Festool Group GmbH & Co. KG
Wertstraße 20
D-73240 Wendlingen
Tel.: +49 (0)7024/804-0
Telefax: +49 (0)7024/804-20608
www.festool.com
Originalbetriebsanleitung 6
Original operating manual
Notice d’utilisation d’origine 19
Manual de instrucciones original
Istruzioni per l'uso originali
Originele gebruiksaanwijzing 40
Originalbruksanvisning 47
Alkuperäiset käyttöohjeet 53
Original brugsanvisning 59
Originalbruksanvisning 65
Manual de instruções original 71
Оригинал Руководства по эксплуатации 78
Originál návodu k obsluze 86
Oryginalna instrukcja eksploatacji 93
13
26
33
703761_003
C A R V E X
PS 420 EBQ
PSB 420 EBQ
2
1-1
1-101-11
1-121-13
1-101-11
1-121-13
1-9
1-6
1-7
1-8
1-9
1-7
1-8
1-2
1-1
1-2
1-5
1
1-5
1-3 1-4
PS 420 EBQ
PSB 420 EBQ
1.
2.
ca.
3 mm
3-1
3-2
3-3
3-4
3-5
3-6
3
4-2
4-1
4
+
-
6
6-1
7-1
5-3
5-1
5-2
5
7
7-2
8
8-1
10-2
10-3
10-410-5
10-1
9
10
max.
20 mm
L
+
S 105/4 FSG
FSG
ADT-PS 400
KS-PS 400
C A R V E X
GB
Original operating manual
1 Symbols................................................ 13
2 Machine features.................................. 13
3 Intended use......................................... 13
4 Technical data ...................................... 13
5 Safety instructions ............................... 14
6 Operation.............................................. 15
7 Settings ................................................ 15
8 Working with the machine ................... 16
9 Service and maintenance..................... 17
10 Accessories .......................................... 17
11 Environment......................................... 18
12 EU Declaration of Conformity .............. 18
1Symbols
Warning of general danger
Risk of electric shock
Read the Operating Instructions/Notes!
Do not throw in the household waste.
2 Machine features
[1-1]
[1-2]
[1-3]
[1-4]
[1-5]
[1-6]
[1-7]
[1-8]
[1-9]
[1-10]
[1-11]
[1-12]
[1-13]
The specified illustrations appear at the beginning
of the Operating Instructions.
Chip guard
On/Off switch
Variable speed trigger (only PSB 420 EBQ)
Switch lock (only PSB 420 EBQ)
Adjusting wheel for stroke speed control
Swivel plug-it connection (only PS 420
EBQ)
Mains power cable
Extractor connector
Saw table change lever
Saw blade ejection
Replaceable saw table
Pendulum stroke switch
Base runner
3 Intended use
Wear a dust mask.
Wear ear protection.
Wear protective goggles.
Wear protective gloves.
Jigsaws are designed for sawing wood and similar
materials similar to wood. With the special saw
blades offered by Festool, these machines can also
be used for sawing plastic, steel, aluminium, nonferrous metal and ceramic plates.
The user is liable for improper or non-intended use.
4Technical data
Jigsaws PS 420 EBQ PSB 420 EBQ
Power 550 W
(110 V version) 400 W
Stroke speed 1500 - 3800 rpm 1000 - 3800 rpm
Stroke length 26 mm
Pendulum stroke 4 steps
max. inclination (only with accessory angle table WT-PS 400) 45° to both sides
max. cutting depth (depending on saw blade)
Wood 120 mm
Aluminium 20 mm
Steel 10 mm
Weight 1,9 kg
Safety class /II
13
C A R V E X
GB
5 Safety instructions
5.1 General safety instructions
WARNING! Read all safety warnings and all
instructions.
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to
your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Failure to follow the warnings
5.3 Metalworking
The following precautions are to be taken
when processing metals for safety reasons:
–Pre-connect a residual current circuit-
breaker (FI, PRCD).
– Connect the machine to a suitable dust extractor.
– Clean tool regularly of dust accumulations in the
motor housing.
Wear protective goggles.
5.2 Machine-related safety instructions
–
Hold power tool by insulated gripping surfaces,
when performing an operation where the cutting accessory may contact hidden wiring or its
own cord.
Cutting accessory contacting a "live"
wire may make exposed metal parts of the power
tool "live" and could give the operator an electric
shock.
–
Festool electric power tools must only be installed on work tables provided by Festool for
this purpose.
If the tool is installed in another, or
self-made, work table, it can become unstable
and result in serious accidents.
–
Wait until the power tool stops completely until
placing it down.
The tool can become entangled
and lead to a loss of control of the power tool.
– Deformed or cracked saw blades and saw blades
with blunt or broken cutting edges must not be
used.
– Always place the pendulum jigsaw on the work-
piece with the saw blade running.
– Wear suitable protection such as ear protection,
safety goggles, a dust mask for work which generates dust, and protective gloves when working
with raw materials and when changing tools.
– Always secure the workpiece in such a manner
that it cannot move while being sawed.
– Always connect the machine to a dust extractor
when work involves dust generation.
– Check the plug and the cable regularly and
should either become damaged, have them replaced by an authorised after-sales service
workshop.
–
Stroboscopic light can cause epileptic seizures.
Do not use this machine if you are susceptible to
epileptic seizures.
– Do not look into the stroboscope light. Looking
into the light source can damage your vision.
5.4 Emission levels
Levels determined in accordance with EN 60745 are
typically:
Sound pressure level LPA = 88 dB(A)
Noise level LWA = 99 dB(A)
Measuring uncertainty allow-
K = 3 dB
ance
CAUTION
Operating noise
Damage to hearing
Use ear protection!
Vibration emission value ah (vector sum for three
directions) and uncertainty K measured in accordance with EN 60745:
PS 420 EBQ PSB 420 EBQ
Sawing wood
Handle ah=6,0 m/s
K = 2,0 m/s
Gear head ah=11,0 m/s
K = 2,0 m/s
2
2
2
2
ah=10,0 m/s
K = 2,0 m/s
Sawing metal
Handle ah=7,0 m/s
K = 2,0 m/s
Gear head ah=12,0 m/s
K = 2,0 m/s
2
2
2
2
ah=11,0 m/s
K = 2,0 m/s
The specified emissions values (vibration, noise)
– are used to compare machines.
– They are also used for making preliminary esti-
mates regarding vibration and noise loads during
operation.
– They represent the primary applications of the
power tool.
2
2
2
2
14
Increase possible for other applications, with other
insertion tools or if not maintained adequately. Take
note of idling and downtimes of machine!
6Operation
WARNING
Unauthorised voltage or frequency!
Risk of accident
The mains voltage and the frequency of the power source must correspond with the specifications on the machine's name plate.
In North America, only Festool machines with
the voltage specifications 120 V/60 Hz may be
used.
Connecting and detaching the mains power cable
[1-7]
see Fig.
Insert the plug into a socket.
The electric power tool has one button
[2]
.
[1-2]
on
each side for switching on/off.
The PSB 420 EBQ also has a variable speed trigger
[1-3]
with switch lock
tion, use the button
[1-4]
[1-2]
. For continuous opera-
.
7 Settings
WARNING
C A R V E X
GB
Inserting saw blade
Always pull the mains plug out of the socket
before changing blades.
If necessary, lift up the chip guard
Slide the saw blade
[3-4]
into the opening
[3-1]
.
[3-2]
as far as the stop with its teeth in the cutting direction.
Turn the saw blade
[3-4]
clockwise approx. 30°.
Check that the saw blade is secure. A loose
saw blade can fall out and cause an injury.
If the saw blade is very small, it is advisable to remove the saw base (see chapter 7.4)
before inserting the saw blade.
Adjust the saw blade guide after every saw blade
change:
The saw blade guide was designed to improve guidance of the saw blade.
Remove the saw base (see chapter 7.4).
Tighten the screw
5]
until the jaws are
[3-6]
using the Allen key
almost
touching the saw
[3-
blade.
NOTE
Damage to the machine or saw blade
Do not tighten the screw [3-6] too firmly! It must
be possible to move the saw blade slightly.
Risk of injury, electric shock
Always pull the mains plug out of the socket before performing any type of work on the machine!
7.1 Changing tools
CAUTION
Hot and sharp tools
Risk of injury
Wear protective gloves.
Selecting saw blade
Only use saw blades with a T-shank. The
saw blade should not be longer than that re-
quired for the intended cut. To ensure safe
guidance, during the cut the saw blade should
emerge at the bottom of the workpiece at every
point.
Only use cross-set saw blades when using the
angle and adapter table. We recommend Festool saw blade S 105/4 FSG.
Ejecting saw blade
When ejecting the saw blade, hold the electric
power tool such that no persons or animals can
be injured.
Push the saw blade ejection
[3-3]
forwards as
far as the stop.
A tool change is only possible when the tool
holder is located in the upper position!
If the saw blade is stuck and cannot be changed:
Operate the jigsaw at high speed for 3 - 10 seconds.
Actuate the saw blade ejection
[3-3]
again.
7.2 Using the chip guard
The chip guard
[3-1]
prevents chips flying away and
improves the efficiency of the chip extraction system.
Using minimal pressure, push the chip guard
[3-1]
downwards.
7.3 Inserting the splinterguard
The splinterguard prevents the edges of the material from splintering during the cut, even at the end
where the saw blade exits the material.
Switch off the machine and slide the splinterguard
[4-1]
into the guide
[4-2]
and up to the
15
C A R V E X
GB
saw blade,
Switch on the jigsaw,
On a level surface, slide in the splinterguard
(not using your hand!)
while the machine is operating until it is flush with the front edge of the
saw base (speed setting 5). This beds in the
splinterguard.
When it is worn, push the splinterguard approx.
3 mm further to the rear and continue using it.
To guarantee reliable operation of the splinterguard, it must seal tightly on both sides of the
saw blade. A new splinterguard should therefore be fitted after every saw blade change to
guarantee splinter-free cuts.
7.4 Changing saw table
Open the change lever
Removing the saw table downwards.
Assembly is performed in reverse sequence to
[1-9]
.
removal. Ensure that the saw table is firmly
seated in the guide.
Instead of the saw table, the angle table WT-PS 400
or adaptation table ADT-PS 400 can be installed at
the support.
Never saw without the saw table, or one of
the other tables offered in the Festool accessories program.
7.6 Adjusting the pendulum stroke
In order to process different materials with an optimum feed movement the pendulum jigsaws have
an adjustable pendulum stroke. Select the desired
setting with the pendulum stroke switch
[1-12]
:
setting 0 = pendulum stroke off
setting 3 = maximum pendulum stroke
Recommended settings of the pendulum stroke
Hard and soft wood,chip board, wood
1 - 3
fibre board
Wood core plywood, plywood, plastics 1 - 2
Ceramic 0
Aluminium, NF metals 0 - 2
Steel 0 - 1
7.7 Stroke speed control
The number of strokes can be adjusted steplessly
with the adjusting wheel
[1-5]
between 1500 and
3800 rpm (PSB 420 EBQ: 1000 - 3800 rpm). This enables you to optimise the cutting speed to suit the
respective material.
In position A, the automatic load detection is activated: The stroke speed is reduced in idling and is
controlled to the highest value when the blade enters the workpiece.
7.5 Dust extraction
WARNING
Dust hazard
Dust can be hazardous to health. Always work
with a dust extractor.
Always read applicable national regulations before extracting hazardous dust.
The extraction adapter
nected to a dust extractor (hose diameter 27 mm).
Insert the extraction adapter into the rear opening of the saw table so that the hook
gages in the
To remove the extraction adapter, press the
hook
[5-2]
.
Due to the low power consumption of the machine (low energy consumption), dust extractors
with an automatic switch-on function will sometimes only start up when the actual cut is made.
Set the dust extractor to continuous operation
for special applications (e.g. low stroke rate,
soft wood).
[5-1]
[5-3]
allows jigsaws to be con-
recess.
[5-2]
en-
Recommended stroke speed (position of the
adjusting wheel)
Hard and soft wood, plywood board, ply-
A
wood, chip board
Hardboard 4 - A
Plastic 3 - A
Ceramic, aluminium, non-ferrous metals 3 - 5
Steel 2 - 4
8 Working with the machine
CAUTION
Material with high dust generation (e.g. plasterboard)
Damage to machine through dust penetration,
risk of injury
Do not work overhead!
When working on small or thin workpieces, always
use a stable base, or the CMS module (accessory).
When working, hold the electric power tool by the
handle and guide it along the desired cutting line.
For precise cuts and smooth running, use two
hands to guide the electric power tool.
16
Free saw guidance along a scribe mark
The triangular pointer on the splinterguard
[4-1]
indicates the cutting line of the saw blade. This facilitates sawing along a scribe mark.
8.1 Lighting
C A R V E X
Customer service and repair
GB
only
through manufacturer or service
workshops: Please find the nearest
address at:
www.festool.com/Service
WARNING
The stroboscope light may make it difficult to determine the saw blade position
Risk of injury
Ensure the work area is well illuminated.
A continuous light or stroboscope is installed for illuminating the cutting line:
up to approx. 2100 rpm: continuous light
from approx. 2100 rpm: stroboscope light
In overhead position (+/- 45°), the lighting is
switched off completely.
If required, you can adjust the lighting:
Plug in the electric power tool.
Press both buttons simultaneously
[1-2]
and
hold for approx. 10 s until a beep sounds.
Release both buttons
Press the left button (on the pendulum stroke
[1-2]
.
side) to select the stroke speed and consequently the desired operating mode:
Mode Indication during
configuration
Behaviour during
operation
1 Light flashes With stroboscope
(standard)
2 Light on Permanent light
without stroboscope
3 Light off Light switched off
Press the right button to save the setting.
9 Service and maintenance
EKAT
4
Use only original Festool spare parts!
Order No. at:
5
3
2
1
www.festool.com/Service
Damaged safety devices and components must be
repaired or replaced in a recognised specialist
workshop, unless otherwise indicated in the operating manual.
To ensure constant air circulation, always keep the
cooling air openings in the motor housing clean and
free of blockages.
– Check the guidance roller regularly for wear.
– Regularly remove dust deposits from the chip
guard.
– Regularly clean the base runner to prevent
scratches and cores on the surface.
10 Accessories
The order numbers of the accessories and tools can
be found in the Festool catalogue or on the Internet
under "www.festool.com".
10.1 Saw blades, other accessories
In order to saw different materials quickly and
cleanly, Festool offers saw blades for all applications that are specially designed for your Festool
jigsaw.
10.2 Sawing with special base runners
The special base runners protect high-quality surfaces against scratches and scores.
Press in the base runner at position
At the same time, push the base runner forwards.
Mount another base runner and push it to the
rear until it engages.
[6-1]
.
WARNING
Risk of injury, electric shock
Always disconnect the mains plug from the
socket before performing maintenance work on
the machine!
All maintenance and repair work which requires
the motor housing to be opened must only be
carried out by an authorised service workshop.
10.3 Sawing with the angle table
The angle table WT-PS 400 is used for cutting pipes
or interior and exterior angles up to 45°.
Dust extraction is not possible when sawing
with the angle table!
Installing the angle table
Remove the saw base
Position the angle table against the saw base
[1-11]
, (see chapter 7.4).
support.
Close the lever
[1-9]
.
17
C A R V E X
GB
Ensure that the angle table is firmly seated in the
guide.
Setting the angle
Turn the adjusting wheel
[7-1]
to select the re-
quired angle.
You can select the angles -45°, 0° and +45° on the
scale
[7-2]
.
WARNING
Sawing cutting depths
Risk of injury
Select the saw blade length and cutting depth so
that the saw blade remains plunged in the workpiece.
For 90° cuts, we recommend setting the angle
table to a small negative angle to guarantee
smooth operation.
10.4 Sawing with the adaptation table
The adaptation table ADT-PS 400 is used for attaching your jigsaw to the Festool guide rail, the circle
cutter KS-PS 400 and the CMS modular system.
With guide rail and circle cutter:
ceed max. material thickness of 20 mm and
always use cross-set saw blades (FSG).
do not ex-
Clamp the measuring tape to the circle cutter
using the rotary knob
[10-5]
.
Recommended when using the circle cutter:
Cut in an anticlockwise direction.
Work at a slow rate of advance.
Set the pendulum stroke
Set the stroke rate
Store the centring mandrel in the depot
[1-5]
[1-12]
to 1 - 5.
to 0 - 1.
[10-3]
.
Semi-stationary sawing with the Festool CMS system
When combined with the Festool CMS system, the jigsaw becomes a semi-stationary bench saw for profiled
cuts. See the CMS brochure for more information.
Install your jigsaw with adaptation table in the
CMS as described in the operating manual for
the CMS-PS.
11 Environment
Do not dispose of the device in household waste!
ries and packaging. Observe applicable country-specific regulations.
EU only:
EC stipulates that used electric power tools must
be collected separately and disposed of at an environmentally responsible recycling centre.
Information on REACh:
Recycle devices, accesso-
European Directive 2002/96/
www.festool.com/reach
Installing the adaptation table
Remove the saw table
Mount the adaptation table
[1-11]
[8-1]
, (see chapter 7.4).
on the saw ta-
ble support.
Close the change lever
[1-9]
.
Ensure that the adaptation table is firmly seated in
the guide.
Use the extractor connector
[1-8]
also with the
adaptation table.
Adaptation to the guide rail FS 2
The Festool guide system FS 2 (Fig.
[9]
) makes it
much easier to manufacture straight precision cuts.
Place the jigsaw with attached adaptation table
[8-1]
on the guide rail.
Adaptation to the circle cutter
The circle cutter can be used to create circular cuts
with a diameter between 120 and 3000 mm. The circle cutter can be installed from both sides on the
adaptation table.
Place the jigsaw with attached adaptation table
on the adapter
Insert the centring mandrel
[10-4]
on the circle cutter aligned with the saw
[10-1]
on the circle cutter.
[10-2]
in the hole
blade.
12 EU Declaration of Conformity
Jigsaw Serial no.
PSB 420 EBQ 10003822, 10004924, 10003822
PS 420 EBQ 10003702, 10004876, 10003702
Year of CE mark: 2012
We declare under sole responsibility that this product complies with the following directives and standards:
2006/42/EG, 2004/108/EG, 2011/65/EU, EN 607451, EN 60745-2-11, EN 55014-1, EN 55014-2, EN
61000-3-2, EN 61000-3-3.
Festool Group GmbH & Co. KG
Wertstr. 20, D-73240 Wendlingen, Germany
Dr. Martin Zimmer
Head of Research, Development and Technical
Documentation
31.01.2013
18
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