Festool PLANEX easy LHS-E 225 EQ Instruction Manual
Festool GmbH
Wertstraße 20
73240 Wendlingen
Germany
www.festoolusa.com
Instruction manual
Page 6
IMPORTANT: Read all instructions before using.
Guide d’utilisation
Page 19
IMPORTANT: Lire toutes les instructions avant de démarrer les travaux.
Manual de instrucciones
Página 34
IMPORTANTE: Lea todas las instrucciones antes de usar.
-
Drywall Sander
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Ponceuses autoportées à rallonges
-
Lijadora de pared
708919_002
Instruction manual
Guide d’utilisation
Manual de instrucciones
P L A N E X easy
LHS-E 225 EQ
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Original operating manual
Settings ................................................ 12
About this manual ................................ 6
Symbols................................................ 6
Safety instructions ............................... 7
General safety instructions ................. 7
Machine-related safety instructions ... 8
Health hazard by dust.......................... 10
Intended use......................................... 10
Technical data ...................................... 10
Functional description ......................... 11
Commissioning..................................... 11
Extension Cord..................................... 12
About this manual
Save these instructions
Electronics............................................ 12
Replacing the sanding pad [5].............. 13
Changing the sanding discs [6]............ 13
Sanding close to edges [7] ................... 13
Dust extraction..................................... 14
Working with the power tool................ 14
Service and maintenance .................... 15
Cleaning the cool air filter [8] .............. 15
Accessories.......................................... 16
Environment......................................... 16
Troubleshooting................................... 17
It is important for you to read and understand this manual. The information it contains relates to protecting
your safety
and
preventing problems
DANGER Description of imminent haz-
ard and failure to avoid hazard
will result in death.
WARNING Description of hazard and
possible resulting injures or
death.
CAUTION Description of hazard and
possible resulting injuries.
. The symbols below are used to help you recognize this information.
NOTICE Statement including nature of
hazard and possible result.
HINT Indicates information, notes,
or tips for improving your success using the tool.
Symbols
Symbol Significance
Warning of general danger
Symbol Significance
Disconnect from the power supply!
Risk of electric shock
Read operating instructions and safety
notices!
Wear ear protection.
Wear a dust mask.
Wear protective goggles.
6
Vvolts
A amperes
Hz hertz
Do not dispose of as domestic waste.
Tip or advice
Handling instruction
Safety class II
Symbol Significance
~ a.c. alternating current
lb. pound
ft foot
diameter
rpm
min
n
0
revolutions per minute
-1
no load speed
Safety instructions
General safety instructions
WARNING
structions, illustrations and specifications
provided with this power tool.
instructions listed below may result in electric
shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to
your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1 WORK AREA SAFETY
a.
Keep work area clean and well lit.
dark areas invite accidents.
b.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust.
which may ignite the dust or fumes.
c.
Keep children and bystanders away while operating a power tool.
lose control.
d.
Never leave the power tool unattended.
leave the power tool when the tool in use has
come to a complete standstill.
2 ELECTRICAL SAFETY
a.
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools.
will reduce risk of electric shock.
b.
Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
Unmodified plugs and matching outlets
Read all safety warnings, in-
Failure to follow all
Cluttered or
Power tools create sparks
Distractions can cause you to
Only
refrigerators.
tric shock if your body is earthed or grounded.
c.
Do not expose power tools to rain or wet conditions.
the risk of electric shock.
d.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
crease the risk of electric shock.
e.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
a cord suitable for outdoor use reduces the risk of
electric shock.
f.
If operating a power tool in a damp location is
unavoidable, use a residual current device
(RCD) protected supply.
the risk of electric shock.
3 PERSONAL SAFETY
a.
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication.
moment of inattention while operating power
tools may result in serious personal injury.
b.
Use personal protective equipment. Always
wear eye protection.
as a dust mask, non-skid safety shoes, hard hat
or hearing protection used for appropriate conditions will reduce personal injuries.
c.
Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to
power source and/or battery pack, picking up or
carrying the tool.
Water entering a power tool will increase
There is an increased risk of elec-
Damaged or entangled cords in-
Use of
Use of an RCD reduces
Protective equipment such
Carrying power tools with your
A
7
finger on the switch or energising power tools
that have the switch on invites accidents.
d.
Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
e.
Do not overreach. Keep proper footing and balance at all times.
This enables better control of
the power tool in unexpected situations.
f.
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts.
Loose clothes, jewellery or
long hair can be caught in moving parts.
g.
If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used.
Use of
dust collection can reduce dust-related hazards.
h.
Do not let familiarity gained from frequent use
of tools allow you to become complacent and ignore tool safety principles.
A careless action can
cause severe injury within a fraction of a second.
4 POWER TOOL USE AND CARE
a.
Do not force the power tool. Use the correct
power tool for your application.
The correct
power tool will do the job better and safer at the
rate for which it was designed.
b.
Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
c.
Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from
the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool.
Power tools are dangerous in the
hands of untrained users.
e.
Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition that
may affect the power tool’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained
power tools.
f.
Keep cutting tools sharp and clean.
Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g.
Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions and the
work to be performed.
Use of the power tool for
operations different from those intended could
result in a hazardous situation.
h.
Keep handles and grasping surfaces dry, clean
and free from oil and grease.
Slippery handles
and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5 SERVICE
a.
Have your power tool serviced by a qualified repair person using only identical replacement
parts.
This will ensure that the safety of the pow-
er tool is maintained.
b.
Only use original Festool parts for repair and
maintenance.
The use of incompatible accessories or spare parts can result in electric shocks or
other injuries.
Machine-related safety instructions
General safety instructions for sanding:
a.
This power tool is designed to be used as a
sander with sandpaper. Read all safety instructions, information, illustrations and technical
data enclosed with the machine.
instructions are not observed, this may lead to
electrical shock, fire and/or serious injuries.
b.
This power tool is not suitable for coarse sanding, sanding with a wire brush, abrasive cutting
or polishing.
Applications for which the power
tool is not intended can pose a serious risk and
cause injuries.
c.
Do not use any accessories that the manufacturer has not specially designed or recommended
for this power tool.
Just because you can attach
accessories to your power tool does not guarantee that they can be used safely.
d.
The permissible speed of the insertion tool
must be at least the maximum speed specified
on the tool itself.
Accessories that rotate faster
than the permitted speed can break and fly off.
e.
The outer diameter and thickness of the insertion tool must correspond to the dimensions of
your power tool.
Insertion tools which are mea-
If the following
8
sured incorrectly cannot be sufficiently shielded
or controlled.
f.
Sanding discs, flanges, sanding pads and other
accessories must be fully compatible with the
rotary spindle on your power tool.
Insertion
tools which are not fully compatible with the rotary spindle on the power tool will rotate unevenly, vibrate strongly and may lead to a loss of
control.
g.
Do not use insertion tools that are damaged.
Before each use, check insertion tools such as
sanding discs for chipping and cracks and sanding pads for cracks, wear or heavy abrasive
wear. If the power tool or insertion tool is
dropped, check whether it is damaged.
Damaged insertion tools will generally break after a
short time.
h.
Make sure that any other persons in the vicinity
are at a safe distance from your work area. Anyone entering the work area must wear personal
protective equipment.
Fragments of the workpiece may fly off and even cause injuries outside
the immediate work area.
i.
Keep the mains cable away from rotating insertion tools.
If you lose control of the machine, the
mains cable may be severed or caught and your
hand or arm could get caught in the rotating insertion tool.
j.
Never place the power tool down before the insertion tool has come to a complete halt.
The rotating insertion tool may make contact with the
storage area, which could cause you to lose control of the power tool.
k.
Do not leave the power tool running when you
are carrying it.
Your clothing may accidentally
come into contact with and get caught in the rotating insertion tool.
l.
Clean the vents in your power tool on a regular
basis.
The fan draws dust into the housing and a
large accumulation of metal dust may create
electrical hazards.
Kickbacks and corresponding safety instructions:
A kickback occurs as a result of using the power
tool incorrectly or misguidedly. It can be prevented
by taking appropriate precautions, as described below.
a.
Hold the power tool firmly with both hands and
move your body and arms into a position that allows you to intercept the kickback forces. Always use the additional handle, if there is one,
so that you have the best possible control over
the kickback forces or torque reactions during
start-up.
The operator can control the kickback
and reaction forces by taking suitable precautionary measures.
b.
Never place your hands near rotating tools.
The
power tool may move across your hand in the
event of a kickback.
c.
Take particular care when working on corners
and sharp edges, for example. Prevent the insertion tool from rebounding away from the
workpiece and jamming.
The rotating insertion
tool tends to get jammed when working on corners and sharp edges, or if it rebounds in the process. This results in loss of control or kickbacks.
Special safety instructions for sanding
a.
Do not use oversized sanding discs. Follow Festool's specifications when selecting sanding
discs.
A sanding disc that is too large and protrudes over the sanding pad represents a cutting
injury hazard and can cause catching, disc breakage or kickback.
Further safety instructions
–
Harmful/toxic dust can be produced during your
work (e.g. lead-containing paint, some types of
wood and metal).
Contact with this dust, especially inhaling it, can represent a hazard for operating personnel or persons in the vicinity. Comply
with the safety regulations that apply in your
country. Connect the electric power tool to a suitable extraction system.
To protect your health, wear a P2 protective
mask.
Always wear protective goggles to protect
against sanding hazards.
– If potentially explosive or self-igniting dust is
produced during sanding, the machining instructions issued by the material manufacturer must
always be followed.
–
Attention: Risk of fire! Avoid overheating the
grinding material and the sander. Always empty
the dust container before taking a break.
Swarf
in the filter bag or filter of the mobile dust extractor may self-ignite in unfavourable conditions such as flying sparks when grinding metals.
Particular danger exists if the swarf is mixed with
paint, polyurethane residue or other chemical
materials and the grinding material is hot after
long periods of work.
–
Hold the power tool firmly with both hands and
assume a stable stance when performing work.
Using both hands ensures that the power tool is
guided safely.
9
–
Always use an antistatic suction hose with the
power tool.
to panic briefly and become distracted, which
may result in an accident.
–
Always use original Festool sanding pads.
eign pads are not suitable for the speed of the
sander and may break.
–
Keep the carry bag out of reach of children.
Children may suffocate or be strangled when
playing with the carry bag.
A slight electric shock may cause you
For-
Health hazard by dust
WARNING!
sanding, sawing, grinding, drilling and other
construction activities contains chemicals
known (to the State of California) to cause cancer,
Various dust created by power
birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically treated
lumber.
The risk from these exposures
varies, depending on how often
you do this type of work. To reduce your exposure to these
chemicals: work in a well ven-
tilated area, and work with approved safety equipment, such as dust masks that
are specially designed to filter out microscopic particles. Wash hands after handling.
WARNING
TO REDUCE THE RISK OF INJURY, USER MUST
READ INSTRUCTION MANUAL.
Intended use
The drywall sander is designed for sanding primed
drywall constructions, ceilings and walls indoors
and also for removing carpet residue, coats of
paint, coverings, adhesives and loose plaster. When
sanding outside or in damp rooms, an isolating
transformer must be used.
Always use an appropriate mobile dust extractor.
The Festool CTL/M 36 E AC
PLANEX
mobile dust
extractor is optimally designed for large quantities
of dust.
The drywall sander is
not
suitable for wet sanding.
WARNING
The user will be liable for damage due to improper use.
Technical data
Drywall Sander LHS-E 225 EQ
Power 400 W
No-load speed 400 - 920 min
Sanding pad diameter 8-15/32’’ (215 mm)
-1
Abrasive diameter 8-27/32’’ (225 mm)
Tool holder Dia. 13/10
Dust extractor connection 36 mm (27 mm)
Length 5.2 ft (1.59 m)
Weight (without mains cable, with sanding pad) 8.8 lbs (4 kg)
Safety class /II
10
Functional description
1
1
2
2
2
3
2
2
1
1
The pictures for the functional description are on a
fold-out page at the beginning of the instruction
manual. While reading the manual you can fold out
the page for comparison and quick reference.
[1-1]
[1-2]
[1-3]
[1-4]
Sanding head
plug it mains cable
On/Off switch
Extractor connector
Commissioning
WARNING
Unauthorised voltage or frequency!
Risk of accident
The mains voltage and the frequency of the power source must correspond with the specifications on the machine's name plate.
In North America, only Festool machines with
the voltage specifications 120 V/60 Hz may be
used.
[1-5]
[1-6]
[1-7]
[1-8]
[1-9]
[1-10]
Plug it-connection
Suction sleeve stop
Speed control
Detachable brush segment
Insertion tool/sanding pad
Gripping surfaces
Before switching on the power tool, make
sure that the bayonet fitting at the mains cable is closed fully and locked.
To connect the suction hose
tion Dust extraction.
Using a special vacuum sleeve, the
[3]
, see also Sec-
PLANEX
suction hose guarantees a permanent fixing
and better protection against kinking.
Connecting and disconnecting the mains cable -
[2]
ON/OFF button [4]
ON (I)
Push the on/off switch
forward.
[4-1]
down and
On/off switch is locked.
11
OFF (0)
4
4-1
1
2
1
I
O
Push the on/off switch
unlock it.
On/off switch moves back to the 0 position.
[4-1]
down and
Extension Cord
Use only a 3-wire extension cord that has a 3-blade
grounding plug, and a 3-slot receptacle that accepts the plug on the product. Make sure you extension cord is not damaged.
If an extension cord is required, it must have sufficient cross-section to prevent an excessive drop in
voltage or overheating. An excessive drop in voltage
reduces the output and can lead to failure of the
motor. The table below shows you the correct cord
diameter as a function of the cord length for this
tool.
WARNING
Risk of injury, electric shock
Always pull the mains plug out of the socket before performing any type of work on the machine!
Electronics
The power tool is equipped with a brushless ECTEC motor for a long service life and power electronics with the following properties:
Smooth start-up
The electronically controlled smooth start-up ensures that the machine starts up jolt-free.
Total Extension Cord
Lenght (feet)
Cable size (AWG) 18161614
Use only U.L. and CSA listed extension cords.
Never use two extension cords together. Instead,
use one long one.
Settings
to prevent overheating.
Speed control
You can regulate the speed steplessly within the
speed range using the adjusting wheel
Technical data).
This enables you to optimise the sanding speed to
suit the material you are working on.
Overheating protection
Overheating protection is triggered when the pressure is too high or the cool air openings are dirty.
The power tool beeps three times and switches off.
Let the power tool cool down for approx. 15 minutes
before using it again.
25 50 100 150
The lower the AWG number, the stronger the
cord.
[1-7]
(see
Constant speed
The preselected motor speed is kept constant
through electronic control to ensure a uniform
sanding speed up to a certain load.
Overload protection
If the pressure becomes too high while working, the
power of the machine will be automatically reduced
12
Replacing the sanding pad [5]
Changing the sanding discs
[6]
5
Compatible StickFix sanding discs are quick and
easy to attach to the StickFix sanding pad.
CAUTION! The holes in the sanding disc
must be aligned with the holes in the sanding pad.
paired and there is more exposure to dust.
Do not use interface pads.
Otherwise, the suction power is im-
6
Observe the following instructions:
– An optimal work result can only be achieved us-
ing original accessories and consumables. The
use of non-original accessories or consumables
invalidates the right to claim under warranty.
– Only fit and remove the sanding pads using the
tool supplied.
– Make sure that both flat edges engage in the
opening on the sanding pad.
Sanding close to edges
The removable brush segment means that the distance at the side between the wall/ceiling and the
sanding pad is reduced.
CAUTION! Without a brush segment, there
is more exposure to dust:
specific applications.
The brush segment is fitted in reverse order to the
process for removing it.
[7]
Only remove it for
13
Dust extraction
7
2
1
3
WARNING
Heath hazard posed by dust
Always work with an extractor.
Comply with national regulations.
Wear a dust mask.
A Festool mobile dust extractor with an extractor
hose diameter of 27 mm or 36 mm (36 mm recommended due to the reduced risk of clogging) can be
connected to the extractor connector
Festool CTL/M 36 E AC
PLANEX
extractors are adapted to the quantity of dust
generated and permanently ensure the necessary suction power.
[1-4]
.
mobile dust
Risk of injury
Do not hold the power tool by the sanding head.
Hold the power tool with both hands using the
gripping surfaces
To switch on the power tool, see Section Commissioning.
Carefully place the sanding head onto the sanding surface.
Perform the sanding work.
Do not apply too much pressure on the power
tool as this will cause overloading. The best
sanding results are achieved with moderate ap-
WARNING
[1-10]
.
Recommendation:
This helps reduce the electric charge.
Working with the power tool
plication pressure. The sanding performance
and quality depend mainly on selecting the correct abrasive.
After finishing work
Once you have finished the sanding work, set
the power tool down.
CAUTION! Do not set the power tool down
with the sanding head facing downwards –
always lay it on the floor so that it is on its
side with the brush ring facing down.
wise the sanding pad could be deformed.
To protect the sanding pad and the sanding
head, always transport and store the power tool
in the accompanying carry bag without the
sanding discs.
Use anti-static extractor hose!
Other-
14
Service and maintenance
8
1
2
4
3
WARNING
Any maintenance or repair work that requires
opening of the motor or gear housing should only
be carried out by an authorised Customer Service
Centre (name supplied by your dealer)!
Maintenance or repair work carried out by an
unauthorised person can lead to the wrong connection of the power cord or other components,
which in turn can lead to accidents with serious
consequences.
Cleaning the cool air filter [8]
If the cool air filter is blocked, the motor may not be
sufficiently cooled and the power tool may switch
off after three beeps because the temperature is
too high.
Clean all cool air openings on a regular basis.
Remove the filter sieve on the sanding head.
2
Remove any deposits in the sieve.
3
Remove any deposits in the openings in the
housing.
4
Insert the filter sieve until it engages.
WARNING
To prevent accidents, always remove the plug
from the power supply socket before carrying out
any changes or maintenance work on the tool!
Do not use compressed air to clean the electrical
tool! Do not try to clean parts inside the tool in
this way, as you could let foreign objects in
through the openings of the tool housing.
EKAT
1
Customer service and repair
through manufacturer or service
workshops: Please find the nearest
address at:
www.festoolusa.com/service
4
Use only original Festool spare parts!
Order No. at:
5
3
2
www.festoolusa.com/service
only
Let the power tool cool down for approx. 15 minutes
before using it again.
– Check the plug and the cable regularly and
should either become damaged, in order to avoid
a hazard, have them replaced by an authorised
after-sales service workshop.
To ensure constant air circulation, always keep the
cooling air openings in the motor housing clean and
free of any obstruction.
In the event of a slowdown in performance or increased vibrations, blow and clean cooling air openings.
15
Accessories
open
lock
connect
connect
T-loc
9-1
A
9
B
Use only original Festool sanding pads. Low-quality
sanding and polishing pads may cause serious machine imbalances that decrease the quality of the
work results and increase wear on the power tool.
Festool provides comprehensive accessories which
allow you to use your power tool effectively and for
diverse applications, e.g.
• Additional hand grip ZG-LHS 225
• Harness TG-LHS 225
• Mobile dust extractor CTL/M 36 E AC
PLANEX
The order numbers of the accessories and tools can
be found in the Festool catalogue or on the Internet
under "www.festoolusa.com".
Systainer
Many Festool products are shipped in a unique system container, called "Systainer". This provides
protection and storage for the tool and accessories.
The Systainers are stackable and can be interlocked together. They also can be interlocked atop
Festool CT dust extractors.
The Systainers are connected and locked.
A new generation Systainer is connectable on
top of a previous generation Systainer by the
four latches of the previous Systainer.
To open the Systainer
Turn the T-loc
[9-1]
to this position.
To lock the Systainer
Turn the T-loc
[9-1]
to this position.
To connect two Systainers
Place one Systainer on the top of the other (Fig.
A]
).
[9-1]
Turn the T-loc
tions (Fig.
[9 B]
to one of this posi-
).
Do not throw the power tool in your household
waste!
Dispose of machines, accessories and
[9
Environment
packaging at an environmentally responsible recycling centre. Observe the valid national regulations.
16
Troubleshooting
Problem Possible causes Remedy
LHS-E 225 does not run
smoothly over the surface.
Extraction power is insufficient.
Hard spackling paste or hard
Reduce speed.
sub-layers
Deformed sanding pad Use a new sanding pad.
Filter element on the CTL/M 36 E
AC
PLANEX
is blocked/
clogged.
Clean the filter element regularly:
Option 1:
Set the suction power adjustment to maximum. Using the surface of
your hand, keep the nozzle, suction hose
or suction opening on the mobile dust
extractor covered for 10 seconds until
automatic cleaning begins.
Option 2:
Manually clean the filter element (dust extraction).
Option 3:
Check the filter element for
damage and clogging. Use a new filter
element regularly.
Disposal bag inserted incorrectly. The holes punched in the disposal bag
must be inside the container.
Filter bag inserted instead of disposal bag.
Always work with the disposal bag when
operating the PLANEX (grey bag).
Excessive material
removed from workpiece
Surface quality not perfect
The suction power on the CTL/M
36 E AC
PLANEX
is set too
Adjust the suction power to a higher setting.
low.
LHS-E 225 speed too high Reduce speed.
Suction hose blocked or kinked. Remove blockage and straighten hose.
Disposal bag full Dispose of the bag.
Brush segment open/not fitted. Only remove the brush segment when
sanding close to edges, refit it, see Section Sanding close to edges [7].
The holes in the sanding discs are
not aligned with the holes in the
Fit the sanding discs correctly, see Section Changing the sanding discs [6].
sanding pads.
LHS -E 225 speed too high Reduce the speed, see Section Electron-
ics
Grit on abrasive too coarse Select a finer grit.
Incorrect abrasive grit Select a finer grit.
Drying times of the spackling
paste not observed.
Read the technical data sheets and manufacturer's recommendations.
Spackling paste with a high percentage of filler/soft filler
Power tool running when set
down on the surface (groove formation).
Select a finer grit, e.g. P180.
Place the power tool in position and then
switch it on.
Always use a detachable brush segment
when working on the surface.
17
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