Fetco GR1.2 Installation Manual

www.fetco.com
GR Series Coffee Grinders
Models:
GR - 1.2 GR - 1.3
GR - 2.2 GR - 2.3
User’s Guide
Table of Contents
Contact Information ........................................................2
Product Description/Features .........................................2
Specifications..................................................................2
Dimensions & Utility Connections...................................2
Installation.......................................................................3
Operating Instructions ....................................................3
FETCO® is a trademark or trade name of Food Equipment Technologies Company. All other trademarks or trade names are
© 2008 Food Equipment Technologies Company Part # P010 Revised September 5, 2008
trademarks or trade names of their respective owners.
Service and Support .......................................................3
Warranty......................................................................3
Principles of Operation................................................4
Grind Adjustment ........................................................ 4
Programming Instructions...........................................5
Parts ...............................................................................6
Wiring Diagrams ...........................................................13
Appendix A ...................................................................15
FETCO
Food Equipment Technologies Company 600 Rose Road Lake Zurich IL 60047-0429 USA
Internet: www.fetco.com
Contact Information
Phone: (800) 338-2699 (US & Canada)
(847) 719-3000
Fax: (847) 719-3001
Email: sales@fetco.com
techsupport@fetco.com
Product Description/Features
GR-1.2- One permanent hopper – 2 Portion Sizes GR-1.3- One permanent hopper – 3 Portion Sizes
GR-2.2- Dual removable hoppers – 2 Portion Sizes per side GR-2.3- Dual removable hoppers – 3 Portion Sizes per side
Hopper Capacity: GR-1.2 & 1.3: 15 lbs. / 6.8 kg.
Specifications
Electrical:
GR-2.2 & 2.3: 5 lbs. / 2.3 kg. each
Timer Range: 00.1 sec. – 999.0 sec.
Grind Rate*: 18 oz. / 510g per minute Grind Setting Default: Medium Brew Basket Size: 7” to 9” diameter
* Grind rate is determined at medium grind with medium size, average to dark roast beans
Dimensions & Utility Connections
FETCO slicing type grinding burrs Self adjusting brew basket holder Fully automatic, with digital timer control Front accessible & Service Friendly Motor overload protection Control board overload protection
North America: 120 VAC, single phase
Type A motors: 5.2 amps, 0.67 HP Type B motors: 9.5 amps, 0.74 HP NEMA 5-15P plug/cord
Export: 230 VAC, single phase
Type B motors: 3.8 amps, 0.74 HP
2
Installation
Warning: Read this User’s Guide covered under warranty.
1. Inspect the container for visual or hidden damage. The carrier must be notified of any punctured or damaged cartons immediately.
2. Install the grinder in selected location making sure surface is level, and that grinder will fit.
push equipment against cords or wall outlets.
3. Remove cord from inside hopper and plug into the back of the grinder.
4. Before plugging grinder into 120 volt, 15 amp. wall outlet make sure outlet is not overloaded, a dedicated circuit is preferred.
5. Following the operating procedures below test grinder for proper operation.
6. If you need further assistance please call our Technical Support Dept. at 800-338-2699 or e-mail techsupport@fetco.com.
before installing. Damage caused by improper installation will not be
Warning : To pre vent
electrical shock, t his u nit mus t be proper ly gr o un ded.
Caution: Never
Operating Instructions
1. Turn grinder on/off switch to the on position.
The power switch will illuminate to indicate that the grinder has power and is operational.
2. Fill the hopper(s) with whole coffee beans.
The GR-2 models have two 5lb. removable hoppers. These hoppers must sit squarely on the floor of the hopper chamber. When placing the hoppers inside the hopper chamber make sure chamber is clear of stray whole beans and debris. The hoppers will not sit properly if this is not done.
Both hoppers must be placed into the grinder before operating grinder; and plastic covers must be on hoppers.
3. Place the brew basket with paper coffee filter in the plastic holding arms.
The plastic arms will hold all FETCO brew baskets up to 52H models; and will fit most all other manufactures.
All other sizes, FETCO recommends placing paper coffee filters on lower shelf and grinding directly into filter.
4. Press portion switch. (Factory Defaults)
Small portion: 4 ounces
Medium portion: (Available only on GR-1.3 and GR-2.3.) Approximately 6 ounces
Large portion: 8 ounces
5. Allow grinder to complete its cycle then remove brew basket from plastic holding arms.
Cleaning:
a) Use stainless steel cleaner
on all stainless steel surfaces. (Never use abrasives on these surfaces.) b) Use damp cloth on other surfaces. Use mild detergent as needed. c) Removable hoppers on GR-2 models are dishwasher safe (the covers are not). d) After washing hoppers FETCO recommends hand drying them.
Service and Support
For service and support information, contact the Technical Support department. Our hours are 7:00 AM to 6:00 PM Central Time, Monday through Friday. Phone: (800) 338-2699 or (847) 719-3000. Email: techsupport@fetco.com.
Utilize only qualified beverage equipment service technicians for service. A Service Company Directory may be found on our web site, http://www.fetco.com.
Warranty
All FETCO grinders come with a limited warranty. Warranty service must be authorized by the Technical Support Department. A Return Authorization number will be issued for all parts replaced under warranty.
3
Principles of Operation
GR-1
When one of the start switches is pressed, the timer energizes the grinding motor. The coffee beans are fed into the grinding chamber by a rotating auger spring. When the timed cycle is complete, voltage is removed from grinding motor.
The power/stop switch is used only when it is necessary to interrupt the grind cycle before the cycle is finished.
GR-2
When one of the start switches is pressed, the timer simultaneously energizes the grinding motor and the hopper solenoid. The hopper solenoid opens the guillotine on the bottom of the hopper, which allows the coffee beans to drop into the grinder. The coffee beans are fed into the grinding chamber by a rotating auger spring.
When the timed cycle is complete, voltage is removed from the hopper solenoid and the guillotine closes, stopping the flow of beans out of the hopper. The auger spring continues to feed any remaining beans into the grinding chamber.
Several seconds after the guillotine closes, voltage is removed from the grinding motor. This delay ensures that all beans have passed through the grinding chamber, preventing cross contamination of different coffees.
The motor delay is factory set at 8 seconds, but can be adjusted if necessary. (See Programming section.)
The power/stop switch is used only when it is necessary to interrupt the grind cycle before the cycle is finished.
Grinder Foreign Object Protection
FETCO coffee grinders feature two types of overload protection to prevent damage to the unit if a foreign object enters the grinding chamber and stalls the motor.
The control board is equipped with a thermal breaker with an audible alarm that will cut power to the motor if the control board overheats.
The motor is equipped with a thermal breaker (no alarm) that will cut power to the motor if the motor overheats.
Once the foreign object is removed and the unit cools down, the thermal breakers will automatically reset.
Warning: If this occurs D
O NOT TRY TO FIX THIS PROBLEM YOURSELF. Immediately unplug the grinder and call a
qualified service technician.
Grind Adjustment
1. Empty the hopper(s).
GR-1: Scoop out as many beans as possible. Lift the window up and sweep out the remaining beans. GR-2: Remove both hoppers and dump the beans out. Place both hoppers back in grinder.
2. Press one of the large portion switches. This will clear the grinding chamber of any remaining beans.
3. Remove the front cover. There are 2 screws in front and 2 underneath near the coffee outlet.
4. Using a 7/8” or 22 mm wrench turn the retaining nut counter-clockwise at least one turn.
5. Using a 3/8” to 1/2” standard screwdriver turn the adjustment screw clockwise for a finer grind, counter­clockwise for a coarser grind.
Note: Do not exceed more than a 1/4 turn in either direction.
6. Turn retaining nut clockwise, locking adjustment screw in place.
7. Grind a small amount of coffee beans to test the setting. Repeat the above steps if necessary.
To reset the grind setting to the factory default:
Follow steps 1 - 4 of the grind adjustment procedure.
Turn the adjustment screw clockwise until the grinding discs touch, then
back off slightly.
Using a marker, mark the twelve o’clock position of the adjustment screw.
COARSE
Turn the screw counter clockwise to just past the four o’clock position.
Turn retaining nut clockwise locking adjustment screw in place.
Test by grinding a small batch.
Note: It may be necessary to adjust the grind time to compensate for the new grind setting.
A finer grind will produce less ground coffee per minute and a coarser grind will produce more ground coffee per minute.
4
FINE
Programming Instructions
X.X
Software Version 0.9 and Above
(See Appendix A for units manufactured before August 2003)
Turn the power switch off.
Remove the lower cover.
Turn the power switch on.
The currently programmed model number will flash briefly. (example: 12 = GR-1.2, 23 = GR-2.3)
23
Then, if the software default settings are currently
programmed, the display will read DEF. If not, the display will be blank.
Hold SET for 5 seconds, until the display reads SET.
DEF
SET
Release SET, the software version will be displayed.
(Example: 0.9, 1.0, etc.)
Press SET. The display will read TYP briefly,
followed by the currently programmed model number. Press the UP and DOWN buttons until the correct model number is displayed. (GR-1.2 = 12, GR-2.3 = 23, etc.)
Press SET. The display will read DEF.
Press SET to skip this section. To reset the unit to factory default settings, hold SET for 5 seconds, until STO is displayed briefly. This will exit
TYP
23
DEF
STo
programming mode. To re-enter programming mode, hold SET for 5 seconds again.
Press SET. The display will read DLY briefly,
followed by the current motor delay setting in seconds. (GR-2.2 & 2.3 only) Press UP and DOWN to adjust.
Press SET. The first switch number will be displayed
briefly, followed by the current setting in seconds. Example: LH1 = Left side small batch, 7.0 seconds
Press SET. The next switch number will be displayed
briefly, followed by the current setting. Example: LH2 = Left side medium batch, 13.5 seconds.
DLY
8.0
LH1
7.0
LH2
13.5
Left Small LH1 LH1 LH1 LH1 Left Med. LH2 LH2 Left Large LH3 LH3 LH3 LH3 Right Small RH1 RH1 Right Med. RH2
Right Large RH3 RH3
Continue this way until all switches are programmed.
See the chart for switch designations.
Important! To save your changes and return to operating
mode, you must hold SET for 5 seconds until the display
STo
reads STo.
Approximate grind times for medium size, average to dark roast beans.
Batch Size
Ounces Grams
Typical Coffee Dosage
½ Gallon 2 – 4 oz. 57 – 113 grams 6.7 - 13.3 sec.
2.5 – 3.0 Liters 2 - 4.5 oz. 57 – 128 grams 6.7 - 15 sec.
1 Gallon 4 – 8 oz. 113 – 227 grams 13.3 - 27 sec.
1.5 Gallons 6 – 12 oz. 170 – 340 grams 20 – 40 sec.
2 Gallons 8 – 16 oz. 227 – 454 grams 27 – 53 sec.
3 Gallons 12 – 24 oz. 340 – 680 grams 40 - 80 sec.
6 Gallons 39 – 51 oz. 1.1 – 1.44 kg. 130 -170 sec.
Grind times are affected by conditions of the coffee beans such as: age, size, oily or dry, and degree of roast.
CONTROL BOARD
MOTOR DELAY
This sets the time that the motor continues to run after the hopper guillotine closes on GR-2 series grinders. This delay ensures that all beans have passed through the grinding chamber, preventing cross contamination of different coffees. Default setting: 8 sec.
SWITCH DESIGNATIONS
Model GR- 1.2 1.3 2.2 2.3
DEFAULT SETTINGS
Small – LH1/RH1 = 7 sec. Med. – LH2/RH2 = 13.5 sec. Large – LH3/RH3 = 20.0 sec.
Timer setting
5
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