust Fluid as exposure to air will crystallize the fluid instantly. It is
critical to maintain the seal to a barrel or drum of Diesel Exhaust Fluid to maintain the integrity of the fluid.
About Diesel Exhaust Fluid (DEF)
The Fill-Rite DEF pump is designed to pump AUS32 (Aqueous Urea Solution 32.5%), better known as Diesel Exhaust Fluid, or
“DEF”.
AUS32 is used by modern diesel engines which are equipped with an SCR (Selective Catalytic Reducti on) system. DEF never
comes into contact with the fuel; the common misconception is that it is an additive. DEF is carried onboard the vehicle in its own
storage tank. It is injected into the exhaust gases as a post combustion process through an SCR where it breaks harmful NOx
(Nitrous Oxide) emissions down into mostly Nitrogen and Oxygen.
Because the specific purity of the AUS32 solution is critical to the catalytic reaction, the Fill-Rite DEF pump is designed to maintain
the integrity by using components made of materials that will not taint or alter the solutions chemical structure.
IMPORTANT! After initial assembly and installation, flush the entire dispensing system by pumping 1 - 2 gallons of
DEF through it. This purges the system of air, and ensures any impurities that may have bee n in the system are
washed out. Dispose of the Diesel Exhaust Fluid used to flush the system using approved Diesel Exhaust Fluid
handling procedures; do not return the fluid to the drum or tote, or use it in a vehicle.
Trouble Shooting
FR20V & FRHP32V Hand Pumps
Problem Possible Cause Solution
Check for leaks in suction line.
Inspect inlet and piston valves.
Consult fluid mfg. for compatibility with
wetted materials.
Remove and clean scre en.
Check for leaks in suction line.
Clean O-ring and seat area.
Replace seal.
Tighten covers and joints.
Consult fluid mfg. for compatibility with
wetted materials.
Pump will not prime
Low pump capacity
Pump fluid leakage
Suction line problem
Jammed check valve
Fluid incompatibility
Excessive dirt in nozzle screen
Suction line problem
Dirty seal
Bad seal
Gasket leakage
Fluid incompatibility
FRAP32V Air Operated Pump
Problem Possible Cause Solution
Air pressure is too low; minimum
recommended air pressure is 30 psi
Pump air piston does not operate
Air piston stalls
*After periods of extensive use, usually with a hose kit, the air piston on the FRAP32V air pump may freeze because of excess moisture in the air
supply line. If this condition persists, install a filter, filter / lubricator, or a water separator to reduce moisture content in the air supply to the pump.
(2 bar)
Piston frozen in place (frost on air
cylinder)*
Low air pressure, or pressure has
dropped below 30 psi (2 bar)
Piston frozen (see above)
Increase air supply pressure to
between 30 psi and 100 psi (2 bar to
6 bar).
Close air inlet valve a nd allow piston
& cylinder to thaw (see * note below).
Close & re-open air in let valve.
If stalling occurs regularly, adjust the
regulator to increase the air pressure.
Technical Information and Specifications
FR20V & FRHP32V FRAP32V
Technical Data
Output 11 oz per stroke (33 ml)
Fluid Compatibility
Engine oils Diesel Antifreeze Paraffin Gear oils
Hydraulic oils Mild acids* Degreasers
DEF Compatibility
AUS32 (Aqueous Urea Solution 32.5%) Diesel Exhaust
Fluid
Wetted Materials (all pumps)
Polypropylene (body and valves)
Stainless Steel (inlet screen)
Fluorocarbon (O-rings)
* Before using with acids or aggressive chemicals, check compatibility of wetted
materials with the chemical mfg.
(FR20V, FRHP32V, FRAP32V)
(FRHP32V & FRAP32V)
Accessories
The following accessories are available to help you tailor your pump to your specific needs.
Part Number Description FR20V FRHP32V FRAP32V
KITHA32V 6’ Hose and Ball Valve Kit X X
KITHA32VMN 6” Hose and Manual Nozzle Kit X
KITFR55DU Drum / Barrel Tote Kit (wheeled platform for drum mobility) X X X
Fill-Rite offers a wide variety of DEF & chemical dispensing pumps, meters, and accessories. Contact your Fill-Rite dis t ributor for
additional information on this equipment.
Tuthill Product Warranty
Tuthill Transfer Systems (“Manufacturer”) warrants each consumer buyer of its Fill-Rite products (“Buyer”) from the date of invoice or sales
receipt, that goods of its manufacture (“Goods”) shall be free from defects of materials and workmanship. Duration of the warranty is as
follows:
Heavy Duty Products – Two Years
Standard Duty Products – One Year
Economy Duty Products – One Year (FR20V, FRHP32V, FRAP32V)
Cabinet Pumps, Parts, and Accessories – One Year
Manufacturers sole obligation under the foregoing warranties will be limited to either – at Manufacturers option – repairing or replacing
defective goods (subject to limitations hereinafter provided) or refunding the purchase price for such Goods theretofore paid by the buyer,
and Buyers exclusive remedy for breach of any such warranties will be enforcement of such obligations of the Manufacturer. If the
Manufacturer so requests the return of such Goods, the Goods will be redelivered to the manufacturer in accordance with Manufacturers
instructions FOB Factory. The remedies contained herein shall constitute the sole recourse of the Buyer against the Manufacturer for
breach of warranty. IN NO EVENT SHALL THE MANUFACTURER’S LIABILITY FOR ANY CLAIM FOR DAMAGES ARISING OUT OF
THE MANUFACTURE, SALE, DELIVERY, OR USE OF THE GOODS EXCEED THE PURCHASE PRICE. The foregoing warranties will
not extend to goods subject to misuse, neglect, accident, improper installation or maintenance, or have been repaired by anyone other
than the Manufacturer or its authorized representative. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL
OTHER WARRANTIES OF MERCHANTABILITY, FITNESS FOR PURPOSE OF ANY OTHER TYPE, WHETHER EXPRESSED OR
IMPLIED. No person may vary the forgoing warranties or remedies, except in writing signed by a duly authorized officer of the
Manufacturer. The Buyer’s acceptance of delivery of the Goods constitutes acceptance of the foregoing warranties and remedies, and all
conditions and limitations thereof.
Model Number
Manufacture Date
Tuthill Transfer Systems recommends you retain your receipt as proof of purchase date should warranty service be required.
UPC Bar Code
Serial Number
DC000154 Rev. 0
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