Festool Plunge Router I User Manual
OF 1400 EQ
Plunge Router Instruction Manual
Important: Read and understand all
instructions before using this tool.
Warranty
Conditions of 1+2 Warranty
You are entitled to a free extended warranty (1 year + 2
years = 3 years) for your Festool power tool. Festool shall be
responsible for all shipping costs during the first year of the
warranty. During the second and third year of the warranty
Festool Limited Warranty
This warranty is valid on the pre-condition that the tool is
used and operated in compliance with the Festool operating
instructions. Festool warrants, only to the original consumer
purchaser, that the specified tool will be free from defects in
materials and workmanship for a term of one year from the
date of procurement. Festool makes no other warranty,
express or implied, for Festool portable power tools. No
agent, representative, distributor, dealer or employee of
Festool has the authority to increase or otherwise change the
obligations or limitations of this warranty. The obligations of
Festool in its sole discretion under this warranty shall be
limited to the repair or replacement of any Festool portable
power tool that is found to be defective as packaged with the
User Manual.
Excluded from coverage under this warranty are: normal
wear and tear; damages caused by misuse, abuse or neglect;
damage caused by anything other than defects in material
and workmanship. This warranty does not apply to
accessory items such as circular saw blades, drill bits, router
bits, jigsaw blades, sanding belts, and grinding wheels. Also
excluded are “wearing parts”, such as carbon brushes,
lamellas of air tools, rubber collars and seals, sanding discs
and pads, and batteries.
Festool portable power tools requiring replacement or repair
are to be returned with the receipt of purchase to Festool
(call 800-554-8741 for address details).
the customer is responsible for shipping the tool to Festool.
Festool will pay for return shipping to the customer using
UPS Ground Service. All warranty service is valid 3 years
from the date of purchase on your receipt or invoice.
IN NO EVENT SHALL FESTOOL BE LIABLE FOR ANY
CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR
BREACH OF THIS OR ANY OTHER WARRANTY,
EXPRESSED OR IMPLIED WHATSOEVER. ALL
WARRANTIES IMPLIED BY STATE LAW, INCLUDING
THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE
HEREBY LIMITED TO THE DURATION OF THREE
YEARS.
Some states in the U.S. and some Canadian provinces do not
allow the limitations on how long an implied warranty lasts,
so the above limitation may not apply to you. With the
exception of any warranties implied by state or province law
as hereby limited, the foregoing express limited warranty is
exclusive and in lieu of all other warranties, guarantees,
agreements and similar obligations of Festool. This warranty
gives you specific legal rights and you may also have other
rights which vary from state to state in the U.S., and
province to province in Canada.
As hereby limited, the foregoing express limited warranty is
exclusive and in lieu of all other warranties, guarantees,
agreements and similar obligations of Festool. This warranty
gives you specific legal rights and you may also have other
rights which vary from state to state in the U.S. and province
to province in Canada.
Liability Statement
This product has been built to the high standards of Festool.
Please do not attempt to operate or repair this equipment
without adequate training. Any use, operation, or repair in
contravention of this document is at your own risk. By
acceptance of this system you hereby assume all liability
consequent to your use or misuse of this equipment. Festool
assumes no liability for incidental, special, or consequential
damage of any kind. Equipment specifications, applications,
and options are subject to change at the sole discretion of
Festool without notice.
Proprietary Notice
All drawings and information herein are the property of Festool, TTS Tooltechnic Systems AG & Co. KG. All unauthorized
use and reproduction is prohibited.
Written and Illustrated by Rick Christopherson.
© 2005 TTS Tooltechnic Systems AG & Co. KG
All rights reserved. Printed in the United States of America and Germany.
Festool is a trademark and service mark of TTS Tooltechnic Systems AG & Co. KG
www.festoolusa.com
2 OF 1400 EQ Router
Contents
Warranty ..............................................................................2
Conditions of 1+2 Warranty .........................................2
Festool Limited Warranty .............................................2
Liability Statement .........................................................2
Proprietary Notice..........................................................2
General Safety Rules...........................................................4
Work Area Safety .......................................................4
Electrical Safety ..........................................................4
Extension Cords .........................................................4
Personal Safety ...........................................................4
Tool Use and Care......................................................4
Service..........................................................................5
Specific Safety Rules for Routers..................................5
Router Feed Direction................................................5
Respiratory Exposure Warning................................5
Tool Description..................................................................6
Power Controls ...............................................................7
Technical Specifications.................................................7
Changing Router Bits.....................................................8
Changing Collets........................................................8
Dust Collection....................................................................9
Dust Extraction Hood................................................9
Chip Diverter ..............................................................9
Setting the Plunge Depth.................................................10
Using the Plunge Depth Gauge .............................10
Using the Depth Stop Turret.......................................11
Calibrating the Turret Posts....................................11
Using the Turret for Successive Depths................11
Using the Turret for Precision Depths ..................12
Basic Routing.....................................................................12
Fixed Depth...............................................................12
Feed Direction Rules................................................12
Plunge Routing.........................................................13
Plough Cuts...............................................................13
Router Speed and Feed Rate...................................13
Advanced Routing Techniques ......................................14
Starting a Cut Near a Corner ......................................14
Multi-pass Cuts.............................................................15
Multi-depth Ploughing............................................15
Multi-depth Profiles.................................................15
Multi-position (horizontal) Profiles.......................15
Pre-cutting Dovetails and Keyways ......................16
Tips for Successful Routing ........................................16
Chipping and Tearout .............................................16
Chatter .......................................................................16
Climb-cutting with Small Diameter Bits................... 17
Accessories.........................................................................18
Guide Rail Attachment................................................18
Assembling the Guide Rail Attachment ...............18
Using the Guide Rail Attachment..........................19
Alternative Method for Using the Guide Rail
Attachment
Edge Guide.................................................................... 21
Template Guides ..........................................................22
Systainer (System Container) .....................................23
Troubleshooting................................................................24
Maintenance ......................................................................25
Routine Maintenance...................................................25
Changing the Motor Brushes...................................... 26
..........................................................20
Instruction Manual 3
General Safety Rules
WARNING: Read and understand all instructions listed below.
Failure to heed instructions may result in personal injury,
electrocution, or fire hazard.
Work Area Safety
► Keep your work area clean and well lit. Cluttered benches and
dark areas invite accidents.
► Do not operate power tools in explosive atmospheres, such as
in the presence of flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust or fumes.
Electrical Safety
► Double insulated tools are equipped with a polarized plug
(one blade is wider than the other). This plug will fit in a
polarized outlet only one way. If the plug does not fit fully in the
outlet, reverse the plug. If it still does not fit, contact a qualified
electrician to install a polarized outlet. Do not change the plug in
any way. Double insulation eliminates the need for the three wire
grounded power cord and grounded power supply system.
Extension Cords
All due care should be practiced while using extension cords with
this tool.
► When operating a power tool outside, use an outdoor extension
cord marked “W-A” or “W”. These cords are rated for outdoor
use and reduce the risk of electric shock.
► Never use an extension cord that is damaged, such as cuts,
exposed wires, or bent/missing prongs.
► Use only extension cords rated for the purpose.
Personal Safety
► Stay alert, watch what you are doing, and use common sense
when operating a power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or medication. A moment
of inattention while operating power tools may result in serious
personal injury.
► Dress properly. Do not wear loose clothing or jewelry. Contain
long hair. Keep your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long hair can be caught
in moving parts.
► Avoid accidental starting. Be sure the switch is off before
plugging in the power cord. Carrying tools with your finger on
Tool Use and Care
► Use clamps or other practical way to secure and support the
workpiece to a stable platform. Holding the work by hand or
against your body is unstable and may lead to loss of control.
► Do not force the tool. Use the correct tool for your application.
The correct tool will do the job better and safer at the rate for
which it is designed.
► Do not use the tool if the switch does not turn it on or off. Any
tool that cannot be controlled with the switch is dangerous and
must be repaired.
► Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such
preventive safety measures reduce the risk of starting the tool
accidentally.
Save These Instructions
► Keep bystanders, children, and visitors away while operating a
power tool. Distractions can cause you to lose control.
► Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
► Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
► Do not abuse the cord. Never use the cord to carry the tools or
pull the plug from an outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of electric shock.
► Use only extension cords rated for the amperage of this tool
and the length of the cord. Using too small of an extension cord
can cause the router to lose power and damage the tool.
Extension Cord Ratings
Cord Length Size (AWG)
<50 Ft. 14
50-100 Ft. 12
100-150 Ft. 10
>150 Ft. Not recommended
the switch or plugging in tools that have the switch on invites
accidents.
► Remove adjusting keys or wrenches before turning the tool on.
A wrench or a key that is left attached to a rotating part of the
tool may result in personal injury.
► Do not overreach. Keep proper footing and balance at all times.
Proper footing and balance enables better control of the tool in
unexpected situations.
► Use safety equipment. Always wear eye protection. Dust mask,
non-skid safety shoes, hard hat, or hearing protection must be
used for appropriate conditions. (Ordinary glasses are NOT
proper eye protection.)
► Store idle tools out of reach of children and other untrained
persons. Tools are dangerous in the hands of untrained users.
► Maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools with sharp cutting edges are less likely
to bind and are easier to control.
► Check for misalignment or binding of moving parts, breakage
of parts, and any other condition that may affect the tool's
operation. If damaged, have the tool serviced before using.
Many accidents are caused by poorly maintained tools.
► Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be suitable
for one tool may become hazardous when used on another tool.
4 OF 1400 EQ Router
Service
► Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by unqualified
personnel could result in a risk of injury.
Specific Safety Rules for Routers
► Hold the tool by the insulated handles when performing an
operation in which the cutter may contact hidden wiring or its
own cord. Contact with a “live” wire will make the exposed
metal parts of the tool “live” and shock the operator.
► Use clamps or another suitable means to support and secure the
workpiece to a stable platform. Holding the workpiece by hand
or against your body is unstable and may lead to loss of control.
► Always make sure the work surface is free from nails and other
foreign objects. Cutting into a nail can cause the bit and the tool
to jump and damage the bit.
► Keep hands away from the cutting area. Keep your second hand
on the auxiliary handle. If both hands are holding the tool, they
cannot be cut by the bit.
► NEVER hold the piece being cut in your hands or across your
leg. It is important to support the work properly to minimize
body exposure or loss of control.
Router Feed Direction
For safety and control, the router should always be fed in the
direction against the rotation of the bit. This is called push-cutting
(among other names). Feeding the router in the same direction as
the bit rotation is called climb-cutting, and is extremely dangerous.
► When servicing a tool, use only identical replacement parts.
Use of unauthorized parts or failure to follow maintenance
instructions may create a risk of electric shock or injury.
► After changing the bit or making any adjustments, make sure
the collet nut and any other adjustment devices are securely
tightened. A loose adjustment device can unexpectedly shift,
causing loss of control, and loose rotating components can be
violently thrown.
► Never start the tool when the bit is engaged in the workpiece.
The cutting bit may grab and cause loss of control.
► Always feed the router against the rotation of the bit (called
push-cutting).
► Never operate the router with the cutting tool engaged in the
workpiece without locking the plunge lock knob. Unexpected
changes in cutting depth can result in a violent loss of control.
When fed in the push-cut direction, the router bit resists forward
movement and provides greater control to the operator.
If a router is fed in the climb-cut direction, the router bit tends to
self-feed, climb, or walk its way down the edge of the workpiece.
Feeding in this direction can, and will, cause the router to grab
suddenly and jerk down the workpiece, resulting in loss of control.
Special care needs to be taken when making dado cuts and plunge
cuts with a router because one side of the bit is push-cutting, and
the other side is climb-cutting. This can have unpredictable results
as each side of the bit engages the workpiece.
Refer to the "
Feed Direction Rules" section on page 12 for
additional information.
Respiratory Exposure Warning
Various dust created by power sanding, sawing, grinding, drilling
and other construction activities contains chemicals known (to the
State of California) to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
► lead from lead-based paints,
► crystalline silica from bricks, cement, and other masonry
products,
► arsenic and chromium from chemically-treated lumber.
The risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety
equipment, such as dust masks that are specially designed to filter
out microscopic particles.
Instruction Manual 5
Tool Description
This section provides a
quick overview of the
components and features
of the OF 1400 EQ router.
Additional information
about these components
and features will be
discussed later in the
manual.
Figure 1
a. Trigger (On/Off Switch). Used to turn the router On and
Off.
b. Trigger Lock. This locks the power trigger in the On
position.
c. Speed Control. This dial is used to change the motor
speed of the router. The higher the number, the faster the
motor speed.
d. Depth Stop Post Handle. The depth stop post is raised or
lowered with this handle.
e. Plunge Depth Gauge. Indicates the depth of plunge. This
is used in conjunction with the other depth setting
features to determine the depth of plunge.
f. Plunge Depth Pointer. This sliding pointer is used to set
the plunge depth relative to a basepoint setting.
g. Plunge Stop Micro-adjust Knob. The micro adjustment
knob is used to fine tune a depth setting by small
increments.
h. Plunge Lock Knob. This dual action knob acts as an
auxiliary handle for the router, and also clamps the
router in a fixed-plunge position.
i. Depth Post Lock. This lever locks the depth post in
position.
j. Depth Stop Turret. The turret allows for three rapid-
change depth settings based on a single depth stop. Each
position can be adjusted for individual depth.
k. Accessory Latches (2). The accessory latches are used to
secure optional accessories below the base of the router,
such as a template guide.
l. Outrigger Clamping Knob. The clamping knob is used
to secure outrigger accessories to the router base, such as
an edge guide accessory.
m. Dust Collection Port. The removable dust collection port
can be connected to a vacuum system for chip removal.
n. Dust Collection Port Latch. The latch secures the dust
collection port in position.
o. Ratcheting Spindle Lock. The spindle lock stops the
shaft from turning during a bit change. The dual action
lever locks the spindle in one direction and ratchets in the
opposite direction for faster bit changing. Press the lever
on the left to tighten the collet nut, and press it on the
right to loosen the collet net.
p. Collet. The collet holds router bits in place.
6 OF 1400 EQ Router
Power Controls
To operate the router:
1. Set the motor speed by turning the variable speed
control knob to the desired speed according to the router
speed settings table on page 13.
2. Start the router by pulling up on the power switch.
3. If desired, lock the power switch in the on position by
holding in the trigger lock button, and then release the
power switch.
4. To release the trigger lock, pull up then release the
power switch.
Technical Specifications
Power Consumption 1400 Watts (12 amps @ 120 volts)
Weight 4.5 kg (9.9 lbs)
Speed Range 10,000 to 22,500 RPM (no load)
Quick Height Adjustment 70 mm (2.76")
Fine Height Adjustment 8 mm (0.31")
Maximum Bit Diameter 63 mm (2.5")
Collet Sizes 1/2-in. and 8mm Standard
Certifications IEC 745, UL745, CSA C22.2/745
The OF 1400 EQ router has a removable power cord for
added convenience. To install the power cord:
1. Insert the cord into the receptacle on the router's handle
with the keyway lined up with the key.
2. Twist the locking knob in the direction shown.
3. Reverse the procedure to remove the cord.
1/4-in. and 3/8-in. Optional
All metric dimensions are binding.
Instruction Manual 7
Changing Router Bits
g
y
y
The OF1400 EQ has the unique feature of a ratchetin
spindle lock. Because the spindle lock is ratcheted, you
don't need to remove the wrench to make multiple turns
of the collet nut; simply move the wrench back and
forth.
The router also has a ver
Ver
few router bits are long enough to bottom out in the
spindle. This is important, because if a router bit is
inserted so deep into the spindle that it touches the
bottom, the collet will not tighten properly and the bit
can come loose. The router bit gripping surface of the
collet is approximately 1 inch deep (shown above).
1. Unplug the router for safety.
2. Insert the router bit into the collet at least one inch. This
will vary with different bits, but most of the shank
should be within the collet. Do not exceed two inches.
deep spindle bore (2¼ inches).
6. R0 10.02 450.32224 4485d2.0009 479.33852 Tm(e)Tj10.02 0 0 10.0342.7119965 479.33852 Tmmoveen thwrenchut f
7. router bit, follow the same procedure
ollet nut before starting
3. Place the collet wrench on the collet nut.
4. Press the left-hand side of the spindle lock.
5. Tighten the colle
t nut firmly.
Dust Collection
Dust Extraction Hood
The dust extraction
hood can be installed on
the top of the router
base and connected to a
vacuum for dust
collection.
To install the dust
extraction hood, insert
the mounting tabs into
the router base, and turn
the retaining latch to the
locked position.
Make sure the router bit
won't cut into the
extraction hood.
Chip Diverter
The chip diverter is used for edge forming to keep the
routing debris from coming back toward the operator.
This can be used with or without dust extraction. To
install the chip diverter:
1. Lay the router on its side.
2. Insert the tabs of the chip diverter into the accessory slots
and push in until you hear the locking tabs click.
3. Verify that the diverter is fully seated and latched. Note
the position of the locking tab in the upper left picture
when the diverter is not fully latched.
Instruction Manual 9
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